Air conditioner compressor air cylinder part machining tool and implementation method thereof

Abstract

The invention discloses an air conditioner compressor air cylinder part machining tool and an implementation method thereof, and belongs to the technical field of air conditioner compressor air cylinder part machining tools. The air conditioner compressor air cylinder component machining tool comprises an air cylinder component body and further comprises a base, the base is of a right triangle structure, the air cylinder component body is located on the inclined face of the base, the inclined face of the base is provided with a sliding way, a corner oil cylinder and a baffle, and the side face of the base is provided with a first through hole. In order to solve the problems that the working procedure is tedious, the labor intensity of workers is high and the product quality is difficult to guarantee when the air cylinder part is machined, a corner oil cylinder is arranged on one side of a base, after workers place an air cylinder part body on an inclined plane of the base, the corner oil cylinder drives a pressing block to press the air cylinder part body, and an electric telescopic rod drives a guide column to move upwards; and therefore, the position of the air cylinder component body is fixed for multiple times, and the size precision after machining is improved.

Description

Technical Field

[0001] The invention relates to the technical field of tooling for processing cylinder components of air conditioner compressors, and in particular to a tooling for processing cylinder components of air conditioner compressors and an implementation method thereof. Background Art

[0002] The air conditioning compressor is a key component in the air conditioning system. It is mainly responsible for compressing and driving the refrigerant to circulate in the refrigeration circuit. The basic function of the air conditioning compressor is to compress the refrigerant and transform it from a low-pressure gas to a high-pressure gas. This process not only increases the pressure of the refrigerant, but also increases its temperature, thereby releasing heat in the condenser and condensing into a liquid. The air conditioning compressor cylinder is a key component in the reciprocating compressor. Its main function is to withstand the gas pressure, the friction between the mirror and the piston ring support ring, and the heat generated when compressing the gas. Its accuracy directly affects the overall performance of the compressor.

[0003] The existing cylinder processing mainly relies on personnel to place the cylinder component body on a fixture and then tighten the fixing screws to achieve the purpose of limiting the position of the cylinder component body. There are problems such as complicated procedures, high labor intensity for employees, and difficulty in ensuring product quality. Therefore, it does not meet the existing needs. In this regard, the present application proposes an air-conditioning compressor cylinder component processing tool and its implementation method. Summary of the invention

[0004] The purpose of the present invention is to provide an air-conditioning compressor cylinder component processing tool and an implementation method thereof. By arranging an angle cylinder on one side of a base, after a person places the cylinder component body on the inclined surface of the base, the angle cylinder drives a pressure block to press the cylinder component body, and then an electric telescopic rod drives a guide column to move upward, so that multiple top blocks squeeze the cylinder component body at the same time, thereby fixing the position of the cylinder component body, improving the dimensional accuracy after processing, and solving the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an air-conditioning compressor cylinder component processing tool, comprising a cylinder component body and a base, wherein the base is a right-angled triangle structure, the cylinder component body is located on the inclined surface of the base, the inclined surface of the base is provided with a slideway, a corner cylinder and a baffle, a first through hole is provided on the side of the base, a pressure plate is provided above the base, one end of the pressure plate is connected to the corner cylinder, a pressure block is provided at the other end of the pressure plate, a top plate is provided in the middle of the pressure block, a limiting ring is provided on the side of the pressure block, the top plate is located above the limiting ring, and a guide column is provided in the middle of the top plate.

[0006] Preferably, sliders are provided at both ends of the baffle, a slot is provided on the side of the baffle, one end of the cylinder component body is located inside the slot, a second through hole is provided on the side of the slider, and one end of the pin passes through the first through hole and the second through hole in sequence and extends to the interior of the slider.

[0007] Preferably, a column is arranged on the guide column, an electric telescopic rod and a positioning block are arranged on the top plate, a transmission plate is arranged on the column, the upper end of the electric telescopic rod is connected to the transmission plate, a pulley is arranged at one end of the positioning block, and the pulley is in contact with the column.

[0008] Preferably, a reserved hole is provided in the middle of the cylinder component body, the guide column is located inside the reserved hole, a limiting plate, a first folding plate and a second folding plate are provided on the side of the guide column, a first screw hole is provided inside the top plate, and one end of the screw passes through the first screw hole and extends to the inside of the pressing block.

[0009] Preferably, a top block is provided on the side of the limiting plate, and a second screw hole is provided on the side of the top block, one end of the screw passes through the second screw hole and extends to the interior of the limiting plate, the two ends of the first folding plate are respectively connected to the limiting plate and the guide column shaft, and the two ends of the second folding plate are respectively connected to the limiting plate and the top plate shaft.

