A pad printing detection device for a fusible core
By using sand blowing components in the pad printing detection equipment of the melt core, the problems of pad printing are solved, and the pad printing quality and recognition rate of the melt core are improved.
Patent Information
- Application Number
- CN202510372756.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-03-27
AI Technical Summary
During the pad printing process of the melt core, the quartz sand adhered to the surface of the melt core causes the pad printing to fail to fully fit, and it is easy to detach during transportation, resulting in the melt core being unable to be properly identified.
A pad printing detection device for melting core is designed, and a sand blowing assembly is used to blow off the quartz sand on the surface of the melting core. The melting core is sent to the pad printing assembly through the conveying assembly for pad printing operation to ensure the pad printing bond.
Through the use of sand blowing components, the existence of quartz sand on the surface of the melt core is reduced, the bonding quality of the pad printing is improved, the problem of separation during transportation is avoided, and the normal identification and production quality of the melt core is ensured.
Smart Images

Figure CN119881451B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of pad printing detection equipment, and particularly to a pad printing detection equipment for fuse cores. Background Art
[0002] A fuse core is a device used for overcurrent protection, usually used in circuits to prevent equipment damage or fire caused by excessive current. When the current in the circuit exceeds the set value, the fuse core will melt, thus cutting off the circuit and protecting electrical equipment. The fuse core is usually made of a fusible alloy with a relatively low melting point so as to melt quickly when the current is excessive; after the production of the fuse core, a pad printing operation is required, that is, product models, product parameters, national standards, etc. are printed on the fuse core.
[0003] Currently, the patent with publication number CN204375667U discloses a fuse core automatic assembly machine, including a frame, a workbench, an assembly part and a pad printing part both arranged on the frame, and the assembly part and the pad printing part are connected by a manipulator mechanism; this application has improved work efficiency and the automation level of the equipment.
[0004] During the production process of the fuse core, quartz sand needs to be filled, and some quartz sand will adhere to the surface of the fuse core. When the quartz sand adhering to the surface of the fuse core is in the pad printing position, it causes the pad printing to not fully fit the surface of the fuse core, and the pad printing is likely to detach from the fuse core during transportation, resulting in the fuse core being unable to be normally identified. Summary of the Invention
[0005] In order to reduce the adhesion of quartz sand on the surface of the fuse core during pad printing, this application provides a pad printing detection equipment for fuse cores.
[0006] A pad printing detection equipment for fuse cores provided by this application adopts the following technical solutions:
[0007] A pad printing detection equipment for fuse cores includes a frame, a pad printing component, a sand blowing component and a conveying component. The pad printing component and the sand blowing component are both arranged on the frame. The conveying component is used to move the fuse core body in the direction from the sand blowing component to the pad printing component. The sand blowing component includes a sand blowing cover, a sand blowing cylinder, a gas source, a gas supply pipe and a collecting piece. The sand blowing cylinder is arranged on the frame. The sand blowing cover is arranged on the piston rod of the sand blowing cylinder. The sand blowing cover is used to cover the fuse core body. The gas source is arranged on the frame. One end of the gas supply pipe is arranged on the gas source, and the other end of the gas supply pipe is arranged on the sand blowing cover. The collecting piece is used to collect the quartz sand separated from the fuse core body.
[0008] By adopting the above technical solution, the sand-blowing assembly is used to separate the quartz sand adhered to the core body from the core body. Before entering the pad printing assembly, the conveying assembly first sends the core body to the station where the sand-blowing assembly is located. The piston rod of the sand-blowing cylinder drives the sand-blowing hood to move until the sand-blowing hood covers the core body. The air source supplies air, and the air from the air source enters the sand-blowing hood through the air supply pipe. The air flow speed in the sand-blowing hood is increased, and the quartz sand adhered to the core body is blown off. The blown-off quartz sand enters the collecting member, reducing the re-contact of the quartz sand with the core body. After the sand-blowing operation is completed, the piston rod of the sand-blowing cylinder resets, and the sand-blowing hood moves away from the core body. Driven by the conveying assembly, the core body is moved to the pad printing assembly for pad printing operation, so that the pad printing is completed and fits the core body. The pad printing quality of the core body is improved by the sand-blowing assembly.
[0009] Optionally, a feeding assembly is further arranged on one side of the frame. The feeding assembly includes a feeding frame, a storage box, a conveyor belt, a translation member, an air pipe, an air pump, a placing table and a clamping member. The storage box is located on one side of the frame and is arranged on the feeding frame. The feeding frame is used to store the core body. The conveyor belt is used to sequentially transport the core body out of the storage box. The translation member is used to separate the core body from the conveyor belt. The placing table is arranged on the frame. One end of the air pipe is arranged on the feeding frame, and the other end of the air pipe is arranged on the placing table. The air pump is used to transport the core body on the translation member to the placing table through the air pipe. The clamping member is used to place the core body on the placing table onto the conveying assembly. A vibrator for vibrating the core body is arranged on the placing table.
[0010] By adopting the above technical solution, the feeding assembly is used to sequentially send the core body onto the conveying assembly, so that the core bodies on the conveying assembly are arranged at intervals; the storage box is used to store the core bodies that have not been pad printed and labeled. The conveyor belt sequentially sends out the core bodies in the storage box. The translation member sequentially sends the core bodies on the conveyor belt to the position of the air pipe. The air pump is started to change the air around the core body on the translation member and send the core body into the air pipe. The core body is moved to the placing table through the air pipe. The clamping member sequentially clamps the core bodies onto the conveying assembly. The sequential feeding operation of the core body is realized through the feeding assembly, and the relative position adjustment between the feeding frame and the frame can be realized through the air pipe, which can adapt to the space of different factories and has a more reasonable structure; the vibrator is used to vibrate the core body to detect the presence of welding defects and false welding in the core body.
