Processing equipment and method of precision component test disc
By introducing a combination structure of adjustment and limiting processing frames into the processing equipment for precision component testing trays, and combining welding robots and vision sensors, the problems of single processing methods and poor positioning are solved, and multi-angle automated positioning and efficient processing are realized.
Patent Information
- Application Number
- CN202510305619.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-03-14
AI Technical Summary
In actual use, existing processing equipment for precision component test trays suffers from limited processing methods and poor positioning, which affects processing quality.
It adopts a combined structure of equipment support, adjustable processing frame and limiting processing frame, combined with welding robot, movable swing arm and vision sensor to realize multi-angle and automated positioning and processing.
It improves the ease of operation and overall structure of the processing equipment, enabling the simultaneous processing of multiple test discs, thus enhancing processing accuracy and efficiency.
Smart Images

Figure CN119897640B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of processing platform technology, specifically to a processing equipment and method for a precision component testing plate. Background Technology
[0002] Electronic products require a variety of precision components. During the production and testing process, test trays are used to hold these components, allowing for quality or performance testing. The structure of a test tray is generally as follows: Figure 11 As shown.
[0003] Chinese Patent No. CN217620146U discloses a processing platform for a precision component testing tray, which facilitates adjustment and fixation of the position. The platform includes a platform fixing plate, a processing platform body at the top of the platform fixing plate, and several irregularly shaped position adjustment grooves at the top of the processing platform body. These irregularly shaped position adjustment grooves are evenly arranged in a ring. The top of the platform fixing plate has several annular position adjustment grooves, and the connection between each irregularly shaped position adjustment groove and the annular position adjustment groove is through-hole. A fixing block limiting groove is provided in the middle of the platform fixing plate, and several component fixing blocks are provided in the middle of the fixing block limiting groove. Each component fixing block has a first threaded hole at its top, a bolt fastening block at its top, and a second threaded hole at its top.
[0004] The processing equipment described in the above patent has a limited processing method and poor adjustment mechanism for the test plate during actual use, which affects the processing quality. Therefore, it does not meet the current needs. In response, we propose a processing equipment and method for a precision component test plate. Summary of the Invention
[0005] The purpose of this invention is to provide a processing equipment and method for a precision component test plate, which solves the problems mentioned in the background art, such as the limited processing method, poor positioning method, and poor adjustment method of the processing equipment in actual use, which affect the processing quality.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a processing equipment for a precision component testing plate, comprising an equipment bracket, wherein a first mounting bracket and a second mounting bracket are respectively installed on both sides of the equipment bracket, and an adjustment processing bracket and a limiting processing bracket are respectively installed in the middle of the interior of the equipment bracket;
[0007] Welding robots are installed above the first mounting frame and below the second mounting frame. Movable swing arms are installed between the welding robots and the first and second mounting frames. A tool mounting head is installed at one end of the movable swing arm.
[0008] The upper end face of the adjustment processing frame and the lower end face of the limiting processing frame are both provided with fan-shaped processing openings, and an anti-slip turntable is installed inside the adjustment processing frame.
[0009] Preferably, the lower end of the equipment bracket is equipped with a support leg, which is used to set the positional balance of the adjustment processing frame and the limiting processing frame, and the lower end face of the equipment bracket is equipped with a positioning slide rod, which passes through the adjustment processing frame and the limiting processing frame and is slidably connected to them.
[0010] Preferably, both the first mounting bracket and the second mounting bracket are welded to the equipment support, and electric cylinders are installed on the outside of both the first mounting bracket and the second mounting bracket. The two electric cylinders extend through the first mounting bracket and the second mounting bracket into the inside of the equipment support and are respectively fixedly connected to the adjustment processing frame and the limiting processing frame.
[0011] Preferably, the processing port has an integrally formed positioning groove inside, and a test plate to be processed is fixed inside the positioning groove. The test plate to be processed is embedded inside the processing port and rotatably connected to the adjusting processing frame through the positioning groove. The bottom center of the test plate to be processed is in contact with the anti-slip turntable. The limiting processing frame has an integrally formed limiting groove inside, and the test plate to be processed is fitted with the limiting processing frame through the limiting groove.
