An LED lamp bead lighting test device and its test method

By calculating the static optical and electrical evaluation coefficients of the LED lamp bead group, identifying abnormal lamp beads, calculating dynamic and static evaluation indexes, and issuing abnormal warnings, the problem of low detection efficiency in the existing technology is solved and the reliability and stability of LED lamp beads are improved.

CN119881730BActive Publication Date: 2025-06-17GUANGDONG HHHLED OPTOELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202510364368.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2025-06-17
Estimated Expiration
2045-03-26

AI Technical Summary

Technical Problem

The existing LED lamp bead lighting test method has low detection efficiency and long time on large-scale production lines, which has become a constraint on production speed.

Method used

By calculating the static optical evaluation coefficient and static electrical evaluation coefficient of the LED bead group to be measured, calculating the static evaluation index, identifying the abnormal LED bead bead group to be measured, recombining it to form the abnormal bead group to be measured, extracting the strobe index and strobe percentage, calculating the dynamic and static evaluation index, calculating the abnormal coefficient, and issuing an abnormal warning.

Benefits of technology

Real-time monitoring of the performance data of LED lamp bead groups, timely discover abnormalities, quantify the degree of abnormalities, and provide a basis for determining whether further measures are needed, improving the detection efficiency and reliability and stability of LED lamp beads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an LED lamp bead lighting test device and a test method thereof, which relate to the technical field of LED lamp bead testing, and include calculating the static optical evaluation coefficient and the static electrical evaluation coefficient of the LED lamp bead group to be tested; calculating the static evaluation index of the LED lamp bead group to be tested, and sending out an abnormal analysis warning for the LED lamp bead group to be tested; after receiving the abnormal analysis warning of the LED lamp bead group to be tested, identifying all abnormal LED lamp beads in the LED lamp bead group to be tested, recombining them to form an abnormal lamp bead group to be tested, extracting the stroboscopic index and the stroboscopic percentage, calculating the dynamic evaluation index and the static evaluation index of the abnormal lamp bead group to be tested, calculating the abnormal coefficient of the abnormal lamp bead group, and sending out a lamp bead production abnormal warning. The degree of abnormality in the LED lamp bead group is quantified, providing a basis for judging whether further measures need to be taken.
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Description

Technical Field

[0001] The present invention relates to the technical field of LED lamp bead testing, and specifically provides an LED lamp bead lighting test device and a test method therefor. Background Art

[0002] Currently, the management of prefabricated building component warehouses is often chaotic, with ineffective implementation of systems, discrepancies between accounts and actual situations, resulting in uncertainties in the company's assets and inaccurate cost accounting, which affects the company's formulation of tax rate policies, income tax declaration work, and overall budget work. Moreover, the material procurement is not reasonable enough, the accuracy and predictability of procurement plan management are not strong, and the material procurement is not strictly controlled, leading to the failure to stock up on materials that need to be stocked in advance and the stocking of materials that do not need to be stocked, causing inventory backlogs, occupying a large amount of inventory funds, and bringing difficulties to work such as inventory taking, cleaning, and account reconciliation. In addition, some warehouse managers lack professional training and learning, resulting in low business levels and being unable to effectively manage the warehouse.

[0003] In a Chinese invention application with the publication number CN119406793A, an LED lamp bead lighting test device and a test method therefor are disclosed, including lamp beads. Both the front and rear side walls of the lamp beads are fixedly connected with pins, including a discharging mechanism for neatly arranging a large number of lamp beads; a detection mechanism, and the discharging mechanism can make the arranged lamp beads pass through the detection mechanism in sequence; the detection mechanism is used to energize the pins of the arranged lamp beads and screen out the lamp beads that cannot be lit; a blanking mechanism for transporting the qualified lamp beads out of the device.

[0004] In the above invention application, the lamp beads are neatly arranged by the discharging mechanism and sequentially transported to the detection mechanism for automatic detection and screening, making the entire screening process more coherent and efficient. However, each LED lamp bead still needs to be lit and detected in sequence, which is very time-consuming. Especially on a large-scale production line, the detection efficiency becomes a key factor restricting the production speed.

