Rectifier module and transformer
By adopting a specific layout of comb-type foot-out and switching element sets in the design of transformers and rectifier plates, the proximity effect problem in low-voltage and high-current environments is solved, and higher power conversion efficiency and lower current loss are achieved.
Patent Information
- Application Number
- CN202410713018.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-03-15
- Filing Date
- 2024-06-03
- Publication Date
- 2025-04-29
AI Technical Summary
The design of low-voltage high-current transformers and rectifier plates in the prior art has not yet effectively solved the proximity effect problem, resulting in increased power loss, low efficiency and safety hazards.
In the structural design of the transformer and the layout design of the rectifier plate, the specific layout of the comb-type foot and switching element group is adopted to reduce the current loss on the rectifier plate and improve the electrical conversion efficiency of the rectifier module.
It effectively reduces the current loss on the rectifier plate, improves the electrical conversion efficiency of the rectifier module, reduces the impact of the proximity effect between lines, and improves the overall power supply efficiency.
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Figure CN119906280A_ABST
Abstract
Description
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] The present disclosure claims priority to Chinese patent applications with application numbers 202311412844.2 and 202322907300.5, filed on October 27, 2023, and entitled “A rectifier module and transformer”, and Chinese patent applications with application numbers 202410302855.3 and 202420513644.X, filed on March 15, 2024, and entitled “A rectifier module and transformer”, the entire contents of which are incorporated herein by reference in their entirety. Technical Field
[0003] The present disclosure relates to the field of power electronics technology, and in particular to a rectifier module and a transformer. Background Art
[0004] As people's requirements for smart life increase, society's demand for data processing is growing. The global energy consumption for data processing reaches hundreds of billions or even trillions of degrees per year on average; and a large data center can occupy tens of thousands of square meters. Therefore, high efficiency and high power density are key indicators for the healthy development of this industry.
[0005] As the integration of electrical devices per unit volume continues to increase, the electricity that powers these electrical devices is expected to have higher efficiency, higher power density and smaller volume to support the overall power demand. In order to meet the demand for high power density, the demand for low-voltage, high-current power supplies is increasing. With the development of low-voltage, high-current power supplies, the processing of high-current windings has become increasingly important. The form of the winding must not only cooperate with the placement of the secondary rectifier tube, but also have high manufacturability.
[0006] At the same time, in a high current environment, there is a proximity effect problem between adjacent transmission lines. The so-called proximity effect problem in a two-wire transmission line refers to the phenomenon that the AC current in the two conductors approaches the adjacent conductors. The proximity effect problem will cause the resistance of adjacent transmission lines to increase, thereby increasing the power loss on the line and affecting the power supply efficiency. Therefore, for low-voltage and high-current transformers, the design of the rectifier board is also particularly important. A poor design will cause the rectifier board to have excessive losses, low efficiency, excessive heat, and potential safety hazards.
[0007] However, the prior art still lacks a targeted solution to the proximity effect problem in the design of the transformer and rectifier board of the power supply. Therefore, how to design the transformer and rectifier board to avoid the proximity effect problem and improve the power supply efficiency has become a technical problem to be solved in this field. Summary of the invention
[0008] The embodiments of the present disclosure provide a rectifier module and a transformer, which reduce the current loss on the rectifier board and improve the electrical conversion efficiency of the rectifier module through the structural design of the transformer and the layout design of the rectifier board.
[0009] According to a first aspect of an embodiment of the present disclosure, a rectifier module is provided, comprising: a transformer, the transformer comprising: a magnetic core, the magnetic core comprising a magnetic column; a first winding, the first winding being arranged on the magnetic column; a second winding, the second winding being arranged outside the first winding; wherein comb-type pins are respectively arranged on opposite sides of the second winding, the comb-type pins are arranged along a first direction, the comb-type pins include at least two comb teeth, and a comb space is arranged adjacent to the comb teeth; a rectifier plate, the rectifier plate comprising: a circuit board; a plurality of switch element groups arranged along the first direction, for rectifying the output current of the second winding, the switch element group being arranged on the circuit board and including at least one switch element; wherein along the second direction, the comb teeth are adjacent to the switch element; the first direction and the second direction are perpendicular to each other.
[0010] In some exemplary embodiments of the present disclosure, the second winding is a metal sheet or a PCB winding.
[0011] In some exemplary embodiments of the present disclosure, the PCB winding is a flexible PCB winding or a rigid PCB winding.
[0012] In some exemplary embodiments of the present disclosure, the magnetic column includes a center column and at least two side columns, the first winding is arranged on the center column, the second winding is arranged on the side columns, and the comb-type pins extend in a direction away from the center column.
[0013] In some exemplary embodiments of the present disclosure, the second winding is a coil group formed by electrically connecting a plurality of coils to each other, each coil having two side pins arranged opposite to each other, and the two side pins of the coil group respectively constitute the comb-type pins.
[0014] In some exemplary embodiments of the present disclosure, along the first direction, at least one row of the switch elements is directly electrically connected to the comb-type pins.
[0015] In some exemplary embodiments of the present disclosure, the switching elements in the switching element group are connected according to a bridge rectifier circuit or a center-pull rectifier circuit.
[0016] In some exemplary embodiments of the present disclosure, the switch element groups are electrically connected in series or in parallel.
[0017] In some exemplary embodiments of the present disclosure, at least one output capacitor group is further provided on the circuit board and arranged along the second direction with the switch element group, and the output capacitor group includes a plurality of output capacitors arranged along the first direction.
[0018] In some exemplary embodiments of the present disclosure, the circuit board further includes a driving resistor, and each of the driving resistors is disposed adjacent to at least one of the switching elements.
[0019] In some exemplary embodiments of the present disclosure, the circuit board further includes an output terminal, and the output terminal is electrically connected to the rectifier plate through a conductive sheet.
[0020] In some exemplary embodiments of the present disclosure, along the second direction, the comb teeth of the comb-type pins on both sides of the second winding are adjacent to the switching elements of the switching element group, and the comb teeth of the comb-type pins on both sides of the second winding are on the same side or different sides of the same row of switching elements in the switching element group along the first direction.
[0021] In some exemplary embodiments of the present disclosure, at least one switching element is included between the comb teeth of the comb-type pins on both sides of the second winding.
[0022] In some exemplary embodiments of the present disclosure, the switch element group includes a first switch element, a second switch element, a third switch element and a fourth switch element in sequence along the second direction, and the comb teeth of the comb-type pins on both sides of the second winding are respectively arranged between the first switch element and the second switch element and between the third switch element and the fourth switch element.
[0023] In some exemplary embodiments of the present disclosure, along the second direction, the comb teeth of the comb-type pins on both sides of the second winding are arranged in the same gap, and the gap is the gap between different rows of switch elements in the switch element group or the gap between the switch element and the edge of the rectifier plate.
[0024] In some exemplary embodiments of the present disclosure, the switch element group includes a first switch element, a second switch element, a third switch element and a fourth switch element in sequence along the second direction, and the comb teeth of the comb-type pins on both sides of the second winding are arranged between the second switch element and the third switch element.
[0025] In some exemplary embodiments of the present disclosure, the side of the rectifier board where the switch element group is disposed also includes at least two output capacitor groups, which are arranged along the second direction with the switch element group, and the output capacitor group includes multiple output capacitors arranged along the first direction.
[0026] In some exemplary embodiments of the present disclosure, the second winding includes a first sub-winding and a second sub-winding; the first sub-winding is arranged outside the first winding; the second sub-winding is arranged outside the first sub-winding; the comb-type pins are respectively provided on opposite sides of the first sub-winding and the second sub-winding; along the first direction, the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are arranged alternately.
[0027] In some exemplary embodiments of the present disclosure, the pins of the second winding are arranged at intervals on the relative sides along the second direction to form a first group of comb-like pins arranged at intervals, wherein the comb teeth on the first side of the second winding pass through the comb spaces on the second side of the second winding and extend along a third direction, and the comb teeth on the second side of the second winding pass through the comb spaces on the first side of the second winding and extend along the third direction; a second group of comb-like pins arranged at intervals along the first direction is formed between the relative sides of the second winding, and the comb teeth in the second group of comb-like pins arranged at intervals are correspondingly arranged to the comb teeth of the first group of comb-like pins arranged at intervals; wherein the third direction is perpendicular to the first direction and the second direction.
[0028] In some exemplary embodiments of the present disclosure, the second winding includes a first sub-winding and a second sub-winding; the first sub-winding and the second sub-winding are relatively arranged on both sides of the first winding; the comb-type pins are respectively provided on the opposite sides of the first sub-winding and the second sub-winding; the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are respectively arranged correspondingly, wherein the synchronous rectifier board includes a first circuit board and a second circuit board, the comb-type pins on one side of the first sub-winding and the second sub-winding are electrically connected to the first circuit board, and the comb-type pins on the other side of the first sub-winding and the second sub-winding are electrically connected to the second circuit board.
[0029] In some exemplary embodiments of the present disclosure, the second winding also includes a third sub-winding and a fourth sub-winding; the third sub-winding and the fourth sub-winding are respectively arranged opposite to the outside of the first sub-winding and the second sub-winding; the third sub-winding and the fourth sub-winding are respectively provided with the comb-type pins on opposite sides; the comb teeth of the third sub-winding and the comb teeth of the fourth sub-winding are respectively arranged correspondingly, and along the first direction, the comb teeth of the first sub-winding and the third sub-winding are arranged at intervals, and the comb teeth of the second sub-winding and the fourth sub-winding are arranged at intervals.
[0030] In some exemplary embodiments of the present disclosure, the circuit board includes a first surface and a second surface arranged opposite to each other, and the switch element group includes a first switch element and a second switch element, wherein the first switch element is located on the first surface and the second switch element is located on the second surface; the first switch element and the second switch element do not overlap along the second direction and are arranged along the first direction; along the second direction, the comb-type pins on both sides of the first sub-winding and the second sub-winding are respectively located on the outside of the first switch element and the second switch element.
[0031] In some exemplary embodiments of the present disclosure, the circuit board includes a first surface and a second surface arranged opposite to each other, and the switch element group includes a first switch element and a second switch element, wherein the first switch element is located on the first surface and the second switch element is located on the second surface; the first switch element and the second switch element at least partially overlap along the second direction and are arranged along the first direction; along the second direction, the comb-type pins on both sides of the first sub-winding and the second sub-winding are respectively located on the outside of the first switch element and the second switch element.
[0032] In some exemplary embodiments of the present disclosure, the circuit board also includes a first output capacitor group and a second output capacitor group, the first output capacitor group and the second output capacitor group respectively include a plurality of output capacitors arranged along the first direction, the first output capacitor group is adjacent to the first switching element on the first surface along the second direction, and the second output capacitor group is adjacent to the second switching element on the second surface along the second direction.
[0033] In some exemplary embodiments of the present disclosure, the switch element group includes a first switch element and a second switch element, wherein the first switch element and the second switch element are located on the same surface of the circuit board, and the first switch element and the second switch element are arranged along the first direction; along the second direction, the comb-type pins on both sides of the first sub-winding and the second sub-winding are respectively located on the outside of the first switch element and the second switch element.
[0034] In some exemplary embodiments of the present disclosure, the switch element group includes a first switch element and a second switch element; the first switch element and the second switch element are arranged along the second direction; wherein, along the second direction, the first group of interlaced comb-like pins are respectively located on the outside of the first switch element and the second switch element, and the second group of interlaced comb-like pins are respectively located between the first switch element and the second switch element.
[0035] In some exemplary embodiments of the present disclosure, the second windings include N, the N second windings are sequentially arranged on the circumferential side of the first winding, and the comb-type pins are respectively provided on the opposite sides of each second winding; the circuit boards include N, wherein the comb teeth of two adjacent second windings among the N second windings are respectively arranged correspondingly and electrically connected to one of the N circuit boards.
[0036] In some exemplary embodiments of the present disclosure, the comb-type pins are welded to the synchronous rectifier board by via holes or surface mounting.
[0037] In some exemplary embodiments of the present disclosure, the magnetic core includes at least two magnetic columns, and the first winding and the second winding are disposed on each of the at least two magnetic columns.
[0038] In some exemplary embodiments of the present disclosure, the switch elements of the same switch element group are arranged along the second direction.
[0039] In some exemplary embodiments of the present disclosure, the second winding includes N separate windings, each separate winding includes the comb-type pins, the comb-type pins of the N separate windings have different directions, the rectifier board includes N separate rectifier boards, and the comb-type pins of the N separate windings are respectively arranged on the N separate rectifier boards.
[0040] In some exemplary embodiments of the present disclosure, the second winding includes a plurality of separate windings, each of the separate windings includes at least two comb teeth that are oppositely arranged, and the comb teeth of the plurality of separate windings are spliced to form the comb-type pins.
[0041] In some exemplary embodiments of the present disclosure, along the second direction of the circuit board, at least a portion of the second circuit is formed between the combs of the second winding that are relatively arranged, the second circuit is arranged on the circuit board, and the second circuit is used to provide a flow path for harmonics.
[0042] In some exemplary embodiments of the present disclosure, the first winding is disposed on the magnetic column through a skeleton.
[0043] In some exemplary embodiments of the present disclosure, the rectifier module further includes a main board, the transformer and the rectifier board are arranged on the main board, and at least a portion of the rectifier board is arranged below the transformer.
[0044] In some exemplary embodiments of the present disclosure, the main board and the rectifier plate are integrally formed.
