A solder tape clamping and transfer mechanism and a series machine applied to BC battery wafers

By designing a welding belt clamping transport mechanism including a transverse motion assembly, a lifting and lowering motion assembly and a clamping and tightening assembly, the problems of biasing, inaccurate or inaccurate alignment during the welding belt clamping and transport in the prior art are solved, and stable clamping and tightening of the welding belt is achieved to ensure the alignment accuracy of the welding belt and the battery sheet.

CN119910268BActive Publication Date: 2025-06-13SHENZHEN GUANGYUAN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202510413689.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-06-13
Estimated Expiration
2045-04-03

AI Technical Summary

Technical Problem

The existing welding tape clamping transport mechanisms are prone to problems such as tilting, inaccurate or inaccurate during the transfer process, and the flat welding tape is easily subjected to stress and twisting, causing damage.

Method used

A welding belt clamping transport mechanism including a transverse motion assembly, a lifting motion assembly and a clamping and compression assembly is designed. Through the cooperation of the clamping jaw drive mechanism and the welding belt compression mechanism, stable clamping and compression of the welding belt is achieved to ensure that the welding belt is aligned with the battery grid line.

Benefits of technology

The stable clamping and compression of the welding tape is achieved, avoiding the problems of biasing, inaccurate placement or inconsistency, and improving the alignment accuracy of the welding tape and the battery sheet, ensuring the smooth handling and correct laying of the welding tape.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a welding strip clamping and transporting mechanism and a series connection machine applied to BC battery sheets. The welding strip clamping and transporting mechanism includes a lateral motion component, a lifting motion component and a clamping and pressing component; the clamping and pressing component includes a support mechanism that is transmission-connected to the lifting motion component; a clamping claw driving mechanism that is rotationally arranged on the support mechanism; a plurality of welding strip clamping mechanisms that are sequentially fixedly arranged on the support mechanism and are transmission-connected to the clamping claw driving mechanism respectively; a welding strip pressing mechanism that is movable and penetrates through the plurality of welding strip clamping mechanisms; and a plurality of pressing mechanisms that are respectively arranged on the support mechanism and transmission-connected to the welding strip pressing mechanisms respectively. The present invention effectively solves the problem that the existing welding strip clamping and transporting mechanism may have deflection, misplacement or misalignment during the transport process through the mutual cooperation of the lateral motion component, the lifting motion component and the clamping and pressing component.
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Description

Technical Field

[0001] The present invention relates to the technical field of series machines. Specifically, it particularly relates to a solder tape clamping and transfer mechanism and a series machine applied to BC solar cell wafers. Background Art

[0002] In a BC series device, since the solder tape for BC solar cell wafers is a flat solder tape, after the solder tape is uniformly prepared on the solder tape preparation platform, all the prepared solder tapes need to be clamped and transported by a solder tape clamping and transfer mechanism, and the solder tapes required for a string of BC solar cell wafers are laid on the BC solar cell string at one time. Since the clamping method for the flat solder tape is different from that of the traditional round solder tape, the clamping jaws on both sides of the round solder tape need to apply a relatively large force to clamp it to prevent the solder tape from falling off during the process of pulling the solder tape, and only one end needs to be clamped to lay the solder tape on the solar cell wafer. However, the flat solder tape has been cut on the solder tape preparation platform, and both ends of each solder tape need to be clamped. Moreover, the solder tape is prone to torsion when being clamped, resulting in the situation of offset grid, inaccurate placement or misalignment when placed on the BC solar cell wafer, and even damage to the flat solder tape during the clamping process. Therefore, a solder tape clamping and transfer mechanism and a series machine applied to BC solar cell wafers are provided to solve the above problems. Summary of the Invention

[0003] One of the purposes of the present invention is to provide a solder tape clamping and transfer mechanism and a series machine applied to BC solar cell wafers, so as to solve the problems of offset grid, inaccurate placement or misalignment that may occur in the existing solder tape clamping and transfer mechanism during the transfer process.

[0004] A solder tape clamping and transfer mechanism and a series machine applied to BC solar cell wafers according to the present invention can be realized by the following technical solutions:

[0005] A solder tape clamping and transfer mechanism applied to BC solar cell wafers according to the present invention includes a lateral movement component, which is arranged on the side of the solder tape preparation platform; a lifting movement component, which is slidably arranged on the lateral movement component; a clamping and pressing component, which is arranged on the lifting movement component, and the lateral movement component and the lifting movement component cooperate to drive the clamping and pressing component to move in the lateral and longitudinal directions;

[0006] The clamping and pressing assembly includes a support mechanism which is drivingly connected to the lifting and moving assembly; a jaw driving mechanism rotatably arranged on the support mechanism; a plurality of solder tape clamping mechanisms fixedly arranged on the support mechanism in sequence and respectively drivingly connected to the jaw driving mechanism, and the jaw driving mechanism synchronously drives the plurality of solder tape clamping mechanisms to clamp or loosen the solder tape; a solder tape pressing mechanism movably penetrating through the plurality of solder tape clamping mechanisms, which can synchronously press a plurality of solder tapes; and a plurality of pressing mechanisms respectively arranged on the support mechanism and respectively drivingly connected to the solder tape pressing mechanism, which drive the solder tape pressing mechanism to move downward to synchronously press a plurality of solder tapes.

