Steel wheel supporting track detection target moving trolley for crane

By designing a target mobile vehicle for cranes and bulk material conveying machinery, the automatic clamping and central placement of the target are achieved, solving the problems of inaccurate measurement, high labor intensity and poor stability in traditional detection methods, and improving detection efficiency and accuracy.

CN119898371AInactive Publication Date: 2025-04-29HUAZHI CLOUD TEST (SHANGHAI) TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202510137120.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-04-29
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional target detection methods cannot ensure that the target is automatically aligned with the center of the orbit and remains vertical, resulting in inaccurate orbital measurement, high labor intensity and low efficiency, and the stable storage of the target is affected by emotions.

Method used

A crane and a bulk material conveying mechanical target detection mobile vehicle are designed, including a frame, an automatic clamping arm, a clamping assembly and a walking assembly. The automatic clamping and central placement of the target are achieved through the automatic clamping arm and clamping assembly.

Benefits of technology

The automatic centering of the target and automatic clamping of the track are achieved, the accuracy and efficiency of measurement are improved, the labor demand is reduced, and the stability and efficiency are significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a steel wheel supporting track detection target moving vehicle which is used for bearing a target and walking on a track and comprises a vehicle frame, an automatic clamping arm, a clamping assembly and a walking assembly. The frame comprises a rectangular main cavity, an upper auxiliary cavity and a lower auxiliary cavity; the pair of automatic clamping arms are distributed on the left side and the right side of the frame in a central symmetry mode, and each automatic clamping arm comprises a clamping arm longitudinal beam, a side-arranged roller, a driven rack and a guide polish rod; the clamping assembly drives the pair of automatic clamping arms to retract and clamp the track, and the clamping assembly comprises a rotating assembly, a resistance adjusting device and a torsion spring; the target moving vehicle can adapt to tracks with different widths and automatically clamp the left side and the right side of the track; according to the target moving vehicle provided by the invention, the target can be placed in the middle; according to the target moving vehicle, the height of the vehicle frame and the height of the automatic clamping arms relative to the walking assembly can be adjusted.
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Description

Technical Field

[0001] The present application relates to the field of cranes and bulk material conveying equipment, and in particular to a mobile vehicle for detecting targets on tracks of cranes and bulk material conveyors. Background Art

[0002] The track direction and height of crane and bulk material conveyor tracks are two basic geometric dimension parameters in the track smoothness inspection of crane and bulk material conveyor machinery. Due to construction errors, the track gauge and height of crane and bulk material conveyor machinery are different, resulting in uneven equipment operation, which seriously affects the driving safety of crane and bulk material conveyor machinery. Track direction refers to whether it is straight on a straight line, and height refers to the longitudinal height difference of the top surface of a rail.

[0003] Track detection requires the use of targets. Traditional targets are placed on rails by manpower, but there are the following problems:

[0004] 1. It cannot ensure that the target is automatically aligned with the center of the track and remains vertical, resulting in inaccurate track measurement.

[0005] 2. The labor intensity is high and the efficiency is low. It requires huge manpower to obtain a large amount of data.

[0006] 3. The emotional impact of the target's stable income. Summary of the invention

[0007] A crane track, bulk material transport machinery detection target mobile vehicle, used to carry the target and travel on the track, including a frame, an automatic clamping arm, a clamping component, and a travel assembly;

[0008] The frame comprises a rectangular main cavity, an upper auxiliary cavity, and a lower auxiliary cavity;

[0009] The rectangular main cavity comprises a rectangular frame foundation, a through cavity which is arranged to penetrate in the left-right direction, an upper circular groove and a lower circular groove are respectively arranged in the center of the upper end surface and the center of the lower end surface of the through cavity, a transverse partition is arranged in the front-back direction in the through cavity, and a partition hole is arranged in the center of the transverse partition;

[0010] The upper auxiliary cavity includes an upper opening arranged above the upper circular groove, an upper circular tube arranged on the upper end surface of the frame base, and a fixed gear ring formed on the inner wall of the upper end of the upper circular tube;

[0011] The lower auxiliary cavity includes a lower cylinder arranged on the lower end surface of the lower circular groove and inserted into the hole in the partition, and an upper narrow hole formed on the upper half of the lower cylinder. The lower end of the upper narrow hole is also provided with a through wide hole downward, and the inner wall of the through wide hole is provided with a rotation-stopping longitudinal rod.