[0005] Therefore, the present invention provides an LED lamp bead lighting test device and a test method therefor. Summary of the Invention

[0006] (I) Technical Problems to be Solved

[0007] In view of the deficiencies of the prior art, the present invention provides an LED lamp bead lighting test device and a test method thereof. The present invention calculates the static optical evaluation coefficient and the static electrical evaluation coefficient of the LED lamp bead group to be tested; calculates the static evaluation index of the LED lamp bead group to be tested, and issues an abnormal analysis warning for the LED lamp bead group to be tested; after receiving the abnormal analysis warning of the LED lamp bead group to be tested, identifies all abnormal LED lamp beads in the LED lamp bead group to be tested, recombines them to form an abnormal lamp bead group to be tested, extracts the stroboscopic index and the stroboscopic percentage, calculates the dynamic evaluation index and the static evaluation index of the abnormal lamp bead group to be tested, calculates the abnormal coefficient of the abnormal lamp bead group, and issues an abnormal warning for lamp bead production. The degree of abnormality in the LED lamp bead group is quantified, providing a basis for determining whether further measures need to be taken, thereby solving the technical problems described in the background art.

[0008] (2) Technical solution

[0009] To achieve the above object, the present invention is realized through the following technical solutions: An LED lamp bead lighting test method, including the following steps:

[0010] Collect the brightness and color temperature of the LED lamp bead group to be tested, calculate the static optical evaluation coefficient of the LED lamp bead group to be tested, and collect the working voltage , current and power of the LED lamp bead group to be tested, calculate the static electrical evaluation coefficient of the LED lamp bead group to be tested;

[0011] Obtain the static optical evaluation coefficient and the static electrical evaluation coefficient of the LED lamp bead group to be tested, calculate the static evaluation index of the LED lamp bead group to be tested, and issue an abnormal analysis warning for the LED lamp bead group to be tested;

[0012] After receiving the abnormal analysis warning of the LED lamp bead group to be tested, identify all abnormal LED lamp beads in the LED lamp bead group to be tested, recombine them to form an abnormal lamp bead group to be tested, extract the stroboscopic index Ps and the stroboscopic percentage Pb, calculate the dynamic evaluation index Dp and the static evaluation index Jp of the abnormal lamp bead group to be tested, calculate the abnormal coefficient Yc of the abnormal lamp bead group, and issue an abnormal warning for lamp bead production.

[0013] Furthermore, use an integrated optical sensor to collect the brightness and color temperature of the LED lamp bead group to be tested in real time, and calculate the static optical evaluation coefficient of the LED lamp bead group to be tested:

[0014]

[0015] Among them, i represents the sequential number of each LED lamp bead group to be tested, , m is the total number of LED lamp bead groups to be tested, m is a positive integer, represents the standard brightness of the LED lamp bead group, represents the standard color temperature of the LED lamp bead group.

[0016] Brightness refers to the luminous intensity of a light source on a unit projected area in a specific direction. To collect the brightness data of LED lamp beads, optoelectronic devices such as photoresistors or photodiodes are usually used. These sensors can respond to the light emitted by the LED lamp beads and convert it into an electrical signal. By measuring the magnitude of this electrical signal, the brightness of the LED lamp beads can be obtained indirectly.

[0017] Color temperature is a physical quantity that describes the color of a light source. It represents which wavelength of radiation is the strongest in the radiation energy of the light source, usually measured in Kelvin (K). To collect the color temperature data of LED lamp beads, devices such as color temperature meters or spectral analyzers can be used.

[0018] Furthermore, simultaneously use a power meter to collect the working voltage , current and power of the LED lamp bead group to be tested, and calculate the static electrical evaluation coefficient of the LED lamp bead group to be tested:

[0019]

[0020] Among them, represents the standard power of the LED lamp bead group, represents the standard working voltage of the LED lamp bead group, represents the standard current of the LED lamp bead group.

[0021] Furthermore, obtain the static optical evaluation coefficient and the static electrical evaluation coefficient of the LED lamp bead group to be tested, and calculate the static evaluation index of the LED lamp bead group to be tested:

[0022]

[0023] The calculation formula of the static evaluation index corresponding to the LED lamp bead group to be tested is as above.

[0024] Further, when the static evaluation index of the LED lamp bead group to be measured exceeds the static threshold of the lamp bead group + , it indicates that the LED lamp bead group to be measured is abnormal, and an abnormal analysis warning of the LED lamp bead group to be measured is sent outwards; among them, represents the mean value of the static evaluation index of the historical LED lamp bead group to be measured, represents the variance of the static evaluation index of the historical LED lamp bead group to be measured;

[0025] When the static evaluation index of the LED lamp bead group to be measured does not exceed the static threshold of the lamp bead group + , it indicates that the group of LED lamp beads to be measured is qualified.