[0045] In some exemplary embodiments of the present disclosure, distributed air gaps are provided on the transformer.
[0046] According to a second aspect of an embodiment of the present disclosure, a rectifier module is provided, comprising a transformer, the transformer comprising: a magnetic core, the magnetic core comprising a magnetic column; a first winding, the first winding being arranged on the magnetic column; a second winding, the second winding being arranged outside the first winding; wherein the second winding comprises a first pin and a second pin arranged opposite to each other; a rectifier board, the rectifier board comprising: a circuit board; a plurality of switch element groups arranged along the first direction, for rectifying an output current of the second winding, the switch element group being arranged on the circuit board and comprising at least one switch element; wherein the first pin and the second pin are row-shaped pins, the first pin and the second pin are arranged on the circuit board in a surface mounting manner, and along the second direction, the first pin and the second pin are adjacent to the switch element; the first direction and the second direction are perpendicular to each other.
[0047] In some exemplary embodiments of the present disclosure, along the first direction, the first pin and the second pin have the same length.
[0048] According to a third aspect of an embodiment of the present disclosure, a transformer is provided, comprising: a magnetic core, a first winding and a second winding; the magnetic core comprises a magnetic column, the first winding is arranged on the magnetic column, and the second winding is arranged on the outside of the first winding; wherein comb-type pins are respectively arranged on opposite sides of the second winding, the comb-type pins are arranged along a first direction, the comb-type pins include at least two comb teeth, and a comb space is arranged adjacent to the comb teeth.
[0049] In some exemplary embodiments of the present disclosure, the second winding is a metal sheet or a PCB winding.
[0050] In some exemplary embodiments of the present disclosure, the PCB winding is a flexible PCB winding or a rigid PCB winding.
[0051] In some exemplary embodiments of the present disclosure, the magnetic column includes a center column and at least two side columns, the first winding is arranged on the center column, the second winding is arranged on the side columns, and the comb-type pins extend in a direction away from the center column.
[0052] In some exemplary embodiments of the present disclosure, the second winding is a coil group formed by electrically connecting a plurality of coils to each other, each coil having two side pins arranged opposite to each other, and the two side pins of the coil group respectively constitute the comb-type pins.
[0053] In some exemplary embodiments of the present disclosure, the second winding includes a first sub-winding and a second sub-winding; the first sub-winding is arranged outside the first winding; the second sub-winding is arranged outside the first sub-winding; the comb-type pins are respectively provided on opposite sides of the first sub-winding and the second sub-winding; along the first direction, the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are arranged alternately.
[0054] In some exemplary embodiments of the present disclosure, the pins of the second winding are arranged at intervals on opposite sides along the second direction to form a first group of comb-like pins arranged at intervals, wherein the comb teeth on the first side of the second winding pass through the comb spaces on the second side of the second winding and extend along a third direction, and the comb teeth on the second side of the second winding pass through the comb spaces on the first side of the second winding and extend along the third direction; a second group of comb-like pins arranged at intervals along the first direction is formed between the opposite sides of the second winding, and the comb teeth in the second group of comb-like pins arranged at intervals are correspondingly arranged to the comb teeth of the first group of comb-like pins arranged at intervals; wherein the first direction, the second direction and the third direction are perpendicular to each other.
[0055] In some exemplary embodiments of the present disclosure, the second winding includes a first sub-winding and a second sub-winding; the first sub-winding and the second sub-winding are relatively arranged on both sides of the first winding; the comb-type pins are respectively provided on the opposite sides of the first sub-winding and the second sub-winding; the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are respectively arranged correspondingly.
[0056] In some exemplary embodiments of the present disclosure, the second winding also includes a third sub-winding and a fourth sub-winding; the third sub-winding and the fourth sub-winding are respectively located on the outside of the first sub-winding and the second sub-winding and are arranged opposite to each other; the comb-type pins are respectively provided on opposite sides of the third sub-winding and the fourth sub-winding; along the first direction, the comb teeth of the first sub-winding and the third sub-winding are arranged at intervals, and the comb teeth of the second sub-winding and the fourth sub-winding are arranged at intervals.
[0057] In some exemplary embodiments of the present disclosure, the second winding includes N second windings, which are sequentially arranged on the circumferential side of the first winding, and the comb-type pins are respectively provided on opposite sides of the N second windings, wherein the comb teeth of two adjacent second windings among the N second windings are respectively arranged correspondingly.
[0058] In some exemplary embodiments of the present disclosure, the magnetic core includes at least two magnetic columns, and the first winding and the second winding are disposed on each of the at least two magnetic columns.
[0059] In some exemplary embodiments of the present disclosure, the magnetic column extends along the first direction, the second winding includes a main body and the comb-type pins, the main body includes a first end and a second end relatively arranged along the first direction, and a third end and a fourth end relatively arranged, wherein the comb-type pins are connected to the third end and the fourth end, and the main body extends along the first direction.
[0060] In some exemplary embodiments of the present disclosure, the second winding includes a plurality of separate windings, each of the separate windings includes at least two comb teeth that are oppositely arranged, and the comb teeth of the plurality of separate windings are spliced to form the comb-type pins.
[0061] In some exemplary embodiments of the present disclosure, the first winding is disposed on the magnetic column through a skeleton.
[0062] The rectifier module and transformer provided by the embodiment of the present disclosure, on the one hand, by designing the pins connecting the second winding to the rectifier plate as comb-type pins, the comb-type pins include a plurality of comb teeth and comb spaces arranged adjacent to the comb teeth; the comb teeth are arranged along the first direction; at the same time, in coordination with the circuit design of the switch element group on the rectifier plate, the switch elements are arranged adjacent to the comb teeth along the second direction; so that there are gaps between the switch elements, and the gaps can provide a path for AC, that is, multiple second lines can be formed in the second direction of the circuit board, so that harmonics can have multiple paths to flow, thereby reducing the influence of the proximity effect between the lines, reducing the current loss on the rectifier plate, and improving the overall power supply efficiency. On the other hand, by setting the pins connecting the second winding to the rectifier plate on the circuit board in a surface mounting manner, so as to prevent the pins of the second winding from blocking the AC path as a whole, the gaps between the switch elements can provide a path for AC, that is, multiple second lines can be formed in the second direction of the circuit board, so that harmonics can have multiple paths to flow, thereby reducing the influence of the proximity effect between the lines, reducing the current loss on the rectifier plate, and improving the overall power supply efficiency.
[0063] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS
[0064] The accompanying drawings herein are incorporated into the specification and constitute a part of the specification, illustrate embodiments consistent with the present disclosure, and together with the specification are used to explain the principles of the present disclosure. Obviously, the accompanying drawings described below are only some embodiments of the present disclosure, and for ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.
[0065] Figure 1A It is a structural schematic diagram of the rectifier module of the first embodiment of the present disclosure.
[0066] Figure 1B Schematic diagram 1 of the structure of the transformer of the first embodiment of the present disclosure.
[0067] Figure 1C This is a second structural schematic diagram of the transformer of the first embodiment of the present disclosure.
[0068] Figure 1D This is a structural schematic diagram of the rectifier plate of the first embodiment of the present disclosure.
[0069] Figure 1D-1 This is the second structural schematic diagram of the rectifier plate of the first embodiment of the present disclosure.
[0070] Figure 1D-2 This is the third structural schematic diagram of the rectifier plate of the first embodiment of the present disclosure.
[0071] Figure 1D-3 This is structural schematic diagram 4 of the rectifier plate of embodiment 1 of the present disclosure.
[0072] Figure 1E This is the third structural schematic diagram of the transformer of the first embodiment of the present disclosure.
[0073] Figure 1F This is assembly diagram 1 of the rectifier module of Embodiment 1 of the present disclosure.
[0074] Figure 1F-1 It is a schematic diagram of the rectifier plate structure of the rectifier module of the first embodiment of the present disclosure.
[0075] Figure 1G It is a structural schematic diagram of the rectifier module equipped with output terminals according to the first embodiment of the present disclosure.
[0076] Figure 1G-1 yes Figure 1G The rectifier module shown is partially cut away to reveal a schematic structural diagram of the conductive sheet.
[0077] Figure 1H It is a structural schematic diagram of the second winding of the first embodiment of the present disclosure.
[0078] Fig. 1I This is structural schematic diagram 4 of the transformer of embodiment 1 of the present disclosure.
[0079] Figure 2A It is a structural diagram of the rectifier module of the second embodiment of the present disclosure.
[0080] Figure 2B It is a schematic diagram of the structure of the transformer of the second embodiment of the present disclosure.
[0081] Figure 2C It is a structural schematic diagram of the rectifier plate of the second embodiment of the present disclosure.
[0082] Figure 3AIt is a structural diagram of the rectifier module of the third embodiment of the present disclosure.
[0083] Figure 3B It is a schematic diagram of the structure of the transformer of the third embodiment of the present disclosure.
[0084] Figure 3C This is a structural schematic diagram 1 of the rectifier plate of the third embodiment of the present disclosure.
[0085] Figure 3C-1 yes Figure 3C The structural schematic diagram of the other side of the rectifier plate is shown.
[0086] Figure 3D This is the second structural schematic diagram of the rectifier plate of the third embodiment of the present disclosure.
[0087] Figure 3D-1 yes Figure 3D The structural schematic diagram of the other side of the rectifier plate is shown.
[0088] Figure 3E This is the third structural schematic diagram of the rectifier plate of the third embodiment of the present disclosure.
[0089] Figure 3F It is a schematic diagram of the assembly of the rectifier module of the third embodiment of the present disclosure.
[0090] Figure 3G It is a structural schematic diagram of the rectifier module equipped with output terminals according to the third embodiment of the present disclosure.
[0091] Figure 4A It is a structural schematic diagram of the rectifier module of the fourth embodiment of the present disclosure.
[0092] Figure 4B It is a schematic diagram of the structure of the transformer of the fourth embodiment of the present disclosure.
[0093] Figure 4C It is a structural schematic diagram of the rectifier plate of the fourth embodiment of the present disclosure.
[0094] Figure 4D It is a schematic diagram of the unfolding of the second winding of the fourth embodiment of the present disclosure.
[0095] Figure 5A It is a structural diagram of the rectifier module of the fifth embodiment of the present disclosure.
[0096] Figure 5B It is a schematic diagram of the structure of the transformer of the fifth embodiment of the present disclosure.
[0097] Figure 5C This is the first assembly diagram of the rectifier module of the fifth embodiment of the present disclosure.
[0098] Figure 5D It is a schematic diagram of the rectifier plate structure of the rectifier module of the fifth embodiment of the present disclosure.
[0099] Fig. 6A It is a structural schematic diagram of the rectifier module of the sixth embodiment of the present disclosure.
[0100] Figure 6B It is a schematic diagram of the structure of the transformer of the sixth embodiment of the present disclosure.
[0101] Figure 6C It is a schematic diagram of the assembly of the rectifier module of the sixth embodiment of the present disclosure.
[0102] Fig. 7A This is the first structural diagram of the rectifier module of the seventh embodiment of the present disclosure.
[0103] Figure 7B This is the second structural diagram of the rectifier module of the seventh embodiment of the present disclosure.
[0104] Figure 8 It is a structural diagram of the rectifier module of the eighth embodiment of the present disclosure.
[0105] Fig. 9A It is a structural schematic diagram of the rectifier module of the ninth embodiment of the present disclosure.
[0106] Fig. 9B It is a structural schematic diagram of the second winding of the ninth embodiment of the present disclosure.
[0107] Fig. 10A This is a structural schematic diagram 1 of the rectifier module of the tenth embodiment of the present disclosure.
[0108] Fig. 10B This is the second structural diagram of the rectifier module of the tenth embodiment of the present disclosure.
[0109] Fig. 10C This is the third structural diagram of the rectifier module of the tenth embodiment of the present disclosure.
[0110] Fig.11 It is a schematic diagram of the structure of the transformer of the eleventh embodiment of the present disclosure. DETAILED DESCRIPTION
[0111] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be comprehensive and complete and will fully convey the concepts of the example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar parts, and thus their repeated description will be omitted.
[0112] The features, structures or characteristics described in the present disclosure may be combined in one or more embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced while omitting one or more of the specific details, or other methods, components, devices, steps, etc. may be adopted. In other cases, known methods, devices, implementations or operations are not shown or described in detail to avoid blurring the various aspects of the present disclosure.
[0113] The accompanying drawings are only schematic diagrams of the present disclosure, and the same reference numerals in the drawings represent the same or similar parts, so their repeated description will be omitted. Some block diagrams shown in the accompanying drawings do not necessarily correspond to physically or logically independent entities. These functional entities can be implemented in software form, or implemented in at least one hardware module or integrated circuit, or implemented in different networks and / or processor devices and / or microcontroller devices.
[0114] In this specification, the terms "one", "an", "the", "said" and "at least one" are used to indicate the presence of at least one element / component / etc.; the terms "comprising", "including" and "having" are used to indicate an open-ended inclusion and mean that in addition to the listed elements / components / etc., there may be additional elements / components / etc.; the terms "first", "second" and "third" etc. are only used as labels and are not intended to limit the quantity of their objects; the terms "A and B are arranged along a first direction", "A and B are arranged along a second direction", etc. do not mean that A and B must be arranged in a straight line, and A and B may have a certain deviation or misalignment along the first direction or the second direction.