[0012] The automatic clamping arm is provided with a pair, and the pair of automatic clamping arms are centrally symmetrically distributed on the left and right sides of the frame. The automatic clamping arm includes a clamping arm longitudinal beam, and a side roller is respectively provided in front and behind the lower end of the clamping arm longitudinal beam. The upper half of the clamping arm longitudinal beam is provided with a driven rack, and the lower half of the clamping arm longitudinal beam is provided with a guide light rod. The driven rack is inserted into the through cavity and is located above the horizontal partition, and the guide light rod is inserted into the through cavity and is located below the horizontal partition;

[0013] The clamping assembly drives a pair of automatic clamping arms to retract and clamp the track, and the clamping assembly includes a rotating assembly, a resistance adjusting device, and a torsion spring;

[0014] The rotating assembly includes a rotating outer tube rotatably arranged in the hole of the partition and sleeved on the lower cylinder, and a driving gear formed on the rotating outer tube above the horizontal partition, and a driven rack is meshed in front and rear of the driving gear respectively;

[0015] The resistance adjustment device includes an adjustment sleeve rotatably arranged in the upper opening and passing through the opening of the fixed gear ring, a sliding gear ring formed on the outer wall of the adjustment sleeve and in locking contact with the fixed gear ring, and a return compression spring wound around the outside of the adjustment sleeve, wherein the return compression spring is arranged between the sliding gear ring and the upper end surface of the frame base;

[0016] The torsion spring is wound between the adjusting sleeve and the rotating outer tube, and one end of the torsion spring is connected to the adjusting sleeve and the other end is connected to the rotating outer tube.

[0017] The traveling assembly is arranged under the frame and rests on the track;

[0018] The traveling assembly comprises a longitudinal beam disposed below the frame foundation, wherein the front and rear ends of the longitudinal beam are respectively provided with transverse wheel axles, and the left and right sides of each transverse wheel axle are respectively provided with a height-limiting roller, and the left and right sides of the transverse wheel axle located at the rear are respectively provided with a driving motor for driving the corresponding height-limiting roller to rotate; the longitudinal beam is slidably disposed on the lower end surface of the frame foundation;

[0019] As a further implementation:

[0020] A height adjustment component is also provided between the traveling assembly and the frame foundation, and the height adjustment component includes a height adjustment core shaft arranged in an adjusting sleeve, a height adjustment ring groove formed on the outer wall of the height adjustment core shaft and matched with the upper narrow hole, an externally threaded rod arranged on the lower end surface of the height adjustment core shaft, an internally threaded tube screwed to the outside of the externally threaded rod, and an anti-rotation longitudinal hole formed on the outer wall of the internally threaded tube and plugged into the anti-rotation longitudinal rod, and the lower end of the internally threaded tube is fixedly connected to the longitudinal beam.

[0021] Furthermore, the traveling assembly also includes a battery and a motor control component arranged on the longitudinal beam.

[0022] Furthermore, the upper end of the rotating outer tube is inserted into the upper circular groove and the lower end is inserted into the lower circular groove.

[0023] Beneficial effects:

[0024] The target moving vehicle described in this case can adapt to tracks of different widths and automatically clamp the left and right sides of the track:

[0025] Under normal conditions, the torsion spring acts on the rotating assembly and drives it to rotate, the driving gear acts on the driven rack to achieve the overall inward retraction of the automatic clamping arm, and the side roller clamps the side of the track.