[0007] In one implementation, the jaw driving mechanism includes a jaw driving motor fixedly arranged on the support mechanism, and the jaw driving motor can rotate forward and backward; a transmission shaft rotatably arranged on the support mechanism and drivingly connected to the jaw driving motor, and the plurality of solder tape clamping mechanisms are respectively drivingly connected to the transmission shaft.

[0008] In one implementation, the solder tape clamping mechanism includes a connecting plate fixedly connected to the lower part of the support mechanism; two solder tape jaw structures symmetrically and slidably arranged on opposite sides of the connecting plate; and two transmission structures respectively arranged above the connecting plate and respectively drivingly connected to the jaw driving mechanism, and the two transmission structures are respectively drivingly connected to the corresponding solder tape jaw structures.

[0009] In one implementation, the solder tape jaw structure includes a fixed jaw and a jaw seat, which are respectively slidably arranged on the support mechanism and respectively drivingly connected to the transmission structure; a plurality of movable jaws respectively movably arranged on the jaw seat through positioning pins; a plurality of return compression springs respectively arranged between adjacent two of the movable jaws or between the movable jaw and the jaw seat; and a plurality of pressing blocks respectively fixedly arranged on the jaw seat, and the plurality of positioning pins are respectively arranged between the jaw seat and the corresponding pressing blocks.

[0010] In one implementation, the transmission structure includes two transmission bearing assemblies which are oppositely arranged and movably limited on the support mechanism, and a transmission shaft is drivingly arranged between the two transmission bearing assemblies; a first push block and a second push block respectively movably limited on the support mechanism, and the two are respectively elastically drivingly connected to the corresponding transmission bearing assemblies through a first elastic member, and the fixed jaw and the jaw seat are respectively drivingly connected to the first push block and the second push block.

[0011] In one embodiment, the welding strip clamping mechanism includes a plurality of elastic pressure column structures, which are movably arranged on the supporting mechanism; a plurality of welding strip pressure structures respectively connected to the corresponding elastic pressure column structures; two lower pressure plates which are arranged in parallel and respectively fixed on the corresponding elastic pressure column structures, and the plurality of lower pressure mechanisms can synchronously perform a downward pressure operation on the two lower pressure plates.

[0012] In one embodiment, the pressing mechanism includes a support structure, which is fixedly mounted on the support structure; a telescopic cylinder fixedly mounted on the support structure; a pressing rod structure transmission-connected to the telescopic cylinder, which movably passes through the support structure to press down the welding strip clamping mechanism disposed thereunder; and at least one limit screw which is adjustable and passes through the pressing rod structure and can be contacted with the support structure in a limiting manner.

[0013] In one embodiment, the lateral motion assembly includes a support frame, which is fixedly arranged on the side of the welding strip preparation platform; two lateral drive modules are symmetrically arranged on the opposite ends of the support frame, and the two ends of the lifting motion assembly are respectively transmission-arranged on the corresponding lateral drive modules.

[0014] In one embodiment, the lifting motion assembly includes a sliding support mechanism, both ends of which are respectively transmission-connected to the corresponding lateral drive module; and a lifting mechanism disposed on the sliding support mechanism and transmission-connected to the support mechanism.

[0015] A series connection machine for BC battery cells of the present invention comprises a welding strip laying device, wherein the welding strip laying device comprises the welding strip clamping and transporting mechanism described in any one of the above items;

[0016] It also includes a cell feeding device, a cell glue applying device, a cell conveying device, a cell handling device, a solder strip feeding device, a cell solder strip conveying device and a UV curing device;

[0017] Among them, the battery cell loading device performs a loading operation on BC battery cells; the battery cell gluing device performs a gluing operation on the BC battery cells conveyed by the battery cell loading device; the battery cell conveying device conveys the glued BC battery cells; the battery cell handling device transports the glued BC battery cells at the output end of the battery cell conveying device to the input end of the battery cell solder tape conveying device; the solder tape loading device places a solder tape roll to provide the solder tape required for battery string welding; the solder tape laying device lays a predetermined length of solder tape on the glued BC battery cells at the input end of the battery cell solder tape conveying device; the UV curing device is arranged above the battery cell solder tape conveying device, and the battery cell solder tape conveying device conveys the glued BC battery cells with the solder tape laid thereon to the lower part of the UV curing device for curing operation.