[0115] Embodiment 1
[0116] See also Figure 1A , 1B , 1C, 1D, 1D-1, 1D-2, 1D-3, 1E, 1F, 1F-1, 1G, 1G-1, 1H, 1I. Figure 1A is a structural diagram of a rectifier module according to Embodiment 1 of the present disclosure, Figure 1B is a structural schematic diagram 1 of a transformer according to a first embodiment of the present disclosure, Figure 1C is a second structural diagram of the transformer of the first embodiment of the present disclosure, Figure 1D This is a structural schematic diagram of the rectifier plate of the first embodiment of the present disclosure. Figure 1D-1 This is the second structural schematic diagram of the rectifier plate of the first embodiment of the present disclosure. Figure 1D-2 This is the third structural schematic diagram of the rectifier plate of the first embodiment of the present disclosure. Figure 1D-3 This is schematic diagram 4 of the rectifier plate of embodiment 1 of the present disclosure. Figure 1EThis is the third structural schematic diagram of the transformer of the first embodiment of the present disclosure. Figure 1F This is assembly diagram 1 of the rectifier module of Embodiment 1 of the present disclosure. Figure 1F-1 It is a schematic diagram of the rectifier plate structure of the rectifier module of the first embodiment of the present disclosure. Figure 1G It is a structural schematic diagram of the rectifier module equipped with output terminals according to the first embodiment of the present disclosure. Figure 1G-1 yes Figure 1G The rectifier module shown is partially cut away to reveal a schematic structural diagram of the conductive sheet. Figure 1H It is a structural schematic diagram of the second winding of the first embodiment of the present disclosure. Fig. 1I This is structural schematic diagram 4 of the transformer of embodiment 1 of the present disclosure.
[0117] like Figure 1A As shown, the rectifier module 100 includes: a transformer 110 and a rectifier board 120. The transformer 110 includes: a magnetic core 113, a first winding 111 and a second winding 112. The transformer 110 changes the AC voltage through the first winding 111 and the second winding 112. The rectifier board 120 includes a plurality of switch element groups ( Figure 1A The rectifier board 120 is electrically connected to the transformer 110, and is used to rectify the alternating current of the transformer 110 into direct current. It should be noted that, for the sake of simplicity, the switching elements on the rectifier board 120 are not shown in the figure, and the rectifier board 120 here is only used for illustration. In addition, in other embodiments of the present case, a substrate (not shown in the figure) can be further arranged between the transformer 110 and the rectifier board 120, and a through hole is reserved on the substrate for the comb-type pins of the second winding 112 to pass through, so as to fix the second winding 112.
[0118] like Figure 1BAs shown, the transformer 110 includes: a magnetic core 113, a first winding 111 and a second winding 112. The first winding 111 is composed of a coil and is used to receive the input alternating current. The magnetic core 113 includes a magnetic column 118, and the coil constituting the first winding 111 is arranged on the magnetic column 118. The magnetic core 113 mainly plays a magnetic conductive role. The second winding 112 is arranged on the outside of the first winding 111, and is used to electrically connect to the rectifier board 120, and input the alternating current output by the transformer 110 into the rectifier board 120 for rectification. Comb-type pins 1121 are respectively arranged on opposite sides of the second winding 112. The comb-type pins 1121 are arranged along the first direction X. The comb-type pins 1121 include at least two comb teeth 1121A, and a comb space 1121B is arranged adjacent to the comb teeth 1121A. The comb-type pin 1121 is arranged alternately by a plurality of comb teeth 1121A and comb spaces 1121B, presenting a comb-like structure. The transformer 110 is electrically connected to the rectifier plate 120 through the comb teeth 1121A. It should be noted that the shape of the comb-type pin 1121 shown in the figure is only an example. In other embodiments, the shape of the comb-type pin 1121 is not limited, and as long as an electrical connection can be made, it should be considered to belong to the protection scope of this case. In some embodiments of the present case, the magnetic column 118 is a cylinder, and the axial direction of the magnetic column 118 is the first direction X.
[0119] The so-called opposite sides of the second winding 112 refer to the two ends of the second winding 112, and their specific positions are related to the shape and structure of the second winding 112. For example, Figure 1B The opposite sides of the second winding 112 are opposite sides along the second direction Y. Figure 5A The opposite sides of the second winding 512 are shown as opposite sides along the third direction Z.
[0120] Please refer to Figure 1B , wherein the second winding 112 is U-shaped, wherein the comb-shaped pins are arranged at two free ends of the U-shaped second winding 112. In other embodiments of the present case, the second winding 112 may also be in other shapes, and the present case is not limited thereto.
[0121] In an exemplary embodiment, the second winding 112 may be a metal sheet or a PCB winding. Specifically, the metal sheet includes iron sheets, copper sheets, aluminum sheets, nickel sheets, tungsten sheets, molybdenum sheets, cobalt sheets, etc., and also includes metal sheets made of various metal alloys, including stainless steel sheets, nickel-based alloy sheets, copper alloy sheets, and aluminum alloy sheets. The PCB winding may be a flexible PCB winding or a rigid PCB winding. For example, in Figure 1B In the embodiment shown, the second winding 112 may also be a flexible PCB winding, thereby being bent into a U-shaped winding. Figure 1C In the embodiment shown, the second winding 112 may also be a rigid PCB winding. Figure 1CIn the illustrated embodiment, except for the different material used for the second winding 112, the other parts are the same as those of the aforementioned embodiment in structure, and will not be described in detail here.
[0122] In an exemplary embodiment, if Figure 1B As shown, the comb-type pins 1121 and the rectifier plate 120 can be welded through via holes. In other embodiments of the present invention, such as Fig. 1I As shown, the comb-type pins 1121 and the rectifier plate 120 can also be welded by surface mounting.
[0123] It should be noted that the first direction X, the second direction Y, and the third direction Z referred to in the present disclosure are all set based on the circuit board. When the position of the circuit board changes, the first direction X, the second direction Y, and the third direction Z may be different according to different embodiments, such as Figure 1A and 1C shown.
[0124] In some embodiments of the present invention, Figure 1B and Figure 1H As shown, the magnetic column 118 extends along the first direction X, and the second winding 112 includes a main body 1122 (eg Figure 1B The comb-type pin 1121 (shown in the dashed box) Figure 1B and 1H The main body 1122 includes a first end 1122A and a second end 1122B that are relatively arranged along the first direction X, and a third end 1122C and a fourth end 1122D that are relatively arranged, wherein a comb-type pin 1121 is connected to the third end 1122C and the fourth end 1122D, and the main body 1122 extends along the first direction. That is, the extension direction of the main body 1122 of the second winding 112 is the same as the extension direction of the magnetic column 118. In an exemplary embodiment, the second winding 112 is integrally formed, and in other embodiments of the present case, the second winding 112 may include a plurality of sub-windings. Each sub-winding may include a comb-type pin, and each sub-winding may also be integrally formed. At the same time, the sub-windings may be arranged in a variety of ways, for example Figure 5A and 6A The second winding shown is composed of a plurality of half-turn windings. In other embodiments of the present invention, each of the plurality of sub-windings forming the second winding may not have a comb-type pin-out, for example Figure 2A and 2B The second winding shown is composed of a plurality of coils, and the pins on both sides of the coil group composed of the plurality of coils are comb-type pins.
[0125] In an exemplary embodiment, if Figure 1EAs shown, the magnetic core 113 includes at least two magnetic columns. Exemplarily, the at least two magnetic columns of the magnetic core 113 are arranged along the second direction Y. The first winding 111 and the second winding 112 are disposed on the at least two magnetic columns. It should be noted that the magnetic column referred to here refers to a magnetic column with a winding disposed thereon, such as Figure 1A , 1B In the embodiments shown in the above, in addition to the magnetic columns with windings, there may also be magnetic columns without windings. This case does not limit whether to provide magnetic columns without windings, and the number and position of magnetic columns without windings.
[0126] In an exemplary embodiment, if Figure 1D As shown, the rectifier board 120 includes: a circuit board 121 and a plurality of switch element groups 122, wherein the switch element groups 122 are as shown in FIG. Figure 1D The plurality of switch element groups 122 are disposed on the circuit board 121. The plurality of switch element groups 122 are arranged along the first direction X and are used to rectify the output current of the second winding 112. Each switch element group 122 includes at least one switch element 1221.
[0127] Among them, each switch element 1221 in the same switch element group 122 is arranged along the second direction Y. Also along the second direction Y, the comb teeth 1121A are adjacent to the switch element 1221. On the circuit board 121, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. At least part of the second line Q is formed between the combs 1121B that are relatively arranged in the second winding 112. The first line P and the second line Q are electrically connected to the part of the switch elements 1221 respectively, wherein the potential at the connection point between the first line P or the second line Q and the switch element is the same, and part of the switch elements 1221 are connected to form a rectifier circuit. The first direction X and the second direction Y are perpendicular to each other. It should be noted that the so-called "a and b are arranged along the first direction", "a and b are arranged along the second direction", etc. does not mean that a and b must be arranged in a straight line. Due to the needs of the process or actual manufacturing, when a and b are arranged along a certain direction, the two may have a certain deviation or misalignment in the same direction, and the present case is not limited to this. Figure 3F The comb teeth 3121A arranged along the first direction on the circuit board shown in the figure are not arranged in a straight line between adjacent comb teeth 3121A, but are offset to a certain extent. Similarly, "a and b are arranged along the first direction" and "a and b are arranged along the second direction" can also mean that a and b overlap or do not overlap in a certain direction, such as Figure 1D The non-overlapping case is shown. Figure 3D and 3D-1 For overlapping situations.
[0128] In some embodiments of the present invention, along the second direction Y, the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112 are adjacent to the switch elements 1221 of the switch element group 122, and the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112 are on the same side or different sides of the switch elements 1221 in the same row in the switch element group 122 along the first direction X. Among them, at least one switch element 1221 may be included between the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112, such as Figure 1D , 1D-1 Along the second direction Y, the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112 are arranged in the same gap. The gap here refers to the gap between the switch elements 1221 in different rows in the switch element group 122 or the gap between the switch element 1221 and the edge of the rectifier plate 120, that is, the switch element 1221 may not be arranged between the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112. Figure 1D-3 shown.
[0129] In an exemplary embodiment, if Figure 1D As shown, the rectifier board 120 is provided with a first line P along the first direction X, and a second line Q along the second direction Y; the first line P and the second line Q are electrically connected to part of the switching elements, respectively. It should be noted that the figure only schematically shows a first line P and a second line Q. In fact, it can be understood that the first line P and the second line Q can be set between different switching tubes, wherein the first line P can be used as a power path, and the second line Q can be used as a harmonic path. Because of the existence of the second line Q, harmonics can have multiple paths to flow, thereby reducing the influence of the proximity effect between the lines, reducing the current loss on the rectifier board, and improving the overall power supply efficiency. As shown Figures 1A-1D As shown, the second line Q is formed between two comb spaces 1121B arranged opposite to each other along the second direction Y.
[0130] In an exemplary embodiment, if Figure 1DAs shown, any of the switch element groups 122 includes four switch elements 1221, namely a first switch element 1221A, a second switch element 1221B, a third switch element 1221C and a fourth switch element 1221D. The first switch element 1221A, the second switch element 1221B, the third switch element 1221C and the fourth switch element 1221D are arranged along the second direction Y. The two comb teeth 1121A of the comb-type pins 1121 are arranged on opposite sides of the second winding 112, and are respectively arranged between the first switch element 1221A and the second switch element 1221B, and between the third switch element 1221C and the fourth switch element 1221D. The second winding 112 inputs the alternating current into the rectifier circuit formed by the switch element group 122 through the two correspondingly arranged comb teeth 1121A for rectification. The so-called corresponding arrangement means that in space, multiple comb teeth between the same or different windings correspond one to one, such as Figure 1B and 1D As shown in FIG6A , the pins 1121 of the same second winding 112, along the second direction Y, the adjacent comb teeth of the same switch element group correspond to each other, as shown in FIG6B , the comb teeth of different first sub-windings 612A and second sub-windings 612B correspond to each other. Moreover, due to process or actual manufacturing requirements, the so-called corresponding arrangement of comb teeth does not mean that the corresponding comb teeth must be aligned, and the corresponding comb teeth may also be misaligned to a certain extent, such as Figure 2C As shown, the present invention is not limited thereto. In other embodiments of the present invention, as Figure 1D-3 As shown, any of the switch element groups 122 includes four switch elements 1221, namely a first switch element 1221A, a second switch element 1221B, a third switch element 1221C and a fourth switch element 1221D. The first switch element 1221A, the second switch element 1221B, the third switch element 1221C and the fourth switch element 1221D are arranged along the second direction Y. The two comb teeth 1121A of the comb-type pins 1121 arranged on opposite sides of the second winding 112 are both arranged between the second switch element 1221B and the third switch element 1221C. Of course, the present case is not limited to this, and the two comb teeth 1121A of the comb-type pins 1121 arranged on opposite sides of the second winding 112 can also be arranged between other different switch elements 1221 or between the gaps between the switch element 1221 and the edge of the rectifier plate 120.
[0131] In an exemplary embodiment, if Figure 1DAs shown, each switch element 1221 in the switch element group 122 is formed into a rectifier circuit by the first line P and the second line Q according to the bridge rectifier circuit. The four switches of the same switch element group 122 constitute a switch unit of a full-bridge rectifier circuit. Among them, the bridge rectifier circuit is a rectifier circuit well known to those skilled in the art, and its specific circuit structure is not described in detail here. Those skilled in the art use other rectifier circuit structures well known in the art to connect the circuit of the switch element group 122, which should also be within the scope of protection of the present disclosure.