[0026] The target moving vehicle described in this case can also realize the centering of the target:

[0027] Since the driving gear synchronously drives the two automatic clamping arms to move, it can be ensured that the two automatic clamping arms maintain an equal distance relative to the frame in the left and right directions, that is, the target moving vehicle can be located in the center of the track, that is, the target is always located in the center of the track.

[0028] The target moving vehicle described in this case can also adjust the height of the frame and the automatic clamping arm relative to the walking assembly, thereby adapting to tracks of different heights to prevent the side rollers from being unable to align in height with the wider part of the upper end of the track: rotate the height adjustment core shaft and the external threaded rod to drive the internal threaded tube and the anti-rotation longitudinal hole to move along the anti-rotation longitudinal rod, and drive the longitudinal beam rod, the transverse wheel axle, and the height-limiting roller to move in the longitudinal direction relative to the frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 It is a schematic diagram of the coordination between the target moving vehicle and the crane track.

[0031] Figure 2 It is a schematic diagram of an embodiment of the target moving vehicle.

[0032] Figure 3 It is a top view of an embodiment of the target moving vehicle.

[0033] Figure 4 It is a rear view of an embodiment of the target moving vehicle.

[0034] Figure 5 yes Figure 4 Sectional view of section AA.

[0035] Figure 6 yes Figure 5 Cross-sectional view of the middle BB section.

[0036] Figure 7 It is a cross-sectional view of one implementation of a rectangular main cavity.

[0037] Figure 8 It is a cross-sectional view of an embodiment of a rectangular main cavity, a clamping component, a traveling assembly, and a height adjustment component.

[0038] Fig. 9 It is a schematic diagram of an embodiment of an automatic clamping arm.

[0039] Fig.10 It is a schematic diagram of the connection between the traveling assembly, the internal threaded pipe, and the anti-rotation longitudinal hole.

[0040] In the figure:

[0041] 9. Track;

[0042] 8. Target;

[0043] 1. Frame;

[0044] 11. Rectangular main cavity, 111. Frame base, 112. Through cavity, 113. Upper circular groove, 114. Lower circular groove, 115. Horizontal partition, 116. Hole in the partition;

[0045] 12. The auxiliary cavity is placed above, 121. The opening is placed above, 122. The round tube is placed above, 123. The fixed tooth ring;

[0046] 13. Auxiliary cavity at the bottom, 131. A cylinder at the bottom, 132. A narrow hole at the top, 133. A through wide hole, 134. A longitudinal rod to prevent rotation;

[0047] 2. Automatic clamping arm, 21. Clamping arm longitudinal beam, 22. Side roller, 23. Driven rack, 24. Guide light rod;

[0048] 3. Clamping assembly;

[0049] 31. Rotating assembly, 311. Rotating outer tube, 312. Driving gear;

[0050] 32. resistance adjusting device, 321. adjusting sleeve, 322. sliding gear ring, 323. reset compression spring;

[0051] 33. Torsion spring;

[0052] 4. Travel assembly, 41. Longitudinal beam, 42. Transverse wheel axle, 43. Height-limiting roller, 44. Driving motor;

[0053] 5. Height adjustment assembly, 51. Height adjustment mandrel, 52. Height adjustment ring groove, 53. External thread rod, 54. Internal thread tube, 55. Anti-rotation longitudinal hole. DETAILED DESCRIPTION

[0054] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.

