A dicing machine frame and a dicing machine

Abstract

This disclosure provides a dicing machine frame and a dicing machine. The dicing machine frame includes: a housing comprising a base plate, a top plate, and a first side plate and a second side plate disposed opposite to each other; a mounting base disposed on the base plate and configured to mount the material to be cut; an air inlet on the first side plate and a dust collection section on the second side plate, configured to collect residue generated during cutting. The dicing machine frame provided by this disclosure has a waterproof and dustproof housing, and air is supplied within the housing. By forming an air passage within the housing, a large amount of water mist generated in the cutting chamber is removed; simultaneously, the generated residue is blown to the second side plate, where it is collected by the dust collection section located on the second side plate. The dicing machine frame of this disclosure not only blocks water mist but also exhausts moisture, avoiding risks such as short circuits or burnout of electrical components. It also blows away residue inside the housing and on the surface of the material to be cut, preventing residue and moisture from obstructing vision and preventing residue from affecting cutting accuracy.

Description

Technical Field

[0001] This disclosure relates to the field of cutting device technology, and more specifically, to a dicing machine frame and a dicing machine. Background Technology

[0002] In the existing technology, the cutting head is located in the center of the dicing machine. The water vapor generated during the cutting process will diffuse upwards to the transmission mechanism and electrical components, which will lead to a decrease in accuracy and cause risks such as short circuits or burnout of electrical components.

[0003] During operation, a large amount of moisture is generated within the cutting chamber of a dicing machine. In existing technologies, a waterproof curtain over the cutting chamber, a front sliding door, and a water tank form a sealed cavity to isolate the moisture generated during operation. However, the front sliding door of the cutting chamber in current technologies is not tightly sealed, allowing moisture to diffuse upwards through the door to the main drive mechanism, specifically the lead screw guide rail. Over time, this causes the lead screw guide rail to rust, leading to a decrease in the machine's accuracy. Although some existing technologies incorporate some shielding structures to block moisture, there is still no effective means of moisture shielding around the dynamic components of the dicing machine. Summary of the Invention

[0004] The purpose of this disclosure is to provide a dicing machine frame and a dicing machine, which can solve at least one of the aforementioned technical problems. The specific solution is as follows:

[0005] According to specific embodiments of this disclosure, in one aspect, this disclosure provides a dicing machine frame, the dicing machine frame comprising: a housing, the housing comprising a bottom plate, a top plate, and a first side plate and a second side plate disposed opposite to each other; a mounting base, the mounting base being disposed on the bottom plate, the mounting base being configured to mount the material to be cut; wherein, the first side plate is provided with an air inlet, and the second side plate is provided with a dust collection part, the dust collection part being configured to collect the residue generated during cutting.

[0006] In an optional embodiment, the housing further includes a third side plate, one end of which is connected to the first side plate and the other end of which is connected to the second side plate, and a first air outlet is provided on the third side plate.

[0007] In an optional embodiment, the dicing machine frame further includes a mounting shaft, one end of which is fixed to the third side plate, and the other end of which is configured to mount a cutting head.

[0008] In one optional embodiment, the mounting shaft is a telescopic structure configured to drive the cutting head to move along a first direction; wherein the first direction is substantially parallel to the base plate.

[0009] In an optional embodiment, the mounting base includes: a support base configured to hold the material to be cut; a slide rail disposed on the base plate; and a slider disposed between the support base and the slide rail, the slider being configured to move the support base along a second direction, thereby causing the material to be cut to move along the second direction; wherein the second direction is substantially parallel to the base plate and substantially perpendicular to the first direction.

[0010] In an optional embodiment, the dust collection unit includes: a plurality of dust collection plates disposed on the second side plate, the dust collection plates being configured to collect residue generated during cutting.

[0011] In one alternative embodiment, the dust collection plate has a support surface facing the top plate, and the support surface is an inclined surface.

[0012] In an optional embodiment, the base plate is provided with a dust collection groove, which is located below the point where the dust collection plate is closest to the base plate, and the dust collection groove is configured to collect residue that slides off the dust collection plate.

[0013] In an optional embodiment, a second air outlet is provided at the end of the top plate away from the first side plate.