[0018] Compared with the prior art, the beneficial effects of a solder tape clamping and transporting mechanism and a series machine applied to BC battery cells of the present invention are as follows:

[0019] In the solder tape clamping and transporting mechanism and the series machine applied to BC battery cells of the present invention, the clamping and pressing assembly can transport the solder tape required for a string of BC battery cells at one time. The opening distance of the solder tape clamping jaw structure can be uniformly adjusted by driving the rotation angle of the transmission shaft by a motor, with high consistency. There will be no situation where a certain solder tape is not firmly clamped due to different opening and closing distances of the clamping jaws. By cooperating with the method of clamping both ends of a solder tape, it can prevent the deflection of the solder tape while clamping the flat solder tape, and the solder tape transportation process is stable; through cooperation with the solder tape pressing mechanism, it can flatten the solder tape when aligning it with the grid lines of the BC battery cells, avoiding the situation of solder tape deviation from the grid when the clamping jaws are loosened, effectively solving the problems of solder tape deviation from the grid, inaccurate placement, or misalignment that occur in the prior solder tape clamping and transporting mechanism during the transportation process; at the same time, the number of solder tape clamping jaw structures can be increased or decreased according to the number of BC battery cells in the BC battery string, and the efficiency of switching the version is high; the clamping and pressing assembly cooperates with the lateral movement assembly and the lifting movement assembly, and the alignment accuracy of the solder tape and the grid lines of the BC battery cells is high, effectively avoiding the situation of solder tape deviation from the grid. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 It is a three-dimensional structural schematic diagram of a solder tape clamping and transporting mechanism applied to BC battery cells of the present invention, including a lateral movement assembly, a lifting movement assembly, and a clamping and pressing assembly;

[0022] Figure 2 is Figure 1 The three-dimensional structural schematic diagram of the lateral movement component shown;

[0023] Figure 3 is Figure 1 The front structural schematic diagram of the lifting movement component shown;

[0024] Figure 4 is Figure 1 The exploded structural schematic diagram of the clamping and pressing component shown, including a solder tape clamping mechanism, a solder tape pressing mechanism, and a downward pressing mechanism;

[0025] Figure 5 is Figure 4 The partial exploded structural schematic diagram of the solder tape clamping mechanism and the solder tape pressing mechanism shown, including a pressure welding tape structure;

[0026] Figure 6 is Figure 5 The exploded structural schematic diagram of the pressure welding tape structure shown;

[0027] Figure 7 is Figure 4 The exploded structural schematic diagram of the downward pressing mechanism shown.

[0028] Labels in the figure: 100, solder tape clamping and transfer mechanism; 10, lateral movement assembly; 11, support frame; 12, lateral drive module; 121, lateral drive motor; 122, linear module body; 123, sliding seat; 13, wire groove; 20, lifting movement assembly; 21, sliding support mechanism; 211, sliding plate; 212, connecting vertical plate; 2121, guide block; 22, lifting mechanism; 221, fixed seat; 222, lifting drive motor; 223, lead screw; 224, lifting bracket; 2241, guide rail; 225, limit block; 30, clamping and pressing assembly; 31, support mechanism; 32, jaw drive mechanism; 321, jaw drive motor; 322, transmission shaft; 323, support bearing; 33, solder tape clamping mechanism; 331, connecting plate; 3311, guide sliding structure; 332, solder tape jaw structure; 3321, fixed jaw; 3322, jaw seat; 3323, movable jaw; 3324, positioning pin; 3325, return compression spring; 3326, pressing block; 333, transmission structure; 3331, transmission bearing assembly; 3332, first push block; 3333, second push block; 3334, first elastic member; 34, solder tape pressing mechanism; 341, elastic pressing column structure; 342, solder tape pressing structure; 3421, mounting plate; 3422, pressing needle; 34221, pressing needle body; 34222, return spring; 3423, snap ring; 343, lower pressing plate; 35, lower pressing mechanism; 351, support structure; 3511, fixing plate; 3512, mounting block; 352, telescopic cylinder; 353, lower pressing rod structure; 3531, movable plate; 3532, lower pressing rod body; 354, limit screw. Detailed implementation mode

[0029] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Usually, the components of the embodiments of the present invention described and shown in the accompanying drawings here can be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents the selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0031] Please refer to Figure 1As shown, a solder strip clamping and transporting mechanism 100 applied to BC battery cells of the present invention is mainly used in the process of synchronously clamping and transporting multiple prepared solder strips to the BC battery cells, which includes a lateral movement component 10, a lifting movement component 20 and a clamping and pressing component 30; the lateral movement component 10 is arranged on the side of the solder strip preparation platform; the lifting movement component 20 is slidably arranged on the lateral movement component 10, and the lateral movement component 10 drives the lifting movement component 20 to move laterally; the clamping and pressing component 30 is arranged below the lifting movement component 20, which can clamp and press multiple prepared solder strips on the solder strip preparation platform, and then through the cooperation of the lateral movement component 10 and the lifting movement component 20, the multiple solder strips clamped by the clamping and pressing component 30 are transported and laid on the corresponding BC battery cells on the battery cell solder strip conveying mechanism.