[0026] Further, after receiving the abnormal analysis warning of the LED lamp bead group to be measured, use an industrial camera to take an image of the LED lamp bead group to be measured, and use the Sobel operator to calculate the gradient amplitude of each pixel point in the image of the LED lamp bead group to be measured . When the gradient amplitude of the pixel point exceeds the standard gradient amplitude range , mark this point as an abnormal pixel point, and identify the LED lamp beads corresponding to all abnormal pixel points in the image of the LED lamp bead group to be measured, which are recorded as abnormal lamp beads.

[0027] Further, re - combine the identified abnormal lamp beads to form an abnormal lamp bead group to be measured, use a high - speed camera to shoot a video, extract the brightness value of each frame in the video , draw a brightness - time curve, and extract the stroboscopic index Ps and stroboscopic percentage Pb;

[0028] Among them, the stroboscopic index is the ratio of "the area above the average brightness" to "the total area under the curve". The larger this value is, the more serious the stroboscopic phenomenon is, and the smaller the value is, the less serious the stroboscopic phenomenon is; the stroboscopic percentage is the ratio of "the difference between the maximum brightness and the minimum brightness" to "the sum of the maximum brightness and the minimum brightness", and then multiplied by 100% to get the percentage value. The larger this value is, the greater the relative amplitude of brightness fluctuation is; the smaller the value is, the less serious the brightness fluctuation is.

[0029] Further, obtain the stroboscopic index Ps and stroboscopic percentage Pb of the abnormal lamp bead group to be measured, and calculate the dynamic evaluation index Dp of the abnormal lamp bead group to be measured:

[0030]

[0031] Among them, represents the standard stroboscopic index of the LED lamp bead group, represents the standard stroboscopic percentage of the LED lamp bead group.

[0032] Further, analyze and calculate the static evaluation index Jp of the to-be-tested abnormal LED bead group, and combine it with the dynamic evaluation index Dp of the to-be-tested abnormal LED bead group to calculate the abnormality coefficient Yc of the abnormal LED bead group:

[0033]

[0034] When the abnormality coefficient of the abnormal LED bead group exceeds the standard abnormality coefficient , send out a warning of abnormal LED bead production;

[0035] Among them, the analysis method of the static evaluation index Jp of the to-be-tested abnormal LED bead group is the same as that of the static evaluation index of the to-be-tested LED bead group.

[0036] An LED bead lighting test device includes:

[0037] A bead abnormality analysis module that collects the brightness and color temperature of the to-be-tested LED bead group, calculates the static optical evaluation coefficient of the to-be-tested LED bead group, and collects the working voltage , current and power of the to-be-tested LED bead group, and calculates the static electrical evaluation coefficient of the to-be-tested LED bead group;

[0038] A bead abnormality warning module that obtains the static optical evaluation coefficient and the static electrical evaluation coefficient of the to-be-tested LED bead group, calculates the static evaluation index of the to-be-tested LED bead group, and sends out an abnormality analysis warning for the to-be-tested LED bead group;

[0039] An abnormal bead analysis module, after receiving the abnormality analysis warning of the to-be-tested LED bead group, identifies all abnormal LED beads in the to-be-tested LED bead group, recombines them to form a to-be-tested abnormal LED bead group, extracts the stroboscopic index Ps and the stroboscopic percentage Pb, calculates the dynamic evaluation index Dp and the static evaluation index Jp of the to-be-tested abnormal LED bead group, calculates the abnormality coefficient Yc of the abnormal LED bead group, and sends out a warning of abnormal LED bead production.

[0040] (III) Beneficial effects

[0041] The present invention provides an LED bead lighting test device and its test method, which have the following beneficial effects:

[0042] 1. Collect the brightness and color temperature , calculate the static optical evaluation coefficient of the LED lamp bead group to be measured , and collect the working voltage of the LED lamp bead group to be measured , current and power , calculate the static electrical evaluation coefficient of the LED lamp bead group to be measured , which can timely detect and solve potential performance problems, thereby improving the reliability and stability of the LED lamp beads.