[0132] Figure 1D-1 and Figure 1D The difference between the illustrated embodiments is that the positions of the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112 are different, wherein along the second direction Y, there is only one switch element 1221 between the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112 . Figure 1D-2 and Figure 1D The difference between the illustrated embodiments is that the positions of the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112 are different, wherein along the second direction Y, there are three switch elements 1221 between the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112. In other embodiments of the present case, along the second direction Y, the number of switch elements 1221 between the comb teeth 1121A of the comb-type pins 1121 on both sides of the second winding 112 can be flexibly adjusted according to actual needs.
[0133] In an exemplary embodiment, along the first direction X, at least one row of the switch elements 1221 (eg Figure 1D The first switch element 1221A shown is directly electrically connected to the comb-type pin 1121. That is, the switch element 1221 and the comb-type pin 1121 can be directly electrically connected without passing through other components such as capacitors and resistors.
[0134] In an exemplary embodiment, the plurality of switch element groups 122 may be electrically connected in series or in parallel on the circuit board 121. Some switch elements of each switch element group 122 are also electrically connected through the first line P and the second line Q, wherein the potential at the connection point between the first line P or the second line Q and the switch element is the same.
[0135] Figure 1F 1 is an assembly diagram of a rectifier module according to Embodiment 1 of the present disclosure. Figure 1F-1 1 is a schematic diagram of a rectifier board structure of a rectifier module of the first embodiment of the present disclosure. The transformer 110 and the rectifier board 120 are assembled into the rectifier module 100 as shown in the figure. Among them, each switch element group 122 is located on a side close to the transformer 110, such as Figure 1F-1 shown.
[0136] In an exemplary embodiment, at least one output capacitor group 125 is further provided on the circuit board 121. Figure 1F As shown in the dotted box. The output capacitor groups 125 are arranged along the second direction Y. The output capacitor group 125 includes a plurality of output capacitors. The output capacitors in the same output capacitor group 125 are arranged along the first direction X. The switch element groups 122 are connected to the output terminal through the output capacitor group 125, and the rectified current is output to the load through the output terminal.
[0137] In an exemplary embodiment, the circuit board 121 includes at least two output capacitor groups 125 on one side where the switch element group 122 is provided, wherein along the second direction Y, the at least two output capacitor groups 125 are adjacent to the switch element 1221 of the switch element group 122. It should be understood that the at least two output capacitor groups 125 can be arranged together between two rows of switch elements, or respectively adjacent to switch elements in different rows. Figure 1F-1 As shown, at least two output capacitor groups 125 include two rows of switch elements 1221. In other embodiments of the present invention, at least two output capacitor groups 125 may not include switch elements 1221, or may include one row, three rows, four rows, etc. of switch elements 1221, and the present invention is not limited thereto. In addition, usually, one side of the circuit board 121 where the switch element group 122 is not provided will also be provided with an output capacitor group 125 corresponding to the other side. It should be understood that the position of the output capacitor group is not limited thereto. In other embodiments, the output capacitor groups provided on the circuit board 121 may also be arranged entirely on the side where the switch element group 122 is not provided.
[0138] In an exemplary embodiment, if Figure 1D As shown, a plurality of driving resistors 1222 are also provided on the circuit board 121. The plurality of driving resistors 1222 are adjacent to the corresponding switch elements 1221, and are used to turn on the corresponding switch elements 1221. The plurality of driving resistors 1222 are arranged along the first direction X or the second direction Y. In this embodiment, the driving resistors 1222 and the switch elements 1221 correspond one to one, and in other embodiments of the present case, one driving resistor 1222 can be connected to a plurality of switch elements 1221, and the present case is not limited thereto.
[0139] In an exemplary embodiment, if Figure 1G As shown, an output terminal 123 is also provided on the circuit board 121. The rectifier board 120 is connected to the output terminal 123 through the conductive sheet 124, thereby being electrically connected to an external device. Therefore, the AC power output by the transformer 110 in the present disclosure does not need to be transmitted to the external device through the main board 127 after being rectified by the switch element group 122. Figure 1G-11 is a schematic diagram of a partial cross-section of the conductive sheet 124 of this embodiment. As shown in the dotted frame portion, the conductive sheet 124 is directly electrically connected to the output terminal 123. The design of the output terminal 123 shortens the transmission path of the high-current output signal, effectively reducing the energy loss of the output signal during transmission. In some embodiments of the present case, the conductive sheet 124 can be a copper busbar. The structure of the conductive sheet 124 connected between the rectifier plate 120 and the output terminal 123 can be implemented in many ways. Figure 1G The structure provided is a schematic implementation structure. A person skilled in the art can design a structure of the conductive sheet 124 that matches the actual structural requirements, which should be considered within the protection scope of the present disclosure.
[0140] It should be understood that Figure 1G In the embodiment, there are two rectifier plates 120, which are respectively arranged on both sides of the transformer 110 and are perpendicular to the main board 127. In some other embodiments of the present application, there may be only one rectifier plate 120, and at least a part of the rectifier plate 120 is arranged below the transformer 110. Furthermore, the main board 127 and the rectifier plate 120 may be integrally formed, that is, the main board 127 and the rectifier plate 120 are the same plate, and the rectifier plate 120 is an area on the main board 127.
[0141] The rectifier module and transformer provided by the embodiments of the present disclosure are designed to be comb-type pins by connecting the second winding to the rectifier board. The comb-type pins include a plurality of comb teeth and comb spaces arranged adjacent to the comb teeth. The comb teeth are arranged along a first direction. At the same time, in conjunction with the circuit design of the switch element group of the rectifier board, the switch elements of the same switch element group are arranged along a second direction perpendicular to the direction of the comb teeth. This forms a first line P along the first direction and a second line Q along the second direction on the rectifier board. By leaving gaps between the switch elements of adjacent switch element groups, a path is provided for alternating current, thereby reducing the influence of the proximity effect between the lines, reducing the current loss on the rectifier board, and improving the overall power supply efficiency.
[0142] Embodiment 2
[0143] See also Figure 2A , 2B and 2C, Figure 2A is a structural diagram of a rectifier module according to the second embodiment of the present disclosure, Figure 2B It is a schematic diagram of the structure of the transformer of the second embodiment of the present disclosure. Figure 2C 1 is a schematic diagram of the structure of the rectifier board of the second embodiment of the present disclosure. The difference between the second embodiment and the first embodiment is the structure of the second winding of the transformer. The other parts are similar to the first embodiment and will not be repeated here.
[0144] like Figure 2AAs shown, the rectifier module 200 includes: a transformer 210 and a rectifier plate 220. Among them, the transformer 210 includes: a magnetic core 213, a first winding 211 and a second winding 212. The rectifier plate 220 is a circuit board including a plurality of switch element groups. The rectifier plate 220 is electrically connected to the transformer 210. It should be noted that, for the sake of simplicity, the switch elements on the rectifier plate 220 are not shown in the figure, and the rectifier plate 220 here is only used for illustration. In addition, in other embodiments of the present case, a substrate (not shown in the figure) can also be arranged between the transformer 210 and the rectifier plate 220, and a through hole is reserved on the substrate for the comb-type pins of the second winding 212 to pass through, so as to fix the second winding 212.
[0145] like Figure 2B As shown, the transformer 210 includes: a magnetic core 213, a first winding 211 and a second winding 212. The first winding 211 is composed of a coil for receiving input alternating current. The magnetic core 213 includes a magnetic column, and the coil constituting the first winding 211 is arranged on the magnetic column, and the magnetic core 213 mainly plays a magnetic conductive role. The second winding 212 is a coil group composed of multiple coils in parallel. Each coil has two side pins arranged oppositely. The two side pins of each parallel coil respectively constitute the comb pins 2121 of the second winding 212 (as shown in the dotted box in the figure). The comb pins 2121 of each coil are arranged along the first direction X. The transformer 210 is electrically connected to the rectifier plate 220 through the comb pins 2121. In other embodiments of the present case, the multiple coils of the second winding 212 can also be connected in series to form a coil group, and the present case is not limited to this.
[0146] The so-called corresponding arrangement refers to a one-to-one correspondence between multiple comb teeth of the same or different windings in space, for example, a corresponding arrangement along the second direction Y. However, due to process or actual manufacturing requirements, the so-called corresponding arrangement of comb teeth does not mean that the corresponding comb teeth must be flush, such as Figure 2C As shown, since the coil constituting the second winding 212 is a multi-turn coil, its two pins 2121A are offset to a certain extent along the first direction X. Therefore, the second line Q (not shown in the figure) arranged along the second direction Y is not necessarily parallel to the second direction Y, and it only needs to be formed between the oppositely arranged combs of the second winding 212.
[0147] Embodiment 3
[0148] See also Figure 3A , 3B ,3C,3C-1,3D,3D-1,3E,3F,3G, Figure 3A is a structural diagram of a rectifier module according to Embodiment 3 of the present disclosure, Figure 3B is a schematic diagram of the structure of a transformer according to the third embodiment of the present disclosure, Figure 3C Schematic diagram 1 of the structure of the rectifier plate of the third embodiment of the present disclosure, Figure 3C-1 yes Figure 3C The structural diagram of the other side of the rectifier plate is shown in FIG. Figure 3D is a second structural diagram of the rectifier plate of the third embodiment of the present disclosure, Figure 3D-1 yes Figure 3D The structural diagram of the other side of the rectifier plate is shown in FIG. Figure 3E Schematic diagram 3 of the structure of the rectifier plate of the third embodiment of the present disclosure, Figure 3F is an assembly diagram of a rectifier module according to Embodiment 3 of the present disclosure, Figure 3G 1 is a schematic diagram of the structure of the rectifier module equipped with output terminals of the third embodiment of the present disclosure. The difference between the third embodiment and the first embodiment is the structure of the second winding of the transformer and the layout structure of the switch element group in the corresponding rectifier board. The other parts are similar to the first embodiment and will not be repeated here.
[0149] like Figure 3A As shown, the rectifier module 300 includes: a transformer 310 and a rectifier plate 320. Among them, the transformer 310 includes: a magnetic core 313, a first winding 311 and a second winding 312. The rectifier plate 320 is a circuit board including a plurality of switch element groups. The rectifier plate 320 is electrically connected to the transformer 310. It should be noted that, for the sake of simplicity, the switch elements on the rectifier plate 320 are not shown in the figure, and the rectifier plate 320 here is only used as a schematic. In addition, in other embodiments of the present case, a substrate (not shown in the figure) can also be arranged between the transformer 310 and the rectifier plate 320, and a through hole is reserved on the substrate for the comb-type pins of the second winding 312 to pass through, so as to fix the second winding 312. Figure 3F 3 is an assembly diagram of a rectifier module according to the third embodiment of the present disclosure. The transformer 310 and the rectifier board 320 are assembled into the rectifier module 300 as shown in the figure.
[0150] like Figure 3B and 3CAs shown, the transformer 310 includes: a magnetic core 313, a first winding 311 and a second winding 312. The first winding 311 is composed of a coil and is used to receive input alternating current. The magnetic core 313 includes a magnetic column, and the coil constituting the first winding 311 is arranged on the magnetic column. The magnetic core 313 mainly plays a magnetic conduction role. The second winding 312 includes a first sub-winding 312A and a second sub-winding 312B. The first sub-winding 312A is arranged outside the first winding 311. The second sub-winding 312B is arranged outside the first sub-winding 312A. The comb-type pins 3121 of the second winding 312 are respectively arranged on opposite sides of the first sub-winding 312A and the second sub-winding 312B. The comb-type pins 3121 include comb teeth 3121A and comb spaces 3121B arranged adjacent to the comb teeth 3121A. The comb-type pins 3121 are arranged along the first direction X. Taking the first sub-winding 321A as an example, the comb-type leg 3121 includes at least two comb teeth 3121A', and a comb space 3121B' is arranged adjacent to the comb teeth 3121A'. It should be noted that the comb space 3121B' is adjacent to the comb teeth 3121A', and the comb space 3121B' is not necessarily between two comb teeth 3121A', for example Figure 3B The comb teeth 3121A' and the comb spaces 3121B' at the middle comb-shaped leg edge. The second sub-winding 321B is similar to the first sub-winding 321A, and will not be described in detail here. The comb teeth 3121A' of the first sub-winding 312A and the comb teeth 3121A" of the second sub-winding 312B are arranged at intervals. The so-called interval arrangement means that the comb teeth 3121A' of the first sub-winding 312A and the comb spaces 3121B" of the second sub-winding 312B are arranged correspondingly, and the comb teeth 3121A" of the second sub-winding 312B are arranged correspondingly to the comb spaces 3121B' of the first sub-winding 312A. At least part of the second circuit Q is formed between the comb spaces relatively arranged along the second direction Y of the second winding 312, wherein the second circuit Q is arranged on the circuit board 312. Specifically, the second circuit Q is formed between the relatively arranged comb spaces 3121B' of the first sub-winding 312A, or between the relatively arranged comb spaces 3121B" of the second sub-winding 312B. Among them, the comb teeth 3121A' of the first sub-winding 312A and the comb teeth 3121B" of the second sub-winding 312B can be completely staggered or partially overlapped, as long as an electrically connected channel is formed between the corresponding comb teeth 3121A' or 3121A" along the second direction Y, that is, the second line Q for current harmonics to flow through, it should be regarded as within the protection scope of the present disclosure. The transformer 310 is electrically connected to the rectifier plate 320 through the comb teeth 3121A' of the first sub-winding 312A and the comb teeth 3121A" of the second sub-winding 312B.