[0011] Optionally, the translation member includes a translation block, a translation cylinder and a cover plate. The translation block is slidably connected to the feed rack along a movement direction perpendicular to the core body on the transmission belt. The translation block is provided with a receiving groove for accommodating the core body. The translation cylinder is used to drive the translation block to move. The cover plate is arranged on the feed rack. When the air pump drives the core body to move toward the air pipe, the cover plate and the receiving groove limit the movement direction of the core body.
[0012] By adopting the above technical solution, the fusible core body on the transmission belt moves to the receiving groove of the translation block, the piston rod of the translation cylinder moves, and the translation block moves, so that the fusible core body is located between the air pump and the air pipe, and the fusible core body is aligned with the air pipe. The cover plate is arranged on the feed rack, and the cover plate and the receiving groove limit the rolling of the fusible core body in the horizontal direction. When the air pump is working, the air pump sends the fusible core body into the air pipe and moves it to the placement table through the air pipe.
[0013] Optionally, a detection component is also provided on the frame, and the detection component is located on the side of the sand blasting component away from the pad printing component. The detection component includes a resistance detection component, and the resistance detection component includes a resistance detector, two double-headed cylinders and a driving cylinder. The driving cylinder is arranged on the frame, and the two double-headed cylinders are distributed along the length direction of the fuse body. The double-headed cylinder is arranged on the piston rod of the driving cylinder, and clamping claws are respectively provided on the two piston rods of the double-headed cylinder, and the connecting line of the resistance detector is electrically connected to the four clamping claws.
[0014] By adopting the above technical scheme, the parameters of the fuse body include rated voltage, rated current, etc. The rated voltage and rated current of the fuse body can be tested by the resistance detection component to see whether they meet the standards. The fuse body on the conveying assembly is first moved to the station where the resistance detection component is located, and the driving cylinder drives the double-headed cylinder to move toward the fuse body. The piston rod of the double-headed cylinder contracts, and the four clamping claws on the two double-headed cylinders clamp the two ends of the fuse body respectively. Then, a constant current is applied through the resistance detector, and the resistance value of the fuse body can be obtained by measuring the voltage change. After the test is completed, the resistance detector is turned off and the clamping claws of the double-headed cylinder release the fuse body, and the driving cylinder drives the double-headed cylinder to reset. The resistance detection component has a simple and reasonable structure.
[0015] Optionally, the detection assembly also includes a length detection piece, which is located between the sand blowing assembly and the resistance detection piece. The length detection piece includes a detection cylinder, a pressure block and a displacement sensor. The detection cylinder is arranged on the frame, the pressure block is arranged on the piston rod of the detection cylinder, and the displacement sensor is arranged on the frame, and the displacement sensor is used to abut one end of the fuse body.
[0016] By adopting the above technical solution, the fuse core body includes end caps and a tube body. Quartz sand is stored in the tube body, and the end caps are sleeved on both ends of the tube body. By measuring the length of the fuse core body, it can be known whether the end caps are installed in place. When the fuse core body that has completed the resistance test moves to the station of the length detection component, the detection cylinder is activated, and the pressing block is pressed tightly on the fuse core body to restrict the movement of the fuse core body relative to the conveying component. The displacement sensor is activated, and the displacement sensor abuts against one end of the fuse core body. The displacement sensor measures the length of the fuse core body to see if it meets the requirements. The length detection component has a simple and reasonable structure.
[0017] Optionally, the conveying component includes a conveying frame, a lifting frame, a lifting motor, a lifting rod, a moving cylinder, a moving frame, and a plurality of jacking blocks. The conveying frame is arranged on the machine frame. The lifting frame is slidably connected to the conveying frame in the vertical direction. The lifting motor is arranged on the machine frame. One end of the lifting rod is rotatably connected to the output shaft of the lifting motor. The other end of the lifting rod is slidably connected to the lifting frame along the distribution direction from the pad printing component to the sand blowing component. The moving cylinder is arranged on the lifting frame. The moving frame is arranged on the piston rod of the moving cylinder. A plurality of jacking blocks are arranged on the moving frame. The distribution direction of the plurality of jacking blocks is parallel to the distribution direction from the pad printing component to the sand blowing component. A limiting groove is formed in the jacking block.
[0018] By adopting the above technical solution, the conveying component is used to move the fuse core body on the machine frame. The fuse core body is placed on the conveying frame. When the fuse core body needs to move to the next station, the lifting motor drives the lifting rod to rotate, and the lifting rod drives the lifting frame to move in the vertically upward direction. At this time, the fuse core body is clamped in the limiting groove of the jacking block. At this time, the moving cylinder is driven, and the piston rod of the moving cylinder drives the moving frame to move. The moving frame drives the jacking block to move, so that the fuse core body on the jacking block moves to the next station. At this time, the lifting motor still drives the lifting rod to rotate, and the lifting rod drives the lifting frame to move in the vertically downward direction. The fuse core body is placed on the conveying frame again for subsequent movement to the next station.
