AOI detection equipment with multi-angle detection function
By designing AOI detection equipment with multi-angle detection function, the problem of insufficient detection in the prior art is solved, effective detection of minor defects in the display screen and product quality guarantees, and detection efficiency and convenience are improved.
Patent Information
- Application Number
- CN202510142831.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-04-29
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing AOI detection equipment detects the display screen, the detection angle is fixed, making it difficult to effectively identify the tiny defects on the display screen, resulting in insufficient comprehensive inspection and affecting product quality.
A AOI detection device with multi-angle detection function was designed. By setting up a detection module, detection auxiliary module and defective product discharge module, multi-angle adjustment and synchronous loading and unloading of the detection components are realized to ensure the comprehensiveness and automation of detection.
The multi-angle detection effect of AOI detection equipment is realized, avoiding missed inspection of minor defects and improving product quality; at the same time, the detection efficiency and convenience are improved by synchronous loading and unloading and automatic removal of defective products.
Smart Images

Figure CN119901746A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of AOI detection, and in particular to an AOI detection device with a multi-angle detection function. Background Art
[0002] AOI inspection equipment is a device that uses optical imaging and image processing technology to automatically inspect the surface quality of display screens. This equipment uses a high-definition CCD camera to scan the surface of the display screen, collect images and process them to identify and classify defects on the product.
[0003] The working principle of AOI inspection equipment is based on the automatic scanning function of high-definition CCD cameras. When the equipment is running, the camera scans the surface of the display screen and analyzes the captured image through pattern recognition. This technology can effectively identify tiny defects on the product, including scratches, cracks, solder joint problems, etc. The equipment will also compare the detected image with the qualified parameters in the database. After image processing, the defects on the target product are checked and displayed through the display or automatic marking.
[0004] When existing inspection equipment inspects display screens, its inspection angle is fixed to the position of the auxiliary light source. However, it is difficult to effectively detect and identify tiny defects on part of the display screen using only a single angle, resulting in incomplete inspection by the device. This can easily cause display screens with tiny defects to pass inspection, affecting product quality.
[0005] Therefore, we made improvements to this and proposed an AOI inspection device with multi-angle inspection function. Summary of the invention
[0006] The purpose of the present invention is to address the current situation that tiny defects on a display screen are difficult to detect and identify effectively only through a single angle during detection, resulting in incomplete detection of the device.
[0007] In order to achieve the above-mentioned purpose of the invention, the present invention provides an AOI inspection device with a multi-angle inspection function to improve the above-mentioned problem.
[0008] The specific application is as follows: It includes a detection base, the top of the detection base is fixedly connected with a guide rail frame, the top of the guide rail frame is fixedly connected with a guide rail member, and a movable guide seat is arranged on the guide rail member, and a mounting frame is arranged on the movable guide seat, a detection module is arranged on one side outer wall of the mounting frame, and an electric telescopic rod is fixedly connected to one side outer wall of the guide rail member, the output end of the electric telescopic rod is fixedly connected to one side outer wall of the movable guide seat, the top of the detection base is fixedly connected with a mounting base, and a detection auxiliary module and a defective product unloading module are arranged on the mounting base; The detection module comprises two mounting ring frames, both of which are located on one side of the mounting frame, and the outer walls of the two mounting ring frames are movably connected with gear rings; The detection auxiliary module includes an electric lifting rod, which is located between two fixed frames, and the output end of the electric lifting rod is fixedly connected to a connecting piece, and the bottom of the connecting piece is fixedly connected to a lifting frame; The defective product unloading module includes an unloading platform, which is located between two fixed frames, and the bottom of the unloading platform is fixedly connected to two supporting plate frames, and the two supporting plates are fixedly connected to the top of the mounting base.
[0009] As a preferred technical solution of the present application, the detection module also includes a detection base, which is fixedly connected to an outer wall of one side of the mounting frame, and two movable openings are provided on the top of the detection base, and two mounting ring frames are movably connected to the inner walls of the two movable openings, and four arc frames are fixedly connected to the bottom of the detection base, and telescopic spring rods are fixedly connected to the outer walls of one side of the four arc frames, and one end of the four telescopic spring rods is respectively fixedly connected to the outer walls of one side of the two mounting ring frames, and a bracket member is fixedly connected to the outer wall of one side of the detection base, and a power motor is fixedly connected to the bracket member, and the output shaft of the power motor is connected to an adjusting plate through a coupling, and the adjusting plate is located between the two mounting ring frames.
