Intelligent testing device of circuit breaker

By introducing circuit breaker clamping module and automatic wiring module into the circuit breaker test equipment, the automatic wiring of the circuit breaker is achieved by using the two-stage drive structure and elastic electrical connectors, the problem that the circuit breaker test equipment cannot achieve automatic and firm wiring in the prior art is solved, and the detection efficiency and reliability are improved.

CN119881623APending Publication Date: 2025-04-25STATE GRID CORPORATION OF CHINA +2
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Patent Information

Application Number
CN202411801313.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing circuit breaker test equipment cannot achieve automatic and firm wiring of the circuit breaker, resulting in cumbersome testing process and increasing the workload of staff.

Method used

An intelligent test device for circuit breakers is designed. By setting up a circuit breaker clamping module and automatic wiring module, the automatic clamping of the circuit breaker and the automatic wiring of the detector are realized. The automatic wiring module adopts a two-stage driving structure, and through the coordination of the elastic electrical connector and the driving structure, it achieves close connection with the terminals in the circuit breaker wiring hole.

Benefits of technology

The automatic and firm wiring of the circuit breaker is realized, manual operation is reduced, detection efficiency is improved, and the reliability of the test is ensured through a stable electrical connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an intelligent testing device for a circuit breaker, which aims at overcoming the defect that the circuit breaker testing equipment in the prior art cannot realize automatic and firm wiring of the circuit breaker, and comprises a detector, a circuit breaker clamping module and two groups of automatic wiring modules which are respectively positioned on two sides of a circuit breaker positioning and clamping module, the automatic wiring module specifically comprises an elastic electric connector and a two-section type driving structure used for driving the elastic electric connector, the elastic electric connector is electrically connected with the detector, the two-section type driving structure drives the elastic electric connector to extend into a wiring hole of the circuit breaker when performing first-section driving, and the two-section type driving structure drives the elastic electric connector to extend into a wiring hole of the circuit breaker when performing second-section driving. And the elastic electric connector is driven to expand outwards, so that the elastic electric connector is tightly attached to a binding post in a wiring hole of the circuit breaker to realize electrical connection. Through the arranged automatic wiring module, automatic wiring between the detector and the circuit breaker can be realized, and the connection is stable and reliable.
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Description

Technical Field

[0001] The invention belongs to the technical field of circuit breaker testing equipment, and in particular relates to an intelligent testing device for a circuit breaker. Background Art

[0002] A circuit breaker is a switch device that can close, carry and disconnect current under normal circuit conditions and close, carry and disconnect current under abnormal circuit conditions within a specified time. Circuit breakers are divided into high-voltage circuit breakers and low-voltage circuit breakers according to their scope of use. The boundary between high and low voltage is relatively vague, and those above 3kV are generally called high-voltage electrical appliances.

[0003] After the circuit breaker is produced, it needs to be tested with a tester. Before the test, the circuit breaker and the tester need to be connected to electricity. Manual wiring is commonly used, which is relatively cumbersome. In order to ensure that the wiring is firm and does not affect the test, it is generally necessary to tighten the terminal on the circuit breaker to ensure that the wires are firmly connected to the terminal, which greatly increases the workload of the staff. Summary of the invention

[0004] The present invention aims at the drawback that the circuit breaker testing equipment in the prior art cannot realize automatic and firm wiring of the circuit breaker, and provides an intelligent testing device for the circuit breaker. The device can clamp the circuit breaker by setting a circuit breaker clamping module, and can realize automatic wiring between the detector and the circuit breaker by setting an automatic wiring module, and the connection is firm and reliable.

[0005] The invention object of the present invention is achieved through the following technical solution: an intelligent testing device for a circuit breaker, comprising:

[0006] Tester, used to test circuit breakers;

[0007] A circuit breaker clamping module, used for positioning and clamping the circuit breaker;

[0008] The automatic wiring module is used to wire the circuit breaker so as to electrically connect the circuit breaker and the detector. The automatic wiring module is provided with two groups, which are respectively located on both sides of the circuit breaker clamping module. The automatic wiring module specifically includes an elastic electric connector and a two-stage driving structure for driving the elastic electric connector. The elastic electric connector is electrically connected to the detector. When the two-stage driving structure performs the first stage driving, the elastic electric connector is driven to extend into the wiring hole of the circuit breaker. When the two-stage driving structure performs the second stage driving, the elastic electric connector is driven to expand outward, so that the elastic electric connector is tightly fitted with the wiring post in the wiring hole of the circuit breaker to achieve electrical connection.