[0019] Optionally, the pad printing assembly includes a pad printing machine body, a CCD body, and a pushing member. The pad printing machine body is disposed on the frame. The CCD body is located on one side of the conveying frame. The conveying frame includes a fixed frame and a pushing frame. The fixed frame is disposed on the frame. The pushing frame is slidably connected to the fixed frame along the distribution direction from the pad printing machine body to the CCD body. The pushing member includes a pushing block, a pushing motor, a pushing disc, and a pushing rod. The pushing motor is disposed on the frame. The pushing disc is disposed on the output shaft of the pushing motor. The pushing rod is eccentrically disposed on the pushing disc. The pushing block is slidably connected to the frame along the distribution direction from the pad printing machine body to the CCD body. The pushing rod is slidably connected to the pushing block in the vertical direction. The pushing frame is disposed on the pushing block.
[0020] By adopting the above technical solution, the CCD body is used to detect the pad printing label on the fuse core body. After the pad printing operation of the fuse core body is completed, the pushing motor drives the pushing disc to rotate. The pushing disc drives the pushing rod to rotate eccentrically. The pushing rod can drive the pushing block to move. The pushing block drives the pushing frame to move. The fuse core body on the pushing frame moves to the CCD body station. The CCD body inspects the pad printing operation on the fuse core body. After the inspection is completed, the pushing motor drives the pushing disc to rotate. The pushing disc drives the pushing rod to rotate eccentrically. The pushing rod drives the pushing block to move. The pushing frame resets again. The fuse core body on the pushing frame can be jacked up by the jacking block again and moved to the next station. The CCD body is used for the pad printing inspection of the fuse core, improving the pad printing quality of the fuse core.
[0021] Optionally, a waste recycling assembly is further disposed on the frame. The waste recycling assembly includes a waste clamping member, a first pipe, a second pipe, a third pipe, three sorting boxes, and a sorting member. The first pipe is disposed on the frame. The waste clamping member is used to clamp the fuse core body with unqualified detection into the first pipe. One end of the second pipe is disposed on the side wall of the first pipe. One end of the third pipe is disposed on the side wall of the first pipe. The height of the second pipe is higher than that of the third pipe. The three sorting boxes correspond to the first pipe, the second pipe, and the third pipe respectively. The sorting box is used to receive the fuse core body. The fuse core bodies with unqualified pad printing label, unqualified length test, and unqualified resistance test enter the corresponding sorting boxes through the sorting member successively through the first pipe, the second pipe, and the third pipe.
[0022] By adopting the above technical scheme, when the fuse body fails the inspection, the waste clamping member will clamp the fuse body on the conveying assembly and send it into the first tube, and the classification member will be controlled by the unqualified type so that the unqualified fuses enter different classification boxes, so that the fuse body that fails the pad printing and labeling directly enters the corresponding classification box through the first tube, the fuse body that fails the length side wall enters the corresponding classification box through the first tube and the second tube, and the fuse body that fails the resistance test enters the corresponding classification box through the first tube and the third tube. Through the waste recycling assembly, the distinction between qualified and unqualified products is achieved, and the unqualified products are subdivided to facilitate the staff's directional repair and improve the recycling rate.
[0023] Optionally, a drying assembly is provided on the side of the frame facing away from the feeding assembly, and the drying assembly includes a drying rack, a drying box, a drying transmission component and a hot air blower. The drying box is provided on the drying rack, the drying transmission component is used to drive the core body to move in the drying box, and the hot air blower is provided on the drying box.
[0024] By adopting the above technical solution, the drying component is used to dry the pad printing on the fuse body, thereby reducing the probability of missing characters when pad printing on the surface of the fuse body, and improving the product yield. The drying transmission rod is used to drive the fuse to move in the drying box, and the hot air blower is used to increase the temperature in the drying box. The drying component has a simple structure and is easy to operate.
[0025] Optionally, the drying component also includes a weighing piece, which includes a weighing machine body, a flip scale, a flip motor and a recycling box. The weighing machine is arranged on the drying rack, and the flip scale is rotatably connected to the weighing machine. The flip scale is used to receive the molten core body sent out by the conveying component, and the flip motor is used to drive the flip scale to rotate. The recycling box is arranged on one side of the weighing machine body. When the quality of the molten core body is lower than the standard, the flip scale sends the molten core body to the recycling box. When the quality of the molten core body meets the standard, the flip scale sends the molten core body to the drying transmission component.
[0026] By adopting the above technical scheme, the weighing piece is used to weigh the weight of the fuse body. The inside of the fuse body is filled with quartz sand. The filling quality of the quartz sand affects the quality of the fuse. The weight of the fuse body can reflect whether the quartz sand is filled in place. The fuse body is moved to the flip scale through the transmission component. The weighing machine body can measure the weight of the fuse body on the flip scale. When the weight of the fuse body meets the requirements, the flip motor drives the flip scale to flip, and the fuse body is moved to the drying transmission part for drying. When the weight of the fuse body does not meet the requirements, the flip motor drives the flip scale to flip in the opposite direction, and the flip scale drives the fuse body into the recycling box for subsequent reuse. The weighing component is used to weigh the fuse body to further improve the factory quality of the fuse body.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] The sand-blowing component is used to reduce the quartz sand adhering to the core body, making the pad printing more conformable to the surface of the core body;
[0029] The resistance detection component, the length detection component, and the CCD body are used to detect the core body, so as to improve the ex-factory quality of the core body;
[0030] The waste recycling component is used to recycle and classify the unqualified core components, facilitating subsequent reuse by the staff;
[0031] The drying component is used to dry the pad printing on the core body, reducing the probability of missing characters during pad printing on the surface of the core body. Description of the Drawings
[0032] Figure 1 It is a schematic structural diagram of a pad printing detection device for a core.
