Lightweight outer battery support

By designing a lightweight outer battery support, and using the combination of Z-shaped pressure plate and balls, the internal battery support is quickly centered and positioned and installed, solving the problem of low assembly efficiency in the prior art and improving assembly efficiency and structural stability.

CN119890590AInactive Publication Date: 2025-04-25RIZHAO HONGXIN PRECISION PARTS MFG CO LTD
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Patent Information

Application Number
CN202510118002.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When installing the internal battery holder, the installation and fitting clearance of the existing battery holder is small, resulting in low assembly efficiency and requires repeated adjustments to match the appropriate installation slot.

Method used

A lightweight external battery support is designed, which uses lightweight materials, including support seats, mounting seats, fixing rods, lifting components and rolling support components. Through the cooperation of Z-shaped pressure plates and balls, the internal battery support is quickly centered and installed.

Benefits of technology

Through the rapid centering positioning and installation of the inner battery support, the efficiency of assembly and installation is improved, the assembly time is reduced, and the stability and strength of the battery support structure are enhanced.

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Abstract

The invention discloses a lightweight outer battery support, and relates to the technical field of battery supports, the lightweight outer battery support comprises an outer battery support box body, the outer battery support box body is provided with a supporting seat for supporting a battery frame, the outer battery support box body and the supporting seat are both made of lightweight materials, and the outer battery support box body and the supporting seat are made of lightweight materials. The mounting seat is arranged below the supporting seat, and the mounting seat and the supporting seat are connected and fixed through a plurality of groups of fixing rods. When the outer battery support is used, the inner battery support loaded with a battery is mounted in the outer battery support box body, and in the mounting process, the inner battery support is mounted in the outer battery support box body through the abutting effect of each group of Z-shaped pressing plates on the periphery of the inner battery support and the rolling supporting effect of each group of balls on the supporting plate on the inner battery support; the inner battery support is arranged on the outer battery support, so that the placed inner battery support is centered and positioned, the inner battery support can be quickly mounted on the outer battery support, and the assembling and mounting effects are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of battery supports, in particular to a lightweight external battery support. Background Art

[0002] The battery support is mainly composed of an inner battery support and an outer battery support. The inner battery support can further fix the battery and form a double support structure with the outer battery support, making the battery more stable during vehicle driving and reducing battery displacement caused by vibration, bumps, etc., thereby improving the reliability and safety of the battery system.

[0003] During the installation of the inner battery support on the outer battery support, the installation matching gap between the inner battery support and the outer battery support is small. The smaller installation gap can make the connection between the inner and outer battery supports tighter. During the driving of the vehicle, they can work together better and jointly bear the weight of the battery and various dynamic loads generated by the driving of the vehicle, thereby enhancing the strength and stability of the entire battery support structure and reducing structural deformation and looseness caused by vibration, bumps, etc.

[0004] However, due to the small installation clearance between the inner battery holder and the outer battery holder, it is cumbersome to install the inner battery holder loaded with batteries on the outer battery holder. It is necessary to repeatedly adjust the installation position to match the appropriate installation clearance, which reduces the assembly efficiency. Therefore, we propose a lightweight external battery holder. Summary of the invention

[0005] The object of the present invention is to provide a lightweight external battery holder to solve the problems mentioned in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions: a lightweight external battery support, comprising an external battery support box, the external battery support box is provided with a support seat for supporting a battery frame, the external battery support box and the support seat are both made of lightweight materials, and further comprising:

[0007] A mounting seat is arranged below the support seat, the mounting seat and the support seat are connected and fixed by multiple sets of fixing rods, a first lifting assembly for lifting the mounting seat and a first guiding assembly for guiding during the lifting process are arranged on the outer battery support box, a positioning assembly for centering the inner battery support placed on the support seat and a rolling support assembly for assisting the sliding adjustment of the battery frame during the positioning process are arranged on the support seat, and a second lifting assembly for lifting the rolling support assembly and a second guiding assembly for guiding during the lifting process are arranged below the support seat;

[0008] The positioning components are provided in multiple groups, and the multiple groups of positioning components are arranged in a state of a ring array on the support seat. The positioning components include a slot opened on the support seat, and a Z-shaped pressing plate is connected to the slot through a telescopic component.

[0009] Preferably, the telescopic assembly includes a plurality of sliding tubes fixed inside the slot, the sliding tubes are slidably connected with mounting rods, one end of the mounting rod is fixed to the Z-shaped pressure plate, a spring is sleeved on the outer side of the sliding tube, and both ends of the spring are respectively connected to the Z-shaped pressure plate and the inner wall of the slot.