[0151] In an exemplary embodiment, if Figure 3C and 3C-1As shown, the rectifier board 320 includes: a circuit board 321 and a plurality of switch element groups 322. The circuit board 321 includes a first surface 321A and a second surface 321B that are arranged opposite to each other. The plurality of switch element groups 322 are arranged on the circuit board 321. The plurality of switch element groups 322 are arranged along the first direction X, and are used to rectify the output current of the second winding 312.
[0152] Wherein, the same switch element group 322 includes a first switch element 3221A and a second switch element 3221B. The first switch element 3221A is located on the first surface 321A of the circuit board 321. The second switch element 3221B is located on the second surface 321B of the circuit board 321. The first switch element 3221A and the second switch element 3221B do not overlap along the second direction Y, and are arranged along the first direction X, that is, they are staggered and spaced. Wherein, along the first direction, the first switch element 3221A and the second switch element 3221B can be completely staggered or partially overlapped, as long as the corresponding comb teeth 3121A can be staggered, they should be considered within the protection scope of the present disclosure. Along the second direction Y, the comb-type pins 3121 on both sides of the first sub-winding 312A and the second sub-winding 312B are respectively located on the outside of the first switch element 3221A and the second switch element 3221B, and are electrically connected to the rectifier plate 320 through the correspondingly arranged comb teeth 3121A. On the circuit board 321, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. The first line P and the second line Q are electrically connected to part of the first switch element 3221A and the second switch element 3221B respectively, and the switch elements are connected to form a rectifier circuit, wherein the potential at the connection point between the first line P or the second line Q and the switch element is the same. The first direction X and the second direction Y are perpendicular to each other. And, Figure 3C In the illustrated embodiment, one first switch element 3221A or one second switch element 3221B may correspond to a plurality of comb teeth 3121A′ and 3121A″.
[0153] It is understandable that in other embodiments of the present case, when the same switch element group 322 includes more than two switch elements, it is only necessary to ensure that there is at least one switch element on each side of the circuit board 321 .
[0154] In an exemplary embodiment, if Figure 3D and 3D-1 As shown, the rectifier board 320 includes: a circuit board 321 and a plurality of switch element groups 322. The circuit board 321 includes a first surface 321A and a second surface 321B that are arranged opposite to each other. The plurality of switch element groups 322 are arranged on the circuit board 321. The plurality of switch element groups 322 are arranged along the first direction X, and are used to rectify the output current of the second winding 312.
[0155] The same switch element group 322 includes a first switch element 3221A and a second switch element 3221B. The first switch element 3221A is located on the first surface 321A of the circuit board 321. The second switch element 3221B is located on the second surface 321B of the circuit board 321. The first switch element 3221A and the second switch element 3221B at least partially overlap along the second direction Y and are arranged at intervals along the first direction X. Figure 3D For example, the first switch element 3221A and the second switch element 3221B completely overlap along the second direction Y, but in other embodiments of the present case, the first switch element 3221A and the second switch element 3221B may also have a certain misalignment along the second direction Y, and the present case is not limited to this. Along the second direction Y, the comb-type pins 3121 on both sides of the first sub-winding 312A and the second sub-winding 312B are respectively located on the outside of the first switch element 3221A and the second switch element 3221B, and are electrically connected to the rectifier board 320 through the corresponding comb teeth 3121A. On the circuit board 321, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. The first line P and the second line Q are respectively electrically connected to part of the first switch element 3221A and the second switch element 3221B, and each switch element is connected to form a rectifier circuit, wherein the potential of the first line P or the second line Q is the same as the connection point of the switch element. Wherein, the first direction X and the second direction Y are perpendicular to each other.
[0156] It should be noted that in some embodiments of the present invention, Figure 3D and 3D-1 In the figure, the switch element group 322 may not be arranged in the center of the circuit board 321 in the second direction Y, so as to reserve a position for a capacitor (not shown) arranged on the circuit board 321.
[0157] In an exemplary embodiment, if Figure 3E In the embodiment, the rectifier board 320 includes: a circuit board 321 and a plurality of switch element groups 322. The plurality of switch element groups 322 are arranged on the same surface of the circuit board 321. The plurality of switch element groups 322 are arranged along the first direction X, and are used to rectify the output current of the second winding 312.
[0158] Wherein, the same switch element group 322 includes a first switch element 3221A and a second switch element 3221B. The first switch element 3221A and the second switch element 3221B are located on the same surface of the circuit board 321. The first switch element 3221A and the second switch element 3221B do not overlap along the second direction Y, and are arranged along the first direction X, that is, they are staggered and spaced. Wherein, along the first direction, the first switch element 3221A and the second switch element 3221B can be completely staggered or partially overlapped, as long as the corresponding comb teeth 3121A can be staggered, they should be considered within the protection scope of the present disclosure. Along the second direction Y, the comb-type pins 3121 on both sides of the first sub-winding 312A and the second sub-winding 312B are respectively located on the outside of the first switch element 3221A and the second switch element 3221B, and are electrically connected to the rectifier plate 320 through the correspondingly arranged comb teeth 3121A. On the circuit board 321, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. The first line P and the second line Q are electrically connected to part of the first switch element 3221A and the second switch element 3221B respectively, and the switch elements are connected to form a rectifier circuit, wherein the potential at the connection point between the first line P or the second line Q and the switch element is the same. The first direction X and the second direction Y are perpendicular to each other. And Figure 3C Similar, in Figure 3E In the illustrated embodiment, one first switch element 3221A or one second switch element 3221B may correspond to a plurality of comb teeth 3121A′ and 3121A″.
[0159] In an exemplary embodiment, when the first switch element 3221A and the second switch element 3221B are arranged on different surfaces of the rectifier plate 320, the rectifier plate 320 further includes at least a first output capacitor group and a second output capacitor group, the first output capacitor group is arranged along the second direction Y with the first switch element 3221A on the first surface, and the second output capacitor group is arranged along the second direction Y with the second switch element 3221B on the second surface, such as Figure 3F 325. In some other exemplary embodiments, when the first switch element 3221A and the second switch element 3221B are arranged on the same surface of the rectifier plate 320, the rectifier plate 320 further includes at least two output capacitor groups, which can be arranged on the same surface of the rectifier plate 320 along the second direction Y with the switch element group, or arranged on the side of the rectifier plate 320 where the switch element group is not arranged. It should be understood that the arrangement of the output capacitor groups is not limited to this.
[0160] Figure 3G is a schematic diagram of the structure of the rectifier module equipped with output terminals according to the third embodiment of the present disclosure, and Figure 1GThe embodiment shown in the figure differs in the structure of the conductive sheet 124, the structure of the second winding of the transformer, and the layout structure of the switch element group in the corresponding rectifier board. Figure 1G The embodiment shown is similar and will not be repeated here. The conductive sheet 124 structure connected between the rectifier plate 120 and the output terminal 123 can be implemented in many ways. Figure 3G The structure provided is a schematic implementation structure. A person skilled in the art can design a structure of the conductive sheet 124 that matches the actual structural requirements, which should be considered within the protection scope of the present disclosure.
[0161] In an exemplary embodiment, if Figure 3C and 3D Each switch element 3221 in the switch element group 322 shown is formed into a rectifier circuit by the first line P and the second line Q according to the mid-pump rectifier circuit. Two switches of the same switch element group 322 constitute a switch unit of a mid-pump rectifier circuit. Among them, the mid-pump rectifier circuit is a rectifier circuit well known to those skilled in the art, and its specific circuit structure is not described in detail here. Those skilled in the art use other rectifier circuit structures well known in the art to connect the circuit of the switch element group 322, which should also be within the scope of protection of the present disclosure.
[0162] Embodiment 4
[0163] See also Figure 4A , 4B and, 4C and 4D, Figure 4A is a structural diagram of a rectifier module according to a fourth embodiment of the present disclosure, Figure 4B is a schematic diagram of the structure of a transformer according to a fourth embodiment of the present disclosure, Figure 4C is a structural schematic diagram of a rectifier plate according to a fourth embodiment of the present disclosure, Figure 4D Schematic diagram of the second winding of the fourth embodiment of the present disclosure. The difference between the fourth embodiment and the first embodiment is the structure of the second winding of the transformer and the layout structure of the switch element group in the corresponding rectifier board. The other parts are similar to the first embodiment and will not be repeated here.
[0164] like Figure 4A As shown, the rectifier module 400 includes: a transformer 410 and a rectifier board 420. The transformer 410 includes: a magnetic core 413, a first winding 411 and a second winding 412. The rectifier board 420 is a circuit board including a plurality of switch element groups. The rectifier board 420 is electrically connected to the transformer 410.
[0165] like Figure 4BAs shown, the transformer 410 includes: a magnetic core 413, a first winding 411 and a second winding 412. The first winding 411 is composed of a coil and is used to receive input alternating current. The magnetic core 413 includes a magnetic column, and the coil constituting the first winding 411 is arranged on the magnetic column. The magnetic core 413 mainly plays a magnetic conduction role. A first group of interlaced comb-type pins 4121 are formed on opposite sides of the second winding along the second direction Y. The first group of interlaced comb-type pins 4121 includes two rows of comb-type pins, and each row of comb-type pins is arranged along the first direction X. Among them, each row of comb-type pins of the first group of interlaced comb-type pins 4121 includes at least two comb teeth 4121A, and a comb space 4121B is arranged adjacent to the comb teeth 4121A. Among them, the comb teeth 4121A on the first side of the second winding pass through the comb space 4121B on the second side of the second winding and extend along the third direction Z. The comb teeth 4121A on the second side of the second winding pass through the comb spaces 4121B on the first side of the second winding and extend along the third direction Z. In addition to the first group of intermittently arranged comb-type pins 4121, a second group of intermittently arranged comb-type pins 4122 along the first direction X is formed between the first side and the second side of the second winding. The second group of intermittently arranged comb-type pins 4122 may include two rows of comb-type pins along the second direction Y, or may be arranged only along the first direction X, such as Figure 4C As shown, in fact, it has the same function as the two rows of comb-type pins, and the number of comb teeth is the same, but the arrangement positions of the two rows of comb-type pins are deviated in the second direction, such as Figure 4CThe middle comb teeth 4122A include two types of oblique line shadows and dotted line shadows, which correspond to two rows of comb-type pins, respectively. Therefore, for the convenience of description, this situation is also referred to as two rows of comb-type pins. The second group of interlaced comb-type pins 4122 are arranged along the first direction X. Among them, each row of comb-type pins of the second group of interlaced comb-type pins 4122 includes at least two comb teeth 4122A, and a comb space 4122B is arranged adjacent to the comb teeth 4122A. The comb teeth 4122A in the second group of interlaced comb-type pins 4122 are arranged correspondingly to the comb teeth 4121A in the first group of interlaced comb-type pins 4121. Among them, the first direction X, the second direction Y and the third direction Z are perpendicular to each other. The transformer 410 is electrically connected to the rectifier plate 420 through the comb teeth 4121A in the first group of interlaced comb-type pins 4121 and the comb teeth 4122A in the second group of interlaced comb-type pins 4122. The so-called first group of interlaced comb-type pins or the second group of interlaced comb-type pins means that in each group of comb-type pins, the comb teeth of one row of the two rows of comb-type pins are arranged correspondingly to the comb teeth of the other row. The so-called corresponding arrangement of the comb teeth 4122A in the second group of interlaced comb-type pins 4122 and the comb teeth 4121A in the first group of interlaced comb-type pins 4121 means that the comb teeth of one row of comb-type pins in the first group of interlaced comb-type pins 4121 correspond to the comb teeth of one row of comb-type pins in the second group of interlaced comb-type pins 4122. Figures 4A-4C The second group of comb-type pins arranged at intervals are used to form the middle tap of the center-drawn rectifier transformer.
[0166] like Figure 4D As shown, the second winding 412 is, for example, a metal sheet. The opposite sides of the metal sheet are the first side and the second side of the second winding 412, respectively, and a first group of interspaced comb pins 4121 are respectively arranged on the two sides, which include comb teeth 4121A and comb spaces 4121B arranged adjacent to the comb teeth 4121A. The first group of interspaced comb pins 4121 on both sides are arranged alternately, so that the comb teeth 4121A on the first side can pass through the comb spaces 4121B on the second side; the comb teeth 4121A on the second side can pass through the comb spaces 4121B on the first side. Between the opposite sides of the second winding 412, for example, in the middle of the metal sheet, a second group of interspaced comb pins 4122 are also arranged along the first direction X. Each row of comb pins of the second group of interspaced comb pins 4122 includes at least two comb teeth 4122A, and a comb space 4122B is arranged adjacent to the comb teeth 4122A. The comb teeth 4122A in the second group of comb-type pins 4122 arranged at intervals are arranged correspondingly to the comb teeth 4121A in the first group of comb-type pins 4121 arranged at intervals.
[0167] like Figure 4CAs shown, the rectifier board 420 includes: a circuit board 421 and a plurality of switch element groups 422. The plurality of switch element groups 422 are disposed on the circuit board 421. The plurality of switch element groups 422 are arranged along the first direction X, and are used to rectify the output current of the second winding 412.