[0043] 2. Obtain the static optical evaluation coefficient and the static electrical evaluation coefficient of the LED lamp bead group to be measured, calculate the static evaluation index of the LED lamp bead group to be measured, and send out an abnormal analysis warning for the LED lamp bead group to be measured. It can monitor the performance data of the LED lamp bead group in real time. Once an abnormality is found, an alarm will be issued immediately, which helps to timely detect potential problems.

[0044] 3. After receiving the abnormal analysis warning of the LED lamp bead group to be measured, identify all abnormal LED lamp beads in the LED lamp bead group to be measured, recombine them to form an abnormal lamp bead group to be measured, extract the stroboscopic index Ps and the stroboscopic percentage Pb, calculate the dynamic evaluation index Dp and the static evaluation index Jp of the abnormal lamp bead group to be measured, calculate the abnormal coefficient Yc of the abnormal lamp bead group, and send out an abnormal warning for lamp bead production, which quantifies the abnormal degree in the LED lamp bead group and provides a basis for judging whether further measures need to be taken. Description of the Drawings

[0045] Figure 1 is a schematic flow chart of a method for testing the lighting of an LED lamp bead according to the present invention;

[0046] Figure 2 is a schematic structural diagram of a device for testing the lighting of an LED lamp bead according to the present invention. Detailed Embodiments

[0047] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0048] Please refer to Figure 1 , the present invention provides a method for testing the lighting of an LED lamp bead, including the following steps:

[0049] Step 1. Collect the brightness and color temperature , calculate the static optical evaluation coefficient of the LED lamp bead group to be measured , and collect the working voltage of the LED lamp bead group to be measured , current and power , calculate the static electrical evaluation coefficient of the LED lamp bead group to be measured .

[0050] The first step includes the following contents:

[0051] Step 101: Use an integrated optical sensor to collect the brightness and color temperature of the LED lamp bead group to be measured, and calculate the static optical evaluation coefficient of the LED lamp bead group to be measured:

[0052]

[0053] where, i represents the sequential number of each LED lamp bead group to be measured, , m is the total number of LED lamp bead groups to be measured, m is a positive integer, represents the standard brightness of the LED lamp bead group, represents the standard color temperature of the LED lamp bead group.

[0054] Brightness refers to the luminous intensity of a light source on a unit projected area in a specific direction. To collect the brightness data of an LED lamp bead, photoelectric devices such as a photoresistor sensor or a photodiode can usually be used. These sensors can respond to the light emitted by the LED lamp bead and convert it into an electrical signal. By measuring the magnitude of this electrical signal, the brightness of the LED lamp bead can be indirectly obtained.

[0055] Color temperature is a physical quantity that describes the color of a light source. It indicates which wavelength of radiation is the strongest in the radiation energy of the light source, usually measured in Kelvin (K). To collect the color temperature data of an LED lamp bead, devices such as a color temperature meter or a spectral analyzer can be used.

[0056] Step 102: Simultaneously use a power meter to collect the working voltage , current and power of the LED lamp bead group to be measured, and calculate the static electrical evaluation coefficient of the LED lamp bead group to be measured:

[0057]

[0058] where, represents the standard power of the LED lamp bead group, Represents the standard operating voltage of the LED lamp bead group, and represents the standard current of the LED lamp bead group.

[0059] During use, combine the content in Steps 101 and 102:

[0060] Collect the brightness of the LED lamp bead group to be measured and color temperature , calculate the static optical evaluation coefficient of the LED lamp bead group to be measured , and collect the operating voltage , current and power of the LED lamp bead group to be measured, calculate the static electrical evaluation coefficient of the LED lamp bead group to be measured, and potential performance problems can be discovered and solved in a timely manner, thereby improving the reliability and stability of the LED lamp beads.

[0061] Step Two: Obtain the static optical evaluation coefficient and static electrical evaluation coefficient of the LED lamp bead group to be measured, calculate the static evaluation index of the LED lamp bead group to be measured, and send out an abnormal analysis warning for the LED lamp bead group to be measured.

[0062] The said Step Two includes the following content:

[0063] Step 201: Obtain the static optical evaluation coefficient and static electrical evaluation coefficient of the LED lamp bead group to be measured, calculate the static evaluation index of the LED lamp bead group to be measured:

[0064]

[0065] The calculation formula for the static evaluation index of the corresponding LED lamp bead group to be measured is as above.