[0010] Preferably, the rolling support assembly includes a square groove centrally opened on the support seat, a support plate is arranged on the square groove, the upper end of the support plate is rotatably connected to multiple groups of balls through ball grooves, and each group of balls is arranged in an arranged state, and a transmission assembly for transmitting the Z-type pressure plate is arranged on the support plate.

[0011] Preferably, the transmission assembly includes a fixed plate fixed to the lower end of the support plate, a connecting plate is provided between the fixed plate and the Z-shaped pressure plate, and both ends of the connecting plate are rotatably connected to one side of the Z-shaped pressure plate and one side of the fixed plate through a pin shaft.

[0012] Preferably, the second lifting assembly includes a second threaded rod rotatably connected to the mounting seat, a second threaded tube is threadedly engaged with the second threaded rod, and one end of the second threaded tube is fixed to the lower end of the support plate.

[0013] Preferably, the second guide assembly includes two groups of second sleeves fixed to the lower end of the support plate, and the two groups of second sleeves are symmetrically arranged on both sides of the second threaded tube, and the two groups of second sleeves are slidably connected with a second slide rod, and one end of the second slide rod is fixed to the mounting seat.

[0014] Preferably, the first lifting assembly includes a first threaded rod rotatably connected to the inside of the external battery support box, one end of the first threaded rod passes through the mounting seat and is fixed to one end of the second threaded rod, the outer side of the first threaded rod is threadedly engaged with a first threaded tube, one end of the first threaded tube is fixed to the lower end of the mounting seat, and the other end of the first threaded rod is located on the outside of the external battery support box and is fixed with a driving pin.

[0015] Preferably, the first guide assembly includes two groups of first sleeves fixed to the lower end of the mounting base, the two groups of first sleeves are symmetrically arranged on both sides of the first threaded tube, and a first slide rod is slidably connected to the first sleeve, and one end of the first slide rod is fixed to the interior of the external battery support box.

[0016] Preferably, a groove is formed at the bottom of the outer battery holder box, and the driving pin is located inside the groove.

[0017] Preferably, a circular positioning plate for limiting the position of the support seat is fixed inside the outer battery holder box.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] When the external battery holder of the present invention is in use, the internal battery holder loaded with batteries is installed inside the external battery holder box. During the installation process, the internal battery holder is centrally positioned through the counteracting effect of each group of Z-shaped pressing plates on the four sides of the internal battery holder and the rolling support effect of each group of balls on the support plate on the internal battery holder. The central positioning of the internal battery holder facilitates the rapid installation of the internal battery holder on the external battery holder, thereby improving the assembly and installation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall appearance structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the bottom structure of the external battery support box of the present invention;

[0022] Figure 3 It is a schematic diagram of the position relationship between the mounting seat, the fixing rod and the supporting seat of the present invention;

[0023] Figure 4 It is a schematic structural diagram of the first lifting assembly and the first guiding assembly of the present invention;

[0024] Figure 5 It is a schematic diagram of the square groove and the support plate structure of the present invention;

[0025] Figure 6 It is a schematic structural diagram of the second lifting assembly and the second guide assembly of the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the positioning assembly and the rolling support assembly of the present invention.

[0027] In the figure: 101-external battery holder box; 102-support seat; 2-mounting seat; 3-fixing rod; 401-first threaded rod; 402-first threaded tube; 403-driving pin; 501-first sleeve; 502-first slide rod; 6-groove; 7-reciprocating positioning plate; 801-slot; 802-Z-type pressure plate; 901-slide tube; 902-mounting rod; 903-spring; 1001-square groove; 1002-support plate; 1003-ball; 1101-second threaded rod; 1102-second threaded tube; 1201-second sleeve; 1202-second slide rod; 1301-fixing plate; 1302-connecting plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Example 1

[0030] See also Figure 1-Figure 7 , a lightweight external battery holder shown in the figure includes an external battery holder box 101, on which a support seat 102 for supporting a battery frame is disposed, and both the external battery holder box 101 and the support seat 102 are made of lightweight materials;

[0031] It should be noted here that the lightweight material is a high-strength aluminum alloy, which ensures the use strength of the external battery holder box 101 while reducing the weight of the external battery holder box 101;

[0032] Also includes:

[0033] The mounting seat 2 is arranged below the support seat 102, and the mounting seat 2 and the support seat 102 are connected and fixed by multiple sets of fixing rods 3. The outer battery support box 101 is provided with a first lifting component for lifting the mounting seat 2 and a first guiding component for guiding during the lifting process. The support seat 102 is provided with a positioning component for centering the inner battery support placed on the support seat 102 and a rolling support component for assisting the sliding adjustment of the battery frame during the positioning process. The support seat 102 is provided with a second lifting component for lifting the rolling support component and a second guiding component for guiding during the lifting process.