[0032] See also Figure 1 and Figure 2 As shown, in this embodiment, the lateral motion assembly 10 includes a support frame 11 and two lateral drive modules 12; the support frame 11 is fixedly arranged on the side of the welding strip preparation platform; the two lateral drive modules 12 are symmetrically arranged on the opposite ends of the support frame 11, and the two ends of the lifting motion assembly 20 are respectively driven and arranged on the corresponding lateral drive modules 12, and the two lateral drive modules 12 cooperate to drive the lifting motion assembly 20 to reciprocate in the lateral direction. Specifically, the lateral drive module 12 includes a lateral drive motor 121, a linear module body 122 and a sliding seat 123; the linear module body 122 is fixedly installed on the support frame 11; the lateral drive motor 121 is driven and arranged on one side of the linear module body 122; the sliding seat 123 is slidably arranged on the linear module body 122 and fixedly connected to the lifting motion assembly 20, and the lateral drive motor 121 drives the sliding seat 123 to reciprocate in the lateral direction on the linear module body 122; preferably, the lateral drive motor 121 adopts a servo motor, so as to ensure the lateral motion accuracy of the lifting motion assembly 20. Specifically, a wiring groove 13 is fixedly provided on the support frame 11, and the wiring of the welding strip clamping and transporting mechanism 100 is conveniently performed through the wiring groove 13.

[0033] See also Figure 1 and Figure 3As shown, in this embodiment, the lifting motion assembly 20 includes a sliding support mechanism 21 and a lifting mechanism 22; both ends of the sliding support mechanism 21 are respectively drivingly connected to the corresponding lateral driving modules 12, and the two lateral driving modules 12 drive the sliding support mechanism 21 to reciprocate horizontally on the support frame 11; the lifting mechanism 22 is arranged on the sliding support mechanism 21 and is drivingly connected to the clamping and pressing assembly 30, and the lifting mechanism 22 drives the clamping and pressing assembly 30 to move longitudinally. Specifically, the sliding support mechanism 21 includes a sliding plate 211 and two connecting vertical plates 212; both ends of the sliding plate 211 are respectively drivingly connected to the corresponding lateral driving modules 12; the two connecting vertical plates 212 are symmetrically and fixedly arranged below the sliding plate 211, and at least one guiding block 2121 is longitudinally and fixedly arranged on the connecting vertical plates 212, and the lifting mechanism 22 is guided by at least one guiding block 2121.

[0034] Please refer to Figure 3 As shown, specifically, the lifting mechanism 22 includes a fixed seat 221, a lifting drive motor 222, a lead screw 223, a lifting bracket 224 and at least one limiting block 225; the fixed seat 221 is fixedly arranged on the sliding plate 211; the lifting drive motor 222 is fixedly arranged on the fixed seat 221 and its output shaft movably penetrates through the sliding plate 211; the lead screw 223 is drivingly connected to the output shaft of the lifting drive motor 222; the lifting bracket 224 is drivingly connected to the lead screw 223 and its two ends are respectively slidably connected to the two connecting vertical plates 212, and the clamping and pressing assembly 30 is fixedly arranged below the lifting bracket 224. The lifting drive motor 222 drives the lifting bracket 224 to perform a linear lifting motion relative to the sliding plate 211 under the guiding action of the two connecting vertical plates 212 through the lead screw 223, thereby driving the clamping and pressing assembly 30 to reciprocate longitudinally; at least one limiting block 225 is fixedly arranged on the sliding plate 211 and is arranged opposite to the lifting bracket 224, and it limits the upward movement of the lifting bracket 224. Specifically, the lifting drive motor 222 is a servo motor, so as to ensure the accuracy of the longitudinal movement of the clamping and pressing assembly 30; guide rails 2241 are vertically and fixedly arranged on both sides of the lifting bracket 224, and the two guide rails 2241 are respectively slidably arranged in the corresponding guiding blocks 2121.

[0035] Please refer to Figure 1 and Figure 4As shown, in the present embodiment, the clamping and pressing assembly 30 includes a supporting mechanism 31, a clamping jaw driving mechanism 32, a plurality of welding strip clamping mechanisms 33, a welding strip pressing mechanism 34 and a plurality of pressing mechanisms 35; the supporting mechanism 31 is fixedly connected to the lifting bracket 224, and moves with the movement of the lifting bracket 224; the clamping jaw driving mechanism 32 is rotatably arranged on the supporting mechanism 31; a plurality of welding strip clamping mechanisms 33 are sequentially fixedly arranged below the supporting mechanism 31 and are respectively connected to the clamping jaw driving mechanism 32 in transmission, and the clamping jaw driving mechanism 32 synchronously drives the plurality of welding strip clamping mechanisms 33 to clamp or release the corresponding welding strips; the welding strip pressing mechanism 34 is movably arranged on the plurality of welding strip clamping mechanisms 33, and can simultaneously press the plurality of welding strips; the plurality of pressing mechanisms 35 are respectively arranged on the supporting mechanism 31 and are respectively connected to the welding strip pressing mechanism 34 in transmission, and drive the welding strip pressing mechanism 34 to move downward and synchronously press the plurality of welding strips.