[0010] As a preferred technical solution of the present application, the bottom of the detection base is movably connected with an axis rod member, the bottom end of the axis rod member is fixedly connected with a mounting frame, the mounting frame is movably connected with a mounting axis rod, the outer wall of the mounting axis rod is fixedly connected with a mounting sleeve frame 2, the upper part of the mounting frame is fixedly connected with a universal motor, the output shaft of the universal motor is connected to one end of the mounting axis rod through a coupling, and a fixing ring member is fixedly connected to an inner wall of one side of the mounting frame, a mounting sleeve frame 1 is fixedly connected to an outer wall of one side of the fixing ring member, the mounting axis rod passes through the mounting sleeve frame 1, and driving motors are arranged on the mounting sleeve frame 1 and the mounting sleeve frame 2, the output shafts of the two driving motors are connected with driving gears through couplings, and the two gear rings are meshed with one of the driving gears.
[0011] As a preferred technical solution of the present application, the outer wall of the shaft member is fixedly connected to a gear member, an adjusting motor is arranged at the bottom of the detection base, the output shaft of the adjusting motor is connected to a gear plate through a coupling, the gear plate is meshed with the gear member, and the outer walls of one side of the two gear rings are respectively fixedly connected to a detection bracket and a fixed bracket, a detection component is fixedly connected to the detection bracket, two light source components are fixedly connected to the fixed bracket, and the detection component and the two light source components are both located between the two gear rings.
[0012] As a preferred technical solution of the present application, the detection auxiliary module also includes an arc-shaped plate frame, which is fixedly connected to the top of the mounting base, one side outer wall of the arc-shaped plate frame is fixedly connected to the detection platform, and a fixed support plate is fixedly connected to the arc-shaped plate frame, a negative pressure pump is movably connected to the fixed support plate, the outer wall of the negative pressure pump is fixedly connected to a fixed sleeve frame, the outer wall of the fixed sleeve frame is fixedly connected to a gear ring, a servo motor is fixedly connected to the fixed support plate, and the output shaft of the servo motor is connected to a transmission gear through a coupling, and the transmission gear is meshed with the gear ring.
[0013] As a preferred technical solution of the present application, the negative pressure pump is provided with two input ends, the bottom input end of the negative pressure pump is movably connected with a connecting bin, the outer wall of the connecting bin is fixedly connected with two negative pressure tubes, the input ends of the two negative pressure tubes are fixedly connected with connecting pipe fittings, the outer walls of the two connecting pipe fittings are fixedly connected with two suction cup parts, four circular openings are opened at the bottom of the testing platform, the four suction cup parts are respectively located inside the four circular openings, and the top input end of the negative pressure pump is fixedly connected with four connecting pipes, and the input ends of the four connecting pipes are fixedly connected with control valve seats.
[0014] As the preferred technical solution of the present application, the electric lifting rod is fixedly connected to the top of the fixed sleeve frame, four rectangular openings are opened on the top of the lifting frame, four control valve seats are respectively fixedly connected to the inner walls of the four rectangular openings, and the bottoms of the four control valve seats are fixedly connected to two fixed suction cups.
[0015] As a preferred technical solution of the present application, two fixed frames are fixedly connected to the top of the mounting base, two conveying rods are arranged on the two fixed frames, the outer walls of the four conveying rods are provided with multiple pulleys, the outer walls of every two pulleys are provided with the same conveyor belt, and the outer walls of one side of the two fixed frames are fixedly connected to a conveying motor, and the output shafts of the two conveying motors are respectively connected to one end of two of the conveying rods through a coupling.
[0016] As a preferred technical solution of the present application, the defective product unloading module also includes two electric rods, both of which are fixedly connected to the unloading platform, and the output ends of the two electric rods are fixedly connected to mounting wheel plates, and the outer walls of the opposite sides of the two mounting wheel plates are equidistantly and movably connected with multiple unloading soft rollers, and transmission wheels are provided on the multiple unloading soft rollers, and the outer walls of the multiple transmission wheels are provided with the same transmission belt.
[0017] As a preferred technical solution of the present application, two electric push rods are fixedly connected to the outer wall of one side of one of the support plate frames, the output ends of the two electric push rods are fixedly connected to the same push frame, and the outer wall of one side of one of the wheel plates is fixedly connected to a stepper motor, and the output shaft of the stepper motor is connected to one end of one of the unloading soft rollers through a coupling.