[0034] There are multiple groups of positioning components, and the multiple groups of positioning components are arranged in a state of a ring array on the support seat 102. The positioning components include a slot 801 opened on the support seat 102, and a Z-shaped pressing plate 802 is connected to the slot 801 through a telescopic component;

[0035] It should be noted here that: when the external battery holder is in use, the internal battery holder loaded with batteries is installed inside the external battery holder box 101. During the installation process, the internal battery holder is centered through the counteracting effect of each group of Z-shaped pressure plates 802 on the four sides of the internal battery holder and the rolling support of each group of balls 1003 on the support plate 1002. The internal battery holder is centered, and the internal battery holder can be quickly installed on the external battery holder to improve the assembly and installation effect.

[0036] Preferably, the telescopic assembly includes a plurality of slide tubes 901 fixed inside the slot 801, a mounting rod 902 is slidably connected to the slide tube 901, one end of the mounting rod 902 is fixed to the Z-shaped pressing plate 802, a spring 903 is sleeved on the outer side of the slide tube 901, and both ends of the spring 903 are respectively connected to the Z-shaped pressing plate 802 and the inner wall of the slot 801;

[0037] It should be noted here that: the sliding tube 901 and the mounting rod 902 are used to assist the stable telescopic movement of the Z-shaped pressing plate 802 after being stressed, and the spring 903 is used to reset the Z-shaped pressing plate 802 after the movement.

[0038] Preferably, the rolling support assembly includes a square groove 1001 centrally opened on the support seat 102, a support plate 1002 is arranged on the square groove 1001, the upper end of the support plate 1002 is rotatably connected to multiple groups of balls 1003 through ball grooves, and each group of balls 1003 is arranged in an arranged state, and a transmission assembly for transmitting the Z-shaped pressing plate 802 is arranged on the support plate 1002;

[0039] It should be noted here that: the internal battery holder loaded with batteries is pushed toward the support seat 102. During the pushing process, the internal battery holder and the groups of balls 1003 on the front support plate 1002 of the support seat 102 are abutted against each other. Through the abutting and supporting effect of the groups of balls 1003 on the bottom of the internal battery holder, the installation position of the internal battery holder can be quickly adjusted.

[0040] Preferably, the transmission assembly includes a fixed plate 1301 fixed to the lower end of the support plate 1002, a connecting plate 1302 is provided between the fixed plate 1301 and the Z-shaped pressing plate 802, and both ends of the connecting plate 1302 are rotatably connected to one side of the Z-shaped pressing plate 802 and one side of the fixed plate 1301 through a pin shaft;

[0041] It should be noted here that: during the contraction movement of the mounting seat 2, each group of fixed plates 1301 is driven to move. During the movement of the fixed plates 1301, each group of Z-type pressure plates 802 is transmitted through the connecting plate 1302, so that each group of Z-type pressure plates 802 moves towards or away from each other.

[0042] Preferably, the second lifting assembly includes a second threaded rod 1101 rotatably connected to the mounting seat 2, a second threaded tube 1102 is threadedly engaged with the second threaded rod 1101, and one end of the second threaded tube 1102 is fixed to the lower end of the support plate 1002; the second guide assembly includes two groups of second sleeves 1201 fixed to the lower end of the support plate 1002, and the two groups of second sleeves 1201 are symmetrically arranged on both sides of the second threaded tube 1102, and the two groups of second sleeves 1201 are slidably connected to the second slide rod 1202, and one end of the second slide rod 1202 is fixed to the mounting seat 2;

[0043] It should be noted here that: as the first threaded rod 401 rotates, the second threaded rod 1101 is driven to rotate. During the rotation of the second threaded rod 1101, the second threaded rod 1101 and the second threaded tube 1102 are meshed with each other to drive the support plate 1002 to move under force. During the movement of the support plate 1002, the second sleeve 1201 and the second slide rod 1202 slide and guide the support plate 1002 to retract toward or away from the mounting seat 2 after being subjected to force.