[0014] According to a specific embodiment of this disclosure, in another aspect, this disclosure provides a dicing machine, which includes a dicing machine frame as described in any one of the above technical solutions.

[0015] In an optional embodiment, the dicing machine further includes: a cutting head, the cutting head being mounted on the end of the mounting shaft away from the third side plate; a first fan, the first fan being mounted on the air inlet of the first side plate; and a second fan, the second fan being mounted on the first air outlet of the third side plate and / or the second air outlet of the top plate.

[0016] Compared with the prior art, the above-described solutions of this disclosure have at least the following beneficial effects:

[0017] The dicing machine frame disclosed herein features a waterproof and dustproof housing, with airflow within the housing. This airflow creates an air passage within the housing, removing the large amount of water mist generated in the cutting chamber. Simultaneously, it blows the generated residue to a second side plate, where it is collected by a dust collection unit. This dicing machine frame not only blocks water mist but also removes moisture, preventing risks such as short circuits or burnout of electrical components. Furthermore, it blows away residue from inside the housing and from the surface of the material to be cut, preventing residue and moisture from obstructing vision and ensuring cutting accuracy. Attached Figure Description

[0018] Figure 1A schematic diagram of the structure of a dicing machine frame according to an embodiment of the present disclosure is shown.

[0019] Figure 2 A schematic diagram of the structure of a dicing machine frame according to another embodiment of the present disclosure is shown.

[0020] Figure 3 A schematic diagram of the structure of a dicing machine frame according to yet another embodiment of the present disclosure is shown.

[0021] Figure label:

[0022] 100: Casing;

[0023] 110: Base plate; 111: Dust collection trough;

[0024] 120: Top panel; 121: Second air outlet;

[0025] 130: First side panel; 131: Air inlet;

[0026] 140: Second side panel; 141: Dust collection section; 1411: Dust collection plate;

[0027] 150: Third side panel; 151: First air outlet;

[0028] 200: Mounting base; 210: Support base; 220: Slide rail; 230: Slider;

[0029] 300: Mounting shaft;

[0030] 400: First fan;

[0031] 500: Second fan. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of this disclosure clearer, the disclosure will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this disclosure, and not all of them. Based on the embodiments of this disclosure, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this disclosure.

[0033] The terminology used in the embodiments of this disclosure is for the purpose of describing particular embodiments only and is not intended to be limiting of this disclosure. The singular forms “a,” “the,” and “the” as used in the embodiments of this disclosure and the appended claims are also intended to include the plural forms, and “multiple” generally includes at least two unless the context clearly indicates otherwise.

[0034] It should be understood that the term "and / or" used in this article is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this article generally indicates that the preceding and following related objects have an "or" relationship.

[0035] It should be understood that although the terms first, second, third, etc., may be used to describe structures in the embodiments of this disclosure, these structures should not be limited to these terms. These terms are only used to distinguish different structures. For example, without departing from the scope of the embodiments of this disclosure, a first component may also be referred to as a second component, and similarly, a second component may also be referred to as a first component.

[0036] Depending on the context, the words “if” or “suppose” as used here can be interpreted as “when” or “in response to determination” or “in response to detection.” Similarly, depending on the context, the phrases “if determination” or “if detection (of the stated condition or event)” can be interpreted as “when determination” or “in response to determination” or “when detection (of the stated condition or event)” or “in response to detection (of the stated condition or event).”

[0037] It should also be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that an article or device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such an article or device. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the article or device that includes said element.

[0038] In related technologies, a large amount of moisture is generated in the cutting chamber of a dicing machine during operation. These technologies use a waterproof curtain on the cutting chamber, a front sliding door, and a water tank to form a sealed cavity to isolate the moisture generated during operation. However, in existing technologies, the front sliding door of the cutting chamber is not tightly sealed, allowing moisture to diffuse upwards through the door to the main drive mechanism, specifically the lead screw guide rail. Over time, this causes the lead screw guide rail to rust, leading to a decrease in the accuracy of the dicing machine. Although some existing technologies have incorporated some shielding structures to block moisture, there is still no effective means of blocking moisture from the space surrounding the dynamic components of the dicing machine.