[0009] Preferably, the two-stage driving structure includes a sliding plate that can slide toward the circuit breaker clamping module and a power component for driving the sliding plate to slide back and forth, the sliding plate is installed with a guide sleeve, the sliding sleeve is slidably sleeved with a sliding rod, the end of the sliding rod facing away from the circuit breaker clamping module is fixedly provided with a baffle that can slide with the sliding rod, the end of the sliding rod facing the circuit breaker clamping module is installed with the elastic electric connector, the elastic electric connector includes an elastic member with an overall U-shaped structure, the opening of the elastic member is arranged toward the sliding rod, the two sides of the elastic member are in a curved shape that is arched away from the side of the sliding rod, a ring is fixed between the two sides of the opening of the elastic member, the ring is slidably sleeved on the sliding rod and the ring fits with the guide sleeve when the elastic electric connector is not deformed; a fixed baffle for blocking the baffle is provided on the sliding path of the baffle; the elastic electric connector and the sliding rod are both made of conductive material, and the sliding rod is electrically connected to the detector.

[0010] Preferably, an electrical connection sheet is fixedly provided on the outer side of the middle position of the arched parts on both sides of the elastic member, and the side of the electrical connection sheet facing away from the elastic member is a rough structure.

[0011] Preferably, at least two guide sleeves are provided on the sliding plate, and a position adjustment mechanism for adjusting the position of the guide sleeves is provided between the guide sleeves and the sliding plate.

[0012] Preferably, the position adjustment mechanism comprises a strip groove arranged on the sliding plate, the length direction of the strip groove is perpendicular to the movement direction of the sliding rod, and the guide sleeve is threaded with a fastening screw that passes through the strip groove and can fix the guide sleeve on the sliding plate.

[0013] Preferably, a positioning strip for installing and positioning the guide sleeve is fixedly provided on the sliding plate, the positioning strip is parallel to the strip groove, and the side of the guide sleeve facing the positioning groove is a plane and the plane is in contact with the positioning strip.

[0014] Preferably, the power component is an electric telescopic rod, the fixed stopper is fixedly connected to a base, the tail end of the electric telescopic rod is mounted on the base, and the sliding plate is slidably arranged on the base.

[0015] Preferably, the tail end of the electric telescopic rod is rotatably connected to the base.

[0016] Preferably, the circuit breaker clamping module includes a U-shaped fixing part and a clamping plate slidably arranged in the fixing part, a spring is arranged between one side of the clamping plate and the fixing part, and the other side of the clamping plate cooperates with an inner wall of the fixing part to form a clamping structure for clamping the circuit breaker, and a guide inclined plate for guiding the installation of the circuit breaker is fixedly arranged on the clamping plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention can clamp the circuit breaker by providing a circuit breaker clamping module, and the circuit breaker can be conveniently installed on the circuit breaker clamping module by providing a guide inclined plate;

[0019] 2. The automatic wiring module provided in the present invention can realize automatic wiring of the circuit breaker without manual wiring of the circuit breaker, which can improve the detection efficiency, and through the two-stage drive structure, it can ensure that the connection between the elastic electrical connectors of the circuit breaker is stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the principle structure of the present invention;

[0021] Figure 2 It is a three-dimensional diagram of the circuit breaker clamping module;

[0022] Figure 3 It is a schematic diagram of the structure of the circuit breaker clamping module clamping the circuit breaker;

[0023] Figure 4 It is a schematic diagram of the connection structure of two automatic wiring modules and a position adjustment mechanism;

[0024] Figure 5 This is a schematic diagram of the automatic wiring module structure;

[0025] Figure 6 It is a schematic diagram of the state of the two-stage drive structure when performing the first stage of driving;

[0026] Figure 7 It is a schematic diagram of the state of the two-stage drive structure when performing the second stage drive;