[0044] Preferably, the first lifting assembly includes a first threaded rod 401 rotatably connected to the inside of the external battery holder box 101, one end of the first threaded rod 401 passes through the mounting seat 2 and is fixed to one end of the second threaded rod 1101, the outer side of the first threaded rod 401 is threadedly engaged with a first threaded tube 402, one end of the first threaded tube 402 is fixed to the lower end of the mounting seat 2, and the other end of the first threaded rod 401 is located on the outside of the external battery holder box 101 and is fixed with a driving pin 403; the first guide assembly includes two groups of first sleeves 501 fixed to the lower end of the mounting seat 2, the two groups of first sleeves 501 are symmetrically arranged on both sides of the first threaded tube 402, the first sleeve 501 is slidably connected to a first slide bar 502, and one end of the first slide bar 502 is fixed to the inside of the external battery holder box 101;

[0045] It should be noted here that: the first threaded rod 401 is driven to rotate by the driving pin 403. During the rotation of the first threaded rod 401, the mutual engagement transmission between the first threaded rod 401 and the first threaded tube 402 causes the mounting seat 2 to move under force. During the movement of the mounting seat 2, the sliding guiding effect of the two sets of first sleeves 501 and the first sliding rod 502 causes the mounting seat 2 to move toward or away from the inner side of the outer battery holder box 101 after being subjected to force.

[0046] Preferably, a groove 6 is formed at the bottom of the outer battery holder box 101, and the driving pin 403 is located inside the groove 6;

[0047] It should be noted here that the driving pin 403 is arranged in an embedded state through the groove 6.

[0048] Preferably, a circular positioning plate 7 for limiting the position of the support seat 102 is fixed inside the outer battery support box 101;

[0049] It should be noted here that: during the process of the support base 102 shrinking toward the inner side of the outer battery holder box 101, the support base 102 is abutted against the circular positioning plate 7 to position the shrinking support base 102 against each other.

[0050] In this solution: a lightweight external battery support includes the following steps:

[0051] When the outer battery holder is in use, the initial state of the support seat 102 is at the front side of the outer battery holder box 101, and the inner battery holder loaded with batteries is installed inside the outer battery holder box 101. During the installation process, the inner battery holder loaded with batteries is pushed toward the support seat 102. During the pushing process, the inner battery holder and the groups of balls 1003 on the front support plate 1002 of the support seat 102 are abutted against each other. Through the abutting support of the bottom of the inner battery holder by the groups of balls 1003, the installation position of the inner battery holder can be quickly adjusted. In the process of pushing and placing the inner battery holder, the placed inner battery holder is located between the groups of Z-shaped pressing plates 802.

[0052] After the inner battery holder is placed, the first threaded rod 401 is driven to rotate by the driving pin 403. During the rotation of the first threaded rod 401, the first threaded rod 401 and the first threaded tube 402 are meshed with each other to drive the mounting seat 2 to move under force. During the movement of the mounting seat 2, the two sets of first sleeves 501 and the first slide rod 502 are used to slide and guide the mounting seat 2 under force toward the inside of the outer battery holder box 101. During the movement of the mounting seat 2, the multiple sets of fixing rods 3 are used to connect and fix the support seat 102 and the inner battery holder placed on the support seat 102 to be retracted and installed toward the inside of the outer battery holder box 101.

[0053] During the movement of the support seat 102, as the first threaded rod 401 rotates, the second threaded rod 1101 is driven to rotate. During the rotation of the second threaded rod 1101, the second threaded rod 1101 and the second threaded tube 1102 are meshed with each other to drive the support plate 1002 to move under force. During the movement of the support plate 1002, the second sleeve 1201 and the second slide bar 1202 are used to slide and guide the support plate 1002 to retract toward the mounting seat 2. During the retraction of the mounting seat 2, each group of fixed plates 1301 is driven to move. During the movement of the fixed plate 1301, each group of Z-shaped pressing plates 802 is pulled together through the connecting plate 1302, so that each group of Z-shaped pressing plates 802 is close to the placing plate 2. After being placed, the inner battery support moves and is offset against the outer side of the inner battery support. The inner battery support is centrally positioned through the offsetting effect of each group of Z-shaped pressure plates 802 on the four sides of the inner battery support and the rolling support effect of each group of balls 1003 on the support plate 1002 on the inner battery support. The central positioning of the inner battery support facilitates the rapid installation of the inner battery support on the outer battery support, thereby improving the assembly and installation effect. Furthermore, through the continuous contraction movement of the support plate 1002, the inner battery support placed on the upper end of the support plate 1002 is finally offset against the top of the support seat 102. Through the offsetting support effect of the support seat 102 on the inner battery support, the stability of the inner battery support after positioning is maintained, thereby further ensuring the installation effect of the inner battery support on the outer battery support.