[0036] See also Figure 1 and Figure 4 As shown, the clamp driving mechanism 32 includes a clamp driving motor 321, a transmission shaft 322 and at least one supporting bearing 323; the clamp driving motor 321 is fixedly arranged on the supporting mechanism 31 and can rotate forward and reversely; the transmission shaft 322 is rotatably arranged on both ends of the supporting mechanism 31 and is connected to the clamp driving motor 321 in transmission connection; a plurality of welding strip clamping mechanisms 33 are respectively connected to the transmission shaft 322 in transmission connection; the clamp driving motor 321 drives the transmission shaft 322 to change the angle on the supporting mechanism 31, so that the plurality of welding strip clamping mechanisms 33 synchronously clamp or release the corresponding welding strips; at least one supporting bearing 323 is fixedly arranged on the supporting mechanism 31, the transmission shaft 322 is rotatably arranged through at least one supporting bearing 323, and the transmission shaft 322 is supported by at least one supporting bearing 323. Specifically, the clamp driving motor 321 adopts a servo motor, so as to ensure the precise control of the rotation angle of the transmission shaft 322; the transmission shaft 322 adopts a flat rotating shaft.

[0037] See also Figure 4 and Figure 5As shown, in this embodiment, the welding strip clamping mechanism 33 includes a connecting plate 331, two welding strip clamping claw structures 332 and two transmission structures 333; the connecting plate 331 is fixedly connected to the bottom of the supporting mechanism 31; the two welding strip clamping claw structures 332 are symmetrically slidably arranged on the opposite sides of the connecting plate 331; the two transmission structures 333 are respectively arranged above the connecting plate 331 and are respectively connected to the transmission shaft 322 for transmission, and the two transmission structures 333 are respectively connected to the corresponding welding strip clamping claw structures 332 for transmission, and the clamping claw driving motor 321 drives the two welding strip clamping claw structures 332 through the transmission shaft 322 and the two transmission structures 333 in turn to synchronously clamp or release the corresponding welding strips. Specifically, a guiding sliding structure 3311 is respectively arranged on the opposite sides of the connecting plate 331, and two welding strip clamping structures 332 are respectively slidably connected to the corresponding guiding sliding structures 3311; the guiding sliding structure 3311 includes a guide rail and a plurality of sliding blocks, and the guide rail is laterally fixedly arranged on the side of the connecting plate 331, and the plurality of sliding blocks are respectively slidably arranged on the guide rail and fixedly connected to the corresponding welding strip clamping structures 332, and the welding strip clamping structure 332 moves laterally on the guide rail through the sliding block, thereby realizing the guiding operation of the welding strip clamping structure 332.

[0038] See also Figure 5 As shown, in this embodiment, the welding strip clamping structure 332 includes a fixed clamping jaw 3321, a clamping jaw seat 3322, a plurality of movable clamping jaws 3323, a plurality of positioning pins 3324, a plurality of reset springs 3325 and a plurality of pressing blocks 3326; the fixed clamping jaw 3321 and the clamping jaw seat 3322 are respectively slidably arranged on the guide rail through corresponding sliding blocks and are respectively connected to the transmission structure 333 in transmission; the plurality of movable clamping jaws 3323 are respectively movably arranged on the clamping jaw seat 3322 through the positioning pins 3324; the plurality of reset springs 3325 are respectively arranged on two adjacent movable jaws The jaws 3323 are arranged between them or between the movable jaws 3323 and the jaw seat 3322; multiple pressure blocks 3326 are respectively fixedly arranged on the jaw seat 3322, and multiple positioning pins 3324 are respectively arranged between the jaw seat 3322 and the corresponding pressure blocks 3326; the jaw drive motor 321 drives the fixed jaw 3321 and the jaw seat 3322 to move toward or away from each other through the transmission shaft 322 and the transmission structure 333, thereby driving the fixed jaw 3321 and the multiple movable jaws 3323 to cooperate and synchronously clamp or release multiple welding strips.