[0012] Preferably, a drive motor is installed at the lower end of the adjustment processing frame, a reduction gearbox is installed above the drive motor, a gear disk is provided inside the reduction gearbox, and the motor shaft of the drive motor is connected to the gear disk inside the reduction gearbox. The gear disk inside the reduction gearbox is connected to the anti-slip turntable.
[0013] Preferably, a positioning block is installed above the adjustment processing frame, the positioning block is set at the outer ring tangent point of the processing port, a spring pressure plate is installed at the lower end of the positioning block, a pressure spring is installed between the spring pressure plate and the positioning block, and a roller is installed at the lower end of the spring pressure plate, the roller presses on the upper end surface of the test plate to be processed and is rotatably connected to the spring pressure plate.
[0014] Preferably, the equipment bracket is equipped with several vision sensors, which are used to detect the position of the test plate to be processed. The vision sensors are connected to a PLC module, which is used to automatically adjust the welding robot, the adjustment processing frame, the limit processing frame, and the movable swing arm.
[0015] Preferably, a transmission arm is mounted on top of the welding robot, an adjustment head is mounted at the front end of the transmission arm, a welding head is mounted at the front end of the adjustment head, a first servo motor is mounted between the adjustment head and the transmission arm, the first servo motor is used to adjust the welding angle between the adjustment head and the welding head, a second servo motor is mounted between the transmission arm and the welding robot, the second servo motor is used to adjust the angle between one end of the transmission arm and the welding robot, a third servo motor is mounted at the lower end of the welding robot, a base is mounted on one side of the third servo motor, and the third servo motor is used to adjust the angle between the bottom end of the welding robot and the base, and a fourth servo motor is mounted inside both the first mounting frame and the second mounting frame, the fourth servo motor is used to adjust the position angle between the base and the welding robot.
[0016] Preferably, a rotating arm is installed at the front end of the movable swing arm, the rotating arm is fixedly connected to the tool mounting head, and a processing tool is installed at the lower end of the tool mounting head. A fifth servo motor is installed between the rotating arm and the movable swing arm, the fifth servo motor is fixedly connected to the front end of the movable swing arm, and the motor shaft of the fifth servo motor is fixedly connected to one end of the rotating arm.
[0017] Preferably, a telescopic shaft is installed between one end of the movable swing arm and the first and second mounting frames. A positioning pressure plate is installed at one end of the telescopic shaft, and a sixth servo motor is installed between the other end of the telescopic shaft and the first and second mounting frames. The motor shaft of the sixth servo motor is fixedly connected to the telescopic shaft. A hydraulic spring and a hydraulic pump are installed between the positioning pressure plate and the first and second mounting frames. A hydraulic cylinder is installed at one end of the hydraulic pump. The hydraulic cylinder is used to press the positioning pressure plate to adjust the position and height of the telescopic shaft and the movable swing arm.
[0018] A processing method for a precision component test tray processing equipment includes the following steps:
[0019] Step 1: Embed the test plate to be processed into the processing port, and press the test plate to be processed onto the upper end of the anti-slip turntable using the spring pressure plate;
[0020] Step 2: Detect the position of the test plate to be processed using a vision sensor, and adjust the electric cylinders using a PLC module to move the adjustment frame and the limit frame to adjust the position of the test plate to be processed.
[0021] Step 3: Adjust the upper and lower welding robots, and use the welding robots to drive the welding heads to perform welding processing on different positions on the upper and lower parts of the test plate to be processed;
[0022] Step 4: By adjusting the position of the two movable swing arms, the tool mounting head is adjusted to perform cutting on the upper and lower surfaces of the test disc to be processed;
[0023] Step 5: Adjust the anti-slip turntable by driving the motor, and use the rollers at the bottom of the spring pressure plate to drive the test plate to rotate, so that the test plate can be processed from multiple angles.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] 1. In operation, the processing equipment of the present invention embeds the test disc to be processed into the processing port, presses the test disc onto the upper end of the anti-slip turntable by a spring pressure plate, detects the position of the test disc by a vision sensor, and adjusts the anti-slip turntable by a drive motor through a PLC module setting. The rollers at the bottom of the spring pressure plate drive the test disc to rotate, allowing the test disc to be processed at multiple angles. The adjustment processing frame and the limiting processing frame automatically position the test disc. By using the corresponding processing ports of the limiting processing frame and the adjustment processing frame, the position of the test disc is kept stable while processing the upper and lower sides of the test disc simultaneously. It is easy to operate, has good overall structure, and has a wide range of applications. It can process three test discs at the same time to improve work efficiency.
