Processing inspection apparatus
By designing automated processing and inspection equipment, and utilizing identification codes and assembly line devices to achieve automated processing and inspection of workpieces, the problems of low efficiency and accuracy caused by manual inspection are solved, thereby improving the overall efficiency and quality of CNC machining.
Patent Information
- Application Number
- CN202510213346.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-02-25
AI Technical Summary
In current CNC machining processes, the inspection after tool change relies on manual operation, which leads to problems such as inaccurate inspection results, low efficiency, and low machine utilization, resulting in unstable machining efficiency and quality.
Design a processing and inspection equipment, including a production line device, a processing device, a cleaning device, a barcode scanning device, an inspection device, and an information collection device. It automatically transmits and inspects data through identification codes, realizing an automated workpiece processing and inspection process and reducing manual intervention.
It improved testing efficiency and accuracy, shortened the standby time of processing equipment, increased processing efficiency and machine utilization, and ensured the quality stability of mass production.
Smart Images

Figure CN119910506B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of processing detection, in particular to a processing detection device. BACKGROUND
[0002] In the CNC (Computer Numerical Control) processing, in order to ensure the processing precision, verify the tool installation and equipment operation, prevent batch quality problems and confirm whether the process parameters are appropriate, the workpiece processed for the first time after tool changing needs to be detected. At present, the detection process after tool changing is carried out by manual inspection and recording. Manual inspection has many problems, such as too late or even forgetting to take the material, which leads to long standby time of the processing machine and low utilization rate of the processing machine; when recording the replaced tool, it is easy to make marking errors, which leads to inconsistent detection results and affects the yield of batch production; or when entering the processing machine information in the detection system, input errors occur, which leads to mismatch between the detection results and the processing machine, and a lot of time is spent on error correction, resulting in waste of detection efficiency and processing efficiency of the processing machine. SUMMARY
[0003] In view of the above, it is necessary to provide a processing detection device to improve the detection efficiency and accuracy, shorten the standby time of the processing device and improve the processing efficiency.
[0004] The embodiment of the present application provides a processing detection equipment, a pipeline device, a processing device, a cleaning device, a code scanning device, a detection device, a plurality of material moving devices, an information collecting device and a processing center.
[0005] The machining and detecting device can transmit the workpiece through the assembly line device, process the workpiece through the machining device, and detect the workpiece through the detecting device. When the tool changing operation is performed, the operator scans the first identification code on the machining device and the second identification code on the tool through the information collection device, and the information collection device uploads the information of the machining device and the tool to the processing center. Then, the material transfer device transfers the workpiece from the assembly line device to the machining device, the machining device processes the workpiece, and a third identification code is processed on the workpiece, the third identification code stores the information of the corresponding machining device and tool. After the processing is completed, the material transfer device places the workpiece on the assembly line device for transmission, the cleaning device cleans the workpiece, and the code scanning device scans the third identification code. If the workpiece needs to be detected, the material transfer device corresponding to the detecting device moves the workpiece to the detecting device for detection, the detecting device uploads the detection data to the processing center, and the processing center transmits the detection data to the corresponding machining device, and the machining device can adjust the tool according to the detection data. The machining and detecting device can automatically detect and automatically adjust the machine, has high detection efficiency and high detection accuracy, the detection data is automatically transmitted, the standby time of the machining device can be effectively reduced, and the machining efficiency is improved.
[0006] In some embodiments, the assembly line device comprises: a transmission assembly line, which is arranged corresponding to the machining device, and is used for transmitting the unprocessed workpiece and the workpiece processed by the machining device, and the cleaning device and the code scanning device are arranged on the transmission assembly line; a detection assembly line, which is arranged adjacent to one end of the transmission assembly line for discharging, and is used for transmitting the workpiece that needs to be detected, and the detecting device is arranged adjacent to the detection assembly line; and at least one material transfer device, which is arranged between the transmission assembly line and the detection assembly line, and is used for transferring the workpiece on the transmission assembly line to the detection assembly line.