[0039] To address at least one of the aforementioned technical problems, this disclosure provides a dicing machine frame and a dicing machine. The dicing machine frame includes: a housing 100, comprising a base plate 110, a top plate 120, and opposing first side plates 130 and second side plates 140; and a mounting base 200 disposed on the base plate 110, configured to mount the material to be cut. The first side plate 130 has an air inlet 131, and the second side plate 140 has a dust collection section 141 configured to collect residue generated during cutting. The dicing machine frame provided by this disclosure has a waterproof and dustproof housing 100, and air is supplied within the housing 100. By forming an air path within the housing 100, a large amount of water mist generated in the cutting chamber is removed. Simultaneously, the generated residue is blown to the second side plate 140, where it is collected by the dust collection section 141.

[0040] The optional embodiments of this disclosure are described in detail below with reference to the accompanying drawings.

[0041] Figure 1 A schematic diagram of the structure of a dicing machine frame according to an embodiment of the present disclosure is shown. Figure 2 A schematic diagram of the structure of a dicing machine frame according to another embodiment of the present disclosure is shown. Figure 3 A schematic diagram of the structure of a dicing machine frame according to yet another embodiment of the present disclosure is shown. Figure 1 , Figure 2 and Figure 3 As shown, according to a specific embodiment of this disclosure, in one aspect, a dicing machine frame is provided. The dicing machine frame includes: a housing 100, the housing 100 including a bottom plate 110, a top plate 120, and a first side plate 130 and a second side plate 140 disposed opposite to each other; and a mounting base 200 disposed on the bottom plate 110, the mounting base 200 being configured to mount the material to be cut; wherein, the first side plate 130 is provided with an air inlet 131, and the second side plate 140 is provided with a dust collection part 141, the dust collection part 141 being configured to collect the residue generated during cutting. The dicing machine frame provided by this disclosure has a waterproof and dustproof housing 100, and air is supplied within the housing 100. By forming an air passage within the housing 100, a large amount of water mist generated in the cutting cavity is removed; at the same time, the generated residue can be blown to the second side plate 140, and the residue is collected by the dust collection part 141 located on the second side plate 140. The dicing machine frame disclosed herein not only blocks water mist but also expels moisture, avoiding risks such as short circuits or burnout of electrical components. It also blows away residue from inside the housing 100 and from the surface of the material to be cut, preventing residue and moisture from obstructing vision and ensuring cutting accuracy.

[0042] In some embodiments, the housing 100 further includes a third side plate 150, one end of which is connected to the first side plate 130, and the other end of which is connected to the second side plate 140. A first air outlet 151 is provided on the third side plate 150. In this disclosure, an air inlet 131 is provided on the first side plate 130, and the generated airflow flows from the first side plate 130 to the second side plate 140, then turns and is discharged through the first air outlet 151 on the third side plate 150. This discharges the water vapor generated during cutting and simultaneously blows the residue generated during cutting towards the second side plate 140. Since the residue itself has a force towards the second side plate 140 during cutting (i.e., centrifugal force and inertia generated during cutting), and the residue has high inertia, it cannot turn towards the third side plate 150. Therefore, while water vapor is discharged from the first air outlet 151, the residue generated during cutting is collected by the dust collection unit 141.

[0043] In an optional embodiment, a second air outlet 121 is provided at the end of the top plate 120 away from the first side plate 130. Similarly, this disclosure provides an air inlet 131 on the first side plate 130, and the generated airflow flows from the first side plate 130 to the second side plate 140, and then turns to be discharged through the second air outlet 121 on the top plate 120, expelling the water vapor generated during cutting, and blowing the residue generated during cutting toward the second side plate 140. Since the residue itself has a force toward the second side plate 140 during cutting, that is, the centrifugal force and inertia generated during cutting, the residue has high inertia, and combined with the effect of gravity, it cannot turn toward the top plate 120. Therefore, while the water vapor is discharged from the second air outlet 121, the residue generated during cutting is collected by the dust collection part 141.

[0044] During use, a first fan 400 can be installed at the air inlet 131 of the first side plate 130, and a second fan 500 can be installed at the first air outlet 151 of the third side plate 150 and / or the second air outlet 121 of the top plate 120. The first fan 400 blows air into the housing 100 (i.e., towards the second side plate 140), and the second fan 500 exhausts air from the housing 100 to the outside, thus completing the above-described embodiment.

