Die-casting forming machine for metal products
By designing a metal product die-casting molding machine with an electric telescopic rod and a transmission plate, the problems of long waiting time and inaccurate material injection in the prior art are solved, and efficient metal product die-casting molding is achieved and the finished product quality is improved.
Patent Information
- Application Number
- CN202411983219.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-29
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing metal product die-casting molding machines have a long wait time during the die-casting process, resulting in reduced processing efficiency and inability to accurately control during the material injection process, which easily leads to low quality and incomplete metal products.
A die-casting molding machine including a mounting table, a transmission plate, a die-casting molding mechanism and a feeding mechanism are designed. The transmission plate and transmission tube are driven by the electric telescopic rod to move, and the four-sided die-casting molds are closed and the metal melt is supplied in a quantitative manner, which improves processing efficiency and mold sealing.
It realizes that the die-casting and molding of the next metal product is directly carried out without waiting for material collection and cooling during the die-casting process, which significantly improves the processing efficiency. At the same time, through precise quantitative feeding and effective degassing treatment, the quality and molding accuracy of metal products are improved.
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Figure CN119897450A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal product die-casting machines, and in particular to a metal product die-casting molding machine. Background Art
[0002] The die-casting machine is a series of industrial casting machines that hydraulically injects molten metal into a mold under pressure, cools it, and then forms it into a solid metal casting after the mold is opened. It was originally used for die-casting lead type. With the progress of science and technology and industrial production, especially with the development of industries such as automobiles, motorcycles, and home appliances, die-casting technology has achieved extremely rapid development.
[0003] In the die-casting process of the existing metal product die-casting machine, after the molten metal is die-casted, the mold needs to be opened, and then the molded metal product in the mold is taken out by the feeding mechanism, and then the cooling liquid is sprayed on the mold surface by the cooling mechanism. After the above steps are completed, the next die-casting is performed, resulting in a long waiting time in the die-casting process, resulting in reduced processing efficiency of the metal product. At the same time, when injecting materials, the current die-casting machine usually uses a feeding spoon to take the molten metal in the molten furnace and feed it into the injection groove on the injection pipe. During the feeding process, the molten metal cannot be accurately controlled, resulting in some precision metal products having low quality after die-casting. At the same time, during the injection process, due to the open type of the feeding groove, the molten metal is easy to overflow during injection, or when the push rod is pushed during feeding, the molten metal is easy to splash out in the open feeding groove, so that the amount of molten metal pushed into the mold is insufficient, resulting in the casting after die-casting. Incompleteness. Summary of the invention
[0004] The object of the present invention is to provide a die-casting machine for metal products to solve the deficiencies in the above-mentioned background technology.
[0005] The purpose of the present invention can be achieved through the following technical solutions: A die-casting machine for metal products, comprising: A mounting platform and a mounting frame on the mounting platform, wherein a slide rail is fixedly connected inside the mounting frame, two transmission plates are slidably connected to the slide rail, and one side of the transmission plate is fixedly connected to a first electric telescopic rod fixedly connected to the mounting frame; A die-casting mechanism, which is arranged on a transmission plate and is used for die-casting metal products, and a forming die is fixedly connected in the mounting frame; A feeding mechanism is arranged on a mounting table and connected to a forming die, and is used for quantitatively feeding the molten metal.
[0006] As a further solution of the present invention: the die-casting molding mechanism comprises two transmission tubes rotatably connected to the transmission plate, opposite ends of the two transmission tubes are fixedly connected to a first transmission block, the bottom of the first transmission block is slidably connected to a transmission frame, the outer surface of the first transmission block is fixedly connected to a plurality of first telescopic rods, one end of the first telescopic rod is fixedly connected to a slider slidably connected to the transmission frame, the outer surface of the first telescopic rod is fixedly sleeved with a first spring slidably connected to the slider, both sides of the slider are fixedly connected to a second telescopic rod, the outer surface of the second telescopic rod is fixedly sleeved with a second spring fixedly connected to the transmission frame, and opposite sides of the two transmission frames are fixedly connected to a four-sided die-casting mold by bolts; The outer surface of the transmission tube is transmission-connected with a driving mechanism connected to a transmission plate, and the driving mechanism is used to drive the transmission tube to rotate. One end of the transmission tube is provided with a water cooling mechanism connected to a mounting frame, and the water cooling mechanism is used to cool the four-sided die-casting mold.
[0007] As a further solution of the present invention: the top and bottom of the four-sided die-casting mold are fixedly connected to the first locking transmission block by bolts, the mounting frame is fixedly connected to the second electric telescopic rod, and one end of the second electric telescopic rod is fixedly connected to the second locking transmission block.