[0026] 2. The processing equipment of this invention is equipped with a welding robot and a movable swing arm at both the upper and lower ends. The base rotates, then the transmission arm rotates, and finally the adjustment head rotates, so that the position and angle of the welding head can be adjusted in multiple directions, improving the processing effect of the welding process. The rotating arm and the movable swing arm move to drive the tool mounting head to adjust its position. The tool mounting head is used to mount the processing tool for cutting. The tool mounting head includes a motor to drive the processing tool to rotate. When different depths of cutting are required, the sixth servo motor drives the telescopic shaft and one end of the movable swing arm to rotate. The extension and retraction length of the hydraulic cylinder is adjusted by the hydraulic oil pump, thereby pressing down the movable swing arm and automatically adjusting the height of the processing tool. The hydraulic spring can reduce the vibration amplitude and improve the positional stability of the processing tool during operation. Attached Figure Description
[0027] Figure 1 This is an isometric view of the front view of the present invention;
[0028] Figure 2 This is an axonometric view of the invention from below;
[0029] Figure 3 For the present invention Figure 2 Enlarged view of a portion of area A in the middle;
[0030] Figure 4 This is an isometric view of the side view of the present invention;
[0031] Figure 5 For the present invention Figure 4Enlarged view of a section in area B;
[0032] Figure 6 This is an isometric view of the adjustment and limiting processing frame of the present invention from the side.
[0033] Figure 7 This is a top-view isometric view of the adjusting and limiting machining frame of the present invention;
[0034] Figure 8 This is an isometric view of the adjusting and limiting machining frame and the limiting machining frame of the present invention from a bottom angle;
[0035] Figure 9 This is a top-view isometric view of the work being carried out in this invention;
[0036] Figure 10 For the present invention Figure 9 A magnified view of a section in area C;
[0037] Figure 11 This is a structural diagram of the existing test disk.
[0038] Figure 1-10 Components: 1. Equipment bracket; 101. Support leg; 102. First mounting bracket; 103. Second mounting bracket; 104. Electric cylinder; 105. Positioning slide bar; 2. Adjustable processing frame; 201. Processing port; 202. Positioning groove; 203. Anti-slip turntable; 204. Positioning block; 205. Spring pressure plate; 206. Roller; 207. Drive motor; 208. Gearbox; 3. Limiting processing frame; 301. Limiting groove; 4. Welding robot; 401. Transmission arm; 402. Adjustable... 403. Joint head; 404. Welding head; 405. First servo motor; 406. Second servo motor; 407. Third servo motor; 408. Fourth servo motor; 5. Movable swing arm; 501. Rotating arm; 502. Tool mounting head; 503. Fifth servo motor; 504. Hydraulic oil pump; 505. Sixth servo motor; 506. Hydraulic spring; 507. Telescopic shaft; 508. Positioning pressure plate; 509. Hydraulic cylinder; 510. Machining tool; 6. Test plate to be processed. Detailed Implementation
[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0040] To address the issue of poor positioning of the test plate in existing processing equipment during actual use, which hinders work adjustments, please refer to... Figure 1 , Figure 4 - Figure 8 This embodiment provides the following technical solution:
[0041] A processing device for a precision component test plate includes a device support 1, with a first mounting frame 102 and a second mounting frame 103 respectively installed on both sides of the device support 1, and an adjustment processing frame 2 and a limiting processing frame 3 respectively installed in the middle of the inside of the device support 1.
[0042] Welding robots 4 are installed above the first mounting frame 102 and below the second mounting frame 103. Movable swing arms 5 are installed between the welding robots 4 and the first mounting frame 102 and the second mounting frame 103. A tool mounting head 502 is installed at one end of the movable swing arm 5. Welding robots 4 and movable swing arms 5 are set at the upper and lower ends of the processing equipment. The base rotates, then the transmission arm 401 rotates, and finally the adjustment head 402 rotates, so that the position and angle of the welding head 403 can be adjusted in multiple directions.