[0033] Figure 2 It is Figure 1 a schematic structural diagram of the feeding component in
[0034] Figure 3 It is Figure 2 an exploded view of the translation part in
[0035] Figure 4 It is Figure 1 a schematic structural diagram of the conveying component in
[0036] Figure 5 It is Figure 1 a schematic structural diagram of the detection component in
[0037] Figure 6 It is Figure 5 a schematic structural diagram of the collection component in
[0038] Figure 7 It is Figure 6 an exploded view of the pushing component in
[0039] Figure 8 It is Figure 1 a schematic structural diagram of the waste recycling component in
[0040] Figure 9 It is Figure 8 a schematic structural diagram of the waste clamping component in
[0041] Figure 10 a schematic structural diagram of the drying component in 1
[0042] Reference numerals: 1, frame; 2, pad printing assembly; 21, pad printer body; 22, CCD body; 23, ejecting member; 231, ejecting block; 232, ejecting motor; 233, ejecting disc; 234, ejecting rod; 3, sand blasting assembly; 31, sand blasting hood; 32, sand blasting cylinder; 33, air source; 34, air supply pipe; 35, collecting member; 351, collecting hood; 352, negative pressure pump; 353, negative pressure pipe; 354, negative pressure bag; 4, conveying assembly; 41, conveying frame; 411, fixing frame; 412, ejecting frame; 42, lifting frame; 43, lifting motor; 44, lifting rod; 45, moving cylinder; 46, moving frame; 47, jacking block; 5, feeding assembly; 51, feeding frame; 52, storage box; 53, conveyor belt; 54, translating member; 541, translating block; 542, translating cylinder; 543, cover plate; 544, receiving groove; 55, air pipe; 56, air pump; 57, placing table; 58, clamping member; 581, first clamping cylinder; 582, second clamping cylinder; 583, third clamping cylinder; 59, lifting member; 591, lifting plate; 592, lifting cylinder; 6, detecting assembly; 61, resistance detecting member; 611, resistance detector; 612, double-headed cylinder; 613, driving cylinder; 614, clamping claw; 62, length detecting member; 621, detecting cylinder; 622, pressing block; 623, displacement sensor; 7, drying assembly; 71, drying frame; 72, drying box; 73, drying transmission member; 74, hot air blower; 75, weighing member; 751, weighing machine body; 752, tipping scale; 753, tipping motor; 754, recycling box; 8, waste recycling assembly; 81, waste clamping member; 811, first waste clamping cylinder; 812, second waste clamping cylinder; 813, third waste clamping cylinder; 82, first pipe; 83, second pipe; 84, third pipe; 85, sorting box; 86, sorting member; 861, first sorting cylinder; 862, first rotating plate; 863, second sorting cylinder; 864, second rotating plate; 9, vibrator. Detailed implementation manners
[0043] The following further describes the present application in detail with reference to the Figure 1 - attached Figure 10 drawings.
[0044] An embodiment of the present application discloses a pad printing and detecting device for core melting. Refer to Figure 1, A pad printing detection device for a core includes a frame 1, a pad printing assembly 2, a sandblasting assembly 3, a conveying assembly 4, a feeding assembly 5, a detection assembly 6, a drying assembly 7, and a waste recycling assembly 8. The detection assembly 6, the sandblasting assembly 3, the pad printing assembly 2, and the waste recycling assembly 8 are arranged on the upper end surface of the frame 1 along the length direction of the frame 1. The feeding assembly 5 and the drying assembly 7 are respectively located on both sides of the frame 1. The feeding assembly 5 is located on the side close to the detection assembly 6, and the drying assembly 7 is located on the side close to the waste recycling assembly 8.
[0045] Referring to Figure 1 and Figure 2 , the feeding assembly 5 includes a feeding frame 51, a storage box 52, a conveyor belt 53, a translation member 54, an air pipe 55, an air pump 56, a placement table 57, and a clamping member 58. The feeding frame 51 is located on one side of the frame 1. The storage box 52 is fixedly arranged on the feeding frame 51. The storage box 52 is used for storing the core body that has not been pad printed. The conveyor belt 53 is horizontally arranged and is rotatably connected to the feeding frame 51. The upper end surface of the conveyor belt 53 is parallel to the upper end surface of the storage box 52. A lifting member 59 for transporting the core body to the conveyor belt 53 is arranged in the storage box 52. The lifting member 59 includes a lifting plate 591 and a lifting cylinder 592. The lifting plate 591 is stepped, and the upper end surface of the lifting plate 591 is inclined. The height of the upper end surface of the lifting plate 591 gradually decreases along the distance close to the conveyor belt 53. The lifting plate 591 is slidably connected in the storage box 52 along the direction from the bottom of the storage box 52 to the conveyor belt 53. The length direction of the lifting cylinder 592 is parallel to the sliding direction of the lifting plate 591. The lifting cylinder 592 is fixedly arranged on the feeding frame 51, and the piston rod of the lifting cylinder 592 is fixedly connected to the lifting plate 591.
[0046] Referring to Figure 2 and Figure 3, the translation part is located on the side of the conveyor belt 53 facing the frame 1. The translation part 54 includes a translation block 541, a translation cylinder 542 and a cover plate 543. The translation block 541 is slidably connected to the feeding frame 51 along the horizontal direction and perpendicular to the length direction of the conveyor belt 53. The cylinder body of the translation cylinder 542 is fixedly arranged on the feeding frame 51. The length direction of the translation cylinder 542 is parallel to the sliding direction of the translation block 541. The piston rod of the translation cylinder 542 is fixedly connected to the translation block 541. A receiving groove 544 is formed on the upper end surface of the translation block 541. The receiving groove 544 extends along the vertical direction and penetrates the translation block 541 along the length direction of the conveyor belt 53. The cover plate 543 is fixedly arranged on the feeding frame 51. The cover plate 543 and the receiving groove 544 form a channel for restricting the rotation of the core body. The air pump 56 and the air pipe 55 are respectively located on both sides of the translation block 541. One end of the air pipe 55 is fixedly arranged on the feeding frame 51. The placing table 57 is fixedly arranged on the frame 1. The placing table 57 is located on one side of the conveying assembly 4. The other end of the air pipe 55 is fixedly connected to the placing table 57. When the piston rod of the translation cylinder 542 extends, the core body on the translation block 541 is aligned with the air pipe 55. The air pump 56 is fixedly arranged on the storage box 52. The air pump 56 is used to move the core body aligned with the air pipe 55 to the placing table 57 through the air pipe 55.