[0007] In some embodiments, the assembly line device further comprises: a machining assembly line, which is arranged adjacent to one end of the transmission assembly line for feeding, and is used for transmitting the unprocessed workpiece and the workpiece processed by the machining device, and the machining assembly line passes through the cleaning device; and a transfer mechanism, which is arranged on the transmission assembly line and the machining assembly line, and is arranged spaced apart from the cleaning device along the preset direction, and the transfer mechanism comprises a transfer driving member and a transfer gripper, and the transfer driving member is used for driving the transfer gripper to transfer the workpiece on the machining assembly line to the transmission assembly line.
[0008] In some embodiments, the processing detection device further comprises a plurality of temporary storage devices, each of which is arranged on the assembly line device and corresponds to the processing device and the detection device, and each of the temporary storage devices comprises: a material sensor arranged on the assembly line device and configured to sense the workpiece; and a temporary storage mechanism arranged on the assembly line device and adjacent to the material sensor, the temporary storage mechanism comprising a plurality of clamping and lifting assemblies, each of which is arranged on two opposite sides of the assembly line device, and each of the clamping and lifting assemblies comprises a clamping drive, a lifting drive, and a clamping member, the clamping drive is connected to the assembly line device, the lifting drive is connected to the clamping drive, and the clamping member is connected to the lifting drive, the clamping drive is configured to drive the lifting drive and the clamping member to move towards the workpiece so that the clamping member abuts the workpiece, and the lifting drive is configured to drive the clamping member to move away from the assembly line device in a vertical direction, thereby driving the workpiece to move away from the assembly line in the vertical direction.
[0009] In some embodiments, the code scanning device comprises: a support frame arranged on the assembly line device; and a code scanner connected to the support frame and arranged above the assembly line device, the code scanner being configured to scan the third identification code on the workpiece.
[0010] In some embodiments, the code scanning device further comprises a guide assembly, the guide assembly comprising two guide members, each of which is arranged below the support frame and symmetrically connected to the assembly line device, each of the guide members comprising a guide portion and a limiting portion arranged opposite to each other, one end of the guide portion being connected to the assembly line device and configured to guide the position of the workpiece, and the limiting portion being connected to the other end of the guide portion and configured to limit the moving position of the workpiece, and the code scanner being arranged opposite to the two limiting portions.
[0011] In some embodiments, the cleaning device comprises a spraying mechanism, an air cutting mechanism, and a drying mechanism arranged in sequence along the transmission direction of the assembly line device, the spraying mechanism being configured to spray liquid on the workpiece to clean the workpiece, the air cutting mechanism being configured to clean the liquid on the workpiece, and the drying mechanism being configured to dry the workpiece.
[0012] In some embodiments, the cleaning device further comprises: a lower assembly line arranged on the same horizontal plane as the assembly line device and configured to transmit the workpiece; and an upper assembly line arranged above the lower assembly line, the upper assembly line being configured to clamp and transmit the workpiece in cooperation with the lower assembly line.
[0013] In some embodiments, the spraying mechanism comprises an upper spraying assembly and a lower spraying assembly, the upper spraying assembly is arranged above the upper flow line for cleaning the upper surface of the workpiece, the lower spraying assembly is arranged below the lower flow line for cleaning the lower surface of the workpiece; the air cutting mechanism comprises an upper air cutting assembly and a lower air cutting assembly, the upper air cutting assembly is arranged above the upper flow line for cleaning the liquid on the upper surface of the workpiece, the lower air cutting assembly is arranged below the lower flow line for cleaning the liquid on the lower surface of the workpiece; the drying mechanism comprises an upper drying assembly and a lower drying assembly, the upper drying assembly is arranged above the upper flow line for drying the upper surface of the workpiece, the lower drying assembly is arranged below the lower flow line for drying the lower surface of the workpiece.
[0014] In some embodiments, the material moving device comprises a material moving driving member and a material moving gripper, the material moving driving member is arranged adjacent to the flow line device, the material moving gripper is connected to the material moving driving member, the material moving driving member is used to drive the material moving gripper to move, and the material moving gripper is used to grab or release the workpiece. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 A structural schematic diagram of a processing detection equipment provided by the embodiments of the present application is shown.