[0043] Both the upper end face of the adjusting processing frame 2 and the lower end face of the limiting processing frame 3 are provided with fan-shaped processing ports 201. The interior of the adjusting processing frame 2 is equipped with an anti-slip turntable 203. By using the corresponding processing ports 201 of the limiting processing frame 3 and the adjusting processing frame 2, the position is kept stable while the upper and lower sides of the test plate 6 to be processed are processed simultaneously. The operation is convenient, the overall structure is good, and the application range is wide. Three test plates 6 to be processed can be processed at the same time to improve work efficiency.
[0044] Furthermore, both the first mounting bracket 102 and the second mounting bracket 103 are welded to the equipment support 1, and electric cylinders 104 are installed on the outside of both the first mounting bracket 102 and the second mounting bracket 103. The two electric cylinders 104 extend through the first mounting bracket 102 and the second mounting bracket 103 into the interior of the equipment support 1 and are fixedly connected to the adjustment processing frame 2 and the limiting processing frame 3 respectively. By adjusting the electric cylinders 104 respectively, the adjustment processing frame 2 and the limiting processing frame 3 drive the test plate 6 to be processed to adjust its position. This, together with the welding robot 4 and the movable swing arm 5, improves the adjustment range and facilitates multi-angle processing.
[0045] Furthermore, the processing port 201 has an integrally formed positioning groove 202 inside, and the test plate 6 to be processed is fixed inside the positioning groove 202. The test plate 6 to be processed is embedded inside the processing port 201 and rotatably connected to the adjusting processing frame 2 through the positioning groove 202. The bottom center of the test plate 6 to be processed is in contact with the anti-slip turntable 203. The limiting processing frame 3 has an integrally formed limiting groove 301 inside, and the test plate 6 to be processed is fitted into the limiting processing frame 3 through the limiting groove 301. By using the corresponding processing ports 201 of the limiting processing frame 3 and the adjusting processing frame 2, the position is kept stable while the test plate 6 to be processed is processed on both the top and bottom sides at the same time. The operation is convenient, the overall structure is good, the application range is wide, and three test plates 6 to be processed can be processed at the same time to improve work efficiency.
[0046] Furthermore, a drive motor 207 is installed at the lower end of the adjustment processing frame 2, and a reduction gearbox 208 is installed above the drive motor 207. A gear disk is provided inside the reduction gearbox 208, and the motor shaft of the drive motor 207 is connected to the gear disk inside the reduction gearbox 208. The gear disk inside the reduction gearbox 208 is connected to the anti-slip turntable 203. The three anti-slip turntables 203 are driven to rotate by a single drive motor 207 in conjunction with the reduction gearbox 208, so as to perform synchronous drive work.
[0047] Furthermore, a positioning block 204 is installed above the adjustment processing frame 2. The positioning block 204 is located at the outer circumferential tangent of the processing port 201. A spring pressure plate 205 is installed at the lower end of the positioning block 204. A pressure spring is installed between the spring pressure plate 205 and the positioning block 204. A roller 206 is installed at the lower end of the spring pressure plate 205. The roller 206 presses on the upper surface of the test plate 6 to be processed and is rotatably connected to the spring pressure plate 205. The spring pressure plate 205 squeezes the roller 206 on the upper end of the test plate 6 to be processed, keeping the position of the test plate 6 stable and preventing the test plate 6 from slipping off the processing port 201 due to force.
[0048] Furthermore, a support leg 101 is installed at the lower end of the equipment bracket 1. The support leg 101 is used to set the positional balance of the adjustment processing frame 2 and the limiting processing frame 3. A positioning slide rod 105 is installed on the lower end face of the equipment bracket 1. The positioning slide rod 105 passes through the adjustment processing frame 2 and the limiting processing frame 3 and is slidably connected to the adjustment processing frame 2 and the limiting processing frame 3.