[0047] Refer to Figure 1 and Figure 2 , the clamping part 58 includes a first clamping cylinder 581, a second clamping cylinder 582 and a third clamping cylinder 583. The length direction of the first clamping cylinder 581 is parallel to the distribution direction of the conveying assembly 4 and the placing table 57. The first clamping cylinder 581 is fixedly arranged on the frame 1. The second clamping cylinder 582 is arranged vertically. The cylinder body of the second clamping cylinder 582 is fixedly arranged on the piston rod of the first clamping cylinder 581. The third clamping cylinder 583 is arranged vertically. The cylinder body of the third clamping cylinder 583 is fixedly arranged on the piston rod of the second clamping cylinder 582. The third clamping cylinder 583 is used to clamp the core body. A vibrator 9 is arranged on the placing table 57. The vibrator 9 is a flexible vibrator. The vibrator 9 is used to provide different directions and amplitudes. The vibrator 9 is used to detect the welding damage and false welding of the core inside the product.
[0048] Refer to Figure 1 and Figure 4, the conveying component 4 includes a conveying frame 41, a lifting frame 42, a lifting motor 43, a lifting rod 44, a moving cylinder 45, a moving frame 46 and a number of jacking blocks 47. The conveying frame 41 is fixedly arranged on the frame 1, the lifting motor 43 is fixedly arranged on the frame 1, the lifting frame 42 is slidably connected to the conveying frame 41 in the vertical direction, the length direction of the lifting rod 44 is perpendicular to the output shaft of the lifting motor 43, one end of the lifting rod 44 is fixedly arranged on the output shaft of the lifting motor 43, and the other end of the lifting rod 44 is slidably connected to the lifting frame 42 in the length direction of the frame 1. The moving frame 46 is slidably connected to the lifting frame 42 in the length direction of the frame 1. The length direction of the moving cylinder 45 is parallel to the length direction of the moving frame 46. The cylinder body of the moving cylinder 45 is fixedly arranged on the lifting frame 42, and the piston rod of the moving cylinder 45 is fixedly arranged on the moving frame 46. A number of jacking blocks 47 are distributed in the length direction of the frame 1, and the jacking blocks 47 are fixedly arranged on the moving frame 46.
[0049] Referring to Figure 1 and Figure 5 , the detection component 6 includes a resistance detection member 61 and a length detection member 62. The length detection member 62 is located between the sandblasting component 3 and the resistance detection member 61. The resistance detection member 61 includes a resistance detector 611, two double-headed cylinders 612 and a driving cylinder 613. The resistance detector 611 is fixedly arranged on the frame 1. The driving cylinder 613 is vertically arranged, and the cylinder body of the driving cylinder 613 is fixedly arranged on the frame 1. The two double-headed cylinders 612 are distributed in the width direction of the frame 1. The cylinder body of the double-headed cylinder 612 is fixedly arranged on the piston rod of the driving cylinder 613. A clamping claw 614 is fixedly arranged on the piston rod of the double-headed cylinder 612. The four clamping claws 614 of the two double-headed cylinders 612 are used to clamp both ends of the fuse core body in the length direction. The connecting wire of the resistance detector 611 is electrically connected to the four clamping claws 614. The length detection member 62 includes a detection cylinder 621, a pressing block 622 and a displacement sensor 623. The detection cylinder 621 is vertically arranged, the cylinder body of the detection cylinder 621 is fixedly arranged on the frame 1, the pressing block 622 is fixedly arranged on the piston rod of the detection cylinder 621, and the pressing block 622 restricts and presses the movement of the fuse core body at the working position of the length detection member 62. The displacement sensor 623 is located on one side of the conveying frame 41, and the displacement sensor 623 is fixedly arranged on the frame 1. The displacement sensor 623 is used to abut against one end of the fuse core body.
[0050] Referring to Figure 5 and Figure 6, the sandblasting assembly 3 includes a sandblasting hood 31, a sandblasting cylinder 32, a gas source 33, two air supply pipes 34, and a collecting member 35 for collecting the blown quartz sand. The sandblasting cylinder 32 is vertically arranged, the cylinder body of the sandblasting cylinder 32 is fixedly arranged on the frame 1, the sandblasting hood 31 is fixedly arranged on the piston rod of the sandblasting cylinder 32, the gas source 33 is fixedly arranged on the frame 1, the two air supply pipes 34 are respectively located on both sides of the sandblasting hood 31, one end of the air supply pipe 34 is communicated with the sandblasting hood 31, and the other end of the air supply pipe 34 is arranged on the gas source 33. The sandblasting hood 31 is used to cover the core body. The collecting member 35 includes a collecting hood 351, a negative pressure pump 352, a negative pressure pipe 353, and a negative pressure bag 354. The collecting hood 351 is fixedly arranged on the conveying frame 41, the opening of the collecting hood 351 faces the core body at the working station of the sandblasting assembly 3, the negative pressure pump 352 is fixedly arranged on the frame 1, the suction end of the negative pressure pump 352 is communicated with the collecting hood 351, one end of the negative pressure pipe 353 is fixedly arranged on the exhaust end of the negative pressure pump 352, and the negative pressure bag 354 is tied to the other end of the negative pressure pipe 353.