[0066] Step 202: When the static evaluation index of the LED lamp bead group to be measured exceeds the static threshold + of the lamp bead group, it indicates that the LED lamp bead group to be measured is abnormal, and an abnormal analysis warning for the LED lamp bead group to be measured is sent out. Among them, represents the mean value of the static evaluation indexes of the historical LED lamp bead groups to be measured, and represents the variance of the static evaluation indexes of the historical LED lamp bead groups to be measured.

[0067] When the static evaluation index of the LED lamp bead group to be measured does not exceed the static threshold + , it indicates that the combination of the LED lamp beads to be tested is qualified.

[0068] During use, combine the content in Steps 201 and 202:

[0069] Obtain the static optical evaluation coefficient of the LED lamp bead group to be tested and the static electrical evaluation coefficient , calculate the static evaluation index of the LED lamp bead group to be tested , send out an abnormal analysis warning for the LED lamp bead group to be tested, which can monitor the performance data of the LED lamp bead group in real time. Once an abnormality is found, an alarm is immediately issued, which helps to detect potential problems in a timely manner.

[0070] Step 3: After receiving the abnormal analysis warning of the LED lamp bead group to be tested, identify all abnormal LED lamp beads in the LED lamp bead group to be tested, recombine them to form an abnormal lamp bead group to be tested, extract the stroboscopic index Ps and the stroboscopic percentage Pb, calculate the dynamic evaluation index Dp and the static evaluation index Jp of the abnormal lamp bead group to be tested, calculate the abnormality coefficient Yc of the abnormal lamp bead group, and send out an abnormal warning for lamp bead production.

[0071] The said Step 3 includes the following content:

[0072] Step 301: After receiving the abnormal analysis warning of the LED lamp bead group to be tested, use an industrial camera to take an image of the LED lamp bead group to be tested, and use the Sobel operator to calculate the gradient amplitude of each pixel point in the image of the LED lamp bead group to be tested , when the gradient amplitude of the pixel point exceeds the standard gradient amplitude range , mark this point as an abnormal pixel point, and identify the LED lamp beads corresponding to all abnormal pixel points in the image of the LED lamp bead group to be tested, which are recorded as abnormal lamp beads.

[0073] Among them, j represents the sequential number of each pixel point in the image of the LED lamp bead group to be tested.

[0074] Step 302: Recombine the identified abnormal lamp beads to form an abnormal lamp bead group to be tested, use a high-speed camera to shoot a video, extract the brightness value of each frame in the video , draw a brightness-time curve, and extract the stroboscopic index Ps and the stroboscopic percentage Pb.

[0075] Among them, the stroboscopic index is the ratio of the "area above the average brightness" to the "total area under the curve". The larger this value is, the more serious the stroboscopic phenomenon is; the smaller the value is, the less serious the stroboscopic phenomenon is. The stroboscopic percentage is the percentage value obtained by multiplying the ratio of the "difference between the maximum brightness and the minimum brightness" to the "sum of the maximum brightness and the minimum brightness" by 100%. The larger this value is, the greater the relative amplitude of the brightness fluctuation; the smaller the value is, the less serious the brightness fluctuation is.

[0076] Step 303: Obtain the stroboscopic index Ps and the stroboscopic percentage Pb of the abnormal LED bead group to be measured, and calculate the dynamic evaluation index Dp of the abnormal LED bead group to be measured:

[0077]

[0078] Among them, represents the standard stroboscopic index of the LED bead group, represents the standard stroboscopic percentage of the LED bead group.

[0079] Step 304: Analyze and calculate the static evaluation index Jp of the abnormal LED bead group to be measured, and combine the dynamic evaluation index Dp of the abnormal LED bead group to be measured to calculate the abnormality coefficient Yc of the abnormal LED bead group:

[0080]

[0081] When the abnormality coefficient of the abnormal LED bead group exceeds the standard abnormality coefficient , an early warning of abnormal bead production is sent outwards, reflecting systematic or random problems in the LED bead production process.

[0082] Among them, the analysis method of the static evaluation index Jp of the abnormal LED bead group to be measured is the same as that of the static evaluation index of the LED bead group to be measured.