[0016] Figure 2 A structural schematic diagram of a processing detection equipment provided by the embodiments of the present application is shown. Figure 1 A partial structural schematic diagram of a flow line device, a processing device and a cleaning device of the processing detection equipment shown.
[0017] Figure 3 A partial structural schematic diagram of a flow line device, a processing device and a cleaning device of the processing detection equipment shown. Figure 2 An enlarged structural schematic diagram of position III shown.
[0018] Figure 4 A structural schematic diagram of a processing detection equipment provided by the embodiments of the present application is shown. Figure 1 A structural schematic diagram of a detection device of the processing detection equipment shown.
[0019] Figure 5 A structural schematic diagram of a processing detection equipment provided by the embodiments of the present application is shown. Figure 1 A structural schematic diagram of a code scanning device of the processing detection equipment shown.
[0020] Figure 6 A structural schematic diagram of a processing detection equipment provided by the embodiments of the present application is shown. Figure 1 An exploded structural schematic diagram of a cleaning device of the processing detection equipment shown.
[0021] Main element symbol explanation: processing detection equipment 100, assembly line device 10, transmission assembly line 11, detection assembly line 12, processing assembly line 13, transfer mechanism 14, transfer driving part 141, transfer gripper 142, processing device 20, cutter 21, cleaning device 30, spraying mechanism 31, upper spraying assembly 311, lower spraying assembly 312, air cutting mechanism 32, upper air cutting assembly 321, lower air cutting assembly 322, drying mechanism 33, upper drying assembly 331, lower drying assembly 332, lower layer assembly line 34, upper layer assembly line 35, code scanning device 40, support frame 41, code scanner 42, guide assembly 43, guide part 431, guide part 4311, limiting part 4312, detection device 50, detection code scanner 51, material moving device 60, material moving driving part 61, material moving gripper 62, information collection device 70, processing center 80, temporary storage device 90, jacking assembly 91, jacking driving part 911, material loading plate 912, positioning assembly 92, stop part 921, support 922, fixed positioning part 923, movable positioning part 924, material inductor 93, workpiece 200. DETAILED DESCRIPTION
[0022] The embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only, for the purpose of explaining the present application, and should not be understood as a limitation of the present application.
[0023] In the description of the present application, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, it should be noted that the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0024] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the term "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection or can communicate with each other, it can be direct connection, or indirect connection through intermediate medium, it can be internal communication of two elements or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above-mentioned term in the present application can be understood according to the specific circumstances.
[0025] The embodiments of the present application will be further described below with reference to the accompanying drawings.
[0026] Please refer to Figure 1 and Figure 2 The embodiments of the present application provide a processing and detection equipment 100 for processing and automatically detecting workpieces 200, which can be housings, middle frames, etc. of electronic products, and the electronic products can be mobile phones, tablets, keyboards, etc. The processing and detection equipment 100 comprises a flow line device 10, a processing device 20, a cleaning device 30, a code scanning device 40, a detection device 50, a plurality of material moving devices 60, an information collecting device 70 and a processing center 80.
[0027] Specifically, the flow line device 10 is used for transmitting the workpieces 200 along a preset direction, and it can be understood that the preset direction is the transmission direction of the flow line device 10. In the embodiments, the length of the flow line device 10 can be set according to actual production requirements.
[0028] The processing device 20 is arranged adjacent to the flow line device 10. The processing device 20 has a plurality of cutters 21. The processing device 20 is provided with a first identification code (not shown in the figure) for storing information of the processing device 20. Each cutter 21 is provided with a second identification code (not shown in the figure) for storing information of the cutter 21. The processing device 20 is used for processing the workpieces 200 and processing third identification codes (not shown in the figure) on the workpieces 200. The third identification codes store information of the processing device 20 and the cutters 21 for processing the workpieces 200.
[0029] The processing device 20 can be a CNC processing machine. In the embodiments, in order to further improve the degree of automation, an automatic door can be arranged on the processing device 20 to be automatically opened when feeding and discharging and automatically closed during processing.