[0051] Referring to Figure 6 and Figure 7 , the pad printing assembly 2 includes a pad printing machine body 21, a CCD body 22, and a pushing member 23. The pad printing machine body 21 is fixedly arranged on the frame 1, the CCD body 22 is located on one side of the conveying frame 41, and the pushing member 23 is used to move the pad-printed core body to the CCD body 22. The pushing member 23 includes a pushing block 231, a pushing motor 232, a pushing disc 233, and a pushing rod 234. The pushing motor 232 is fixedly arranged on the frame 1, the pushing disc 233 is coaxially arranged with the output shaft of the pushing motor 232, the pushing disc 233 is fixedly arranged on the output shaft of the pushing motor 232, the pushing rod 234 is eccentrically arranged on the pushing disc 233, the pushing block 231 is slidably connected to the frame 1 along the distribution direction from the pad printing machine body 21 to the CCD body 22, the pushing rod 234 is slidably connected to the pushing block 231 in the vertical direction. The conveying frame 41 includes a fixed frame 411 and a pushing frame 412. The fixed frame 411 is fixedly arranged on the frame 1, and the pushing frame 412 is fixedly arranged on the pushing block 231.
[0052] Referring to Figure 8 and Figure 9, the waste recycling component 8 includes a waste clamping member 81, a first pipe 82, a second pipe 83, a third pipe 84, three sorting boxes 85 and a sorting member 86. The first pipe 82 is located on one side of the fixing frame 411. The first pipe 82 is vertically arranged and fixedly installed on the machine frame 1. The second pipe 83 and the third pipe 84 are respectively located on both sides of the first pipe 82. One end of the second pipe 83 is communicated with the first pipe 82. The second pipe 83 is inclined, and the highest point of the second pipe 83 is located at the connection of the second pipe 83 and the first pipe 82. One end of the third pipe 84 is communicated with the first pipe 82. The third pipe 84 is inclined, and the highest point of the third pipe 84 is located at the connection of the third pipe 84 and the first pipe 82. The height of the third pipe 84 is lower than the height of the first pipe 82. The three sorting boxes 85 correspond to the first pipe 82, the second pipe 83 and the third pipe 84 respectively. The sorting boxes 85 are fixedly installed on the machine frame 1 and are used for receiving unqualified fuse cores. The sorting member 86 includes a first sorting cylinder 861, a first rotating plate 862, a second sorting cylinder 863 and a second rotating plate 864. The first rotating plate 862 is rotatably connected inside the first pipe 82. The cylinder body of the first sorting cylinder 861 is fixedly installed on the second pipe 83. The length of the first sorting cylinder 861 is parallel to the length direction of the machine frame 1. The piston rod of the first sorting cylinder 861 is eccentrically rotatably connected to the first rotating plate 862. The first rotating plate 862 is used to block the first pipe 82 to guide the fuse core into the second pipe 83. The second rotating plate 864 is rotatably connected inside the first pipe 82. The cylinder body of the second sorting cylinder 863 is fixedly installed on the third pipe 84. The length of the second sorting cylinder 863 is parallel to the length direction of the machine frame 1. The piston rod of the second sorting cylinder 863 is eccentrically rotatably connected to the second rotating plate 864. The second rotating plate 864 is used to block the first pipe 82 to guide the fuse core into the third pipe 84.
[0053] Refer to Figure 8 and Figure 9 , the waste clamping member 81 includes a first waste clamping cylinder 811, a second waste clamping cylinder 812 and a third waste clamping cylinder 813. The length direction of the first waste clamping cylinder 811 is parallel to the distribution direction from the fixing frame 411 to the first pipe 82. The first waste clamping cylinder 811 is fixedly installed on the machine frame 1. The second waste clamping cylinder 812 is vertically arranged and fixedly installed on the piston rod of the first waste clamping cylinder 811. The third waste clamping cylinder 813 is fixedly installed on the piston rod of the second waste clamping cylinder 812. The third waste clamping cylinder 813 is used to clamp the unqualified fuse core detected.
[0054] Refer to Figure 1 and Figure 10, the drying assembly 7 includes a drying rack 71, a drying box 72, a drying transmission member 73, a hot air blower 74, and a weighing member 75. The weighing member 75 includes a weighing machine body 751, a tipping scale 752, a tipping motor 753, and a recycling box 754. The weighing machine body 751 is fixedly arranged on the drying rack 71. The tipping scale 752 is rotatably connected to the weighing machine body 751. The tipping scale 752 is used to receive the qualified detected fuse cores sent out by the conveying assembly 4. The tipping motor 753 is fixedly arranged on the weighing machine body 751. The output shaft of the tipping motor 753 is fixedly connected to the tipping scale 752. The recycling box 754 is fixedly arranged on one side of the weighing machine body 751. When the weighing machine body 751 weighs that the quality of the fuse core does not meet the standard, the tipping motor 753 drives the tipping scale 752 to rotate to send the fuse core into the recycling box 754. The drying transmission member 73 is located on the other side of the weighing machine body 751. When the weighing machine body 751 weighs that the quality of the fuse core meets the standard, the tipping motor 753 drives the tipping scale 752 to rotate to send the fuse core onto the drying transmission member 73. The drying transmission member 73 is a synchronous belt. The length direction of the drying transmission member 73 is parallel to the length direction of the frame 1. The drying box 72 is fixedly arranged on the drying rack 71. The drying transmission member 73 penetrates through the drying box 72. The hot air blower 74 is fixedly arranged on the drying box 72.