[0083] During use, in combination with the content in Steps 301 to 304:

[0084] After receiving the early warning of abnormal analysis of the LED bead group to be measured, all abnormal LED beads in the LED bead group to be measured are identified, recombined to form the abnormal LED bead group to be measured, the stroboscopic index Ps and the stroboscopic percentage Pb are extracted, the dynamic evaluation index Dp and the static evaluation index Jp of the abnormal LED bead group to be measured are calculated, the abnormality coefficient Yc of the abnormal LED bead group is calculated, and an early warning of abnormal bead production is sent outwards, quantifying the abnormality degree in the LED bead group, providing a basis for judging whether further measures need to be taken.

[0085] Please refer to Figure 2 , the present invention provides a device for testing the lighting of LED beads, including:

[0086] The LED bead abnormality analysis module collects the brightness of the LED bead group to be measured and color temperature , calculates the static optical evaluation coefficient of the LED bead group to be measured , and collects the working voltage of the LED bead group to be measured , current and power , calculates the static electrical evaluation coefficient of the LED bead group to be measured .

[0087] The LED bead abnormality warning module obtains the static optical evaluation coefficient of the LED bead group to be measured and the static electrical evaluation coefficient , calculates the static evaluation index of the LED bead group to be measured , and issues an abnormality analysis warning for the LED bead group to be measured outward

[0088] After receiving the abnormality analysis warning of the LED bead group to be measured, the abnormal LED bead analysis module identifies all abnormal LED beads in the LED bead group to be measured, recombines them to form an abnormal LED bead group to be measured, extracts the stroboscopic index Ps and the stroboscopic percentage Pb, calculates the dynamic evaluation index Dp and the static evaluation index Jp of the abnormal LED bead group to be measured, calculates the abnormality coefficient Yc of the abnormal LED bead group, and issues an abnormal warning for LED bead production outward

[0089] The above embodiments can be implemented in whole or in part by software, hardware, firmware or any other combination. When implemented using software, the above embodiments can be implemented in whole or in part in the form of a computer program product. Those of ordinary skill in the art can realize that the units and algorithm steps of each example described in combination with the embodiments disclosed herein can be implemented by electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are executed in a hardware or software manner depends on the specific application and design constraints of the technical solution

[0090] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment

[0091] The above is only a specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of changes or substitutions, which should all be covered within the protection scope of the present application

Claims

1. A method for testing the lighting of an LED lamp bead, characterized in that: The steps include: Collect the brightness of the LED lamp group to be tested and color temperature , calculate the static optical evaluation coefficient of the LED lamp group to be tested , and collect the working voltage of the LED lamp group to be tested , Current and power , calculate the static electrical evaluation coefficient of the LED lamp group to be tested ; Get the static optical evaluation coefficient of the LED lamp group to be tested and static electrical evaluation coefficient , calculate the static evaluation index of the LED lamp group to be tested , and send out an abnormal analysis warning of the LED lamp bead group to be tested; After receiving the abnormal analysis warning of the LED lamp bead group to be tested, all abnormal LED lamp beads in the LED lamp bead group to be tested are identified, and they are recombined to form an abnormal lamp bead group to be tested, and the flicker index Ps and flicker percentage Pb are extracted. The dynamic evaluation index Dp and static evaluation index Jp of the abnormal lamp bead group to be tested are calculated, and the abnormal coefficient Yc of the abnormal lamp bead group is calculated, and an abnormal lamp bead production warning is issued.

2. The LED lamp bead lighting test method according to claim 1, characterized in that: Use integrated light sensors to collect the brightness of the LED lamp group to be tested in real time and color temperature , calculate the static optical evaluation coefficient of the LED lamp group to be tested : in, i Indicates the sequence number of each LED lamp bead group to be tested. , m is the total number of LED lamp beads to be tested, m is a positive integer, Indicates the standard brightness of the LED lamp group. Indicates the standard color temperature of the LED lamp group.

3. The LED lamp bead lighting test method according to claim 1, characterized in that: At the same time, use the power meter to collect the working voltage of the LED lamp group to be tested , Current and power , calculate the static electrical evaluation coefficient of the LED lamp group to be tested : in, i Indicates the sequence number of each LED lamp bead group to be tested. , m is the total number of LED lamp beads to be tested, m is a positive integer, Indicates the standard power of the LED lamp group. Indicates the standard operating voltage of the LED lamp group. Indicates the standard current of the LED lamp group.

4. The LED lamp bead lighting test method according to claim 1, characterized in that: Get the static optical evaluation coefficient of the LED lamp group to be tested and static electrical evaluation coefficient , calculate the static evaluation index of the LED lamp group to be tested : The static evaluation index of the corresponding LED lamp group to be tested The calculation formula is as above.