[0008] As a further solution of the present invention: the above-mentioned driving mechanism includes a driving motor fixedly connected to the transmission plate, the output end of the driving motor is fixedly connected to the driving shaft through a coupling, the outer surface of the driving shaft is fixedly sleeved with a first driving gear, and the outer surface of the first driving gear is meshingly connected with a second driving gear fixedly sleeved with the transmission tube.
[0009] As a further solution of the present invention: the water cooling mechanism includes a connecting pipe rotatably connected at both ends of the transmission pipe, the connecting pipe is fixedly connected to the transmission plate, one end of the connecting pipe is fixedly connected to a first hose, one end of the first hose is fixedly connected to a water pump, the water pump is fixedly connected to a water cooler connected to a mounting frame through a pipeline, the outer surface of the transmission pipe is fixedly connected to a second hose connected to a four-sided die-casting mold through a pipeline, the second hose is provided with an electromagnetic valve, and a heat dissipation groove communicating with the second hose is opened in the four-sided die-casting mold.
[0010] As a further solution of the present invention: the feeding mechanism includes an injection tube fixedly connected to the forming mold, a compression rod slidably connected in the injection tube, one end of the compression rod is fixedly connected to a third electric telescopic rod fixedly connected to the mounting platform, a feeding groove is provided on the outer surface of the injection tube, a fourth electric telescopic rod is fixedly connected to the top of the mounting platform, a connecting plate is fixedly connected to the top of the fourth electric telescopic rod, a feeding tube is fixedly connected to the connecting plate, a metering cylinder is threadedly connected to the top of the feed tube, a sealing plate slidably connected to the feed groove is fixedly connected to the bottom end of the feed tube, a mechanically controlled feeding mechanism is provided on the feed tube for controlling the injection switch of the feed tube, and a quantitative feeding mechanism connected to the mounting platform is provided above the quantitative cylinder for quantitative feeding of the quantitative cylinder.
[0011] As a further solution of the present invention: the mechanically controlled feeding mechanism includes two transmission boxes fixedly connected to the feeding pipe, a sealing block is slidably connected in the transmission box, a first transmission bevel block is fixedly connected to the bottom of the sealing block, a third telescopic rod fixedly connected to the transmission box is fixedly connected to one side of the first transmission bevel block, a third spring fixedly connected to the transmission box is fixedly sleeved on the outer surface of the third telescopic rod, a second transmission bevel block is slidably connected to the bottom of the first transmission bevel block, a transmission rod slidably connected to the transmission box is fixedly connected to the bottom of the second transmission bevel block, a first pressure block is fixedly connected to the bottom end of the transmission rod, a fourth spring fixedly connected to the first pressure block is fixedly sleeved on the outer surface of the transmission rod, and a second pressure block is fixedly connected to the injection tube.
[0012] As a further solution of the present invention: the quantitative feeding mechanism includes a feeding box fixedly connected to the mounting table, a pushing block is slidably connected inside the feeding box, a second transmission block is fixedly connected to the outer surface of the pushing block, two transmission threaded rods are rotatably connected to the mounting table and threadedly cooperated with the second transmission block, the two transmission threaded rods are connected via a transmission wheel and a transmission belt, one end of one of the transmission threaded rods is fixedly connected to a first motor fixedly connected to the mounting table via a coupling, a feeding pipe is fixedly connected to the top of the feeding box, and a melting mechanism connected to the mounting table is fixedly connected to the top of the feeding box.
[0013] As a further solution of the present invention: the melting mechanism includes a melting box fixedly connected to the mounting table, the bottom of the melting box is fixedly connected to a feeding pipe fixedly connected to a feeding box, and a degassing mechanism connected to the mounting table is arranged in the melting box for removing gas from the melt.
[0014] As a further solution of the present invention: the degassing mechanism includes a mounting frame fixedly connected to the mounting table, a degassing pipe is rotatably connected to the mounting frame, a plurality of stirring pipes are fixedly connected to the degassing pipe, the outer surface of the degassing pipe is connected to a second motor fixedly connected to the mounting frame through a transmission belt and a transmission wheel, the top end of the degassing pipe is rotatably connected to an air supply pipe, the air supply pipe is fixedly connected to the mounting frame, and the top end of the air supply pipe is fixedly connected to an argon gas blower fixedly connected to the mounting frame through a pipeline.
[0015] Beneficial effects of the present invention: (1) The transmission plate and the transmission tube are driven to move by the first electric telescopic rod, and the transmission tube drives the transmission frame and the four-sided die-casting mold to move, so that the die-casting mold is closed, and then the molten metal is quantitatively introduced into the forming mold through the feeding mechanism for die-casting. After the forming is completed, the transmission plate is driven to move by the first electric telescopic rod, and the four-sided die-casting mold is driven to rotate by the driving mechanism to perform die-casting of the next metal product. After stamping, the die-casting machine does not need to wait for material removal and cooling, and can directly perform die-casting of the next metal product, which greatly reduces the waiting time and further improves the processing efficiency of the die-casting machine for metal products.