[0055] A crane, bulk material transport machinery track detection target mobile vehicle, used to carry a target 8 and travel on a track 9, comprising a vehicle frame 1, an automatic clamping arm 2, a clamping assembly 3, and a travel assembly 4;

[0056] The frame 1 comprises a rectangular main cavity 11, an upper auxiliary cavity 12, and a lower auxiliary cavity 13;

[0057] The rectangular main cavity 11 comprises a rectangular frame base 111, a through cavity 112 penetrating in the left-right direction, an upper circular groove 113 and a lower circular groove 114 are respectively arranged at the center of the upper end surface and the center of the lower end surface of the through cavity 112, a transverse partition 115 is arranged in the front-back direction in the through cavity 112, and a partition hole 116 is arranged in the center of the transverse partition 115;

[0058] The upper auxiliary cavity 12 includes an upper opening 121 disposed above the upper circular groove 113, an upper circular tube 122 disposed on the upper end surface of the frame base 11, and a fixed gear ring 123 formed on the inner wall of the upper end of the upper circular tube 122;

[0059] The lower auxiliary chamber 13 includes a lower cylinder 131 arranged on the lower end surface of the lower circular groove 114 and inserted into the hole 116 of the partition, and an upper narrow hole 132 formed in the upper half of the lower cylinder 131. The lower end of the upper narrow hole 132 is also provided with a through wide hole 133 downward, and the inner wall of the through wide hole 133 is provided with a rotation-stopping longitudinal rod 134.

[0060] The automatic clamping arm 2 is provided with a pair, and the pair of automatic clamping arms 2 are centrally symmetrically distributed on the left and right sides of the frame 1. The automatic clamping arm 2 includes a clamping arm longitudinal beam 21, and a side roller 22 is respectively provided in front and behind the lower end of the clamping arm longitudinal beam 21. The upper half of the clamping arm longitudinal beam 21 is provided with a driven rack 23, and the lower half of the clamping arm longitudinal beam 21 is provided with a guide light rod 24. The driven rack 23 is inserted through the cavity 112 and is located above the horizontal partition 115. The guide light rod 24 is inserted through the cavity 112 and is located below the horizontal partition 115.

[0061] The clamping assembly 3 drives a pair of automatic clamping arms 2 to retract and clamp the rail 9, and the clamping assembly 3 includes a rotating assembly 31, a resistance adjusting device 32, and a torsion spring 33;

[0062] The rotating assembly 31 includes a rotating outer tube 311 rotatably disposed in the hole 116 of the partition plate and sleeved on the lower cylinder 131, and a driving gear 312 formed on the rotating outer tube 32 above the horizontal partition plate 115, and a driven rack 23 is meshed in front and rear of the driving gear 312 respectively;

[0063] The resistance adjusting device 32 comprises an adjusting sleeve 321 rotatably arranged in the upper opening 121 and passing through the opening of the fixed gear ring 123, a sliding gear ring 322 formed on the outer wall of the adjusting sleeve 321 and locked in contact with the fixed gear ring 123, and a return compression spring 323 wound around the outside of the adjusting sleeve 321, wherein the return compression spring 32 is arranged between the sliding gear ring 322 and the upper end surface of the frame base 111;

[0064] The torsion spring 33 is wound between the adjusting sleeve 321 and the rotating outer tube 311. One end of the torsion spring 33 is connected to the adjusting sleeve 321 and the other end is connected to the rotating outer tube 311.

[0065] The traveling assembly 4 is arranged below the frame 1 and abuts against the track 9;

[0066] The travel assembly 4 includes a longitudinal beam 41 disposed below the frame foundation 111, and the front and rear ends of the longitudinal beam 41 are respectively provided with transverse axles 42, and the left and right sides of each transverse axle 42 are respectively provided with a height-limiting roller 43, and the left and right sides of the rear transverse axle 42 are respectively provided with a driving motor 44 for driving the corresponding height-limiting roller 43 to rotate; the longitudinal beam 41 is slidably disposed on the lower end surface of the frame foundation 111;

[0067] As a further implementation:

[0068] A height adjustment component 5 is also provided between the traveling assembly 4 and the frame foundation 111, and the height adjustment component 5 includes a height adjustment core shaft 51 arranged in the adjusting sleeve 321, a height adjustment ring groove 52 formed on the outer wall of the height adjustment core shaft 51 and matched with the upper narrow hole 132, an externally threaded rod 53 provided on the lower end surface of the height adjustment core shaft 51, an internally threaded tube 54 screwed on the outside of the externally threaded rod 53, and an anti-rotation longitudinal hole 55 formed on the outer wall of the internally threaded tube 54 and plugged into the anti-rotation longitudinal rod 134, and the lower end of the internally threaded tube 54 is fixedly connected to the longitudinal beam 41.