[0168] The same switch element group 422 includes a first switch element 4221A and a second switch element 4221B. In the second direction Y, the comb teeth 4121A on the first and second sides of the first group of interlaced comb pins 4121 of the second winding are respectively located outside the first switch element 4221A and the second switch element 4221B. Similarly, along the second direction Y, the comb teeth 4122A in the second group of interlaced comb pins 4122 of the second winding are located between the first switch element 4221A and the second switch element 4221B. The second winding 412 is electrically connected to the rectifier plate 420 through the comb teeth 4121A and 4122A. On the circuit board 421, a first line P is arranged along the first direction X, and a second line Q is arranged along the second direction Y. The first line P and the second line Q are electrically connected to part of the first switch element 4221A and part of the second switch element 4221B respectively, and the switch elements are connected to form a rectifier circuit, wherein the potential at the connection point between the first line P or the second line Q and the switch element is the same. The first direction X and the second direction Y are perpendicular to each other.
[0169] Embodiment 5
[0170] See also Figure 5A , 5B , 5C, 5D, Figure 5A is a structural diagram of a rectifier module according to a fifth embodiment of the present disclosure, Figure 5B It is a schematic diagram of the structure of the transformer of the fifth embodiment of the present disclosure. Figure 5C This is the first assembly diagram of the rectifier module of the fifth embodiment of the present disclosure. Figure 5D 1 is a schematic diagram of a rectifier board structure of a rectifier module of the fifth embodiment of the present disclosure. The difference between the fifth embodiment and the first embodiment is the structure of the second winding of the transformer. The other parts are similar to the first embodiment and will not be repeated here.
[0171] like Figure 5A As shown, the rectifier module 500 includes: a transformer 510 and a rectifier board 520. The transformer 510 includes: a magnetic core 513, a first winding 511 and a second winding 512. The rectifier board 520 is a circuit board including a plurality of switch element groups. The rectifier board 520 is electrically connected to the transformer 510. Figure 5C 1 is an assembly diagram of a rectifier module according to a fifth embodiment of the present disclosure. The transformer 510 and the rectifier board 520 are assembled into the rectifier module 500 as shown in the figure.
[0172] like Figure 5B As shown, the transformer 510 includes: a magnetic core 513, a first winding 511 and a second winding 512. The second winding 512 includes a first sub-winding 512A and a second sub-winding 512B. The first sub-winding 512A and the second sub-winding 512B are arranged on both sides of the first winding 511. Comb-type pins 5121 are respectively arranged on opposite sides of the first sub-winding 512A and the second sub-winding 512B. The comb-type pins 5121 are arranged along the first direction X. The comb-type pins 5121 include at least two comb teeth 5121A, and a comb space 5121B is arranged adjacent to the comb teeth 5121A. The comb teeth 5121A of the first sub-winding 512A and the second sub-winding 512B are arranged correspondingly. The transformer 510 is electrically connected to the rectifier plate 520 through the comb teeth 5121A of the first sub-winding 512A and the second sub-winding 512B.
[0173] The rectifier board 520 includes a first circuit board 521A and a second circuit board 521B. The teeth 5121A of the comb-type pin 5121 on one side of the first sub-winding 512A and the second sub-winding 512B are electrically connected to the first circuit board 521A. The teeth 5121A of the comb-type pin 5121 on the other side of the first sub-winding 512A and the second sub-winding 512B are electrically connected to the second circuit board 521B. The layout and Figure 1D Similar, no further elaboration is required here.
[0174] like Figure 5C , Figure 5D As shown, the circuit board includes at least two output capacitor groups 525, wherein along the second direction Y, at least two output capacitor groups 525 are adjacent to the switch elements 5221 of the switch element group, and two rows of switch elements 5221 are included between at least two output capacitor groups 525. In other embodiments of the present case, at least two output capacitor groups 525 may not include switch elements 5221, or may include one row, three rows, four rows, etc. of switch elements 5221, and the present case is not limited thereto.
[0175] Embodiment 6
[0176] See also Fig. 6A , 6B , 6C, Fig. 6A is a structural diagram of a rectifier module according to a sixth embodiment of the present disclosure, Figure 6B It is a schematic diagram of the structure of the transformer of the sixth embodiment of the present disclosure. Figure 6C : is an assembly diagram of a rectifier module of the sixth embodiment of the present disclosure. The difference between the sixth embodiment and the third embodiment is the structure of the second winding of the transformer. The other parts are similar to the third embodiment and will not be repeated here.
[0177] like Fig. 6A As shown, the rectifier module 600 includes: a transformer 610 and a rectifier board 620. The transformer 610 includes: a magnetic core 613, a first winding 611 and a second winding 612. The rectifier board 620 is a circuit board including a plurality of switch element groups. The rectifier board 620 is electrically connected to the transformer 610.
[0178] Figure 6C FIG. 6 is a schematic diagram of the assembly of a rectifier module according to the sixth embodiment of the present disclosure. The transformer 610 and the rectifier board 620 are assembled into the rectifier module 600 as shown in the figure. Figure 6C As shown, the circuit board includes at least one output capacitor group 625. Wherein, along the second direction Y, at least one output capacitor group 625 is adjacent to the switch element 6221 of the switch element group.
[0179] like Figure 6B As shown, the transformer 610 includes: a magnetic core 613, a first winding 611 and a second winding 612. The second winding 612 includes a first sub-winding 612A, a second sub-winding 612B, a third sub-winding 612C and a fourth sub-winding 612D. The first sub-winding 612A and the second sub-winding 612B are arranged on both sides of the first winding 611. The third sub-winding 612C and the fourth sub-winding 612D are respectively arranged outside the first sub-winding 612A and the second sub-winding 612B. Comb-type pins 6121 are respectively arranged on opposite sides of the first sub-winding 612A, the second sub-winding 612B, the third sub-winding 612C and the fourth sub-winding 612D. The comb-type pins 6121 are arranged along the first direction X. The comb-type pin 6121 includes at least two comb teeth 6121A, and a comb space 6121B is arranged adjacent to the comb teeth 6121A. The comb teeth 6121A of the first sub-winding 612A and the second sub-winding 612B are arranged correspondingly. The comb teeth 6121A of the third sub-winding 612C and the fourth sub-winding 612D are arranged correspondingly. The comb teeth 6121A of the first sub-winding 612A and the third sub-winding 612C are arranged at intervals. The comb teeth 6121A of the second sub-winding 612B and the fourth sub-winding 612D are arranged at intervals. The so-called interval arrangement means that the comb teeth of the winding correspond to the comb space of the relative winding. The transformer 610 is electrically connected to the rectifier plate 620 through the comb teeth 6121A of the first sub-winding 612A, the second sub-winding 612B, the third sub-winding 612C and the fourth sub-winding 612D.
[0180] The rectifier board 620 includes a first circuit board 621A and a second circuit board 621B. The teeth 6121A of the comb-type pins 6121 on one side of the first sub-winding 612A, the second sub-winding 612B, the third sub-winding 612C and the fourth sub-winding 612D are electrically connected to the first circuit board 621A. The teeth 6121A of the comb-type pins 6121 on the other side of the first sub-winding 612A, the second sub-winding 612B, the third sub-winding 612C and the fourth sub-winding 612D are electrically connected to the second circuit board 621B. The layout and Figure 3C , 3D Similar, no further elaboration is required here.
[0181] Embodiment 7
[0182] See also Fig. 7A , 7B , Fig. 7A This is the first structural diagram of the rectifier module of the seventh embodiment of the present disclosure. Figure 7B 2 is a structural diagram of a rectifier module of the seventh embodiment of the present disclosure. The difference between the seventh embodiment and the first embodiment is the structure of the second winding of the transformer. The other parts are similar to the first embodiment and will not be repeated here.
[0183] like Fig. 7A As shown, the rectifier module 700 includes: a transformer 710 and a rectifier board 720. The transformer 710 includes: a magnetic core 713, a first winding 711 and a second winding 712. The rectifier board 720 is a circuit board including a plurality of switch element groups. The rectifier board 720 is electrically connected to the transformer 710.
[0184] like Fig. 7AAs shown, the transformer 710 includes: a magnetic core 713, a first winding 711 and a second winding 712. The second winding 712 includes a first sub-winding 712A, a second sub-winding 712B, a third sub-winding 712C and a fourth sub-winding 712D. The first sub-winding 712A, the second sub-winding 712B, the third sub-winding 712C and the fourth sub-winding 712D are sequentially arranged on the circumference of the first winding 711. Comb-type pins 7121 are respectively provided on opposite sides of the first sub-winding 712A, the second sub-winding 712B, the third sub-winding 712C and the fourth sub-winding 712D. The comb-type pins 7121 are arranged along the first direction X. The comb-type pins 7121 include at least two comb teeth 7121A, and a comb space 7121B is provided adjacent to the comb teeth 7121A. The comb teeth 7121A adjacent to the first sub-winding 712A and the second sub-winding 712B are respectively arranged correspondingly; the comb teeth 7121A adjacent to the second sub-winding 712B and the third sub-winding 712C are respectively arranged correspondingly; the comb teeth 7121A adjacent to the third sub-winding 712C and the fourth sub-winding 712D are respectively arranged correspondingly; the comb teeth 7121A adjacent to the first sub-winding 712A and the fourth sub-winding 712D are respectively arranged correspondingly. The transformer 710 is electrically connected to the rectifier plate 720 through the comb teeth 7121A of the first sub-winding 712A, the second sub-winding 712B, the third sub-winding 712C and the fourth sub-winding 712D.
[0185] The rectifier plate 720 includes a first circuit board 721A, a second circuit board 721B, a third circuit board 621C and a fourth circuit board 721D. The comb teeth 7121A corresponding to the first sub-winding 712A and the second sub-winding 712B are electrically connected to the first circuit board 721A; the comb teeth 7121A corresponding to the second sub-winding 712B and the third sub-winding 712C are electrically connected to the second circuit board 721B; the comb teeth 7121A corresponding to the third sub-winding 712C and the fourth sub-winding 712D are electrically connected to the third circuit board 721C; the comb teeth 7121A corresponding to the fourth sub-winding 712D and the first sub-winding 712A are electrically connected to the fourth circuit board 721D. The layout and Figure 1D Similar, no further elaboration is required here.
[0186] It should be noted that in the embodiment of the present disclosure, only the implementation scheme of 4 sets of second windings and 4 rectifier plates is used as an example. Based on this structural configuration, the implementation scheme of 3 sets of second windings and 3 rectifier plates can also be adopted (see the attached Figure 7B), 5 sets of second windings and 5 rectifier boards, 6 sets of second windings and 6 rectifier boards, etc., are all used to realize full-bridge rectification. The relevant implementation schemes should also be regarded as within the protection scope of the present disclosure. Moreover, as in the aforementioned embodiment six, the embodiments of the present disclosure can also realize extended embodiments such as 8 sets of second windings and 4 rectifier boards, and 6 sets of second windings and 3 rectifier boards, all of which are used to realize mid-bridge rectification. At this time, the layout of the rectifier board switch tube is the same as Figure 3C , 3D Similar, no further elaboration is required here.
[0187] Embodiment 8
[0188] See also Figure 8 , Figure 8 1 is a schematic diagram of the structure of the rectifier module of the eighth embodiment of the present disclosure. The eighth embodiment differs from the aforementioned third embodiment in the structure of the second winding of the transformer. The other parts are similar to the third embodiment and will not be repeated here.
[0189] like Figure 8 As shown, the rectifier module 800 includes: a transformer 810 and a rectifier board 820. The transformer 810 includes: a magnetic core 813, a first winding 811 and a second winding 812. The rectifier board 820 is a circuit board including a plurality of switch element groups. The rectifier board 820 is electrically connected to the transformer 810.
[0190] like Figure 8 As shown, the magnetic column of the magnetic core 813 includes a middle column 8131 and at least two side columns 8132. The first winding 811 is arranged on the middle column 8131, and the second winding 812 is arranged on the side column 8132. Comb-type pins 8121 are respectively provided on opposite sides of the second winding 812. The comb-type pins 8121 are arranged along the first direction X. The comb-type pins 8121 include at least two comb teeth 8121A, and a comb space 8121B is arranged adjacent to the comb teeth 8121A. The comb-type pins 8121 extend in a direction away from the middle column 8131. The transformer 810 is electrically connected to the rectifier plate 820 through the comb teeth 8121A of the second winding 812. Among them, the layout of the circuit board switch tube and Figure 3C , 3D Similar, no further elaboration is required here.
[0191] like Figure 8 As shown, the second winding in the eighth embodiment can be similar to the fifth embodiment, including a pair of second windings arranged oppositely, or can be similar to the sixth embodiment, including two pairs of second windings arranged oppositely. The difference is that the second windings in the fifth and sixth embodiments are arranged on the first winding, while the second winding in the eighth embodiment is arranged on the side column. Other similar parts are not repeated here.
[0192] Embodiment 9
[0193] See also Fig. 9A and Fig. 9B , Fig. 9A It is a structural schematic diagram of the rectifier module of the ninth embodiment of the present disclosure. Fig. 9B 1 is a schematic diagram of the structure of the second winding of the ninth embodiment of the present disclosure. The ninth embodiment differs from the first embodiment in the structure of the second winding of the transformer. The other parts are similar to the first embodiment and will not be repeated here.