[0016] (2) The second electric telescopic rod drives the second locking transmission plate and the first locking transmission plate to move, thereby driving the four-sided die-casting mold to move. At the same time, the telescopic rod and the spring in the transmission frame are cooperated to greatly improve the locking force between the die-casting molds, improve the sealing between the die-casting molds, effectively prevent the overflow of molten metal, and cause the quality of the formed metal products to be reduced, thereby improving the quality of the metal products after die-casting. (3) The four-sided die-casting mold is driven to rotate by the driving mechanism, and the four-sided die-casting mold is cooled by the water cooling mechanism, so as to fully cool the molding mold. At the same time, the die-casting mold is cooled slowly and gradually, which greatly reduces the damage to the die-casting mold caused by sudden cooling and improves the service life of the die-casting mold.
[0017] (4) The molten metal is fully degassed through the feeding mechanism, and the contact with air is reduced during feeding. Then, quantitative feeding is performed. At the same time, feeding is performed through the feeding pipe in conjunction with the sealing plate to prevent the metal solution from overflowing when the injection pipe is injected. This achieves accurate and quantitative stable feeding in the injection pipe, and effectively removes the gas in the molten metal. At the same time, the contact between the molten metal and air is avoided during the entire feeding process, greatly reducing the impact of gas on the metal products after die-casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below in conjunction with the accompanying drawings.
[0019] Figure 1 is a first stereogram of the external structure of the present invention; Figure 2 is a second stereoscopic diagram of the external structure of the present invention; Figure 3 is a third stereogram of the external structure of the present invention; Figure 4 is a first stereogram of the internal structure of the present invention; Figure 5 is a second stereoscopic view of the internal structure of the present invention; Figure 6 It is a three-dimensional diagram of the internal structure of the transmission frame of the present invention; Figure 7 This is a front view of the internal structure of the four-sided die-casting mold of the present invention; Figure 8 The present invention Figure 1 A magnified view of middle; Fig. 9 The present invention Figure 4 Enlarged view of middle B; Fig.10 It is an enlarged view of C in 5 of the present invention.
[0020] In the figure: 1, mounting table; 2, mounting frame; 3, slide rail; 4, transmission plate; 5, first electric telescopic rod; 6, molding die; 11, transmission pipe; 12, first transmission block; 13, transmission frame; 14, first telescopic rod; 15, slider; 16, first spring; 17, second telescopic rod; 18, second spring; 19, four-sided die-casting mold; 190, first locking transmission block; 191, second electric telescopic rod; 192, second locking transmission block; 21, driving motor; 22, driving shaft; 23, first driving gear; 24, second driving gear; 31, connecting pipe; 32, first hose; 33, water pump; 34, water cooler; 35, second hose; 36, heat sink; 41, injection pipe; 42, compression rod; 4 3. The third electric telescopic rod; 44. The feed trough; 45. The fourth electric telescopic rod; 46. The connecting plate; 47. The feed pipe; 48. The metering cylinder; 49. The sealing plate; 51. The transmission box; 52. The sealing block; 53. The first transmission bevel block; 54. The third telescopic rod; 55. The third spring; 56. The second transmission bevel block; 57. The transmission rod; 58. The first pressure block; 59. The fourth spring; 590. The second pressure block; 61. The feed box; 62. The push block; 63. The second transmission block; 64. The transmission threaded rod; 65. The first motor; 66. The feed pipe; 71. The melt box; 72. The feeding pipe; 73. The mounting frame; 74. The degassing pipe; 75. The stirring pipe; 76. The second motor; 77. The gas supply pipe; 78. The argon blower. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Embodiment 1 See also Figure 1-Figure 10 As shown, the present invention is a die-casting machine for metal products, including a mounting table 1, a mounting frame 2 is fixedly connected to the mounting table 1, a slide rail 3 is fixedly connected inside the mounting frame 2, a transmission plate 4 is slidably connected to the slide rail 3, a first electric telescopic rod 5 fixedly connected to the mounting frame 2 is fixedly connected to one side of the transmission plate 4, a die-casting molding mechanism is arranged on the transmission plate 4, the die-casting molding mechanism is used for die-casting the metal product, a molding die 6 is fixedly connected to the mounting frame 2, a feeding mechanism fixedly connected to the mounting frame 2 is fixedly connected to one side of the molding die 6, and the feeding mechanism is used for quantitatively feeding the molten metal.