[0049] Specifically, during operation, the processing equipment embeds the test disc 6 into the processing port 201, presses the test disc 6 against the upper end of the anti-slip turntable 203 via the spring pressure plate 205, adjusts the anti-slip turntable 203 via the drive motor 207, and drives the test disc 6 to rotate in conjunction with the roller 206 at the bottom of the spring pressure plate 205, allowing the test disc 6 to be processed at multiple angles. The position of the test disc 6 is positioned by adjusting the processing frame 2 and limiting the processing frame 3. By using the corresponding processing ports 201 of the limiting processing frame 3 and adjusting the processing frame 2, the position is kept stable while simultaneously processing both the upper and lower sides of the test disc 6. The operation is convenient, the overall structure is sound, and the applicability is wide. It can process three test discs 6 simultaneously, thus improving work efficiency.
[0050] To address the issues of limited processing methods and inadequate adjustment mechanisms in existing processing equipment, which negatively impact processing quality, please refer to [the relevant documentation / reference]. Figure 1 - Figure 3 , Figure 9 - Figure 10 This embodiment provides the following technical solution:
[0051] Several vision sensors are installed on the equipment bracket 1, and these vision sensors are used to detect the position of the test plate 6 to be processed. The vision sensors are connected to a PLC module, which is used to automatically adjust the welding robot 4, the adjustment processing frame 2, the limit processing frame 3, and the movable swing arm 5.
[0052] A transmission arm 401 is mounted on top of the welding robot 4. An adjustment head 402 is mounted on the front end of the transmission arm 401, and a welding head 403 is mounted on the front end of the adjustment head 402. A first servo motor 404 is mounted between the adjustment head 402 and the transmission arm 401. The first servo motor 404 is used to adjust the welding angle of the adjustment head 402 and the welding head 403. A second servo motor 405 is mounted between the transmission arm 401 and the welding robot 4. The second servo motor 405 is used to adjust the angle between one end of the transmission arm 401 and the welding robot 4. A third servo motor 406 is mounted on the lower end of the welding robot 4. A base is mounted on one side of the third servo motor 406, and the third servo motor 406 is used to adjust the angle between the bottom end of the welding robot 4 and the base. A fourth servo motor 407 is mounted inside both the first mounting bracket 102 and the second mounting bracket 103. The fourth servo motor 407 is used to adjust the position angle between the base and the welding robot 4.
[0053] Furthermore, a rotating arm 501 is installed at the front end of the movable swing arm 5. The rotating arm 501 is fixedly connected to the tool mounting head 502, and a machining tool 510 is installed at the lower end of the tool mounting head 502. A fifth servo motor 503 is installed between the rotating arm 501 and the movable swing arm 5. The fifth servo motor 503 is fixedly connected to the front end of the movable swing arm 5, and the motor shaft of the fifth servo motor 503 is fixedly connected to one end of the rotating arm 501. By rotating the transmission arm 401, and finally by rotating the adjustment head 402, the position and angle of the welding head 403 can be adjusted in multiple directions, thereby improving the processing effect of the welding process. The movement of the rotating arm 501 and the movable swing arm 5 drives the tool mounting head 502 to adjust its position.
[0054] Furthermore, a telescopic shaft 507 is installed between one end of the movable swing arm 5 and the first mounting bracket 102 and the second mounting bracket 103. A positioning pressure plate 508 is installed at one end of the telescopic shaft 507, and a sixth servo motor 505 is installed between the other end of the telescopic shaft 507 and the first mounting bracket 102 and the second mounting bracket 103. The motor shaft of the sixth servo motor 505 is fixedly connected to the telescopic shaft 507. A hydraulic spring 506 and a hydraulic oil pump 504 are installed between the positioning pressure plate 508 and the first mounting bracket 102 and the second mounting bracket 103. A hydraulic cylinder 5 is installed at one end of the hydraulic oil pump 504. 09. The hydraulic cylinder 509 is used to press the positioning plate 508 and adjust the position and height of the telescopic shaft 507 and the movable swing arm 5. The tool mounting head 502 includes a motor to drive the machining tool 510 to rotate. When different depths of cutting are required, the sixth servo motor 505 drives one end of the telescopic shaft 507 and the movable swing arm 5 to rotate. The extension and retraction length of the hydraulic cylinder 509 is adjusted by the hydraulic pump 504, which can press down the movable swing arm 5 and adjust the height of the machining tool 510. The hydraulic spring 506 can reduce the vibration amplitude and improve the position stability of the machining tool 510 during operation.