[0010] A method for machining an air-conditioning compressor cylinder component is implemented based on an air-conditioning compressor cylinder component machining tool, comprising the following steps:

[0011] Step 1: Select the baffle and top block that match the cylinder body;

[0012] Step 2: first connect the baffle plate to the slider, then place the slider inside the slideway, and finally insert one end of the latch into the first through hole and the second through hole in sequence to fix the position of the slider;

[0013] Step 3: Place the cylinder body on the inclined surface of the base, and the cylinder body automatically falls down along the inclined surface to the inside of the embedded card slot;

[0014] Step 4: Press the control button of the corner oil cylinder, and the pressure plate drives the pressure block to press the cylinder body tightly, so that the position of the cylinder body is fixed;

[0015] Step 5. Press the control button of the electric telescopic rod. The electric telescopic rod drives the guide column to move upward, so that the first folding plate and the second folding plate are opened, and then the four top blocks squeeze the reserved holes in the middle of the cylinder component body from four directions respectively, thereby fixing the position of the cylinder component body again. At this time, the cylinder component body can be processed.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention arranges an angle cylinder on one side of the base. After the personnel places the cylinder component body on the inclined surface of the base, the cylinder component body automatically falls along the inclined surface to the inside of the embedded card slot, thereby realizing the initial positioning. At this time, the angle cylinder control button is pressed, and the pressure plate drives the pressure block to press the cylinder component body against the base, thereby completing the secondary positioning. Finally, the electric telescopic rod drives the guide column to move upward, so that the four top blocks squeeze the reserved holes in the middle of the cylinder component body from four directions at the same time, thereby fixing the position of the cylinder component body again, realizing multiple fixations of the position of the cylinder component body, preventing it from slightly offsetting during processing, and improving the dimensional accuracy after processing.

[0018] 2. The present invention arranges a slider inside the slide, and arranges multiple groups of first through holes at different points on the side of the slide. The first through holes at different points correspond to cylinder component bodies of different models. When the cylinder component body needs to be processed, it only needs to connect the baffle plate with the slider, and then fix the slider on the first through hole corresponding to it, so as to complete the height restriction of the cylinder component body, thereby reducing the operation process of personnel. At the same time, when the position of the cylinder component body needs to be fixed, it only needs to press the corner cylinder control button and the electric telescopic rod control button in sequence to automatically fix the cylinder component body. Compared with the traditional method of fixing with multiple screws, it reduces the operation steps of personnel and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is an overall schematic diagram of the present invention;

[0020] Figure 2 It is a schematic diagram of the local structure of the top block of the present invention;

[0021] Figure 3 It is a schematic diagram of the local structure of the top plate of the present invention;

[0022] Figure 4 It is a schematic diagram of the local structure of the baffle of the present invention.

[0023] In the figure: 1. cylinder component body; 2. corner cylinder; 201. pressure plate; 3. pressure block; 301. limit ring; 4. base; 401. slideway; 402. first through hole; 5. baffle; 501. slider; 502. second through hole; 503. slot; 6. top plate; 601. first screw hole; 602. guide column; 603. positioning block; 604. pulley; 7. electric telescopic rod; 701. transmission plate; 702. column; 8. top block; 801. limit plate; 802. first folding plate; 803. second folding plate; 804. second screw hole. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] In order to solve the problems of complicated process, high labor intensity and difficult to ensure product quality during cylinder parts processing, please refer to Figure 1-4 , this embodiment provides the following technical solutions:

[0026] A tool for processing a cylinder component of an air-conditioning compressor comprises a cylinder component body 1 and a base 4. The base 4 is a right-angled triangle structure. The cylinder component body 1 is located on the inclined surface of the base 4. The inclined surface of the base 4 is provided with a slideway 401, a corner cylinder 2 and a baffle 5. A first through hole 402 is provided on the side of the base 4. A pressing plate 201 is provided above the base 4. One end of the pressing plate 201 is connected to the corner cylinder 2. A pressing block 3 is provided on the other end of the pressing plate 201. A top plate 6 is provided in the middle of the pressing block 3. A first screw hole 601 is provided inside the top plate 6. One end of the screw extends through the first screw hole 601 to the inside of the pressing block 3. A limiting ring 301 is provided on the side of the pressing block 3. The top plate 6 is located above the limiting ring 301. A guide column 602 is provided in the middle of the top plate 6.

[0027] Slide blocks 501 are provided at both ends of the baffle 5, and a slot 503 is provided on the side of the baffle 5. One end of the cylinder component body 1 is located in the inner cylinder component body 1 of the slot 503, and a second through hole 502 is provided on the side of the slider 501. One end of the pin passes through the first through hole 402 and the second through hole 502 in sequence and extends to the interior of the slider 501.