[0023] The transmission plate 4 is driven to move by the first electric telescopic rod 5, and the transmission plate 4 drives the die-casting molding mechanism and the molding die 6 to close, and then the molten metal is injected into the cavity in the molding die 6 and the die-casting molding mechanism at a high speed through the feeding mechanism, and then cooled and formed. Then, the first electric telescopic rod 5 drives the transmission plate 4 to move backward to take the metal product formed on the die-casting molding mechanism, and at the same time cools the die-casting molding mechanism to dissipate heat, thereby realizing rapid die-casting of the metal product and greatly improving the forming efficiency of the metal product.
[0024] Embodiment 2 Based on Example 1, please refer to Figure 1 , Figure 2 , Figure 5 , Figure 6 , Figure 8 and Fig.10As shown, the die-casting molding mechanism includes two transmission tubes 11 rotatably connected to the transmission plate 4, the opposite ends of the two transmission tubes 11 are fixedly connected to the first transmission block 12, the bottom of the first transmission block 12 is slidably connected to the transmission frame 13, the outer surface of the first transmission block 12 is fixedly connected to a plurality of first telescopic rods 14, one end of the first telescopic rod 14 is fixedly connected to a slider 15 slidably connected to the transmission frame 13, the outer surface of the first telescopic rod 14 is fixedly sleeved with a first spring 16 slidably connected to the slider 15, both sides of the slider 15 are fixedly connected to the second telescopic rod 17, the outer surface of the second telescopic rod 17 is fixedly sleeved with a second spring 18 fixedly connected to the transmission frame 13, the opposite sides of the two transmission frames 13 are fixedly connected to a four-sided die-casting mold 19 by bolts, and the top and bottom of the four-sided die-casting mold 19 are fixedly connected to the first lock by bolts. A tightening transmission block 190 is fixedly connected to a second electric telescopic rod 191 in the mounting frame 2, one end of the second electric telescopic rod 191 is fixedly connected to a second locking transmission block 192, the outer surface of the transmission tube 11 is transmission-connected to a driving mechanism connected to the transmission plate 4, the driving mechanism includes a driving motor 21 fixedly connected to the transmission plate 4, the driving motor 21 is controlled by a PLC programming program, and the driving motor 21 can be controlled to rotate forward and reverse and rotate at an angle, the output end of the driving motor 21 is fixedly connected to a driving shaft 22 through a coupling, the outer surface of the driving shaft 22 is fixedly sleeved with a first driving gear 23, the outer surface of the first driving gear 23 is meshingly connected to a second driving gear 24 fixedly sleeved with the transmission tube 11, and one end of the transmission tube 11 is provided with a water cooling mechanism connected to the mounting frame 2, and the water cooling mechanism is used to cool the four-sided die-casting mold 19.
[0025] The transmission plate 4 is driven to move quickly by the first electric telescopic rod 5, and the transmission plate 4 drives the transmission tube 11 to move. The transmission tube 11 drives the transmission frame 13 to move through the first transmission block 12 and the first telescopic rod 14 and the first spring 16 on the first transmission block 12. The transmission frame 13 drives the four-sided die-casting mold 19 to move, so that the four-sided die-casting mold 19 and the forming mold 6 are closed. At this time, since the first electric telescopic rod 5 drives the transmission plate 4 to move with a large stroke, the closing locking force of the four-sided die-casting mold 19 and the forming mold 6 is small. Then, the first electric telescopic rod 5 drives the transmission plate 4 to move with a large stroke, and the four-sided die-casting mold 19 and the forming mold 6 are closed. The second electric telescopic rod 191 drives the second locking transmission block 192 to move, and the second locking transmission block 192 pushes the first locking transmission block 190 on the four-sided die-casting mold 19 to move, and the first locking transmission block 190 drives the four-sided die-casting mold 19 to move, so that the four-sided die-casting mold 19 and the molding mold 6 are tightly locked and closed. At this time, during the movement, the first telescopic rod 14 and the first spring 16 are telescoped, the second telescopic rod 17 and the second spring 18 are telescoped, and at the same time, the slider 15 in the transmission frame 13 slides, so that the first transmission block 12 and The force on the transmission tube 11 is small, which prevents displacement and damage to the rotation connection between the transmission tube 11 and the transmission plate 4 during the locking process, thereby greatly improving the locking force between the die-casting molds, improving the sealing between the die-casting molds, and preventing the molten metal from overflowing, causing the quality of the formed metal product to be reduced. Subsequently, the molten metal is injected into the molding mold 6 at high speed and high pressure through the feeding mechanism, and then enters the four-sided die-casting mold 19 for cooling and die-casting. After the forming is completed, the second electric telescopic rod 191 and the first electric telescopic rod 5 are simultaneously contracted, and then the transmission tube 11 is driven by the driving mechanism to rotate 90°, so that the formed metal product is rotated to the front material taking position, and then taken out through the existing material taking mechanism, and at the same time, the four die-casting molds with the new side cooled are rotated to the die-casting position, and then the first electric telescopic rod 5 and the second electric telescopic rod 191 work to complete the die-casting of the next metal product, so that the die-casting machine does not need to wait for material taking and cooling after stamping, and the die-casting of the next metal product can be directly realized, which greatly reduces the waiting time and further improves the processing efficiency of the die-casting machine for metal products.