[0039] See also Figure 5As shown in the figure, specifically, the transmission structure 333 includes two transmission bearing assemblies 3331, a first push block 3332, a second push block 3333, and a plurality of first elastic members 3334; the two transmission bearing assemblies 3331 are arranged oppositely and are movably limited on the support mechanism 31, and the transmission shaft 322 is transmissionally arranged between the two transmission bearing assemblies 3331; the first push block 3332 and the second push block 3333 are respectively movably limited on the support mechanism 31 and are elastically and transmissionally connected to the corresponding transmission bearing assemblies 3331 through the first elastic members 3334, and the fixed clamping jaws 3321 and the jaw seats 3322 are respectively transmissionally connected to the first push block 3332 and the second push block 3333. The first push block 3332 and the second push block 3333 respectively drive the fixed clamping jaws 3321 and the jaw seats 3322 to move towards or away from each other, so as to drive the fixed clamping jaws 3321 and a plurality of movable clamping jaws 3323 to cooperate to clamp or loosen a plurality of welding tapes synchronously. Specifically, the transmission bearing assembly 3331 includes a connecting block and a rotating bearing. The connecting block is movably limited on the support mechanism 31, and the rotating bearing is rotatably arranged on the connecting block and is in contact connection with the transmission shaft 322; the first elastic member 3334 is a spring.

[0040] Please refer to Figure 5 and Figure 6 As shown in the figure, in this embodiment, the welding tape pressing mechanism 34 includes a plurality of elastic pressing column structures 341, a plurality of welding tape pressing structures 342, and two lower pressing plates 343; the plurality of elastic pressing column structures 341 are respectively movably and penetratingly arranged on the corresponding support mechanism 31; the plurality of welding tape pressing structures 342 are respectively connected below the corresponding elastic pressing column structures 341, and press the welding tape arranged below them; the two lower pressing plates 343 are arranged in parallel and are respectively fixedly arranged on the corresponding elastic pressing column structures 341. A plurality of lower pressing mechanisms 35 can synchronously press down the two lower pressing plates 343, so as to drive the corresponding welding tape pressing structures 342 to press a plurality of welding tapes through the plurality of elastic pressing column structures 341. Specifically, the elastic pressing column structure 341 includes a linear bearing, a pressing column main body, and a second elastic member. The linear bearing is fixedly and penetratingly arranged on the support mechanism 31; the pressing column main body movably penetrates the linear bearing, one end of which is fixedly connected to the lower pressing plate 343, and the other end is fixedly connected to the welding tape pressing structure 342; the second elastic member is arranged between the pressing column main body and the support mechanism 31, and provides a restoring buffer force for the pressing column main body.

[0041] Please refer to Figure 6As shown in the figure, in this embodiment, the thermocompression bonding tape structure 342 includes a mounting plate 3421, a plurality of compression needles 3422, and a plurality of snap rings 3423; the mounting plate 3421 is fixedly connected to the lower end of the elastic compression post structure 341; a plurality of compression needles 3422 are movably arranged through the mounting plate 3421; and a plurality of snap rings 3423 respectively limit the corresponding compression needles 3422 on the mounting plate 3421. Specifically, the compression needle 3422 includes a compression needle body 34221 and a return spring 34222. The compression needle body 34221 is movably arranged through the mounting plate 3421, and its upper end is fixedly connected to the snap ring 3423; the return spring 34222 is arranged between the compression needle body 34221 and the lower side of the mounting plate 3421, and provides a buffering force for the compression needle body 34221 to compress the bonding tape.

[0042] Please refer to Figure 4 and Figure 7 As shown in the figure, in this embodiment, the downward pressing mechanism 35 includes a support structure 351, a telescopic cylinder 352, a downward pressing rod structure 353, and at least one limit screw 354; the support structure 351 is fixedly arranged on the support mechanism 31; the telescopic cylinder 352 is fixedly arranged on the support structure 351; the downward pressing rod structure 353 is in transmission connection with the telescopic cylinder 352 and movably penetrates through the support structure 351 to perform a downward pressing operation on the bonding tape pressing mechanism 34 arranged below it; at least one limit screw 354 is adjustably arranged through the downward pressing rod structure 353 and can be in limit contact connection with the support structure 351. Specifically, the support structure 351 includes two fixing plates 3511 and a mounting block 3512. The two fixing plates 3511 are relatively fixedly arranged on the support mechanism 31; the mounting block 3512 is fixedly arranged on the two fixing plates 3511, the telescopic cylinder 352 is fixedly arranged on the mounting block 3512, and the downward pressing rod structure 353 movably penetrates through the mounting block 3512. Specifically, the downward pressing rod structure 353 includes a movable plate 3531 and two downward pressing rod bodies 3532. The movable plate 3531 is in transmission connection with the telescopic cylinder 352, and at least one limit screw 354 is adjustably arranged through the movable plate 3531 and can be in limit contact connection with the mounting block 3512; one ends of the two downward pressing rod bodies 3532 are respectively fixedly arranged on the movable plate 3531, and the other ends respectively movably penetrate through the mounting block 3512 and can respectively be in contact connection with the corresponding lower pressing plates 343, so as to realize the downward pressing operation on the bonding tape pressing mechanism 34.