[0028] Specifically, the shapes of different card slots 503 correspond to different models of cylinder component bodies 1, and a plurality of groups of first through holes 402 at different points are arranged on the side of the slide 401. The first through holes 402 at different points correspond to different models of cylinder component bodies 1. When the cylinder component body 1 needs to be processed, it is only necessary to connect the baffle 5 with the slider 501, and then fix the slider 501 on the first through hole 402 corresponding to the cylinder component body 1 to be processed, so as to complete the height restriction of the cylinder component body 1, simplify the operation process of personnel, and further improve the production efficiency.

[0029] A column 702 is arranged above the guide column 602, an electric telescopic rod 7 and a positioning block 603 are arranged above the top plate 6, a transmission plate 701 is arranged above the column 702, the upper end of the electric telescopic rod 7 is connected to the transmission plate 701, and two pulleys 604 are arranged at one end of the positioning block 603, and the two pulleys 604 are in contact with the column 702.

[0030] Specifically, the column 702 is a rectangular parallelepiped structure, and the positioning block 603 is connected to the top plate 6. When the column 702 moves up and down, the positioning block 603 limits the position of the column 702, thereby improving the stability of the overall structure.

[0031] A reserved hole is provided in the middle of the cylinder component body 1, and the guide column 602 is located inside the reserved hole. A limiting plate 801, a first folding plate 802 and a second folding plate 803 are provided on the side of the guide column 602. A top block 8 is provided on the side of the limiting plate 801, and a second screw hole 804 is provided on the side of the top block 8. One end of the screw passes through the second screw hole 804 and extends to the inside of the limiting plate 801. The two ends of the first folding plate 802 are respectively connected to the limiting plate 801 and the guide column 602 axis, and the two ends of the second folding plate 803 are respectively connected to the limiting plate 801 and the top plate 6 axis.

[0032] Specifically, after the personnel places the cylinder component body 1 on the inclined surface of the base 4, the cylinder component body 1 automatically falls along the inclined surface to the inside of the embedded slot 503, thereby realizing the initial positioning. At this time, the control button of the corner cylinder 2 is pressed, and the pressure plate 201 drives the pressure block 3 to press the cylinder component body 1 on the base 4, thereby completing the secondary positioning. Finally, the electric telescopic rod 7 drives the guide column 602 to move upward, so that the four top blocks 8 squeeze the reserved holes in the middle of the cylinder component body 1 from four directions at the same time, thereby fixing the position of the cylinder component body 1 again, realizing multiple fixations of the position of the cylinder component body 1, preventing it from slightly offsetting during processing, improving the dimensional accuracy after processing, and further ensuring the quality of the product.

[0033] The personnel only needs to press the control button of the corner cylinder 2 and the control button of the electric telescopic rod 7 in sequence to automatically fix the cylinder component body 1. Compared with the traditional method of fixing with multiple screws, it reduces the number of operating steps for personnel, reduces the clamping time, and further improves production efficiency.

[0034] A method for machining an air-conditioning compressor cylinder component is implemented based on an air-conditioning compressor cylinder component machining tool, and is characterized by comprising the following steps:

[0035] Step 1: Select the baffle 5 and the top block 8 that match the cylinder component body 1, wherein different shapes of the card slots 503 correspond to different models of the cylinder component body 1, so as to prevent personnel from taking the wrong cylinder component body 1 to be processed;

[0036] Step 2: first connect the baffle 5 selected in step 1 to the slider 5, then place the slider 501 inside the slideway 401, and finally insert one end of the latch into the first through hole 402 and the second through hole 502 in sequence, so that the position of the slider 501 is fixed, thereby fixing the baffle 5 on the base 4;

[0037] Step 3: The personnel places the cylinder component body 1 on the inclined surface of the base 4, with the end of the cylinder component body 1 corresponding to the shape of the slot 503 facing downward. At this time, the cylinder component body 1 automatically falls along the inclined surface to the inside of the slot 503, so that the position of the cylinder component body 1 is initially fixed;

[0038] Step 4: Press the control button of the corner cylinder 2. After the corner cylinder 2 drives the pressing plate 201 to rotate 90°, the corner cylinder 2 drives the pressing plate 201 to descend, so that the pressing block 3 presses the cylinder component body 1, thereby fixing the position of the cylinder component body 1 for the second time.

[0039] Step 5. Press the control button of the electric telescopic rod 7. The electric telescopic rod 7 drives the guide column 602 to move upward, so that the first folding plate 802 and the second folding plate 803 are opened, and then the four top blocks 8 squeeze the reserved holes in the middle of the cylinder component body 1 from four directions respectively, so as to fix the position of the cylinder component body 1 again. At this time, the cylinder component body 1 can be processed.