[0018] Compared with the prior art, the present invention has the following beneficial effects: In the scheme of this application: 1. In order to solve the problem in the prior art that it is difficult to effectively detect and identify tiny defects on the display screen only through a single angle during detection, resulting in incomplete detection of the device, which easily causes the display screen with tiny defects to pass the detection and affect the product quality, the present application realizes the multi-angle detection effect of the AOI detection equipment through the detection module set up. When performing the detection, the device can adjust the detection angle of the detection component, and at the same time, it can also adjust the angle between the detection component and the light source component to cooperate with the auxiliary light source of the light source component at different angles for detection, thereby increasing the use effect of the device. When adjusting the angle, the detection component can also run synchronously with the light source component to further increase the detection effect of the device, avoid problems such as missed detection of tiny defects on the display screen during detection, and thus ensure product quality; 2. The detection auxiliary module is set up to realize the synchronous loading and unloading of the display screen detection. When performing the detection operation, the device can automatically load and unload the display screen synchronously as the detection is carried out, so as to ensure the automation effect of the device detection. At the same time, the synchronous operation of loading and unloading further increases the convenience of the device when using it, improves the use effect and work efficiency of the device, and the device can adsorb and fix the display screen during the detection, thereby increasing the detection stability, solving the problem of loading and unloading separately affecting the work efficiency in the prior art; 3. By setting up a defective product unloading module, the effect of automatic removal of defective products is achieved. When in use, the device can remove the display screen where defects are detected to ensure the quality of the output products and avoid confusion between defective products and intact products. When removing, the device can automatically move the defective products out of the conveyor belt to further increase the use effect of the device, solving the problem of confusion caused by failure to remove defective products in time in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of the AOI inspection device with multi-angle inspection function provided by this application; Figure 2 This is a schematic diagram of the overall front view structure of the AOI inspection device with multi-angle inspection function provided by the present application; Figure 3 A schematic diagram of the combined structure of the mounting frame and guide rail components of the AOI inspection equipment with multi-angle inspection function provided in this application; Figure 4 A schematic diagram of the detection module structure of the AOI detection equipment with multi-angle detection function provided by this application; Figure 5 A schematic diagram of the combined structure of the adjustment plate and the mounting ring frame of the AOI inspection equipment with multi-angle inspection function provided by the present application; Figure 6 Provided for this application Figure 5 Schematic diagram of partial structural disassembly; Figure 7 This is an enlarged schematic diagram of the structure of the detection module of the AOI detection equipment with multi-angle detection function provided by the present application; Figure 8 A schematic diagram of the combined structure of the mounting base and the fixed frame of the AOI inspection equipment with multi-angle inspection function provided in this application; Fig. 9 A schematic diagram of the structure of the detection auxiliary module of the AOI detection equipment with multi-angle detection function provided by this application; Fig.10 Provided for this application Fig. 9 Schematic diagram of partial structural section; Fig.11 A schematic diagram of the structure of a defective product unloading module of an AOI inspection device with a multi-angle inspection function provided in this application; Fig.12 Provided for this application Fig.11 Schematic diagram of partial structural disassembly.
[0020] Indicated in the figure: 1. Detection base; 2. Mounting base; 3. Fixed frame; 4. Guide rail; 5. Detection module; 501. Arc frame; 502. Detection base; 503. Mounting ring frame; 504. Gear ring; 505. Power motor; 506. Bracket; 507. Detection bracket; 508. Adjustment plate; 509. Mounting frame; 510. Mounting frame one; 511. Driving gear; 512. Mounting frame two; 513. Driving motor; 514. Mounting shaft; 515. Fixed ring; 516. Universal motor; 517. Adjustment motor; 518. Gear plate; 519. Gear; 520. Detection component; 521. Fixed bracket; 522. Light source; 523. Movable port; 524. Shaft; 525. Telescopic spring rod; 6. Electric telescopic rod; 7. Guide rail; 8. Detection auxiliary module; 801. Arc plate frame; 802, fixed support plate; 803, fixed suction cup; 804, lifting frame; 805, connecting pipe; 806, testing platform; 807, control valve seat; 808, gear ring; 809, suction cup piece; 810, connecting pipe; 811, negative pressure pipe; 812, connecting bin; 813, negative pressure pump; 814, fixed sleeve frame; 815, electric lifting rod; 816, connecting piece; 817, transmission gear; 818, servo motor machine; 9, defective product unloading module; 901, support plate frame; 902, mounting wheel plate; 903, pushing frame; 904, unloading platform; 905, transmission wheel; 906, unloading soft roller; 907, electric push rod; 908, electric rod; 909, stepping motor; 910, transmission belt; 10, movable guide seat; 11, mounting frame; 12, conveying rod; 13, conveyor belt; 14, pulley; 15, conveying motor. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0022] As described in the background art, it is difficult to effectively detect and identify tiny defects on a display screen by only using a single angle during detection, which results in incomplete detection of the device and affects product quality.
[0023] In order to solve this technical problem, the present invention provides an AOI inspection device with a multi-angle inspection function, which is applied to display screen inspection.