[0043] A series machine applied to BC solar cells according to the present invention includes a bonding tape laying device. The bonding tape laying device includes the bonding tape clamping and transporting mechanism 100 according to any one of the above, and the bonding tape clamping and transporting mechanism 100 synchronously clamps, transports, and presses a plurality of prepared bonding tapes.

[0044] It also includes a solar cell loading device, a solar cell gluing device, a solar cell conveying device, a solar cell handling device, a solder tape loading device, a solar cell solder tape conveying device, and a UV curing device;

[0045] Among them, the solar cell loading device performs a loading operation on BC solar cells; the solar cell gluing device performs a gluing operation on the BC solar cells conveyed by the solar cell loading device; the solar cell conveying device conveys the glued BC solar cells; the solar cell handling device transports the glued BC solar cells at the output end of the solar cell conveying device to the input end of the solar cell solder tape conveying device; the solder tape loading device places a solder tape roll to provide the solder tape required for battery string welding; the solder tape laying device lays a predetermined length of solder tape on the glued BC solar cells at the input end of the solar cell solder tape conveying device; the UV curing device is arranged above the solar cell solder tape conveying device, and the solar cell solder tape conveying device conveys the glued BC solar cells with solder tape laid thereon to the lower part of the UV curing device for curing operation.

[0046] It should be noted that the specific working process of a solder tape clamping and transporting mechanism and a series machine applied to BC battery wafers in the present invention is as follows: After the solder tape is prepared on the solder tape preparation platform, the transverse movement component 10 and the lifting movement component 20 cooperate to transport the clamping and pressing component 30 above the solder tape preparation platform. The positions of multiple solder tape clamping mechanisms 33 respectively correspond to the prepared solder tapes on the solder tape preparation platform. The jaw driving motor 321 drives the transmission shaft 322 to rotate a certain angle. The transmission shaft 322 causes the two transmission bearing assemblies 3331 to move away from each other. The two transmission bearing assemblies 3331 respectively drive the first push block 3332 and the second push block 3333 to move away from each other synchronously through the first elastic member 3334, and at the same time compress the first elastic member 3334 to accumulate a restoring force; the first push block 3332 and the second push block 3333 respectively drive the fixed jaw 3321 and the jaw seat 3322 to move away from each other, thereby driving the fixed jaw 3321 and multiple movable jaws 3323 to open relatively; the lifting movement component 20 drives the clamping and pressing component 30 to descend, and then the jaw driving motor 321 drives the transmission shaft 322 to return to the initial position. The first push block 3332 and the second push block 3333 move towards each other under the elastic restoring force of the first elastic member 3334. They respectively drive the fixed jaw 3321 and the jaw seat 3322 to move towards each other, thereby driving the fixed jaw 3321 and multiple movable jaws 3323 to clamp the corresponding solder tapes; then, the transverse movement component 10 and the lifting movement component 20 cooperate to transport the clamping and pressing component 30 holding the solder tape above the BC battery wafer string to correspond to the grid lines of the BC battery wafer. At the same time, the telescopic cylinder 352 contracts, which successively drives the lower pressure rod main body 3532, the lower pressing plate 343, the elastic pressing column structure 341, and the solder tape pressing structure 342 to move downward. The solder tape is flattened corresponding to the grid lines of the BC battery wafer through the pressing needle 3422. Then, the jaw driving mechanism 32 synchronously drives multiple solder tape clamping mechanisms 33 to release the corresponding solder tapes. The telescopic cylinder 352 extends, and the pressing needle 3422 moves upward to release the pressing operation on the solder tape, thereby completing the solder tape laying operation for a string of BC battery wafers.

[0047] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.

[0048] The above-described embodiments only represent several implementation manners of the present invention. Their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the invention patent should be subject to the appended claims.