[0055] Specifically, the processing equipment is equipped with a welding robot 4 and a movable swing arm 5 at each of its upper and lower ends. The base rotates, then the transmission arm 401 rotates, and finally the adjustment head 402 rotates, allowing the position and angle of the welding head 403 to be adjusted in multiple directions, improving the processing effect of the welding process. The rotating arm 501 and the movable swing arm 5 move, driving the tool mounting head 502 to adjust its position. The tool mounting head 502 mounts the processing tool 510 for cutting. The tool mounting head 502 includes a motor that drives the processing tool 510 to rotate. When different depths of cutting are required, the sixth servo motor 505 drives the telescopic shaft 507 and one end of the movable swing arm 5 to rotate. The hydraulic pump 504 adjusts the telescopic length of the hydraulic cylinder 509, thereby pressing down the movable swing arm 5 and adjusting the height of the processing tool 510. The hydraulic spring 506 can reduce the vibration amplitude and improve the positional stability of the processing tool 510 during operation.
[0056] A processing method for a precision component test tray processing equipment includes the following steps:
[0057] Step 1: Embed the test plate 6 to be processed into the processing port 201. Press the test plate 6 to be processed onto the upper end of the anti-slip turntable 203 by the spring pressure plate 205. Adjust the anti-slip turntable 203 by the drive motor 207. The roller 206 at the bottom of the spring pressure plate 205 drives the test plate 6 to rotate, so that the test plate 6 to be processed can perform multi-angle processing.
[0058] Step 2: Detect the position of the test plate 6 to be processed using a vision sensor, and adjust the electric cylinder 104 through the PLC module to move the adjustment frame 2 and the limiting frame 3 to adjust the position of the test plate 6 to be processed.
[0059] Step 3: Welding robots 4 and movable swing arms 5 are set at the upper and lower ends of the processing equipment. Adjust the two welding robots 4, and the welding head 403 is driven by the welding robot 4 to perform welding processing on different positions on the upper and lower parts of the test plate 6 to be processed. The base rotates, and then the transmission arm 401 rotates. Finally, the adjustment head 402 rotates, so that the position and angle of the welding head 403 can be adjusted in multiple directions to improve the processing effect of the welding process.
[0060] Step 4: By adjusting the positions of the two movable swing arms 5, the tool mounting head 502 is adjusted to perform cutting on the upper and lower surfaces of the test plate 6 to be processed. The tool mounting head 502 includes a motor that drives the processing tool 510 to rotate. When different depths of cutting are required, the sixth servo motor 505 drives the telescopic shaft 507 and one end of the movable swing arm 5 to rotate. The extension length of the hydraulic cylinder 509 is adjusted by the hydraulic oil pump 504, which can press down the movable swing arm 5 and adjust the height of the processing tool 510. The hydraulic spring 506 can reduce the vibration amplitude and improve the positional stability of the processing tool 510 during operation.
[0061] Step 5: Adjust the anti-slip turntable 203 by driving motor 207, and drive the test plate 6 to be processed to rotate in conjunction with the roller 206 at the bottom of spring pressure plate 205, so that the test plate 6 to be processed can be processed at multiple angles. The corresponding processing ports 201 of the limiting processing frame 3 and the adjusting processing frame 2 keep the position stable, and process the upper and lower sides of the test plate 6 at the same time. The operation is convenient and the overall structure is good.