[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lightweight external battery support, comprising: An external battery support box (101), wherein a support seat (102) for supporting a battery frame is arranged on the external battery support box (101), and the external battery support box (101) and the support seat (102) are both made of lightweight materials; It is characterized by further comprising: A mounting seat (2) is arranged below the support seat (102), the mounting seat (2) and the support seat (102) being connected and fixed via a plurality of sets of fixing rods (3), the outer battery support box (101) being provided with a first lifting component for lifting the mounting seat (2) and a first guiding component for guiding during the lifting process, the support seat (102) being provided with a positioning component for centering an inner battery support placed on the support seat (102) and a rolling support component for assisting the sliding adjustment of the battery frame during the positioning process, and a second lifting component for lifting the rolling support component and a second guiding component for guiding during the lifting process being provided below the support seat (102); The positioning components are provided in multiple groups, and the multiple groups of positioning components are arranged in a state of a ring array on the support seat (102), and the positioning components include a slot (801) opened on the support seat (102), and a Z-shaped pressing plate (802) is connected to the slot (801) through a telescopic component.

2. A lightweight external battery support according to claim 1, characterized in that: The telescopic assembly comprises a plurality of sliding tubes (901) fixed inside the slot (801), a mounting rod (902) being slidably connected to the sliding tube (901), one end of the mounting rod (902) being fixed to the Z-shaped pressure plate (802), a spring (903) being sleeved on the outer side of the sliding tube (901), and two ends of the spring (903) being respectively connected to the Z-shaped pressure plate (802) and the inner wall of the slot (801).

3. A lightweight external battery support according to claim 2, characterized in that: The rolling support assembly comprises a square groove (1001) centrally opened on the support seat (102), a support plate (1002) is arranged on the square groove (1001), the upper end of the support plate (1002) is rotatably connected to multiple groups of balls (1003) through ball grooves, and each group of balls (1003) is arranged in an arranged state, and a transmission assembly for transmitting the Z-shaped pressure plate (802) is arranged on the support plate (1002).

4. A lightweight external battery support according to claim 3, characterized in that: The transmission assembly comprises a fixed plate (1301) fixed to the lower end of the support plate (1002), a connecting plate (1302) is provided between the fixed plate (1301) and the Z-shaped pressing plate (802), and two ends of the connecting plate (1302) are rotatably connected to one side of the Z-shaped pressing plate (802) and one side of the fixed plate (1301) respectively through a pin shaft.

5. A lightweight external battery support according to claim 4, characterized in that: The second lifting assembly comprises a second threaded rod (1101) rotatably connected to the mounting seat (2), a second threaded tube (1102) being threadedly engaged with the second threaded rod (1101), and one end of the second threaded tube (1102) being fixed to the lower end of the support plate (1002).

6. A lightweight external battery support according to claim 5, characterized in that: The second guide assembly comprises two groups of second sleeves (1201) fixed to the lower end of the support plate (1002), and the two groups of second sleeves (1201) are symmetrically arranged on both sides of the second threaded tube (1102), and the two groups of second sleeves (1201) are slidably connected to a second sliding rod (1202), and one end of the second sliding rod (1202) is fixed to the mounting seat (2).

7. A lightweight external battery support according to claim 6, characterized in that: The first lifting assembly comprises a first threaded rod (401) rotatably connected to the inside of the external battery support box (101), one end of the first threaded rod (401) passes through the mounting seat (2) and is fixed to one end of the second threaded rod (1101), the outer side of the first threaded rod (401) is threadedly engaged with a first threaded tube (402), one end of the first threaded tube (402) is fixed to the lower end of the mounting seat (2), and the other end of the first threaded rod (401) is located on the outside of the external battery support box (101) and is fixed with a driving pin (403).

8. A lightweight external battery support according to claim 7, characterized in that: The first guide assembly comprises two groups of first sleeves (501) fixed to the lower end of the mounting seat (2), the two groups of first sleeves (501) are symmetrically arranged on both sides of the first threaded tube (402), and the first sleeves (501) are slidably connected to a first sliding rod (502), and one end of the first sliding rod (502) is fixed to the inside of the external battery support box (101).

9. The lightweight external battery support according to claim 7, characterized in that: A groove (6) is provided at the bottom of the external battery support box (101), and the driving pin (403) is located inside the groove (6).

10. The lightweight external battery support according to claim 1, characterized in that: A circular positioning plate (7) for limiting the position of the support seat (102) is fixed inside the outer battery support box (101).