[0026] Embodiment 3 Based on Example 2, please refer to Figure 1 , Figure 5 , Figure 7 , Figure 8 and Fig.10As shown, the water cooling mechanism includes a connecting pipe 31 rotatably connected at both ends of the transmission pipe 11, the connecting pipe 31 is fixedly connected to the transmission plate 4, one end of the connecting pipe 31 is fixedly connected to a first hose 32, one end of the first hose 32 is fixedly connected to a water pump 33, the water pump 33 is fixedly connected to a water cooler 34 connected to the mounting frame 2 through a pipeline, the water cooler 34 is a prior art, so no further details are given here, the outer surface of the transmission pipe 11 is fixedly connected to a second hose 35 connected to the four-sided die-casting mold 19 through a pipeline, an electromagnetic valve is arranged on the second hose 35, and a heat dissipation groove 36 communicating with the second hose 35 is opened in the four-sided die-casting mold 19.
[0027] When the forming is completed, the formed metal product is driven to rotate to the front position, and then the material is taken through the material taking mechanism. At this time, the electromagnetic valve on the corresponding second hose 35 is opened, and the water pump 33 sends the cooling water in the water cooler 34 to the transmission pipe 11 through the pipeline and the first hose 32. Then the transmission pipe 11 passes the water into the heat dissipation groove 36 through the second hose 35, and then it is pumped into the water cooler 34 through the second hose 35 and the water pump 33 at the bottom for cooling, so as to realize the circulating water cooling of the surface of the four-sided die-casting mold 19. At the same time, the forming surface rotates three surfaces for the next die-casting forming, so as to realize the slow cooling of the forming surface and cool it to Sufficient cooling temperature reduces the damage to the die-casting mold caused by rapid cooling. At the same time, when it is rotated to the die-casting molding position, it is also cooled to a sufficiently low temperature to facilitate subsequent die-casting molding. At the same time, when it is rotated to this position, the electromagnetic valve of the second hose 35 at this position is closed to stop the flow of cooling water to prevent the die-casting mold temperature from suddenly rising and then suddenly falling during high-temperature die-casting. This causes damage to the inside of the die-casting mold and reduces the service life of the die-casting mold, thereby achieving sufficient cooling of the molding mold and slowly and gradually cooling the die-casting mold, which greatly reduces the damage to the die-casting mold caused by sudden cooling and increases the service life of the die-casting mold.
[0028] Embodiment 4 Based on the first embodiment, please refer to 1. Figure 2 , Figure 3 , Figure 4 and Fig. 9As shown, the feeding mechanism includes an injection tube 41 fixedly connected to the forming mold 6, a compression rod 42 is slidably connected in the injection tube 41, one end of the compression rod 42 is fixedly connected to a third electric telescopic rod 43 fixedly connected to the mounting platform 1, a feeding groove 44 is provided on the outer surface of the injection tube 41, a fourth electric telescopic rod 45 is fixedly connected to the top of the mounting platform 1, a connecting plate 46 is fixedly connected to the top of the fourth electric telescopic rod 45, a feeding tube 47 is fixedly connected to the connecting plate 46, a quantitative cylinder 48 is threadedly connected to the top of the feeding tube 47, a heating wire and a heat preservation plate are fixedly connected to the outer surface of the quantitative cylinder 48, a sealing plate 49 slidably connected to the feeding groove 44 is fixedly connected to the bottom end of the feeding tube 47, and a mechanically controlled feeding mechanism is provided on the feeding tube 47. The feeding mechanism comprises two transmission boxes 51 fixedly connected to the feeding pipe 47, a sealing block 52 is slidably connected in the transmission box 51, a first transmission inclined block 53 is fixedly connected to the bottom of the sealing block 52, a third telescopic rod 54 fixedly connected to the transmission box 51 is fixedly connected to one side of the first transmission inclined block 53, a third spring 55 fixedly connected to the transmission box 51 is fixedly sleeved on the outer surface of the third telescopic rod 54, a second transmission inclined block 56 is slidably connected to the bottom of the first transmission inclined block 53, a transmission rod 57 slidably connected to the transmission box 51 is fixedly connected to the bottom of the second transmission inclined block 56, a first pressing block 58 is fixedly connected to the bottom end of the transmission rod 57, a fourth spring 59 fixedly sleeved on the outer surface of the transmission rod 57, and the injection pipe 4 1 is fixedly connected with a second pressing block 590, and a quantitative feeding mechanism connected with the mounting platform 1 is arranged above the quantitative cylinder 48. The quantitative feeding mechanism includes a feeding box 61 fixedly connected with the mounting platform 1, a pushing block 62 is slidably connected in the feeding box 61, and a second transmission block 63 is fixedly connected to the outer surface of