[0062] Working Principle: The test plate 6 to be processed is embedded inside the processing port 201. A spring pressure plate 205 presses the test plate 6 against the upper end of the anti-slip turntable 203. The drive motor 207 adjusts the anti-slip turntable 203, and the rollers 206 at the bottom of the spring pressure plate 205 drive the test plate 6 to rotate, allowing it to perform multi-angle processing. A vision sensor detects the position of the test plate 6, and the PLC module adjusts the electric cylinder 104, which in turn adjusts the processing frame 2 and the limiting processing frame 3 to adjust the position of the test plate 6. The drive motor 207 adjusts the anti-slip turntable 203, and the rollers 206 at the bottom of the spring pressure plate 205 drive the test plate 6 to rotate, allowing it to perform multi-angle processing. The corresponding processing ports 201 of the limiting processing frame 3 and the adjusting processing frame 2 maintain a stable position while simultaneously processing both the upper and lower surfaces of the test plate 6. Welding robots 4 and movable swing arms 5 are set at both the upper and lower ends. By adjusting the two welding robots 4, the welding head 403 is driven by the welding robots 4 to perform welding processing on different positions on the upper and lower parts of the test plate 6 to be processed. The base rotates, then the transmission arm 401 rotates, and finally the adjustment head 402 rotates, so that the position and angle of the welding head 403 can be automatically adjusted in multiple directions, improving the processing effect of the welding process. By adjusting the position of the two movable swing arms 5, the tool mounting head 502 is adjusted to perform cutting processing on the upper and lower parts of the test plate 6 to be processed. The tool mounting head 502 includes a motor to drive the processing tool 510 to rotate. When different depths of cutting are required, the sixth servo motor 505 drives the telescopic shaft 507 and one end of the movable swing arm 5 to rotate. The extension and retraction length of the hydraulic cylinder 509 is adjusted by the hydraulic oil pump 504, so that the movable swing arm 5 can be pressed down, and the height of the processing tool 510 can be adjusted to perform cutting work.
[0063] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0064] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the invention.
Claims
1. A processing device for a precision component testing tray, comprising a device support (1), characterized in that, The equipment bracket (1) is equipped with a first mounting bracket (102) and a second mounting bracket (103) on both sides, and an adjustment processing bracket (2) and a limiting processing bracket (3) are respectively installed in the middle of the inside of the equipment bracket (1). Welding robots (4) are installed above the first mounting frame (102) and below the second mounting frame (103). Movable swing arms (5) are installed between the welding robots (4) and the first mounting frame (102) and the second mounting frame (103). A tool mounting head (502) is installed at one end of the movable swing arm (5). The upper end face of the adjustment processing frame (2) and the lower end face of the limiting processing frame (3) are both provided with fan-shaped processing ports (201), and an anti-slip turntable (203) is installed inside the adjustment processing frame (2). The first mounting bracket (102) and the second mounting bracket (103) are both welded to the equipment support (1), and electric cylinders (104) are installed on the outside of the first mounting bracket (102) and the second mounting bracket (103). The two electric cylinders (104) extend through the first mounting bracket (102) and the second mounting bracket (103) into the inside of the equipment support (1) and are fixedly connected to the adjustment processing frame (2) and the limiting processing frame (3) respectively. The processing port (201) is provided with an integrally formed positioning groove (202), and the testing plate (6) to be processed is fixed inside the positioning groove (202). The testing plate (6) to be processed is embedded in the processing port (201) and rotatably connected to the adjusting processing frame (2) through the positioning groove (202). The bottom center of the testing plate (6) to be processed is in contact with the anti-slip turntable (203). The limiting processing frame (3) is provided with an integrally formed limiting groove (301), and the testing plate (6) to be processed is fitted with the limiting processing frame (3) through the limiting groove (301). A drive motor (207) is installed at the lower end of the adjustment processing frame (2), and a reduction gearbox (208) is installed above the drive motor (207). A gear disk is provided inside the reduction gearbox (208), and the motor shaft of the drive motor (207) is connected to the gear disk inside the reduction gearbox (208) in a transmission connection. The gear disk inside the reduction gearbox (208) is connected to the anti-slip turntable (203) in a transmission connection. A positioning block (204) is installed above the adjustment processing frame (2). The positioning block (204) is set at the outer ring tangent of the processing port (201). A spring pressure plate (205) is installed at the lower end of the positioning block (204). A pressure spring is installed between the spring pressure plate (205) and the positioning block (204). A roller (206) is installed at the lower end of the spring pressure plate (205). The roller (206) presses on the upper surface of the test plate (6) to be processed and is rotatably connected to the spring pressure plate (205).
2. The processing equipment and method for a precision component testing tray according to claim 1, characterized in that: The lower end of the equipment bracket (1) is equipped with a support leg (101), which is used to set the position balance of the adjustment processing frame (2) and the limiting processing frame (3). The lower end face of the equipment bracket (1) is equipped with a positioning slide rod (105), which passes through the adjustment processing frame (2) and the limiting processing frame (3) and is slidably connected to the adjustment processing frame (2) and the limiting processing frame (3).