5. The LED lamp bead lighting test method according to claim 1, characterized in that: When the static evaluation index of the LED lamp group to be tested Exceeding the static threshold of the lamp group + , indicating that the LED lamp bead group to be tested is abnormal, and an abnormal analysis warning of the LED lamp bead group to be tested is issued externally; wherein, It represents the average value of the static evaluation index of the LED lamp bead group to be tested historically. Indicates the variance of the static evaluation index of the historical LED lamp bead group to be tested; When the static evaluation index of the LED lamp group to be tested Does not exceed the static threshold of the lamp group + , it means that the LED lamp bead group to be tested is qualified.

6. The LED lamp bead lighting test method according to claim 1, characterized in that: After receiving the abnormal analysis warning of the LED lamp bead group to be tested, an industrial camera is used to take an image of the LED lamp bead group to be tested, and the Sobel operator is used to calculate the gradient amplitude of each pixel in the image of the LED lamp bead group to be tested. , when the gradient amplitude of the pixel Exceeding the standard gradient amplitude range When , the point is marked as an abnormal pixel point, and the LED lamp beads corresponding to all abnormal pixel points in the image of the LED lamp bead group to be tested are identified and recorded as abnormal lamp beads.

7. The LED lamp bead lighting test method according to claim 1, characterized in that: The identified abnormal lamp beads are reassembled to form an abnormal lamp bead group to be tested, and a high-speed camera is used to shoot a video to extract the brightness value of each frame in the video. , draw the brightness-time curve, and extract the stroboscopic index Ps and stroboscopic percentage Pb; Among them, the flicker index is the ratio of "area above average brightness" to "total area under the curve". The larger the value, the more serious the flicker, and the smaller the value, the milder the flicker. The flicker percentage is the ratio of "difference between maximum brightness and minimum brightness" to "sum of maximum brightness and minimum brightness", multiplied by 100% to get the percentage value. The larger the value, the greater the relative amplitude of brightness fluctuation; the smaller the value, the milder the brightness fluctuation.

8. The LED lamp bead lighting test method according to claim 1, characterized in that: Get the stroboscopic index Ps and stroboscopic percentage Pb of the abnormal lamp bead group to be tested, and calculate the dynamic evaluation index Dp of the abnormal lamp bead group to be tested: in, Indicates the standard stroboscopic index of the LED lamp group. Indicates the standard strobe percentage of the LED lamp group.

9. The LED lamp bead lighting test method according to claim 1, characterized in that: Analyze and calculate the static evaluation index Jp of the abnormal lamp bead group to be tested, and combine it with the dynamic evaluation index Dp of the abnormal lamp bead group to be tested to calculate the abnormal coefficient Yc of the abnormal lamp bead group: When the abnormal coefficient of the abnormal lamp bead group exceeds the standard abnormal coefficient , and send out warnings of abnormal lamp bead production; Among them, the analysis method of the static evaluation index Jp of the abnormal lamp bead group to be tested is the same as the static evaluation index Jp of the LED lamp bead group to be tested. The analysis method is the same.

10. An LED lamp bead lighting test device, used to implement the method described in any one of claims 1 to 9, characterized in that: include: Lamp bead abnormality analysis module, collects the brightness of the LED lamp bead group to be tested and color temperature , calculate the static optical evaluation coefficient of the LED lamp group to be tested , and collect the working voltage of the LED lamp group to be tested , Current and power , calculate the static electrical evaluation coefficient of the LED lamp group to be tested ; Lamp bead abnormal warning module, obtains the static optical evaluation coefficient of the LED lamp bead group to be tested and static electrical evaluation coefficient , calculate the static evaluation index of the LED lamp group to be tested , and send out an abnormal analysis warning of the LED lamp bead group to be tested; After receiving the abnormal analysis warning of the LED lamp bead group to be tested, the abnormal lamp bead analysis module identifies all abnormal LED lamp beads in the LED lamp bead group to be tested, recombines them to form an abnormal lamp bead group to be tested, extracts the stroboscopic index Ps and the stroboscopic percentage Pb, calculates the dynamic evaluation index Dp and the static evaluation index Jp of the abnormal lamp bead group to be tested, calculates the abnormal coefficient Yc of the abnormal lamp bead group, and issues an abnormal warning of lamp bead production.

Citation Information

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