[0030] The first identification code on the processing device 20 can be a two-dimensional code, a dot matrix code, a bar code, etc. The first identification code is used for storing information of the processing device 20, such as machine number, machine type and other information.
[0031] The tool 21 in the machining device 20 can be provided with two, three, four, etc., and the specific number can be set according to the actual machining requirement, which is not limited here. The second identification code on the tool 21 can be a two-dimensional code, a dot matrix code, a bar code, etc. The second identification code is used to store the information of the corresponding tool 21, such as the model, position, etc. of the tool 21. It can be understood that the tool 21 includes a handle and a tool head. In the actual production process, the tool head needs to be installed on the handle, and the handle is connected with the machining device 20. Therefore, the second identification code on the tool 21 can be provided on the handle. The third identification code on the workpiece 200 can be a two-dimensional code, a dot matrix code, a bar code, etc. The third identification code can store the information of the machining device 20 and the tool 21, such as the machine number of the machining device 20, the position of the tool 21, etc. In this embodiment, the third identification code can also store information such as the clamping position number, the machining code number, and the machine type number. It can be understood that in order not to affect subsequent processing, the third identification code can be processed in the waste area of the workpiece 200. The size of the waste area is limited. In order to facilitate the scanning of the third identification code, the third identification code is preferably a dot matrix code in this embodiment.
[0032] In this embodiment, the machining device 20 can be provided with multiple, such as two, ten, fifty, etc. The specific number can be set according to the actual requirement, which is corresponding to the assembly line device 10, and is not limited here. Multiple machining devices 20 can perform the same machining step or different machining steps, and the specific number is subject to the actual requirement, which is not limited here.
[0033] The cleaning device 30 is arranged in the assembly line device 10 and is arranged in the machining device 20 along the preset direction. The cleaning device 30 is used to clean the workpiece 200. It can be understood that in the machining process, cutting oil, cooling liquid, etc. are usually used to cool the workpiece 200 and the tool 21. Therefore, after machining is completed, the surface of the workpiece 200 is left with liquid or machining debris, which affects the scanning of the third identification code. By arranging the cleaning device 30, the workpiece 200 can be cleaned after the machining device 20 completes machining, which facilitates subsequent code scanning.
[0034] The code scanning device 40 is arranged in the assembly line device 10 and is arranged in the cleaning device 30 along the preset direction. The code scanning device 40 is used to scan the third identification code. Through the code scanning device 40, the information contained in the third identification code can be obtained.
[0035] The detection device 50 is arranged adjacent to the flow line device 10 and is arranged in a preset direction and spaced apart from the code scanning device 40. The detection device 50 is used to detect the workpiece 200. The detection device 50 can be a CMM (Coordinate Measuring Machine), an OMM (Optical Measuring Microscope), an Equator comparator or other detection equipment. Of course, the detection device 50 can also be other detection equipment, which is not limited here. In the embodiment, the detection device 50 can be provided with a plurality of detection devices, which can respectively detect the workpiece 200 to further improve the detection efficiency, reduce the standby time of the machining device 20, and improve the production efficiency.
[0036] It can be understood that different detection devices 50 can be used to detect different workpieces 200 or different parameters of the workpiece 200. In the embodiment, each detection device 50 is correspondingly provided with a detection code scanner 51, which is arranged above the flow line device 10. When the workpiece 200 to be detected moves below the detection code scanner 51, the detection code scanner 51 scans the third identification code on the workpiece 200 to obtain the information of the workpiece 200, and then confirms whether the workpiece 200 is the workpiece 200 to be detected by the detection device 50 corresponding to the detection code scanner 51. If the workpiece 200 is the workpiece 200 to be detected, the detection device 50 detects the workpiece 200, otherwise, the flow line device 10 continues to convey the workpiece 200 until the workpiece 200 moves to the corresponding detection device 50.
[0037] A plurality of material moving devices 60 are arranged adjacent to the flow line device 10 and are correspondingly arranged with the machining device 20 and the detection device 50. The material moving device 60 is used for feeding or discharging the machining device 20 or the detection device 50. It can be understood that each material moving device 60 can correspond to one, two or more machining devices 20 or detection devices 50, which can adapt to the machining speed or detection speed.