3. The processing equipment for a precision component testing tray according to claim 1, characterized in that: The equipment bracket (1) is equipped with several vision sensors, which are used to detect the position of the test plate (6) to be processed. The vision sensors are connected to a PLC module, which is used to automatically adjust the welding robot (4), the adjustment processing frame (2), the limiting processing frame (3), and the movable swing arm (5).
4. The processing equipment for a precision component testing tray according to claim 1, characterized in that: A transmission arm (401) is mounted on the top of the welding robot (4). An adjustment head (402) is mounted on the front end of the transmission arm (401). A welding head (403) is mounted on the front end of the adjustment head (402). A first servo motor (404) is mounted between the adjustment head (402) and the transmission arm (401). The first servo motor (404) is used to adjust the welding angle of the adjustment head (402) and the welding head (403).
5. The processing equipment for a precision component testing tray according to claim 4, characterized in that: A second servo motor (405) is installed between the transmission arm (401) and the welding robot (4). The second servo motor (405) is used to adjust the angle between one end of the transmission arm (401) and the welding robot (4). A third servo motor (406) is installed at the lower end of the welding robot (4). A base is installed on one side of the third servo motor (406), and the third servo motor (406) is used to adjust the angle between the bottom end of the welding robot (4) and the base. A fourth servo motor (407) is installed inside both the first mounting bracket (102) and the second mounting bracket (103). The fourth servo motor (407) is used to adjust the position angle between the base and the welding robot (4).
6. The processing equipment for a precision component testing tray according to claim 1, characterized in that: A rotating arm (501) is installed at the front end of the movable swing arm (5). The rotating arm (501) is fixedly connected to the tool mounting head (502), and a machining tool (510) is installed at the lower end of the tool mounting head (502). A fifth servo motor (503) is installed between the rotating arm (501) and the movable swing arm (5). The fifth servo motor (503) is fixedly connected to the front end of the movable swing arm (5), and the motor shaft of the fifth servo motor (503) is fixedly connected to one end of the rotating arm (501).
7. The processing equipment for a precision component testing tray according to claim 6, characterized in that: A telescopic shaft (507) is installed between one end of the movable swing arm (5) and the first mounting frame (102) and the second mounting frame (103). A positioning pressure plate (508) is installed at one end of the telescopic shaft (507), and a sixth servo motor (505) is installed between the other end of the telescopic shaft (507) and the first mounting frame (102) and the second mounting frame (103). The motor shaft of the sixth servo motor (505) is fixedly connected to the telescopic shaft (507). A hydraulic spring (506) and a hydraulic oil pump (504) are installed between the positioning pressure plate (508) and the first mounting frame (102) and the second mounting frame (103). A hydraulic cylinder (509) is installed at one end of the hydraulic oil pump (504). The hydraulic cylinder (509) is used to squeeze the positioning pressure plate (508) to adjust the position and height of the telescopic shaft (507) and the movable swing arm (5).
8. A processing method for a processing equipment for a precision component test tray according to claim 4, characterized in that, Includes the following steps: Step 1: Insert the test plate (6) to be processed into the interior of the processing port (201), and press the test plate (6) to be processed onto the upper end of the anti-slip turntable (203) by the spring pressure plate (205); Step 2: Detect the position of the test plate (6) to be processed by the vision sensor, and adjust the electric cylinder (104) by the PLC module to adjust the position of the test plate (6) to be processed by the adjustment frame (2) and the limit frame (3); Step 3: Adjust the two welding robots (4) and use the welding robots (4) to drive the welding head (403) to perform welding processing on different positions on the upper and lower parts of the test plate (6) to be processed; Step 4: By adjusting the position of the two movable swing arms (5), the tool mounting head (502) is adjusted to perform cutting on the upper and lower surfaces of the test plate (6) to be processed; Step 5: Adjust the anti-slip turntable (203) by driving the motor (207), and use the roller (206) at the bottom of the spring pressure plate (205) to drive the test plate (6) to rotate, so that the test plate (6) can perform multi-angle processing.
Citation Information
Patent Citations
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