[0045] In some embodiments, the dicing machine frame further includes a mounting shaft 300, one end of which is fixed to the third side plate 150, and the other end of which is configured to mount a cutting head. In an optional embodiment, the mounting shaft 300 is a telescopic structure configured to drive the cutting head to move along a first direction; wherein the first direction is substantially parallel to the base plate 110. In an optional embodiment, the first side plate 130 and the second side plate 140 are opposite to and parallel to each other. Specifically, the first direction is a direction that is parallel to both the first side plate 130 and the second side plate 140, and the first direction is perpendicular to the third side plate 150. In another optional embodiment, the mounting base 200 includes: a support base 210 configured to hold the material to be cut; a slide rail 220 disposed on the base plate 110; and a slider 230 disposed between the support base 210 and the slide rail 220, the slider 230 configured to move the support base 210 along a second direction, thereby causing the material to be cut to move along the second direction; wherein the second direction is substantially parallel to the base plate 110 and substantially perpendicular to the first direction. In an optional embodiment, the first side plate 130 and the second side plate 140 are arranged opposite to each other and parallel to each other. Specifically, the second direction is the direction from the first side plate 130 to the second side plate 140, and the second direction is perpendicular to both the first side plate 130 and the second side plate 140. In some embodiments, the support base 210 is provided with a rotation mechanism configured to rotate the support base 210, thereby causing the material to be cut to rotate.

[0046] In some embodiments, the dicing machine further includes a cutting head, which is mounted on the end of the mounting shaft 300 away from the third side plate 150. In some embodiments, the mounting shaft 300 is mounted on the third side plate 150 via a lifting mechanism, the lifting mechanism being configured to move the mounting shaft 300 and the cutting head along a third direction, the third direction being perpendicular to the first direction, the second direction, and the base plate 110. In an optional embodiment, the lifting mechanism includes a CNC module, the CNC module being configured to control the lifting and lowering of the cutting head and the distance of the lifting and lowering. In an optional embodiment, the cutting head is provided with a sensor, the sensor being connected to the CNC module; in actual use, when the sensor detects that the cutting head touches the material to be cut, the CNC module defaults to the height at this time as zero height, setting the zero height as the surface of the material to be cut. During the cutting process, the CNC module controls the cutting head to descend by the required cutting depth data, starting from the zero height, by the required depth data. In related technologies, during actual use, when the material to be cut is placed on the support 210, a film is placed in the middle as a spacer. The film has thickness errors during manufacturing, and height errors also occur during cutting. In related technologies, the thickness of the material to be cut and the film needs to be measured before cutting to determine the cutting distance of the cutting head. Controlling the cutting distance using this method is cumbersome, requiring measurement and calculation for each cut, and cannot guarantee the absolute accuracy of the cutting head's position, resulting in significant errors in the produced material. With the structure and method of this embodiment, there is no need to measure the thickness of the material to be cut and the film. During cutting, the height of the lifting platform is directly zeroed using the sensor, allowing direct confirmation of the surface of the material to be cut and thus the appropriate cutting depth. This is convenient and efficient, with errors approaching zero, and automatic zero-height marking for each cut, achieving full automation.

[0047] In some embodiments, the dust collection unit 141 includes a plurality of dust collection plates 1411 disposed on the second side plate 140, the dust collection plates 1411 being configured to collect residue generated during cutting. In an optional embodiment, the dust collection plate 1411 has a support surface facing the top plate 120, the support surface being an inclined surface. In some embodiments, the bottom plate 110 has a dust collection groove 111 located below the point of the dust collection plate 1411 closest to the bottom plate 110, the dust collection groove 111 being configured to collect residue sliding off the dust collection plate 1411. The dust collection plate 1411 is used to collect residue generated during cutting due to centrifugal force and inertia, as well as residue blown onto the second side plate 140 by airflow. Setting the support surface as an inclined surface causes the residue to slide downwards due to gravity. The falling residue is collected by the dust collection groove 111.