the pushing block 62. Two transmission threaded rods 64 threadedly connected with the second transmission block 63 are rotatably connected on the mounting platform 1, and the two transmission threaded rods 64 are connected by a transmission wheel and a transmission belt. One end of one of the transmission threaded rods 64 is fixedly connected with a first motor 65 fixedly connected with the mounting platform 1 through a coupling. The first motor 65 is controlled by a PLC programming program, and the first motor 65 can be controlled to rotate forward and backward and rotate at an angle. A feeding pipe 66 is fixedly connected to the top of 61, a melting mechanism connected to the mounting platform 1 is fixedly connected to the top of the feeding box 61, the melting mechanism includes a melting box 71 fixedly connected to the mounting platform 1, a feeding pipe 72 fixedly connected to the feeding box 61 is fixedly connected to the bottom of the melting box 71, a degassing mechanism connected to the mounting platform 1 is arranged in the melting box 71, and is used to remove gas in the melt, the degassing mechanism includes a mounting frame 73 fixedly connected to the mounting platform 1, a degassing pipe 74 is rotatably connected to the mounting frame 73, a plurality of stirring pipes 75 are fixedly connected to the degassing pipe 74, the outer surface of the degassing pipe 74 is connected to the second motor 76 fixedly connected to the mounting frame 73 through a transmission belt and a transmission wheel, and the top of the degassing pipe 74 is rotatably connected to the air supply pipe 77,The gas supply pipe 77 is fixedly connected to the mounting frame 73, and the top of the gas supply pipe 77 is fixedly connected to an argon gas blower 78 fixedly connected to the mounting frame 73 through a pipeline.
[0029] The metal ingot is turned over into the melting box 71 for melting, and the second motor 76 drives the degassing pipe 74 to rotate through the transmission shaft, the transmission wheel and the transmission belt. The degassing pipe 74 drives multiple stirring tubes 75 of different lengths to rotate. During the rotation, the argon blower 78 is connected to the argon tank, and the argon is sent into the degassing pipe 74 through the pipeline and the gas supply pipe 77. Then, the degassing pipe 74 blows out the argon bubbles through the multiple stirring tubes 75, so that the gas and slag in the molten metal are taken out, thereby achieving the degassing of the molten metal. Then, the transmission threaded rod 64 is driven to rotate by the first motor 65, and the transmission threaded rod 64 drives the second transmission block 63 and the push The block 62 moves out of the feeding box 61 so that the feeding tube 72 at the bottom of the molten material box 71 is no longer blocked, and then the molten metal enters the feeding box 61, filling the feeding box 61 with the molten metal. At the same time, the outer surface of the feeding box 61 is fixedly connected with an electric heating wire and a heat preservation plate for heat preservation, and then the pushing block 62 is driven to move to block the feeding tube 72. When the die-casting mold is performing die-casting, the transmission threaded rod 64 is driven to rotate by controlling the first motor 65, and the transmission threaded rod 64 drives the second transmission block 63 and the pushing block 62 to move, so that the molten metal in the feeding box 61 is quantitatively fed into the metering cylinder 48 through the feeding tube 66, and then through the first The four electric telescopic rods 45 drive the connecting plate 46 to move downward, and the connecting plate 46 drives the feed pipe 47 and the metering cylinder 48 to move downward. At the same time, the feed pipe 47 drives the sealing plate 49 to move downward, so that the sealing plate 49 is tightly fitted with the feed groove 44 on the injection pipe 41. At the same time, during the downward movement, the first pressing block 58 abuts against the second pressing block 590, driving the transmission rod 57 to move downward, and the transmission rod 57 drives the second transmission inclined block 56 to move upward. The second transmission inclined block 56 drives the first transmission inclined block 53 and the sealing block 52 to move out of the transmission box 51. At this time, the third spring 55 and the third telescopic rod 54 are contracted. At this time, the sealing block 52 in the feed pipe 47 is opened. The molten metal in the metering cylinder 48 enters the injection tube 41, and then the compression rod 42 is driven by the third electric telescopic rod 43 to move at high speed, and the molten metal is injected into the molding die at high speed and high pressure. At the same time, the sealing plate 49 is used to seal the feed groove 44, so that the molten metal is not easy to spill out when the injection tube 41 is injected. Through this mechanical transmission, the influence of the high temperature of the molten metal on the structure when the electrical components are used is avoided, thereby realizing accurate and quantitative stable feeding in the injection tube 41, and effectively removing the gas in the molten metal. At the same time, the contact between the molten metal and the air is avoided in the whole feeding process, which greatly reduces the influence of the gas on the metal products after die-casting.