[0055] The implementation principle of a pad printing detection device for a fusible core in an embodiment of the present application is as follows: the fusible core body after production is placed in a material storage box 52, the fusible core body is transported to a transmission belt 53 by a lifting member 59, the transmission belt 53 transports the fusible core body to a translation block 541, and the fusible core body is driven to separate from the transmission belt 53 by a translation cylinder 542, the air pump 56 transports the fusible core body to a placement table 57 through an air pipe 55, the fusible core body is moved to a transmission assembly through a clamping member 58, the fusible core body is stepped to the next station by a lifting motor 43 and a translation cylinder 542, the fusible core on the transmission assembly is successively subjected to resistance detection and length detection, and then the quartz sand adhered to the surface of the fusible core is blown off by a sand blowing assembly 3, the blown off quartz sand is collected by a collecting member 35, and then the fusible core body is subjected to pad printing labeling operation by a pad printer body 21, and after labeling is completed, the fusible core body is pushed out through a pusher 23 sends the fusible core body to the CCD body 22 for pad printing and labeling inspection. After the inspection is completed, it is returned to the conveying component 4 through the ejection member 23. When there is an unqualified fusible core body, the waste clamping member 81 will send the unqualified fusible core body to the first tube 82, and guide the fusible core body to enter the first tube 82, the second tube 83 and the third tube 84 respectively through the classification member 86, and finally collect it through the classification box. The conveying component 4 sends the fusible core body to the drying component 7, and first weighs the fusible core body through the weighing member 75. When there is a fusible core body that does not meet the quality standards, the flip motor 753 will drive the flip scale 752 to rotate, and the flip scale 752 sends the fusible core body to the recycling box 754. The fusible core that meets the quality standards will be sent to the drying transmission member 73, enter the drying box 72 through the drying transmission member 73, and the hot air blower 74 will dry the fusible core body, and finally collect it.
[0056] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A pad printing detection device for a fusible core, characterized in that: The invention comprises a frame (1), a pad printing assembly (2), a sand blowing assembly (3) and a conveying assembly (4), wherein the pad printing assembly (2) and the sand blowing assembly (3) are both arranged on the frame (1), the conveying assembly (4) is used to move the fusible core body along the direction from the sand blowing assembly (3) to the pad printing assembly (2), the sand blowing assembly (3) comprises a sand blowing cover (31), a sand blowing cylinder (32), an air source (33), an air supply pipe (34) and a collecting member (35), the sand blowing cylinder (32) is arranged on the frame (1), and the conveying assembly (4) is used to move the fusible core body along the direction from the sand blowing assembly (3) to the pad printing assembly (2), and the sand blowing assembly (3) comprises a sand blowing cover (31), a sand blowing cylinder (32), an air source (33), an air supply pipe (34) and a collecting member (35). The sand blowing cover (31) is arranged on the piston rod of the sand blowing cylinder (32), the sand blowing cover (31) is used to cover the molten core body, the air source (33) is arranged on the frame (1), one end of the air supply pipe (34) is arranged on the air source (33), and the other end of the air supply pipe (34) is arranged on the sand blowing cover (31), and the collecting member (35) is used to collect quartz sand separated from the molten core body; the conveying assembly (4) comprises a conveying frame (41), a lifting frame ( 42), a lifting motor (43), a lifting rod (44), a moving cylinder (45), a moving frame (46) and a plurality of lifting blocks (47), the conveying frame (41) is arranged on the frame (1), the lifting frame (42) is slidably connected to the conveying frame (41) along the vertical direction, the lifting motor (43) is arranged on the frame (1), one end of the lifting rod (44) is rotatably connected to the output shaft of the lifting motor (43), and the other end of the lifting rod (44) is rotatably connected to the output shaft of the lifting motor (43), and the other end of the lifting rod (44) is rotatably connected to the output shaft of the lifting motor (43). The distribution direction of the pad printing component (2) to the sand blowing component (3) is slidably connected to the lifting frame (42), the mobile cylinder (45) is arranged on the lifting frame (42), the mobile frame (46) is arranged on the piston rod of the mobile cylinder (45), and a plurality of lifting blocks (47) are arranged on the mobile frame (46). The distribution direction of the plurality of lifting blocks (47) is parallel to the distribution direction of the pad printing component (2) to the sand blowing component (3), and the lifting blocks (47) are provided with limiting grooves;The pad printing assembly (2) comprises a pad printing machine body (21), a CCD body (22) and an ejection member (23); the pad printing machine body (21) is arranged on a frame (1); the CCD body (22) is located on one side of the conveying frame (41); the conveying frame (41) comprises a fixed frame (411) and an ejection frame (412); the fixed frame (411) is arranged on the frame (1); the ejection frame (412) is slidably connected to the fixed frame (411) along a distribution direction from the pad printing machine body (21) to the CCD body (22); the ejection member (23) comprises an ejection block (231), an ejection member (232), and an ejection member (233). A motor (232), an ejection disk (233) and an ejection rod (234), wherein the ejection motor (232) is arranged on the frame (1), the ejection disk (233) is arranged on the output shaft of the ejection motor (232), the ejection rod (234) is eccentrically arranged on the ejection disk (233), the ejection block (231) is slidably connected to the frame (1) along the distribution direction from the pad printer body (21) to the CCD body (22), the ejection rod (234) is slidably connected to the ejection block (231) along the vertical direction, and the ejection frame (412) is arranged on the ejection block (231). ; 2. A pad printing detection device for a fusible core according to claim 1, characterized in that: A material feeding assembly (5) is also provided on one side of the frame (1), and the material feeding assembly (5) comprises a material feeding frame (51), a material storage box (52), a transmission belt (53), a translation member (54), an air pipe (55), an air pump (56), a placement table (57), and a clamping member (58). The material storage box (52) is located on one side of the frame (1), and the material storage box (52) is arranged on the material feeding frame (51). The material feeding frame (51) is used to store the fusible core body. The transmission belt (53) is used to transport the fusible core body out of the material storage box (52) in sequence. The translation member (54) is used to transfer the fusible core body to the material storage box (52). The fusible core body is separated from the transmission belt (53), the placement table (57) is arranged on the frame (1), one end of the air pipe (55) is arranged on the feeding rack (51), and the other end of the air pipe (55) is arranged on the placement table (57), the air pump (56) is used to transport the fusible core body on the translation member (54) to the placement table (57) through the air pipe (55), the clamping member (58) is used to place the fusible core body on the placement table (57) on the conveying component (4), and a vibrator (9) is arranged on the placement table (57) for vibrating the fusible core body.