[0024] Specifically, please refer to Figure 1-12, the AOI inspection equipment with multi-angle inspection function specifically includes: A detection base 1, a guide rail frame 7 is fixedly connected to the top of the detection base 1, a guide rail member 4 is fixedly connected to the top of the guide rail frame 7, and a movable guide seat 10 is arranged on the guide rail member 4, and a mounting frame member 11 is arranged on the movable guide seat 10, a detection module 5 is arranged on one side outer wall of the mounting frame member 11, and an electric telescopic rod 6 is fixedly connected to one side outer wall of the guide rail member 4, and the output end of the electric telescopic rod 6 is fixedly connected to one side outer wall of the movable guide seat 10, and a mounting base 2 is fixedly connected to the top of the detection base 1, and a detection auxiliary module 8 and a defective product unloading module 9 are arranged on the mounting base 2; The detection module 5 includes two mounting ring frames 503, both of which are located on one side of the mounting frame 11, and the outer walls of the two mounting ring frames 503 are rotatably connected with gear rings 504; The detection auxiliary module 8 includes an electric lifting rod 815, which is located between the two fixed frames 3, and the output end of the electric lifting rod 815 is fixedly connected to a connecting piece 816, and the bottom of the connecting piece 816 is fixedly connected to a lifting frame 804; The defective product unloading module 9 includes an unloading platform 904 , which is located between the two fixed frames 3 , and the bottom of the unloading platform 904 is fixedly connected to two support plate frames 901 , and the two support plates are fixedly connected to the top of the mounting base 2 .
[0025] The AOI inspection equipment with multi-angle detection function provided by the present invention realizes the multi-angle detection effect of the AOI inspection equipment. When performing inspection, the device can adjust the detection angle of the detection component 520 to increase the detection effect of the device and avoid problems such as missed detection of minor defects on the display screen during inspection, thereby ensuring product quality; the inspection auxiliary module 8 realizes the synchronous loading and unloading function of the display screen inspection, and further increases the convenience of the device during use through the synchronous operation of loading and unloading, thereby improving the use effect and work efficiency of the device; the defective product unloading module 9 realizes the effect of automatic removal of defective products to ensure the quality of the output products and avoid confusion between defective products and intact products.
[0026] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0029] Example 1, please refer to Figure 1-Figure 7 , an AOI inspection device with multi-angle inspection function, wherein the inspection module 5 also includes an inspection base 502, the inspection base 502 is fixedly connected to the outer wall of one side of the mounting frame 11, the top of the inspection base 502 is provided with two movable openings 523, the two mounting ring frames 503 are slidably connected to the inner walls of the two movable openings 523, the bottom of the inspection base 502 is fixedly connected to four arc frames 501, the outer walls of one side of the four arc frames 501 are fixedly connected to telescopic spring rods 525, one end of the four telescopic spring rods 525 is respectively connected to the two One side outer wall of the mounting ring frame 503 is fixedly connected, and one side outer wall of the detection base 502 is fixedly connected with a bracket member 506, and the bracket member 506 is fixedly connected with a power motor 505. The output shaft of the power motor 505 is connected with an adjusting plate member 508 through a coupling, and the adjusting plate member 508 is located between the two mounting ring frames 503; the power motor 505 can drive the adjusting plate member 508 to rotate, and then push the two mounting ring frames 503 to move through the adjusting plate member 508 to adjust the distance between the two mounting ring frames 503.
[0030] Please refer to Figure 4-Figure 7 , an AOI inspection device with multi-angle inspection function, wherein the bottom of the inspection base 502 is connected to a shaft member 524 through a bearing, the bottom end of the shaft member 524 is fixedly connected to a mounting frame 509, a mounting shaft 514 is connected to the mounting frame 509 through a bearing, the outer wall of the mounting shaft 514 is fixedly connected to a mounting sleeve frame 2 512, the upper part of the mounting frame 509 is fixedly connected to a universal motor 516, the output shaft of the universal motor 516 is connected to one end of the mounting shaft 514 through a coupling, and the inner wall of one side of the mounting frame 509 is fixedly connected to A fixing ring 515, an outer wall of one side of the fixing ring 515 is fixedly connected with a mounting frame 1 510, a mounting shaft 514 passes through the mounting frame 1 510, and a driving motor 513 is provided on both the mounting frame 1 510 and the mounting frame 2 512, the output shafts of the two driving motors 513 are connected with driving gears 511 through couplings, and the two gear rings 504 are meshed with one of the driving gears 511; the driving motor 513 can drive the driving gear 511 to rotate, so that the driving gear 511 drives the two gear rings 504 to rotate.