[0030] The working principle of the present invention is as follows: the transmission plate 4 is driven to move by the first electric telescopic rod 5, and the transmission plate 4 drives the die-casting molding mechanism and the molding mold 6 to close, and then the molten metal is injected into the molding mold 6 and the cavity in the die-casting molding mechanism at a high speed through the feeding mechanism, and then cooled and formed, and then the first electric telescopic rod 5 drives the transmission plate 4 to move backward to take the metal product formed on the die-casting molding mechanism, and at the same time cools the die-casting molding mechanism to dissipate heat, thereby realizing rapid die-casting molding of the metal product and greatly improving the forming efficiency of the metal product.
[0031] At the same time, the water cooling mechanism is used to achieve sufficient and slow heat dissipation of the Smyrna die-casting mold, thereby achieving sufficient cooling of the molding mold. At the same time, the die-casting mold is cooled slowly and gradually, which greatly reduces the damage caused by sudden cooling to the die-casting mold and increases the service life of the die-casting mold.
[0032] The molten metal is quantitatively and accurately injected into the injection pipe 41 on the die-casting machine through the feeding mechanism, and the molten metal is degassed at the same time. At the same time, the feeding groove 44 is sealed by the sealing plate 49, so that the molten metal is not easy to spill out when the injection pipe 41 is injected. Through this mechanical transmission, the influence of the high temperature of the molten metal on the structure when using electrical components is avoided, thereby achieving accurate and quantitative stable feeding in the injection pipe 41, and effectively removing the gas in the molten metal. At the same time, the contact between the molten metal and the air is avoided in the whole feeding process, which greatly reduces the influence of gas on the metal products after die-casting.
[0033] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A die-casting machine for metal products, characterized in that: include: A mounting platform (1) and a mounting frame (2) on the mounting platform (1), wherein a slide rail (3) is fixedly connected inside the mounting frame (2), two transmission plates (4) are slidably connected to the slide rail (3), and one side of the transmission plate (4) is fixedly connected to a first electric telescopic rod (5) fixedly connected to the mounting frame (2); A die-casting molding mechanism, the die-casting molding mechanism is arranged on a transmission plate (4) and is used to perform die-casting molding on a metal product, and a molding die (6) is fixedly connected to the mounting frame (2); A feeding mechanism, the feeding mechanism is arranged on the mounting platform (1) and connected to the forming die (6), and the feeding mechanism is used to quantitatively feed the molten metal.
2. A die-casting machine for metal products according to claim 1, characterized in that: The die-casting molding mechanism comprises two transmission tubes (11) rotatably connected to the transmission plate (4); opposite ends of the two transmission tubes (11) are fixedly connected to a first transmission block (12); the bottom of the first transmission block (12) is slidably connected to a transmission frame (13); the outer surface of the first transmission block (12) is fixedly connected to a plurality of first telescopic rods (14); one end of the first telescopic rod (14) is fixedly connected to a slider (15) slidably connected to the transmission frame (13); the outer surface of the first telescopic rod (14) is fixedly sleeved with a first spring (16) slidably connected to the slider (15); both sides of the slider (15) are fixedly connected to a second telescopic rod (17); the outer surface of the second telescopic rod (17) is fixedly sleeved with a second spring (18) fixedly connected to the transmission frame (13); and opposite sides of the two transmission frames (13) are fixedly connected to a four-sided die-casting mold (19) by bolts; The outer surface of the transmission tube (11) is transmission-connected to a driving mechanism connected to a transmission plate (4), the driving mechanism being used to drive the transmission tube (11) to rotate, and one end of the transmission tube (11) is provided with a water cooling mechanism connected to a mounting frame (2), the water cooling mechanism being used to cool the four-sided die-casting mold (19).
3. A die-casting machine for metal products according to claim 2, characterized in that: The top and bottom of the four-sided die-casting mold (19) are fixedly connected to a first locking transmission block (190) via bolts, a second electric telescopic rod (191) is fixedly connected inside the mounting frame (2), and one end of the second electric telescopic rod (191) is fixedly connected to a second locking transmission block (192).
4. A die-casting machine for metal products according to claim 2, characterized in that: The drive mechanism comprises a drive motor (21) fixedly connected to a transmission plate (4); an output end of the drive motor (21) is fixedly connected to a drive shaft (22) via a coupling; a first drive gear (23) is fixedly sleeved on an outer surface of the drive shaft (22); and a second drive gear (24) fixedly sleeved on an outer surface of the first drive gear (23) is meshingly connected to a second drive gear (24) fixedly sleeved on a transmission tube (11).