[0038] The information collection device 70 is used to scan the first identification code and the second identification code to obtain the information of the machining device 20 and the tool 21. In the embodiment, the information collection device 70 is a handheld terminal, which can obtain the corresponding information by scanning the first identification code and the second identification code, and upload the information.
[0039] The processing center 80 is electrically connected with the machining device 20, the code scanning device 40, the detection device 50, the plurality of material moving devices 60 and the information collection device 70. The processing center 80 can be a processor, a computer or the like, which can receive and transmit information.
[0040] The information collection device 70 is configured to transmit the information of the machining device 20 and the tool 21 to the processing center 80, the code scanning device 40 is configured to transmit the information of the third identification code to the processing center 80, the material moving device 60 moves the workpiece 200 to the detection device 50 according to the information of the third identification code, the detection device 50 detects the workpiece 200, and transmits the detection data to the corresponding machining device 20 that machined the workpiece 200 through the processing center 80, and the machining device 20 adjusts the tool 21 according to the detection data.
[0041] It can be understood that, in the embodiment, the detection device 50 detects the workpiece 200 to obtain the size parameter of the workpiece 200, and compares the size parameter with the standard parameter to obtain the data that the corresponding tool 21 needs to compensate, and the processing center 80 transmits the information to the machining device 20 that machined the workpiece 200, and the machining device 20 compensates the position of the corresponding tool 21 to make the machining parameter meet the standard. It can be understood that, if the deviation of the detection result is large, the machining device 20 cannot compensate itself, and the processing center 80 sends a signal to remind the operator to replace the tool or to adjust the processing through an alarm or other ways.
[0042] The machining and detection equipment 100 provided in the embodiment can transmit the workpiece 200 through the flow line device 10, machine the workpiece 200 through the machining device 20, and detect the workpiece 200 through the detection device 50. When replacing the tool, the operator scans the first identification code on the machining device 20 and the second identification code on the tool 21 through the information collection device 70, and the information collection device 70 uploads the information of the machining device 20 and the tool 21 to the processing center 80. Then the material moving device 60 moves the workpiece 200 from the flow line device 10 to the machining device 20, the machining device 20 machines the workpiece 200, and the third identification code is machined on the workpiece 200, the third identification code stores the information of the corresponding machining device 20 and tool 21. After machining, the material moving device 60 places the workpiece 200 on the flow line device 10 for transmission, the cleaning device 30 cleans the workpiece 200, and the code scanning device 40 scans the third identification code. If the workpiece 200 needs to be detected, the material moving device 60 corresponding to the detection device 50 moves the workpiece 200 to the detection device 50 for detection, the detection device 50 uploads the detection data to the processing center 80, the processing center 80 transmits the detection data to the corresponding machining device 20, and the machining device 20 can adjust the tool 21 according to the detection data. The machining and detection equipment 100 described above can automatically detect and automatically adjust the machine, has high detection efficiency and high detection accuracy, the detection data is automatically transmitted, the standby time of the machining device 20 can be effectively reduced, and the machining efficiency is improved.
[0043] In some embodiments, please refer to Figure 1 andFigure 2 The pipeline device 10 comprises a transmission pipeline 11 and a detection pipeline 12.
[0044] The transmission pipeline 11 is arranged corresponding to the processing device 20, for transmitting the unprocessed workpiece 200 and the workpiece 200 processed by the processing device 20. The cleaning device 30 and the code scanning device 40 are arranged on the transmission pipeline 11. The detection pipeline 12 is arranged adjacent to the end of the transmission pipeline 11 for discharging, for transmitting the workpiece 200 needing detection. The detection device 50 is arranged adjacent to the detection pipeline 12. At least one material transfer device 60 is arranged between the transmission pipeline 11 and the detection pipeline 12, for transferring the workpiece 200 on the transmission pipeline 11 to the detection pipeline 12.