[0031] Please refer to Figure 4-Figure 7, an AOI inspection device with a multi-angle inspection function, wherein the outer wall of the shaft member 524 is fixedly connected with a gear member 519, an adjusting motor 517 is arranged at the bottom of the inspection base 502, the output shaft of the adjusting motor 517 is connected with a gear plate 518 through a coupling, the gear plate 518 is meshed with the gear member 519, and the outer walls of one side of the two gear rings 504 are respectively fixedly connected with an inspection bracket 507 and a fixed bracket 521, a detection component 520 is fixedly connected to the inspection bracket 507, and two light source components 522 are fixedly connected to the fixed bracket 521, and the inspection component 520 and the two light source components 522 are both located between the two gear rings 504; the operation of the adjusting motor 517 and the universal motor 516 can drive the two driving gears 511 to move, thereby making them on the same horizontal plane, and making the two driving gears 511 meshed with the two gear rings 504 respectively, thereby driving the two gear rings 504 to run synchronously.
[0032] The detection module 5 realizes the multi-angle detection effect of the AOI detection equipment. When performing detection, the device can adjust the detection angle of the detection component 520, and can also adjust the angle between the detection component 520 and the light source component 522 to cooperate with the auxiliary light source of the light source component 522 at different angles for detection, thereby increasing the use effect of the device. When adjusting the angle, the detection component 520 can also operate synchronously with the light source component 522 to further increase the detection effect of the device.
[0033] Embodiment 2 further optimizes the AOI inspection device with multi-angle inspection function provided in Embodiment 1. Specifically, Figure 2 , Figure 8 , Fig. 9 and Fig.10 As shown, the detection auxiliary module 8 also includes an arc-shaped plate frame 801, which is fixedly connected to the top of the mounting base 2, and a detection platform 806 is fixedly connected to an outer wall of one side of the arc-shaped plate frame 801, and a fixed support plate 802 is fixedly connected to the arc-shaped plate frame 801, and a negative pressure pump 813 is rotatably connected to the fixed support plate 802, and a fixed sleeve frame 814 is fixedly connected to the outer wall of the negative pressure pump 813, and a gear ring 808 is fixedly connected to the outer wall of the fixed sleeve frame 814, and a servo motor 818 is fixedly connected to the fixed support plate 802, and the output shaft of the servo motor 818 is connected to a transmission gear 817 through a coupling, and the transmission gear 817 is meshed with the gear ring 808; the servo motor 818 can drive the transmission gear 817 to rotate, and since the transmission gear 817 is meshed with the gear ring 808, it can drive the fixed sleeve frame 814 and the negative pressure pump 813 to rotate.
[0034] Further, such as Fig. 9 and Fig.10As shown, the negative pressure pump 813 is provided with two input ends, the bottom input end of the negative pressure pump 813 is rotatably connected to the connecting chamber 812, the outer wall of the connecting chamber 812 is fixedly connected to two negative pressure tubes 811, the input ends of the two negative pressure tubes 811 are fixedly connected to the connecting pipes 810, the outer walls of the two connecting pipes 810 are fixedly connected to two suction cups 809, the bottom of the testing platform 806 is provided with four round openings, the four suction cups 809 are respectively located inside the four round openings, and the top input end of the negative pressure pump 813 is connected to the connecting chamber 812. Four connecting pipes 805 are fixedly connected to the end, and the input ends of the four connecting pipes 805 are fixedly connected to the control valve seat 807; the negative pressure pump 813 can discharge the gas inside the connecting bin 812, and then discharge the gas inside the connecting pipe 810 through the negative pressure pipe 811, so that the suction cup 809 can adsorb and fix the display screen; the negative pressure pump 813 can enable the fixed suction cup 803 to adsorb the display screen through the connecting pipe 805, and the control valve seat 807 can control whether the fixed suction cup 803 is in operation.
[0035] Further, such as Fig. 9 and Fig.10 As shown, the electric lifting rod 815 is fixedly connected to the top of the fixed sleeve frame 814, four rectangular openings are opened on the top of the lifting frame 804, four control valve seats 807 are respectively fixedly connected to the inner walls of the four rectangular openings, and the bottoms of the four control valve seats 807 are fixedly connected to two fixed suction cups 803.
[0036] Further, such as Figure 1 and Figure 8 As shown, two fixed frames 3 are fixedly connected to the top of the mounting base 2, two conveying rods 12 are arranged on the two fixed frames 3, the outer walls of the four conveying rods 12 are provided with multiple pulleys 14, the outer walls of every two pulleys 14 are provided with the same conveyor belt 13, and the outer walls of one side of the two fixed frames 3 are fixedly connected with a conveying motor 15, the output shafts of the two conveying motors 15 are respectively connected to one end of two of the conveying rods 12 through a coupling; the conveying motor 15 can drive the conveyor belt 13 to run, and then transport the display screen.