5. The die-casting machine for metal products according to claim 2, characterized in that: The water cooling mechanism comprises a connecting pipe (31) rotatably connected to both ends of the transmission pipe (11), the connecting pipe (31) being fixedly connected to the transmission plate (4), one end of the connecting pipe (31) being fixedly connected to a first hose (32), one end of the first hose (32) being fixedly connected to a water pump (33), the water pump (33) being fixedly connected to a water cooler (34) connected to the mounting frame (2) via a pipeline, the outer surface of the transmission pipe (11) being fixedly connected to a second hose (35) connected to a four-sided die-casting mold (19) via a pipeline, the second hose (35) being provided with an electromagnetic valve, and a heat dissipation groove (36) communicating with the second hose (35) being provided in the four-sided die-casting mold (19).
6. A die-casting machine for metal products according to claim 1, characterized in that: The feeding mechanism comprises an injection pipe (41) fixedly connected to the forming mold (6), a compression rod (42) slidably connected inside the injection pipe (41), one end of the compression rod (42) fixedly connected to a third electric telescopic rod (43) fixedly connected to the mounting platform (1), a feeding groove (44) is provided on the outer surface of the injection pipe (41), a fourth electric telescopic rod (45) is fixedly connected to the top of the mounting platform (1), and a connecting plate (46) is fixedly connected to the top of the fourth electric telescopic rod (45). A feed pipe (47) is fixedly connected to the connecting plate (46), a dosing cylinder (48) is threadedly connected to the top end of the feed pipe (47), a sealing plate (49) slidably connected to the feed trough (44) is fixedly connected to the bottom end of the feed pipe (47), a mechanically controlled feed mechanism is provided on the feed pipe (47) for controlling the injection switch of the feed pipe (47), and a dosing mechanism connected to the mounting platform (1) is provided above the dosing cylinder (48) for dosing the dosing cylinder (48).
7. A die-casting machine for metal products according to claim 6, characterized in that: The mechanically controlled feeding mechanism comprises two transmission boxes (51) fixedly connected to the feeding pipe (47), a sealing block (52) being slidably connected inside the transmission box (51), a first transmission inclined block (53) being fixedly connected to the bottom of the sealing block (52), a third telescopic rod (54) fixedly connected to the transmission box (51) being fixedly connected to one side of the first transmission inclined block (53), a third spring (55) fixedly connected to the transmission box (51) being fixedly sleeved on the outer surface of the third telescopic rod (54), a second transmission inclined block (56) being slidably connected to the bottom of the first transmission inclined block (53), a transmission rod (57) slidably connected to the transmission box (51) being fixedly connected to the bottom of the second transmission inclined block (56), a first pressing block (58) being fixedly connected to the bottom end of the transmission rod (57), a fourth spring (59) fixedly sleeved on the outer surface of the transmission rod (57) being fixedly connected to the first pressing block (58), and a second pressing block (590) being fixedly connected to the injection pipe (41).
8. The die-casting machine for metal products according to claim 6, characterized in that: The quantitative feeding mechanism comprises a feeding box (61) fixedly connected to the mounting platform (1), a pushing block (62) being slidably connected inside the feeding box (61), a second transmission block (63) being fixedly connected to the outer surface of the pushing block (62), two transmission threaded rods (64) being rotatably connected to the mounting platform (1) and threadedly matched with the second transmission block (63), the two transmission threaded rods (64) being connected to each other via a transmission wheel and a transmission belt, one end of one of the transmission threaded rods (64) being fixedly connected to a first motor (65) fixedly connected to the mounting platform (1) via a coupling, a feeding pipe (66) being fixedly connected to the top of the feeding box (61), and a melting mechanism connected to the mounting platform (1) being fixedly connected to the top of the feeding box (61).
9. A die-casting machine for metal products according to claim 8, characterized in that: The melting mechanism comprises a melting box (71) fixedly connected to the mounting platform (1); a feeding pipe (72) fixedly connected to the feeding box (61) is fixedly connected to the bottom of the melting box (71); a degassing mechanism connected to the mounting platform (1) is arranged inside the melting box (71) for removing gas from the melt.
10. A die-casting machine for metal products according to claim 9, characterized in that: The degassing mechanism comprises a mounting frame (73) fixedly connected to the mounting platform (1); a degassing pipe (74) is rotatably connected to the mounting frame (73); a plurality of stirring pipes (75) are fixedly connected to the degassing pipe (74); the outer surface of the degassing pipe (74) is connected to a second motor (76) fixedly connected to the mounting frame (73) via a transmission belt and a transmission wheel; the top end of the degassing pipe (74) is rotatably connected to a gas supply pipe (77); the gas supply pipe (77) is fixedly connected to the mounting frame (73); and the top end of the gas supply pipe (77) is fixedly connected to an argon gas blower (78) fixedly connected to the mounting frame (73) via a pipeline.