[0069] Furthermore, the traveling assembly 4 also includes a battery and a motor control component arranged on the longitudinal beam 41 .

[0070] Furthermore, the upper end of the rotating outer tube 311 is inserted into the upper circular groove 113 and the lower end is inserted into the lower circular groove 114 .

[0071] This solution can automatically clamp the track 9 and realize the automatic centering of the target 8:

[0072] Under normal conditions, the torsion spring 33 acts on the rotating assembly 31 and drives it to rotate, the driving gear 312 acts on the driven rack 23 to achieve the overall inward retraction of the automatic clamping arm 2, and the side roller 22 clamps the side of the track 9.

[0073] Since the driving gear 312 synchronously drives the two automatic clamping arms 2 to move, it can be ensured that the two automatic clamping arms 2 maintain an equal distance relative to the frame 1 in the left and right directions, that is, the target 8 can be located in the center of the track 9.

[0074] Furthermore, the clamping force of the automatic clamping arm 2 on the rail 9 can also be adjusted:

[0075] Press the adjusting sleeve 321 and the sliding gear ring 322 downward to make them move downward to overcome the damping of the return compression spring 323, and the sliding gear ring 322 is out of contact with the fixed gear ring 123, thereby unlocking the rotational freedom of the resistance adjustment device 32;

[0076] The resistance regulating device 32 is rotated to adjust the twisting amount and torque of the spring 33 under normal conditions, adjust the force of the driving gear 312 on the driven rack 23, and finally adjust the clamping force of the automatic clamping arm 2 on the rail 9.

[0077] In this case, the height of the frame 1 and the automatic clamping arm 2 relative to the traveling assembly 4 can be adjusted to adapt to the rails 9 of different heights, so as to avoid the side rollers 22 being unable to align with the wider part of the upper end of the rails 9 in terms of height:

[0078] Rotating the height-adjusting spindle 51 and the externally threaded rod 53 drives the internally threaded tube 54 and the anti-rotation longitudinal hole 55 to move along the anti-rotation longitudinal rod 134 , and drives the longitudinal beam 41 , the transverse wheel axle 42 , and the height-limiting roller 43 to move in the longitudinal direction relative to the frame 1 .

Claims

1. A steel wheel supported track detection target moving vehicle, used to carry a target (8) and travel on a track (9), characterized in that: include: The frame (1) comprises a rectangular main cavity (11), an upper auxiliary cavity (12), and a lower auxiliary cavity (13); A pair of automatic clamping arms (2) are provided, and the pair of automatic clamping arms (2) are centrally symmetrically distributed on the left and right sides of the vehicle frame (1); A clamping assembly (3) drives a pair of automatic clamping arms (2) to retract and clamp the track (9); The traveling assembly (4) is arranged below the vehicle frame (1) and abuts against the track (9).