[0027] Markings in the figure: 1. detector, 2. circuit breaker, 3. circuit breaker clamping module, 4. fixing part, 5. clamping plate, 6. spring, 7. guide inclined plate, 10. automatic wiring module, 12. elastic electrical connector, 13. two-stage driving structure, 14. sliding plate, 15. power component, 16. guide sleeve, 17. sliding rod, 18. baffle, 19. elastic part, 20. electrical connecting piece, 21. collar, 22. fixed baffle, 23. base, 24. terminal, 25. position adjustment mechanism, 26. strip groove, 28. positioning strip. DETAILED DESCRIPTION

[0028] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings:

[0029] Example 1

[0030] like Figure 1-Figure 5 As shown, the present invention provides an intelligent testing device for a circuit breaker, comprising:

[0031] A detector 1, for testing a circuit breaker 2;

[0032] The circuit breaker clamping module 3 is used to clamp the circuit breaker 2. The circuit breaker clamping module 3 includes a U-shaped fixing member 4 and a clamping plate 5 slidably arranged in the fixing member 4. A spring 6 is arranged between one side of the clamping plate 5 and the fixing member 4. The other side of the clamping plate 5 cooperates with an inner wall of the fixing member 4 to form a clamping structure for clamping the circuit breaker 2. A guide inclined plate 7 for guiding the installation of the circuit breaker 2 is fixed on the clamping plate 5. Through the cooperation of the clamping plate 5 and the fixing member 4, it can be used to clamp circuit breakers 2 of different widths. The guide inclined plate 7 is arranged to play a guiding role when installing the circuit breaker 2. When the circuit breaker 2 is pressed on the guide inclined plate 7, the clamping plate 5 will be driven to move, so that the circuit breaker 2 can be easily installed between the clamping plate 5 and the fixing member 4;

[0033] The automatic wiring module 10 is used to wire the circuit breaker 2 so that the circuit breaker 2 and the detector 1 are electrically connected. The automatic wiring module 10 is provided with two groups, which are respectively located on both sides of the circuit breaker clamping module 3. The automatic wiring module 10 specifically includes an elastic electrical connector 11 and a two-stage driving structure 12 for driving the elastic electrical connector 11. The elastic electrical connector 11 is electrically connected to the detector 1. The two-stage driving structure 12 includes a sliding plate 14 that can slide toward the circuit breaker clamping module 3 and a power component 15 for driving the sliding plate 14 to slide back and forth. The power component 15 is an electric telescopic rod. A guide sleeve 16 is installed on the sliding plate 14. A sliding rod 17 is slidably sleeved in the guide sleeve 16. A baffle 18 that can slide with the sliding rod 17 is fixedly provided at one end of the sliding rod 17 facing away from the circuit breaker clamping module 3. The sliding rod 17 moves toward the circuit breaker clamping module 3. The elastic electrical connector 11 is installed at one end, and the elastic electrical connector 11 includes an elastic member 19 with an overall U-shaped structure. The opening of the elastic member 19 is arranged toward the sliding rod 17, and the two sides of the elastic member 19 are in a curved shape that is arched on the side facing away from the sliding rod 17, and an electrical connecting piece 20 is fixedly provided on the outer side of the middle position of the arched part on both sides of the elastic member 19, and the side of the electrical connecting piece 20 facing away from the elastic member 19 is a rough structure, and a ring 21 is fixedly provided between the two sides of the opening of the elastic member 19, and the ring 21 is slidably sleeved on the sliding rod 17 and the ring 21 is in contact with the guide sleeve 16 when the elastic electrical connector 11 is not deformed; a fixed stopper 22 for blocking the stopper 18 is provided on the sliding path of the stopper 18; a base 23 is fixedly connected to the fixed stopper 22, and the tail end of the electric telescopic rod is rotatably connected to the base 23, and the sliding plate 14 is slidably arranged on the base 23. The elastic electrical connector 11 and the slide bar 17 are both made of conductive materials. The slide bar 17 is electrically connected to the detector 1 , thereby making the elastic electrical connector 11 electrically connected to the detector 1 .