[0037] The detection auxiliary module 8 realizes the synchronous loading and unloading function of the display screen detection. When performing the detection operation, the device can automatically load and unload the display screen synchronously as the detection proceeds, so as to ensure the automation effect when the device is used for detection. At the same time, the synchronous operation of loading and unloading further increases the convenience of the device when used, thereby improving the use effect and work efficiency of the device.
[0038] Embodiment 3 further optimizes the AOI inspection device with multi-angle inspection function provided in Embodiment 1 or 2. Specifically, Figure 2 , Figure 8 , Fig.11 and Fig.12As shown, the defective unloading module 9 also includes two electric rods 908, and the two electric rods 908 are fixedly connected to the unloading platform 904, and the output ends of the two electric rods 908 are fixedly connected to the mounting wheel plate 902, and the outer walls of the opposite sides of the two mounting wheel plates 902 are equidistantly connected with multiple unloading soft rollers 906 through bearings, and the multiple unloading soft rollers 906 are all provided with transmission wheels 905, and the outer walls of the multiple transmission wheels 905 are provided with the same transmission belt 910; the transmission belt 910 can drive the multiple transmission wheels 905 to rotate, and then the transmission wheels 905 drive the unloading soft rollers 906 to rotate, so as to remove the defective display screen.
[0039] Further, such as Fig.11 and Fig.12 As shown, one side outer wall of one of the support plate frames 901 is fixedly connected to two electric push rods 907, the output ends of the two electric push rods 907 are fixedly connected to the same pushing frame 903, and one side outer wall of one of the mounting wheel plates 902 is fixedly connected to a stepper motor 909, the output shaft of the stepper motor 909 is connected to one end of one of the unloading soft rollers 906 through a coupling; the electric push rod 907 can drive the pushing frame 903 to move, so that the pushing frame 903 can further send the removed display screen out through the unloading base 904.
[0040] The defective product unloading module 9 realizes the effect of automatically removing defective products. When in use, the device can remove the display screen that is detected to have defects, so as to ensure the quality of the output products and avoid confusion between defective products and intact products.
[0041] The use process of the AOI inspection device with multi-angle inspection function provided by the present invention is as follows: When in use, the display screen is placed on the conveyor belt 13, and the conveying motor 15 is started. The conveying motor 15 can drive the conveying rod 12 and the pulley 14 to rotate, thereby driving the conveyor belt 13 to run, so as to transport the display screen; When the display screen moves to a certain position, the negative pressure pump 813 and the electric lifting rod 815 are started. The negative pressure pump 813 and the control valve seat 807 control the fixed suction cup 803 to operate. The electric lifting rod 815 drives the lifting frame 804 to descend, so that the fixed suction cup 803 contacts the conveyor belt 13 and the display panel on the testing platform 806 for adsorption. At the same time, the negative pressure pump 813 controls the suction cup member 809 to release the display screen on the testing platform 806. Then the electric lifting rod 815 rises. At this time, the servo motor 818 is started. 18 can drive the transmission gear 817 to rotate, and then drive the gear ring 808 and the fixed sleeve frame 814 to rotate through the transmission gear 817, so that the display screen on the conveyor belt 13 moves to above the detection platform 806, and the display screen on the detection platform 806 moves to above another conveyor belt 13 area, and the electric lifting rod 815 is started again to make the display screen fall, and then reset, and at the same time, the internal gas of the connection chamber 812 is discharged through the negative pressure pump 813, so that the suction cup member 809 and the display screen are adsorbed and fixed to prepare for detection; During the inspection, the electric telescopic rod 6 is started, and the movable guide seat 10 and the installation frame 11 are driven by the electric telescopic rod 6 to move until the inspection base 502 is located below the inspection platform 806. At this time, the driving motor 513 is started, and the driving motor 513 drives the driving gear 511 to rotate, thereby driving the two gear rings 504 to rotate. At this time, the two gear rings 504 rotate in opposite directions, thereby driving the inspection component 520 and the light source component 522 to rotate to adjust the angle for inspection; During simultaneous detection, the power motor 505 drives the adjustment plate 508 to rotate, so that the adjustment plate 508 adjusts the spacing between the two mounting ring brackets 503, so that the telescopic spring rod 525 is compressed, and the universal motor 516 is started at the same time. The universal motor 516 can drive the mounting shaft 514 to rotate, so that the mounting shaft 514 drives the mounting sleeve frame 2 512 to rotate, so that the mounting sleeve frame 2 512 drives the two driving gears 511 to be located on the same horizontal plane, and then the adjustment motor 517 is started, and the adjustment motor 517 drives the gear plate 518 to rotate, so that the gear plate 518 drives the gear member 519 and the shaft member 524 to rotate, and then drives the mounting frame 509 to rotate, so that the two driving gears 511 rotate and respectively mesh with the two gear rings 504, and then the two driving gears 511 respectively drive the two gear rings 504 to rotate, so that the two gear rings 504 run synchronously for further detection; After the inspection, the display screen is transported. When the defective display screen moves to the unloading platform 904 area, the electric rod 908 drives the mounting wheel plate 902 to descend, so that the unloading soft roller 906 contacts the display screen, and then the stepper motor 909 is started. The stepper motor 909 cooperates with the transmission wheel 905 and the transmission belt 910 to drive the unloading soft roller 906 to rotate, and then the display screen is transported to the unloading platform 904. Then the electric rod 908 is lifted, and the electric push rod 907 drives the pushing frame 903 to move, so that the pushing frame 903 pushes the display screen to further deliver the defective display screen.