Claims

1. A solder ribbon clamping and transporting mechanism for BC battery cells, characterized in that: include: A lateral motion assembly, which is arranged on the side of the welding strip preparation platform; A lifting motion assembly, which is slidably arranged on the lateral motion assembly; A clamping and pressing assembly is arranged on the lifting and lowering motion assembly, and the lateral motion assembly cooperates with the lifting and lowering motion assembly to drive the clamping and pressing assembly to move in the lateral and longitudinal directions; The clamping and pressing assembly includes a supporting mechanism, which is transmission-connected to the lifting and lowering motion assembly; a clamping claw driving mechanism rotatably arranged on the supporting mechanism; a plurality of solder strip clamping mechanisms which are sequentially fixedly arranged on the supporting mechanism and are transmission-connected to the clamping claw driving mechanism respectively, and the clamping claw driving mechanism synchronously drives the plurality of solder strip clamping mechanisms to clamp or release the solder strip; a solder strip pressing mechanism which is movable and runs through the plurality of solder strip clamping mechanisms and can synchronously press the plurality of solder strips; a plurality of pressing mechanisms which are respectively arranged on the supporting mechanism and transmission-connected to the solder strip pressing mechanisms respectively, and which drive the solder strip pressing mechanisms to move downward and synchronously press the plurality of solder strips; The welding strip clamping mechanism includes a connecting plate fixedly connected to the bottom of the supporting mechanism; two welding strip clamping claw structures symmetrically and slidably arranged on opposite sides of the connecting plate; two transmission structures respectively arranged above the connecting plate and respectively connected to the clamping claw driving mechanism, both of which are connected to the corresponding welding strip clamping claw structures; Wherein, the welding strip clamp structure comprises a fixed clamp and a clamp seat, both of which are slidably arranged on the support mechanism and are respectively connected to the transmission structure; a plurality of movable clamps are respectively arranged on the clamp seat through positioning pins; a plurality of reset compression springs are respectively arranged between two adjacent movable clamps or between the movable clamp and the clamp seat; a plurality of pressure blocks are respectively fixedly arranged on the clamp seat, and a plurality of positioning pins are respectively arranged between the clamp seat and the corresponding pressure blocks; Among them, the transmission structure includes two transmission bearing assemblies, which are arranged opposite to each other and have movable limits set on the supporting mechanism, and the transmission shaft is arranged between the two transmission bearing assemblies; a first push block and a second push block are respectively movably limited and arranged on the supporting mechanism, and both are elastically connected to the corresponding transmission bearing assembly through a first elastic member, and the fixed clamp and the clamp seat are respectively connected to the first push block and the second push block.

2. According to claim 1, a solder strip clamping and transporting mechanism for BC battery cells is characterized in that: The clamping jaw driving mechanism includes a clamping jaw driving motor, which is fixedly arranged on the supporting mechanism and can rotate forward and reverse; a transmission shaft rotatably arranged on the supporting mechanism and connected to the clamping jaw driving motor, and a plurality of the welding strip clamping mechanisms are respectively connected to the transmission shaft.

3. The solder strip clamping and transporting mechanism for BC solar cells according to claim 1 is characterized in that: The welding strip clamping mechanism includes a plurality of elastic pressure column structures, which are movably arranged on the supporting mechanism; a plurality of pressure welding strip structures respectively connected to the corresponding elastic pressure column structures; two lower pressure plates which are arranged in parallel and respectively fixed on the corresponding elastic pressure column structures, and the plurality of lower pressure mechanisms can synchronously perform a downward pressure operation on the two lower pressure plates.

4. The solder strip clamping and transporting mechanism for BC battery cells according to claim 3 is characterized in that: The pressing mechanism includes a supporting structure, which is fixedly arranged on the supporting structure; a telescopic cylinder fixedly arranged on the supporting structure; a pressing rod structure transmission-connected to the telescopic cylinder, which movably passes through the supporting structure to press down the welding strip clamping mechanism arranged thereunder; and at least one limit screw which is adjustable and passes through the pressing rod structure and can be contacted with the supporting structure in a limiting manner.

5. The solder strip clamping and transporting mechanism for BC battery cells according to claim 1 is characterized in that: The lateral motion assembly includes a support frame, which is fixedly arranged on the side of the welding strip preparation platform; two lateral drive modules are symmetrically arranged on the opposite ends of the support frame, and the two ends of the lifting motion assembly are respectively transmission-arranged on the corresponding lateral drive modules.

6. The solder strip clamping and transporting mechanism for BC battery cells according to claim 5 is characterized in that: The lifting motion assembly comprises a sliding support mechanism, both ends of which are respectively transmission-connected to the corresponding lateral drive module; and a lifting mechanism arranged on the sliding support mechanism and transmission-connected to the support mechanism.

7. A series connection machine for BC cells, characterized in that: It comprises a welding tape laying device, and the welding tape laying device comprises the welding tape clamping and transporting mechanism according to any one of claims 1 to 6; It also includes a cell feeding device, a cell glue applying device, a cell conveying device, a cell handling device, a solder strip feeding device, a cell solder strip conveying device and a UV curing device; Among them, the cell loading device performs loading operations on BC cell sheets; the cell gluing device performs gluing operations on the BC cell sheets conveyed by the cell loading device; the cell conveying device performs conveying operations on the BC cell sheets after gluing; the cell transporting device transports the glued BC cell sheets at the output end of the cell conveying device to the input end of the cell solder tape conveying device; the solder tape loading device places the solder tape roll to provide the solder tape required for battery string welding; the solder tape laying device lays the solder tape of a predetermined length on the glued BC cell sheets at the input end of the cell solder tape conveying device; the UV curing device is arranged above the cell solder tape conveying device, and the cell solder tape conveying device conveys the glued BC cell sheets laid with the solder tape to the bottom of the UV curing device for curing operations.

Citation Information

Patent Citations

  • Battery piece series welding machine

    CN108723654A

  • Solder strip traction device and battery string repair device

    CN218341309U

  • Solder strip jig transfer mechanism for BC battery string and series welding machine

    CN221910568U