[0034] like Figure 6As shown, when the two-stage drive structure 12 performs the first stage drive, the power component 15 drives the sliding plate 14 to slide toward the circuit breaker clamping module 3. At this time, the guide sleeve 16, the collar 21, the elastic electrical connector 11, the slide rod 17, and the baffle 18 slide together with the sliding plate 14 until the baffle 18 fits with the fixed baffle 22 and drives the elastic electrical connector 11 to extend into the wiring hole of the circuit breaker 2, so that the elastic electrical connector 11 moves into place. Figure 7 As shown, when the two-stage drive structure 12 performs the second stage drive, the baffle 18 is blocked by the fixed baffle 22, and the baffle 18 will pull the slide bar 17 to stop moving together, and the sliding plate 14 will continue to drive the guide sleeve 16 to slide, and the guide sleeve 16 will push the ring 21 to move, thereby driving the elastic member 19 on the elastic electrical connector 11 to bend and deform, so that the arch of the arched part on the elastic member 19 increases, and the elastic electrical connector 11 expands toward both sides, so that the electrical connection pieces 20 on both sides of the elastic member 19 move outward and fit tightly with the terminal 24 in the wiring hole of the circuit breaker 2 to achieve electrical connection. The arrangement of the electrical connection piece 20 is to strengthen the structural strength of the middle section on both sides of the elastic member 19, so that when the elastic member 19 arches and deforms, the part where the electrical connection piece 20 is installed does not deform, and the side of the electrical connection piece 20 that contacts the terminal 24 is a rough surface, so that the electrical connection piece 20 can contact the terminal 24 in the wiring hole of the circuit breaker 2 more reliably. The automatic wiring module 10 can realize automatic wiring of the circuit breaker 2, without the need for manual wiring of the circuit breaker 2, which can improve the detection efficiency. Through the two-stage driving structure 12, the elastic electrical connector 11 is first extended into the wiring hole of the circuit breaker 2, and then the elastic electrical connector 11 is stretched to achieve a tight connection with the terminal 24 in the wiring hole of the circuit breaker 2, thereby ensuring that the connection between the elastic electrical connectors 11 of the circuit breaker 2 is stable and reliable.

[0035] The sliding plate 14 is provided with three guide sleeves 16, and a position adjustment mechanism 25 for adjusting the position of the guide sleeve 16 is provided between the guide sleeve 16 and the sliding plate 14. The position adjustment mechanism 25 includes a strip groove 26 provided on the sliding plate 14, and the length direction of the strip groove 26 is perpendicular to the movement direction of the slide bar 17. A fastening screw (not shown in the figure) passing through the strip groove 26 and capable of fixing the guide sleeve 16 on the sliding plate 14 is screwed on the guide sleeve 16. A positioning strip 28 is fixedly provided on the sliding plate 14, and the positioning strip 28 is parallel to the strip groove 26. The side of the guide sleeve 16 facing the positioning groove is a plane and the plane is in contact with the positioning strip 28. The positioning strip 28 is used for the installation and positioning of the guide sleeve 16. By means of the position adjustment mechanism 25, the number of guide sleeves 16 used and the lateral position of the guide sleeves 16 can be adjusted, that is, the lateral position of the elastic electrical connectors 11 on different guide sleeves 16 can be adjusted. When it is necessary to test a circuit breaker 2 with only one wiring hole on one side, only one guide sleeve 16 and the corresponding elastic electrical connector 11 are needed. When it is necessary to test a circuit breaker 2 with two or three wiring holes on one side, a corresponding number of guide sleeves 16 and the corresponding elastic electrical connector 11 are used.

[0036] When using the present invention to test a circuit breaker 2 of a new specification and size, it is necessary to first select and use a corresponding number of guide sleeves 16 and elastic electrical connectors 11 according to the number of wiring holes of the circuit breaker 2, and then clamp the circuit breaker 2 on the circuit breaker clamping module 3. During clamping, it can be judged by human eyes to make the symmetric plane of the circuit breaker 2 coincide with the symmetric plane of the circuit breaker clamping module 3 as much as possible. In this embodiment, the lengths of the protruding parts of the two ends of the circuit breaker 2 relative to the two sides of the circuit breaker clamping module 3 are close. Then, the power component 15 on the automatic wiring module 10 is controlled to work to realize automatic wiring of the circuit breaker 2. After wiring, the detector 1 can be used to test the performance parameters of the circuit breaker 2. The detector 1 used can select different types of testers according to needs, such as a circuit breaker intelligent characteristic tester.