2. A steel wheel supported track target detection mobile vehicle according to claim 1, characterized in that: The rectangular main cavity (11) comprises a rectangular frame base (111), a through cavity (112) penetrating in the left-right direction, an upper circular groove (113) and a lower circular groove (114) are respectively provided at the center of the upper end surface and the center of the lower end surface of the through cavity (112), a transverse partition (115) is provided in the through cavity (112) along the front-back direction, and a partition hole (116) is provided in the center of the transverse partition (115); The upper auxiliary cavity (12) comprises an upper opening (121) arranged above the upper circular groove (113), an upper circular tube (122) arranged on the upper end surface of the frame base (11), and a fixed gear ring (123) formed on the inner wall of the upper end of the upper circular tube (122); The lower auxiliary chamber (13) comprises a lower cylinder (131) arranged on the lower end surface of the lower circular groove (114) and inserted into the hole (116) in the partition plate, and an upper narrow hole (132) formed on the upper half of the lower cylinder (131); a through wide hole (133) is further arranged downward at the lower end of the upper narrow hole (132); and a rotation-stopping longitudinal rod (134) is arranged on the inner wall of the through wide hole (133); The automatic clamping arm (2) comprises a clamping arm longitudinal beam (21), a side roller (22) is respectively provided in front and rear of the lower end of the clamping arm longitudinal beam (21), a driven rack (23) is provided in the upper half of the clamping arm longitudinal beam (21), and a guide light rod (24) is provided in the lower half of the clamping arm longitudinal beam (21), the driven rack (23) is inserted into the through cavity (112) and is located above the horizontal partition (115), and the guide light rod (24) is inserted into the through cavity (112) and is located below the horizontal partition (115); The clamping assembly (3) comprises a rotating assembly (31), a resistance adjusting device (32), and a torsion spring (33); The rotating assembly (31) comprises a rotating outer tube (311) rotatably arranged in the hole (116) in the partition plate and sleeved on the lower cylinder (131), and a driving gear (312) formed on the rotating outer tube (32) above the horizontal partition plate (115), and a driven rack (23) is meshed in front and rear of the driving gear (312); The resistance adjustment device (32) comprises an adjustment sleeve (321) rotatably arranged in the upper opening (121) and passing through the opening of the fixed gear ring (123), a sliding gear ring (322) formed on the outer wall of the adjustment sleeve (321) and in locking contact with the fixed gear ring (123), and a return compression spring (323) wound around the outside of the adjustment sleeve (321), wherein the return compression spring (32) is arranged between the sliding gear ring (322) and the upper end surface of the frame base (111); The torsion spring (33) is wound between the adjusting sleeve (321) and the rotating outer tube (311); one end of the torsion spring (33) is connected to the adjusting sleeve (321) and the other end is connected to the rotating outer tube (311).

3. A steel wheel supported track target detection mobile vehicle according to claim 2, characterized in that: The travel assembly (4) comprises a longitudinal beam (41) arranged below the frame foundation (111), the front end and rear end of the longitudinal beam (41) are respectively provided with a transverse wheel axle (42), the left and right sides of each transverse wheel axle (42) are respectively provided with a height limiting roller (43), and the left and right sides of the rear transverse wheel axle (42) are respectively provided with a driving motor (44) for driving the corresponding height limiting roller (43) to rotate.

4. A steel wheel supported rail target detection mobile vehicle according to claim 3, characterized in that: The longitudinal beam rod (41) is slidably arranged on the lower end surface of the frame foundation (111).

5. A steel wheel supported track target detection mobile vehicle according to claim 4, characterized in that: A height adjustment component (5) is also provided between the traveling assembly (4) and the frame base (111), the height adjustment component (5) comprising a height adjustment mandrel (51) provided in the adjusting sleeve (321), a height adjustment annular groove (52) formed on the outer wall of the height adjustment mandrel (51) and cooperating with the upper narrow hole (132), an externally threaded rod (53) provided on the lower end surface of the height adjustment mandrel (51), an internally threaded tube (54) screwed to the outside of the externally threaded rod (53), and a rotation-stopping longitudinal hole (55) formed on the outer wall of the internally threaded tube (54) and plugged with the rotation-stopping longitudinal rod (134), wherein the lower end of the internally threaded tube (54) is fixedly connected to the longitudinal beam (41).

6. A steel wheel supported track target detection mobile vehicle according to claim 5, characterized in that: The traveling assembly (4) also includes a battery and a motor control component arranged on the longitudinal beam (41).

7. A steel wheel supported track target detection mobile vehicle according to claim 6, characterized in that: The upper end of the rotating outer tube (311) is inserted into the upper circular groove (113) and the lower end is inserted into the lower circular groove (114).