[0194] like Fig. 9A and 9B As shown, the rectifier module 900 includes: a transformer 910 and a rectifier plate 920. Among them, the transformer 910 includes: a magnetic core 913, a first winding 911 and a second winding 912. The rectifier plate 920 is a circuit board including a plurality of switch element groups. The rectifier plate 920 is electrically connected to the transformer 910. It should be noted that, for the sake of simplicity, the switch elements on the rectifier plate 920 are not shown in the figure, and the rectifier plate 920 here is only used for illustration. In addition, in other embodiments of the present case, a substrate (not shown in the figure) can also be arranged between the transformer 910 and the rectifier plate 920, and a through hole is reserved on the substrate for the comb-type pins of the second winding 912 to pass through, so as to fix the second winding 912.
[0195] In this embodiment, the second winding 912 is not formed as a whole, but is spliced together by multiple separate separate windings 912A, wherein each separate winding 912A includes at least two relatively arranged comb teeth 9121A, and multiple separate windings 912A are spliced together to form a comb-type pin 9121, wherein the comb-type pin 9121 includes multiple comb teeth 9121A and multiple comb spaces 9121B.
[0196] Specifically, Fig. 9B As shown, the joint seams of the multiple separated windings 912A can be formed in the middle of the comb space 9121B of the comb-type legs 9121. In other embodiments, they can also be set at other positions, and the present case is not limited to this.
[0197] The directions of at least two comb teeth 9121A of at least two separate windings 912A in the plurality of separate windings 912A are the same. In this embodiment, the directions of the comb teeth 9121A of each separate winding 912A are the same. However, in other embodiments of the present invention, Fig. 7A and 7B If the second winding shown is configured as a separate winding 912A, the directions of the comb teeth 9121A of the plurality of separate windings 912A may also be different, but the present invention is not limited to this.
[0198] Embodiment 10
[0199] See also Fig. 10A , 10B, Fig. 10C , Fig. 10A This is a structural schematic diagram 1 of the rectifier module of the tenth embodiment of the present disclosure. Fig. 10B This is the second structural diagram of the rectifier module of the tenth embodiment of the present disclosure. Fig. 10C 3 is a structural diagram of the rectifier module of the tenth embodiment of the present disclosure. The difference between the tenth embodiment and the first embodiment is the structure of the second winding of the transformer and the rectifier board. The other parts are similar to the first embodiment and will not be repeated here.
[0200] like FIG. 10A to FIG. 10C As shown, the rectifier module 1000 includes: a transformer 1010 and a rectifier plate 1020. Among them, the transformer 1010 includes: a magnetic core 1013, a first winding 1011 and a second winding 1012. The rectifier plate 1020 is a circuit board including a plurality of switch element groups. The rectifier plate 1020 is electrically connected to the transformer 1010. It should be noted that, for the sake of simplicity, the switch elements on the rectifier plate 1020 are not shown in the figure, and the rectifier plate 1020 here is only used for illustration. In addition, in other embodiments of the present case, a substrate (not shown in the figure) can also be arranged between the transformer 1010 and the rectifier plate 1020, and a through hole is reserved on the substrate for the comb-type pins of the second winding 1012 to pass through, so as to fix the second winding 1012.
[0201] like Fig. 10AIn the illustrated embodiment, the second winding 1012 includes a first separate winding 1012A and a second separate winding 1012B, wherein the first separate winding 1012A and the second separate winding 1012B both include comb-type pins, and the comb-type pins of the first separate winding 1012A and the second separate winding 1012B have different directions. Correspondingly, the rectifier plate 1020 includes a first separate rectifier plate 1020A and a second separate rectifier plate 1020B, wherein the comb-type pins of the first separate winding 1012A are disposed on the first shunt rectifier plate 1020A, and the comb-type pins of the second separate winding 1012B are disposed on the second shunt rectifier plate 1020B. It should be noted that the first separate winding 1012A and the second separate winding 1012B, the first separate rectifier plate 1020A and the second separate rectifier plate 1020B in this embodiment are different from the first winding 511, the second winding 512, the first circuit board 521A and the second circuit board 521B in the fifth embodiment. The first separate winding 1012A and the second separate winding 1012B in this embodiment are electrically connected to each other, and actually realize the function of a second winding 1012, and the first separate rectifier plate 1020A and the second separate rectifier plate 1020B are electrically connected to each other, and actually realize the function of a rectifier plate, but the separate setting changes the position layout of the second winding 1012 and the rectifier plate 1020. Of course, in other embodiments of the present case, the second winding 1012 may include three or more separate windings, and the rectifier plate 1020 may also include three or more separate rectifier plates, and the present case is not limited to this.
[0202] In some embodiments of the present case, the first separate winding 1012A and / or the second separate winding 1012B may also be configured in the form of the second winding 912 in Embodiment 9, such as Fig. 10B and 10C As shown, no further details are given here.
[0203] Embodiment 11
[0204] See also Fig.11 , Fig.11 1 is a schematic diagram of the structure of a transformer according to the eleventh embodiment of the present disclosure. The difference between the eleventh embodiment and the first embodiment is the second winding of the transformer.
[0205] like Fig.11As shown, the transformer 1110 includes: a magnetic core 1113, a first winding 1111 and a second winding 1112. The first winding 1111 is composed of a coil for receiving input alternating current. The magnetic core 1113 includes a magnetic column, and the coil constituting the first winding 1111 is arranged on the magnetic column. The magnetic core 1113 mainly plays a magnetic conductive role. The second winding 1112 is arranged on the outside of the first winding 1111. Rows of first pins 1130 and 1140 are respectively arranged on opposite sides of the second winding 1112. The first pin 1130 and the second pin 1140 are arranged on the circuit board in a surface mounting manner. Along the second direction Y, the first pin 1130 and the second pin 1140 are adjacent to the switching element; the first direction X and the second direction Y are perpendicular to each other. It should be understood that Fig.11 The specific distribution mode of the first pin and the second pin of the transformer and the switch element is the same as that of the comb-type pins in the above embodiment, and will not be described in detail here.
[0206] In addition, it can be seen that Fig.11 The second winding 1112 and Fig. 1I The second winding 112 shown differs in that Fig.11 The pins of the second winding 1112 are not comb-shaped pins, and the first pin 1130 and the second pin 1140 are respectively arranged in a row. Fig. 1I The effect achieved by the embodiment shown is similar. That is, by arranging the first pin 1130 and the second pin 1140 connecting the second winding 1112 to the rectifier board on the circuit board in a surface mount manner, the first pin 1130 and the second pin 1140 of the second winding 1112 are prevented from blocking the AC path as a whole, so that the gap between the switching elements can provide a path for the AC, that is, multiple second lines can be formed in the second direction of the circuit board, so that harmonics can flow through multiple paths, thereby reducing the influence of the proximity effect between the lines, reducing the current loss on the rectifier board, and improving the overall power supply efficiency.
[0207] In some embodiments of the present invention, along the first direction X, the lengths of the first pin 1130 and the second pin 1140 are greater than the length of at least one switch element.
[0208] In some embodiments of the present invention, along the first direction X, the first pin 1130 and the second pin 1140 have the same length.
[0209] Of course, it is understandable that the solution in this embodiment can also be applied to the other aforementioned embodiments by analogy, which will not be elaborated here.
[0210] In some embodiments of the present case, the first winding of the transformer is indirectly disposed on the magnetic core through a skeleton, that is, the first winding is disposed on the magnetic column through the skeleton, and the second winding is disposed on the outside of the first winding. Similarly, the second winding can also be disposed on the outside of the first winding through the skeleton, and the present case is not limited thereto.
[0211] In some embodiments of the present case, the circuit board may be a multi-layer circuit board, and the switch element may be disposed on the topmost and / or bottommost circuit board, but the present case is not limited thereto.
[0212] In some embodiments of the present case, each switch element in the switch element group is connected by the first circuit and the second circuit according to a bridge rectifier circuit or a center-pull rectifier circuit to form a rectifier circuit. Among them, the bridge rectifier circuit and the center-pull rectifier circuit are rectifier circuits well known to those skilled in the art, and their specific circuit structures are not described in detail here. Those skilled in the art use other rectifier circuit structures well known in the art to perform circuit connection of the switch element group, which should also be within the scope of protection of the present disclosure.
[0213] In some embodiments of the present invention, the second winding is a metal sheet or a PCB winding. The PCB winding can be a flexible PCB winding or a rigid PCB winding. Figure 1B In the embodiment shown, the second winding 112 may also be a flexible PCB winding. Figure 1C In the illustrated embodiment, the second winding 112 may also be a rigid PCB winding.
[0214] In some embodiments of the present invention, along the first direction X, at least one row of switch elements (eg Figure 1D The first switch element 1221A) shown in the figure is directly electrically connected to the comb-type pins, that is, the switch element and the comb-type pins can be directly electrically connected without passing through other components such as capacitors and resistors.
[0215] In some embodiments of the present case, on a circuit board, a plurality of switch element groups may be electrically connected in series or in parallel, wherein each switch element group is also electrically connected via the aforementioned first circuit and second circuit.
[0216] In some embodiments of the present case, an output terminal is also provided on the circuit board. The rectifier board is connected to the output terminal through a copper busbar, thereby being electrically connected to an external device. As a result, the alternating current output by the transformer in the present disclosure does not need to be transmitted to the external device through the system board after being rectified by the switch element group. Through the design of the output terminal, the transmission path of the high-current output signal is shortened, and the energy loss of the output signal during the transmission process is effectively reduced.
[0217] In some embodiments of the present case, the comb-type pins and the rectifier plate can be welded by via holes or surface mounting.
[0218] In some embodiments of the present case, along the second direction Y, at least a portion of the second line Q is formed between the relatively arranged combs of the second winding, the second line Q is arranged on the circuit board, and the second line Q is used to provide a path for harmonics.
[0219] In some embodiments of the present case, the second winding may be a metal sheet or a PCB winding. Specifically, the metal sheet includes an iron sheet, a copper sheet, an aluminum sheet, a nickel sheet, a tungsten sheet, a molybdenum sheet, a cobalt sheet, etc., and also includes metal sheets made of various metal alloys, including stainless steel sheets, nickel-based alloy sheets, copper alloy sheets, and aluminum alloy sheets, etc. The PCB winding may be a flexible PCB winding or a rigid PCB winding.
[0220] In some embodiments of the present case, distributed air gaps are provided on the transformer. The distributed air gaps can be provided on the magnetic columns, for example, and the distributed air gaps can also be filled with non-conductive and non-magnetic air gap forming materials, or filled with air gap forming materials with low magnetic permeability.
[0221] The rectifier module and transformer provided by the embodiments of the present disclosure are designed to be comb-type pins by designing the pins connecting the second winding to the rectifier board, and the comb-type pins include a plurality of comb teeth and comb spaces arranged adjacent to the comb teeth. The comb teeth are arranged along a first direction. At the same time, in conjunction with the circuit design of the switch element group of the rectifier board, the switch elements of the same switch element group are arranged along a second direction perpendicular to the direction of the comb teeth. There are gaps between the switch elements, and the gaps can provide a path for alternating current, that is, multiple second lines can be formed in the second direction of the circuit board, so that harmonics have multiple paths to flow, thereby reducing the influence of the proximity effect between the lines, reducing the current loss on the rectifier board, and improving the overall power supply efficiency.
[0222] In the application examples, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; "connect" can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the application examples can be understood according to specific circumstances.
[0223] In the description of the application embodiments, it should be understood that the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the application embodiments and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, should not be understood as a limitation on the application embodiments.
[0224] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the application embodiment. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0225] The above are only preferred embodiments of the application embodiments and are not intended to limit the application embodiments. For those skilled in the art, the application embodiments may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the application embodiments shall be included in the protection scope of the application embodiments.
[0226] Those skilled in the art will readily appreciate other embodiments of the present disclosure after considering the specification and practicing the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or customary techniques in the art that are not disclosed in the present disclosure. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present disclosure are indicated by the following claims.
[0227] It should be understood that the present disclosure is not limited to the exact structures that have been described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A rectifier module, characterized in that: include: A transformer, comprising: A magnetic core, the magnetic core comprising a magnetic column; A first winding, wherein the first winding is disposed on the magnetic column; a second winding, the second winding being arranged outside the first winding; Wherein, two opposite sides of the second winding are respectively provided with comb-type pins, the comb-type pins are arranged along the first direction, the comb-type pins include at least two comb teeth, and a comb space is provided adjacent to the comb teeth; A rectifier plate, the rectifier plate comprising: Circuit boards; a plurality of switch element groups arranged along the first direction, used for rectifying the output current of the second winding, the switch element group being disposed on the circuit board and comprising at least one switch element; Wherein, along the second direction, the comb teeth are adjacent to the switch element; and the first direction and the second direction are perpendicular to each other.
2. The rectifier module according to claim 1, characterized in that: The second winding is a metal sheet or a PCB winding.
3. The rectifier module according to claim 2, characterized in that: The PCB winding is a flexible PCB winding or a rigid PCB winding.
4. The rectifier module according to claim 1, characterized in that: The magnetic column comprises a middle column and at least two side columns, the first winding is arranged on the middle column, the second winding is arranged on the side columns, and the comb-type pins extend in a direction away from the middle column.
5. The rectifier module according to claim 1, characterized in that: The second winding is a coil group formed by electrically connecting a plurality of coils to each other, each coil having two side pins arranged opposite to each other, and the two side pins of the coil group respectively constitute the comb-type pins.
6. The rectifier module according to claim 1, characterized in that: Along the first direction, at least one row of the switch elements is directly electrically connected to the comb-type pins.