3. A pad printing detection device for a fusible core according to claim 2, characterized in that: The translation member (54) comprises a translation block (541), a translation cylinder (542) and a cover plate (543); the translation block (541) is slidably connected to the feed rack (51) along a direction perpendicular to the movement direction of the fusible core body on the transmission belt (53); a receiving groove (544) for receiving the fusible core body is provided on the translation block (541); the translation cylinder (542) is used to drive the translation block (541) to move; the cover plate (543) is arranged on the feed rack (51); when the air pump (56) drives the fusible core body to move toward the air pipe (55), the cover plate (543) and the receiving groove (544) limit the movement direction of the fusible core body.
4. The pad printing detection device for a fusible core according to claim 1, characterized in that: The frame (1) is also provided with a detection component (6), the detection component (6) being located on a side of the sand blasting component (3) facing away from the pad printing component (2), the detection component (6) comprising a resistance detection component (61), the resistance detection component (61) comprising a resistance detector (611), two double-headed cylinders (612) and a driving cylinder (613), the driving cylinder (613) being arranged on the frame (1), the two double-headed cylinders (612) being distributed along the length direction of the fuse body, the double-headed cylinder (612) being arranged on the piston rod of the driving cylinder (613), the two piston rods of the double-headed cylinder (612) being respectively provided with clamping claws (614), and the connection line of the resistance detector (611) being electrically connected to the four clamping claws (614).
5. The pad printing detection device for a fusible core according to claim 4, characterized in that: The detection assembly (6) further comprises a length detection member (62), the length detection member (62) being located between the sand blowing assembly (3) and the resistance detection member (61), the length detection member (62) comprising a detection cylinder (621), a pressure block (622) and a displacement sensor (623), the detection cylinder (621) being arranged on the frame (1), the pressure block (622) being arranged on a piston rod of the detection cylinder (621), the displacement sensor (623) being arranged on the frame (1), and the displacement sensor (623) being used to abut against one end of a fuse body.
6. The pad printing detection device for a fusible core according to claim 1, characterized in that: The frame (1) is also provided with a waste recovery assembly (8), the waste recovery assembly (8) comprising a waste clamp (81), a first tube (82), a second tube (83), a third tube (84), three classification boxes (85) and a classification member (86), the first tube (82) being provided on the frame (1), the waste clamp (81) being used to clamp an unqualified fusible core body into the first tube (82), one end of the second tube (83) being provided on a side wall of the first tube (82), and the third tube (84) being used to clamp an unqualified fusible core body into the first tube (82). One end of the second tube (83) is arranged on the side wall of the first tube (82), the height of the second tube (83) is higher than the height of the third tube (84), the three classification boxes (85) respectively correspond to the first tube (82), the second tube (83) and the third tube (84), the classification boxes (85) are used to receive the fuse body, and the fuse body that fails the pad printing labeling, fails the length test, and fails the resistance test passes through the first tube (82), the second tube (83) and the third tube (84) in sequence through the classification member (86) and enters the corresponding classification box (85).
7. The pad printing detection device for a fusible core according to claim 1, characterized in that: A drying assembly (7) is arranged on a side of the frame (1) facing away from the feeding assembly (5); the drying assembly (7) comprises a drying rack (71), a drying box (72), a drying transmission member (73) and a hot air blower (74); the drying box (72) is arranged on the drying rack (71); the drying transmission member (73) is used to drive the fusible core body to move in the drying box (72); and the hot air blower (74) is arranged on the drying box (72).
8. The pad printing detection device for a fusible core according to claim 7, characterized in that: The drying assembly (7) further comprises a weighing member (75), the weighing member (75) comprising a weighing machine body (751), a flip scale (752), a flip motor (753) and a recycling box (754); the weighing machine body (751) is arranged on the drying rack (71); the flip scale (752) is rotatably connected to the weighing machine body (751); the flip scale (752) is used to receive the fusible core body sent out by the conveying assembly (4); the flip motor (753) is used to drive the flip scale (752) to rotate; the recycling box (754) is arranged on one side of the weighing machine body (751); when the quality of the fusible core body is lower than the standard, the flip scale (752) sends the fusible core body to the recycling box (754); when the quality of the fusible core body meets the standard, the flip scale (752) sends the fusible core body to the drying transmission member (73).
Citation Information
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