[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific embodiments, or to perform equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.
Claims
1. An AOI inspection device with multi-angle inspection function, characterized in that: The invention comprises a detection base (1), wherein the top of the detection base (1) is fixedly connected to a guide rail frame (7), the top of the guide rail frame (7) is fixedly connected to a guide rail member (4), and a movable guide seat (10) is arranged on the guide rail member (4), and a mounting frame member (11) is arranged on the movable guide seat (10), a detection module (5) is arranged on one side outer wall of the mounting frame member (11), and an electric telescopic rod (6) is fixedly connected to one side outer wall of the guide rail member (4), and the output end of the electric telescopic rod (6) is fixedly connected to one side outer wall of the movable guide seat (10), and the top of the detection base (1) is fixedly connected to a mounting base (2), and a detection auxiliary module (8) and a defective product unloading module (9) are arranged on the mounting base (2); The detection module (5) comprises two mounting ring frames (503), the two mounting ring frames (503) are both located on one side of the mounting frame (11), and the outer walls of the two mounting ring frames (503) are movably connected to a gear ring (504); The detection auxiliary module (8) comprises an electric lifting rod (815), the electric lifting rod (815) is located between the two fixed frames (3), and the output end of the electric lifting rod (815) is fixedly connected to a connecting piece (816), and the bottom of the connecting piece (816) is fixedly connected to a lifting frame (804); The defective product unloading module (9) comprises an unloading platform (904), the unloading platform (904) is located between two fixed frames (3), and the bottom of the unloading platform (904) is fixedly connected to two support plate frames (901), and the two support plates are fixedly connected to the top of the mounting base (2).
2. The AOI inspection device with multi-angle inspection function according to claim 1, characterized in that: The detection module (5) further comprises a detection base (502), the detection base (502) being fixedly connected to an outer wall of one side of the mounting frame (11), two movable openings (523) being provided at the top of the detection base (502), the two mounting ring frames (503) being movably connected to the inner walls of the two movable openings (523), the bottom of the detection base (502) being fixedly connected to four arc frames (501), the outer walls of one side of the four arc frames (501) being fixedly connected to telescopic spring rods (525), one end of the four telescopic spring rods (525) being respectively fixedly connected to the outer walls of one side of the two mounting ring frames (503), and a bracket member (506) being fixedly connected to the outer wall of one side of the detection base (502), the bracket member (506) being fixedly connected to a power motor (505), the output shaft of the power motor (505) being connected to an adjustment plate member (508) via a coupling, and the adjustment plate member (508) being located between the two mounting ring frames (503).
3. The AOI inspection device with multi-angle inspection function according to claim 2, characterized in that: The bottom of the detection base (502) is movably connected to a shaft member (524), the bottom end of the shaft member (524) is fixedly connected to a mounting frame (509), the mounting frame (509) is movably connected to a mounting shaft member (514), the outer wall of the mounting shaft member (514) is fixedly connected to a second mounting sleeve frame (512), the upper part of the mounting frame (509) is fixedly connected to a universal motor (516), the output shaft of the universal motor (516) is connected to one end of the mounting shaft member (514) via a coupling, and the mounting frame (5 09) is fixedly connected to an inner wall of one side of the fixing ring (515), and an outer wall of one side of the fixing ring (515) is fixedly connected to a mounting sleeve frame 1 (510), and a mounting shaft rod (514) passes through the mounting sleeve frame 1 (510). Both the mounting sleeve frame 1 (510) and the mounting sleeve frame 2 (512) are provided with a driving motor (513), and the output shafts of the two driving motors (513) are connected to a driving gear (511) via a coupling, and the two gear rings (504) are meshed with one of the driving gears (511).