7. The rectifier module according to claim 1, characterized in that: The switching elements in the switching element group are connected according to a bridge rectifier circuit or a center-drop rectifier circuit.
8. The rectifier module according to claim 1, characterized in that: The switch element groups are electrically connected in series or in parallel.
9. The rectifier module according to claim 1, characterized in that: At least one output capacitor group is also disposed on the circuit board and arranged along the second direction with the switch element group. The output capacitor group includes a plurality of output capacitors arranged along the first direction.
10. The rectifier module according to claim 1, characterized in that: The circuit board also includes driving resistors, and each of the driving resistors is adjacent to at least one of the switching elements.
11. The rectifier module according to claim 1, characterized in that: It also includes an output terminal, which is electrically connected to the rectifier plate through a conductive sheet.
12. The rectifier module according to claim 1, characterized in that: Along the second direction, the comb teeth of the comb-type pins on both sides of the second winding are adjacent to the switch elements of the switch element group, and the comb teeth of the comb-type pins on both sides of the second winding are on the same side or different sides of the same row of switch elements in the switch element group along the first direction.
13. The rectifier module according to claim 12, characterized in that: At least one switching element is included between the comb teeth of the comb-shaped pins at both sides of the second winding.
14. The rectifier module according to claim 13, characterized in that: The switch element group includes a first switch element, a second switch element, a third switch element and a fourth switch element in sequence along the second direction, and the comb teeth of the comb-type pins on both sides of the second winding are respectively arranged between the first switch element and the second switch element and between the third switch element and the fourth switch element.
15. The rectifier module according to claim 12, characterized in that: Along the second direction, the comb teeth of the comb-type pins on both sides of the second winding are arranged in the same gap, and the gap is the gap between different rows of switch elements in the switch element group or the gap between the switch element and the edge of the rectifier plate.
16. The rectifier module according to claim 15, characterized in that: The switch element group includes a first switch element, a second switch element, a third switch element and a fourth switch element in sequence along the second direction, and the comb teeth of the comb-type pins on both sides of the second winding are arranged between the second switch element and the third switch element.
17. The rectifier module according to claim 14 or 16, characterized in that: The side of the rectifier plate where the switch element group is disposed also includes at least two output capacitor groups arranged along the second direction with the switch element group, and the output capacitor group includes a plurality of output capacitors arranged along the first direction.
18. The rectifier module according to claim 1, characterized in that: The second winding includes a first sub-winding and a second sub-winding; the first sub-winding is arranged outside the first winding; the second sub-winding is arranged outside the first sub-winding; the comb-type pins are respectively provided on opposite sides of the first sub-winding and the second sub-winding; along the first direction, the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are arranged alternately.
19. The rectifier module according to claim 2, characterized in that: The pins of the second winding on the opposite sides along the second direction are arranged at intervals to form a first group of comb-type pins arranged at intervals, wherein the comb teeth on the first side of the second winding pass through the comb space on the second side of the second winding and extend along the third direction, and the comb teeth on the second side of the second winding pass through the comb space on the first side of the second winding and extend along the third direction; a second group of comb-type pins arranged at intervals along the first direction is formed between the opposite sides of the second winding; the comb teeth in the second group of comb-type pins arranged at intervals and the comb teeth in the first group of comb-type pins arranged at intervals are arranged correspondingly; Wherein, the third direction is perpendicular to the first direction and the second direction.
20. The rectifier module according to claim 1, characterized in that: The second winding includes a first sub-winding and a second sub-winding; the first sub-winding and the second sub-winding are relatively arranged on both sides of the first winding; the comb-type pins are respectively provided on the opposite sides of the first sub-winding and the second sub-winding; the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are respectively arranged correspondingly, wherein the rectifier plate includes a first circuit board and a second circuit board, the comb-type pins on one side of the first sub-winding and the second sub-winding are electrically connected to the first circuit board, and the comb-type pins on the other side of the first sub-winding and the second sub-winding are electrically connected to the second circuit board.
21. The rectifier module according to claim 20, characterized in that: The second winding also includes a third sub-winding and a fourth sub-winding; the third sub-winding and the fourth sub-winding are respectively arranged opposite to the outside of the first sub-winding and the second sub-winding; the third sub-winding and the fourth sub-winding are respectively provided with the comb-type pins on the opposite sides; the comb teeth of the third sub-winding and the comb teeth of the fourth sub-winding are respectively arranged correspondingly, and along the first direction, the comb teeth of the first sub-winding and the third sub-winding are arranged at intervals, and the comb teeth of the second sub-winding and the fourth sub-winding are arranged at intervals.
22. The rectifier module according to claim 18, characterized in that: The circuit board includes a first surface and a second surface arranged opposite to each other, and the switch element group includes a first switch element and a second switch element, wherein the first switch element is located on the first surface and the second switch element is located on the second surface; the first switch element and the second switch element do not overlap along the second direction and are arranged along the first direction; along the second direction, the comb-type pins on both sides of the first sub-winding and the second sub-winding are respectively located on the outside of the first switch element and the second switch element.
23. The rectifier module according to claim 18, characterized in that: The circuit board includes a first surface and a second surface arranged opposite to each other, and the switch element group includes a first switch element and a second switch element, wherein the first switch element is located on the first surface and the second switch element is located on the second surface; the first switch element and the second switch element at least partially overlap along the second direction and are arranged along the first direction; along the second direction, the comb-type pins on both sides of the first sub-winding and the second sub-winding are respectively located on the outside of the first switch element and the second switch element.
24. The rectifier module according to claim 22 or 23, characterized in that: The circuit board also includes a first output capacitor group and a second output capacitor group, the first output capacitor group and the second output capacitor group respectively include a plurality of output capacitors arranged along the first direction, the first output capacitor group is adjacent to the first switching element on the first surface along the second direction, and the second output capacitor group is adjacent to the second switching element on the second surface along the second direction.
25. The rectifier module according to claim 18, characterized in that: The switch element group includes a first switch element and a second switch element, wherein the first switch element and the second switch element are located on the same surface of the circuit board, and the first switch element and the second switch element are arranged along the first direction; along the second direction, the comb-type pins on both sides of the first sub-winding and the second sub-winding are respectively located on the outside of the first switch element and the second switch element.
26. The rectifier module according to claim 19, characterized in that: The switch element group includes a first switch element and a second switch element; the first switch element and the second switch element are arranged along the second direction; wherein, along the second direction, the first group of intermittently arranged comb-like pins are respectively located on the outside of the first switch element and the second switch element, and the second group of intermittently arranged comb-like pins are respectively located between the first switch element and the second switch element.
27. The rectifier module according to claim 1, characterized in that: The second windings include N pieces, and the N second windings are sequentially arranged on the circumferential side of the first winding, and the comb-type pins are respectively provided on the opposite sides of each second winding; the circuit boards include N pieces, wherein the comb teeth of two adjacent second windings among the N second windings are respectively arranged correspondingly and electrically connected to one of the N circuit boards.
28. The rectifier module according to claim 1, characterized in that: The comb-type pins are welded to the rectifier plate by via holes or surface mounting.
29. The rectifier module according to claim 1, characterized in that: The magnetic core includes at least two magnetic columns, and the first winding and the second winding are arranged on the at least two magnetic columns.
30. The rectifier module according to claim 1, characterized in that: The switch elements of the same switch element group are arranged along the second direction.
31. The rectifier module according to claim 1, characterized in that: The second winding includes N separate windings, each separate winding includes the comb-type pins, the comb-type pins of the N separate windings have different directions, the rectifier board includes N separate rectifier boards, and the comb-type pins of the N separate windings are respectively arranged on the N separate rectifier boards.
32. The rectifier module according to claim 1, characterized in that: The second winding includes a plurality of separate windings, each of the separate windings includes at least two comb teeth that are arranged opposite to each other, and the comb teeth of the plurality of separate windings are spliced to form the comb-type pins.
33. The rectifier module according to claim 1, characterized in that: Along the second direction of the circuit board, at least a portion of a second circuit is formed between the relatively arranged combs of the second winding, the second circuit is arranged on the circuit board, and the second circuit is used to provide a flow path for harmonics.
34. The rectifier module according to claim 1, characterized in that: The first winding is arranged on the magnetic column through a frame.
35. The rectifier module according to claim 1, characterized in that: It also includes a main board, the transformer and the rectifier plate are arranged on the main board, and at least a part of the rectifier plate is arranged below the transformer.
36. The rectifier module according to claim 35, characterized in that: The main board and the rectifier plate are integrally formed.
37. The rectifier module according to claim 1, characterized in that: The transformer is provided with distributed air gaps.
38. A rectifier module, characterized in that: include: A transformer, comprising: A magnetic core, the magnetic core comprising a magnetic column; A first winding, wherein the first winding is disposed on the magnetic column; a second winding, the second winding being arranged outside the first winding; Wherein, the second winding comprises a first pin and a second pin which are arranged opposite to each other; A rectifier plate, the rectifier plate comprising: Circuit boards; a plurality of switch element groups arranged along the first direction, used for rectifying the output current of the second winding, the switch element group being disposed on the circuit board and comprising at least one switch element; The first pin and the second pin are arranged in a row, and are disposed on the circuit board in a surface mounting manner. Along the second direction, the first pin and the second pin are adjacent to the switch element; the first direction and the second direction are perpendicular to each other.
39. The synchronous rectification module according to claim 38, characterized in that: Along the first direction, the first pin and the second pin have the same length.
40. A transformer, characterized in that: include: A magnetic core, a first winding and a second winding; the magnetic core includes a magnetic column, the first winding is arranged on the magnetic column, and the second winding is arranged outside the first winding; wherein, comb-type pins are respectively arranged on opposite sides of the second winding, the comb-type pins are arranged along a first direction, the comb-type pins include at least two comb teeth, and a comb space is arranged adjacent to the comb teeth.
41. The transformer according to claim 40, characterized in that The second winding is a metal sheet or a PCB winding.
42. The transformer according to claim 41, characterized in that The PCB winding is a flexible PCB winding or a rigid PCB winding.
43. The transformer according to claim 40, characterized in that The magnetic column comprises a middle column and at least two side columns, the first winding is arranged on the middle column, the second winding is arranged on the side columns, and the comb-type pins extend in a direction away from the middle column.
44. The transformer according to claim 40, characterized in that The second winding is a coil group formed by electrically connecting a plurality of coils to each other, each coil having two side pins arranged opposite to each other, and the two side pins of the coil group respectively constitute the comb-type pins.
45. The transformer according to claim 40, characterized in that The second winding includes a first sub-winding and a second sub-winding; the first sub-winding is arranged outside the first winding; the second sub-winding is arranged outside the first sub-winding; the comb-type pins are respectively provided on opposite sides of the first sub-winding and the second sub-winding; along the first direction, the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are arranged alternately.
46. The transformer according to claim 41, characterized in that The pins of the second winding on two opposite sides along the second direction are arranged at intervals to form a first group of intermittently arranged comb-type pins, wherein the comb teeth on the first side of the second winding pass through the comb space on the second side of the second winding and extend along the third direction, and the comb teeth on the second side of the second winding pass through the comb space on the first side of the second winding and extend along the third direction; a second group of intermittently arranged comb-type pins along the first direction are formed between the opposite sides of the second winding, and the comb teeth in the second group of intermittently arranged comb-type pins are arranged correspondingly to the comb teeth in the first group of intermittently arranged comb-type pins; The first direction, the second direction and the third direction are perpendicular to each other.
47. The transformer according to claim 40, characterized in that The second winding includes a first sub-winding and a second sub-winding; the first sub-winding and the second sub-winding are relatively arranged on both sides of the first winding; the comb-type pins are respectively provided on the opposite sides of the first sub-winding and the second sub-winding; the comb teeth of the first sub-winding and the comb teeth of the second sub-winding are respectively arranged correspondingly.
48. The transformer according to claim 47, characterized in that The second winding also includes a third sub-winding and a fourth sub-winding; the third sub-winding and the fourth sub-winding are respectively arranged opposite to the outside of the first sub-winding and the second sub-winding; the comb-type pins are respectively arranged on opposite sides of the third sub-winding and the fourth sub-winding; along the first direction, the comb teeth of the first sub-winding and the third sub-winding are arranged at intervals, and the comb teeth of the second sub-winding and the fourth sub-winding are arranged at intervals.
49. The transformer according to claim 40, characterized in that The second windings include N second windings, which are sequentially arranged around the first winding, and the comb-type pins are respectively provided on opposite sides of the N second windings, wherein the comb teeth of two adjacent second windings in the N second windings are respectively correspondingly arranged.
50. The transformer according to claim 40, characterized in that The magnetic core includes at least two magnetic columns, and the first winding and the second winding are arranged on the at least two magnetic columns.
51. The transformer according to claim 40, characterized in that The magnetic column extends along the first direction, the second winding includes a main body and the comb-type pins, the main body includes a first end and a second end relatively arranged along the first direction, and a third end and a fourth end relatively arranged, wherein the comb-type pins are connected to the third end and the fourth end, and the main body extends along the first direction.
52. The transformer according to claim 40, characterized in that The second winding includes a plurality of separate windings, each of the separate windings includes at least two comb teeth that are arranged opposite to each other, and the comb teeth of the plurality of separate windings are spliced to form the comb-type pins.
53. The transformer according to claim 40, characterized in that The first winding is arranged on the magnetic column through a frame.