[0040] Working principle: After the personnel places the cylinder component body 1 on the inclined surface of the base 4, the cylinder component body 1 automatically falls along the inclined surface to the inside of the embedded slot 503, thereby realizing the initial positioning; the corner cylinder 2 drives the pressure block 3 to press the cylinder component body 1 on the base 4, thereby completing the secondary positioning; finally, the electric telescopic rod 7 drives the guide column 602 to move upward, so that the four top blocks 8 squeeze the reserved holes in the middle of the cylinder component body 1 from four directions at the same time, thereby fixing the position of the cylinder component body 1 again, realizing multiple fixations of the position of the cylinder component body 1, preventing it from slightly offsetting during processing, and improving the dimensional accuracy after processing.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tool for processing a cylinder component of an air-conditioning compressor, comprising a cylinder component body (1), characterized in that: The invention also comprises a base (4), wherein the base (4) is a right-angled triangle structure, the cylinder component body (1) is located on the inclined surface of the base (4), the inclined surface of the base (4) is provided with a slideway (401), a corner oil cylinder (2) and a baffle (5), the side surface of the base (4) is provided with a first through hole (402), a pressing plate (201) is provided above the base (4), one end of the pressing plate (201) is connected to the corner oil cylinder (2), the other end of the pressing plate (201) is provided with a pressing block (3), a top plate (6) is provided in the middle of the pressing block (3), a limiting ring (301) is provided on the side surface of the pressing block (3), the top plate (6) is located above the limiting ring (301), and a guide column (602) is provided in the middle of the top plate (6).

2. The air-conditioning compressor cylinder component processing tool according to claim 1, characterized in that: Slide blocks (501) are provided at both ends of the baffle (5), a slot (503) is provided on the side of the baffle (5), one end of the cylinder component body (1) is located inside the slot (503), a second through hole (502) is provided on the side of the slide block (501), and one end of the latch passes through the first through hole (402) and the second through hole (502) in sequence and extends to the inside of the slide block (501).

3. The air-conditioning compressor cylinder component processing tool according to claim 1, characterized in that: A column (702) is arranged on the guide column (602), an electric telescopic rod (7) and a positioning block (603) are arranged on the top plate (6), a transmission plate (701) is arranged on the column (702), the upper end of the electric telescopic rod (7) is connected to the transmission plate (701), and a pulley (604) is arranged at one end of the positioning block (603), and the pulley (604) is in contact with the column (702).

4. The air-conditioning compressor cylinder component processing tool according to claim 1, characterized in that: A reserved hole is provided in the middle of the cylinder component body (1), the guide column (602) is located inside the reserved hole, a limit plate (801), a first folding plate (802) and a second folding plate (803) are provided on the side of the guide column (602), and a first screw hole (601) is provided inside the top plate (6), and one end of the screw passes through the first screw hole (601) and extends to the inside of the pressing block (3).

5. The air-conditioning compressor cylinder component processing tool according to claim 4, characterized in that: A top block (8) is provided on the side of the limiting plate (801), and a second screw hole (804) is provided on the side of the top block (8), and one end of the screw passes through the second screw hole (804) and extends to the inside of the limiting plate (801), and the two ends of the first folding plate (802) are respectively connected to the limiting plate (801) and the guide column (602) axis, and the two ends of the second folding plate (803) are respectively connected to the limiting plate (801) and the top plate (6) axis.

6. A method for processing an air-conditioning compressor cylinder component, implemented based on an air-conditioning compressor cylinder component processing tool as claimed in any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: Select a baffle (5) and a top block (8) that match the cylinder component body (1); Step 2: first connect the baffle (5) to the slider (5), then place the slider (501) inside the slideway (401), and finally insert one end of the latch into the first through hole (402) and the second through hole (502) in sequence, so that the position of the slider (501) is fixed; Step 3: Place the cylinder component body (1) on the inclined surface of the base (4), and the cylinder component body (1) automatically falls along the inclined surface to the inside of the embedded card slot (503); Step 4: Press the control button of the corner oil cylinder (2), and the pressing plate (201) drives the pressing block (3) to press the cylinder component body (1), so that the position of the cylinder component body (1) is fixed; Step 5: Press the control button of the electric telescopic rod (7), and the electric telescopic rod (7) drives the guide column (602) to move upward, so that the first folding plate (802) and the second folding plate (803) are opened, and then the four top blocks (8) squeeze the reserved holes in the middle of the cylinder component body (1) from four directions respectively, so as to fix the position of the cylinder component body (1) again. At this time, the cylinder component body (1) can be processed.

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