4. The AOI inspection device with multi-angle inspection function according to claim 3, characterized in that: The outer wall of the shaft member (524) is fixedly connected to a gear member (519); an adjusting motor (517) is arranged at the bottom of the detection base (502); the output shaft of the adjusting motor (517) is connected to a gear plate (518) via a coupling; the gear plate (518) is meshed with the gear member (519); and the outer walls of one side of the two gear collars (504) are respectively fixedly connected to a detection bracket (507) and a fixed bracket (521); the detection bracket (507) is fixedly connected to a detection component (520); the fixed bracket (521) is fixedly connected to two light source components (522); and the detection component (520) and the two light source components (522) are both located between the two gear collars (504).
5. The AOI inspection device with multi-angle inspection function according to claim 1, characterized in that: The detection auxiliary module (8) further comprises an arc-shaped plate frame (801), the arc-shaped plate frame (801) being fixedly connected to the top of the mounting base (2), a detection platform (806) being fixedly connected to an outer wall of one side of the arc-shaped plate frame (801), a fixed support plate (802) being fixedly connected to the arc-shaped plate frame (801), a negative pressure pump (813) being movably connected to the fixed support plate (802), a fixed sleeve frame (814) being fixedly connected to the outer wall of the negative pressure pump (813), a gear ring (808) being fixedly connected to the outer wall of the fixed sleeve frame (814), a servo motor (818) being fixedly connected to the fixed support plate (802), an output shaft of the servo motor (818) being connected to a transmission gear (817) via a coupling, and the transmission gear (817) being meshed with the gear ring (808).
6. The AOI inspection device with multi-angle inspection function according to claim 5, characterized in that: The negative pressure pump (813) is provided with two input ends, the bottom input end of the negative pressure pump (813) is movably connected to a connecting chamber (812), the outer wall of the connecting chamber (812) is fixedly connected to two negative pressure tubes (811), the input ends of the two negative pressure tubes (811) are fixedly connected to connecting pipe fittings (810), the outer walls of the two connecting pipe fittings (810) are fixedly connected to two suction cups (809), the bottom of the testing platform (806) is provided with four circular openings, the four suction cups (809) are respectively located inside the four circular openings, and the top input end of the negative pressure pump (813) is fixedly connected to four connecting pipes (805), and the input ends of the four connecting pipes (805) are fixedly connected to control valve seats (807).
7. The AOI inspection device with multi-angle inspection function according to claim 6, characterized in that: The electric lifting rod (815) is fixedly connected to the top of the fixed sleeve frame (814), and four rectangular openings are opened on the top of the lifting frame (804). Four control valve seats (807) are respectively fixedly connected to the inner walls of the four rectangular openings, and the bottoms of the four control valve seats (807) are fixedly connected to two fixed suction cups (803).
8. The AOI inspection device with multi-angle inspection function according to claim 7, characterized in that: The top of the mounting base (2) is fixedly connected to two fixed frames (3), two conveying rods (12) are arranged on the two fixed frames (3), the outer walls of the four conveying rods (12) are provided with a plurality of pulleys (14), the outer walls of every two pulleys (14) are provided with the same conveyor belt (13), and one side outer wall of the two fixed frames (3) is fixedly connected to a conveying motor (15), and the output shafts of the two conveying motors (15) are respectively connected to one end of two of the conveying rods (12) through couplings.
9. The AOI inspection device with multi-angle inspection function according to claim 1, characterized in that: The defective product unloading module (9) further comprises two electric rods (908), the two electric rods (908) are fixedly connected to the unloading platform (904), the output ends of the two electric rods (908) are fixedly connected to the mounting wheel plates (902), the outer walls of the two mounting wheel plates (902) on opposite sides are movably connected to a plurality of unloading soft rollers (906) at equal distances, and the plurality of unloading soft rollers (906) are each provided with a transmission wheel (905), and the outer walls of the plurality of transmission wheels (905) are provided with the same transmission belt (910).
10. The AOI inspection device with multi-angle inspection function according to claim 9, characterized in that: One side outer wall of one of the support plate frames (901) is fixedly connected to two electric push rods (907), the output ends of the two electric push rods (907) are fixedly connected to the same push frame (903), and one side outer wall of one of the mounting wheel plates (902) is fixedly connected to a stepper motor (909), the output shaft of the stepper motor (909) is connected to one end of one of the unloading soft rollers (906) via a coupling.
Citation Information
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