[0037] It should be understood that in the claims and description of the present invention, all "including..." should be understood as an open-ended meaning, that is, its meaning is equivalent to "at least contains...", and should not be understood as a closed meaning, that is, its meaning should not be understood as "only includes...".

[0038] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. An intelligent testing device for a circuit breaker, characterized in that: include: Tester, used to test circuit breakers; A circuit breaker clamping module, used for clamping the circuit breaker; The automatic wiring module is used to wire the circuit breaker so as to electrically connect the circuit breaker and the detector. The automatic wiring module is provided with two groups, which are respectively located on both sides of the circuit breaker positioning and clamping module. The automatic wiring module specifically includes an elastic electric connector and a two-stage driving structure for driving the elastic electric connector. The elastic electric connector is electrically connected to the detector. When the two-stage driving structure performs the first stage driving, the elastic electric connector is driven to extend into the wiring hole of the circuit breaker. When the two-stage driving structure performs the second stage driving, the elastic electric connector is driven to expand outward, so that the elastic electric connector is tightly fitted with the wiring post in the wiring hole of the circuit breaker to achieve electrical connection.

2. An intelligent testing device for circuit breaker according to claim 1, characterized in that The two-stage driving structure includes a sliding plate that can slide toward the circuit breaker positioning and clamping module and a power component for driving the sliding plate to slide back and forth, the sliding plate is installed with a guide sleeve, and a sliding rod is slidably sleeved in the guide sleeve, and a baffle that can slide with the sliding rod is fixedly provided at one end of the sliding rod facing away from the circuit breaker positioning and clamping module, and the elastic electrical connector is installed at one end of the sliding rod facing the circuit breaker positioning and clamping module, and the elastic electrical connector includes an elastic member with an overall U-shaped structure, the opening of the elastic member is arranged toward the sliding rod, and the two sides of the elastic member are in a curved shape that is arched away from the side of the sliding rod, and a ring is fixedly provided between the two sides of the opening of the elastic member, the ring is slidably sleeved on the sliding rod and the ring is in contact with the guide sleeve when the elastic electrical connector is not deformed; a fixed baffle for blocking the baffle is provided on the sliding path of the baffle; the elastic electrical connector and the sliding rod are both made of conductive material, and the sliding rod is electrically connected to the detector.

3. An intelligent testing device for circuit breaker according to claim 2, characterized in that An electrical connection piece is fixedly provided on the outer side of the middle position of the arched part on both sides of the elastic member, and the side of the electrical connection piece facing away from the elastic member is a rough structure.

4. The intelligent testing device for circuit breaker according to claim 2, characterized in that At least two guide sleeves are arranged on the sliding plate, and a position adjustment mechanism for adjusting the position of the guide sleeves is arranged between the guide sleeves and the sliding plate.

5. An intelligent testing device for circuit breaker according to claim 4, characterized in that The position adjustment mechanism includes a strip groove arranged on the sliding plate, the length direction of the strip groove is perpendicular to the movement direction of the sliding rod, and the guide sleeve is threaded with a fastening screw that passes through the strip groove and can fix the guide sleeve on the sliding plate.

6. An intelligent testing device for circuit breaker according to claim 5, characterized in that A positioning strip for installing and positioning the guide sleeve is fixedly provided on the sliding plate. The positioning strip is parallel to the strip groove. The side of the guide sleeve facing the positioning groove is a plane and the plane is in contact with the positioning strip.

7. An intelligent testing device for circuit breaker according to claim 5 or 6, characterized in that The power component is an electric telescopic rod, the fixed stopper is fixedly connected to a base, the tail end of the electric telescopic rod is installed on the base, and the sliding plate is slidably set on the base.

8. An intelligent testing device for circuit breaker according to claim 7, characterized in that , the tail end of the electric telescopic rod is rotationally connected to the base.

9. An intelligent testing device for circuit breaker according to claim 8, characterized in that The circuit breaker clamping module includes a U-shaped fixing part and a clamping plate slidably arranged in the fixing part. A spring is arranged between one side of the clamping plate and the fixing part. The other side of the clamping plate cooperates with an inner wall of the fixing part to form a clamping structure for clamping the circuit breaker. A guide inclined plate for guiding the installation of the circuit breaker is fixed on the clamping plate.