[0048] According to a specific embodiment of this disclosure, in another aspect, a dicing machine is provided, the dicing machine comprising: a dicing machine frame as described in any of the above embodiments.

[0049] In some embodiments, the dicing machine further includes a cutting head, the cutting head being mounted on the end of the mounting shaft 300 away from the third side plate 150; in an optional embodiment, the dicing machine further includes a first fan 400, the first fan 400 being mounted on the air inlet 131 of the first side plate 130; in another optional embodiment, the dicing machine further includes a second fan 500, the second fan 500 being mounted on the first air outlet 151 of the third side plate 150. In yet another optional embodiment, the dicing machine further includes a second fan 500, the second fan 500 being mounted on the second air outlet 121 of the top plate 120.

[0050] This disclosure aims to protect a dicing machine frame and a dicing machine. The dicing machine frame includes: a housing 100, which includes a base plate 110, a top plate 120, and a first side plate 130 and a second side plate 140 disposed opposite to each other; and a mounting base 200 disposed on the base plate 110, configured to mount the material to be cut; wherein, the first side plate 130 is provided with an air inlet 131, and the second side plate 140 is provided with a dust collection part 141, configured to collect the residue generated during cutting. The dicing machine frame provided by this disclosure has a waterproof and dustproof housing 100, and air is supplied within the housing 100. By forming an air passage within the housing 100, a large amount of water mist generated in the cutting chamber is removed; at the same time, the generated residue is blown to the second side plate 140, where it is collected by the dust collection part 141 located on the second side plate 140. The dicing machine frame disclosed herein not only blocks water mist but also expels moisture, avoiding risks such as short circuits or burnout of electrical components. It also blows away residue from inside the housing 100 and from the surface of the material to be cut, preventing residue and moisture from obstructing vision and ensuring cutting accuracy.

[0051] Finally, it should be noted that the various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the systems or apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the descriptions are relatively simple, and relevant parts can be referred to the method section.

[0052] The above embodiments are only used to illustrate the technical solutions of this disclosure, and are not intended to limit it. Although this disclosure has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this disclosure.

Claims

1. A dicing machine frame, characterized in that, include: The housing (100) includes a bottom plate (110), a top plate (120), and a first side plate (130) and a second side plate (140) disposed opposite to each other. Mounting base (200), the mounting base (200) is disposed on the base plate (110), the mounting base (200) is configured to mount the material to be cut; The first side plate (130) is provided with an air inlet (131), and the second side plate (140) is provided with a dust collection part (141), which is configured to collect the residue generated during cutting. The housing (100) further includes: The third side plate (150) has one end connected to the first side plate (130) and the other end connected to the second side plate (140). The third side plate (150) has a first air outlet (151) at the end away from the first side plate (130). The dust collection unit (141) includes: a plurality of dust collection plates (1411), the dust collection plates (1411) being disposed on the second side plate (140), and the dust collection plates (1411) being configured to collect the residue generated during cutting; The dust collection plate (1411) has a support surface facing the top plate (120), and the support surface is inclined. The base plate (110) is provided with a dust collection groove (111), which is located below the point of the dust collection plate (1411) closest to the base plate (110). The dust collection groove (111) is configured to collect the residue that slides off the dust collection plate (1411). The top plate (120) has a second air outlet (121) at the end away from the first side plate (130).

2. The dicing machine frame according to claim 1, characterized in that, Also includes: Mounting shaft (300), one end of which is fixed to the third side plate (150), and the other end of which is configured to mount a cutting head.

3. The dicing machine frame according to claim 2, characterized in that, The mounting shaft (300) is a telescopic structure, configured to drive the cutting head to move along the first direction; The first direction is approximately parallel to the base plate (110).

4. The dicing machine frame according to claim 3, characterized in that, The mounting base (200) includes: A support base (210) is configured to hold the material to be cut; Slide rail (220), the slide rail (220) is provided on the base plate (110); A slider (230) is disposed between the support base (210) and the slide rail (220). The slider (230) is configured to move the support base (210) in a second direction, thereby driving the material to be cut to move in the second direction. The second direction is approximately parallel to the base plate (110) and approximately perpendicular to the first direction.

5. A dicing machine, characterized in that, include: The dicing machine frame as described in any one of claims 1-4.

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