[0045] When the unprocessed workpiece 200 is transmitted to the position of the processing device 20 through the transmission pipeline 11, the material transfer device 60 corresponding to the processing device 20 places the workpiece 200 on the processing device 20 for processing. The material transfer device 60 corresponding to the processing device 20 also transfers the workpiece 200 processed by the processing device 20 to the transmission pipeline 11. When the workpiece 200 processed is transmitted to the cleaning device 30 through the transmission pipeline 11, the cleaning device 30 cleans the workpiece 200, and then the workpiece 200 moves to the code scanning device 40. The code scanning device 40 scans the third identification code on the workpiece 200 to obtain the information of the workpiece 200. If the workpiece 200 needs to be detected, the material transfer device 60 arranged between the transmission pipeline 11 and the detection pipeline 12 transfers the workpiece 200 needing detection to the detection pipeline 12. The detection pipeline 12 moves the workpiece 200 needing detection to the detection device 50 for detection. Other workpieces 200 not needing detection continue to move along the transmission pipeline 11.
[0046] By arranging the transmission pipeline 11 and the detection pipeline 12, the workpiece 200 has a clear flow path at different stages. The transmission pipeline 11 corresponding to the processing device 20 is responsible for conveying the unprocessed workpiece 200 and receiving the workpiece 200 processed, ensuring smooth connection between the processing link and the subsequent link. The detection pipeline 12 is specially used for transmitting the workpiece 200 needing detection, which reasonably divides the work with the transmission pipeline 11, avoids interference between the workpieces 200 in different demand states in the flow process, and can efficiently guide the workpiece 200 to the corresponding processing, detection and other process links, thereby improving the flow efficiency of the workpiece 200 in the whole processing and detection equipment 100.
[0047] In some embodiments, referring to Figure 1 and Figure 2 The pipeline device 10 further comprises a processing pipeline 13 and a transfer mechanism 14.
[0048] The processing pipeline 13 is arranged adjacent to one end of the conveying pipeline 11 for conveying the unprocessed workpieces 200 and the workpieces 200 processed by the processing device 20, and the processing pipeline 13 passes through the cleaning device 30. In the embodiment, a plurality of processing devices 20 can be arranged corresponding to the processing pipeline 13, and the workpieces 200 on the processing pipeline 13 can be processed and cleaned. By arranging the processing pipeline 13, the pipeline device 10 can be adapted to more processing devices 20 in the same length, which can effectively save the occupied space and reduce the production cost.
[0049] The transfer mechanism 14 is arranged on the conveying pipeline 11 and the processing pipeline 13, and the transfer mechanism 14 is arranged spaced apart from the cleaning device 30 along the preset direction. The transfer mechanism 14 includes a transfer driving member 141 and a transfer gripper 142, and the transfer driving member 141 is used to drive the transfer gripper 142 to transfer the workpieces 200 on the processing pipeline 13 to the conveying pipeline 11. The transfer driving member 141 can be a linear module or other driving device, and the transfer gripper 142 can be a suction cup gripper or the like. The workpieces 200 on the processing pipeline 13 can be transferred to the conveying pipeline 11 by the transfer mechanism 14, so as to facilitate subsequent code scanning and other operations on the workpieces 200.
[0050] In some embodiments, please refer to Figure 1 , Figure 3 and Figure 4 , the processing detection equipment 100 further includes a plurality of temporary storage devices 90, and the plurality of temporary storage devices 90 are arranged on the pipeline device 10 and correspond to the processing device 20 and the detection device 50 respectively. The temporary storage device 90 includes two lifting assemblies 91, a positioning assembly 92 and a material sensor 93.
[0051] The two lifting assemblies 91 each include a lifting driving member 911 and a material carrying plate 912 connected to the lifting driving member 911. The two lifting driving members 911 are arranged on the two sides of the pipeline device 10 perpendicular to the preset direction, and the two material carrying plates 912 are arranged on the upper side of the pipeline device 10 and are arranged opposite to each other. The lifting driving member 911 can be a cylinder or other driving device. It can be understood that the distance between the two material carrying plates 912 is less than the width of the workpiece 200, so that when the workpiece 200 flows onto the two material carrying plates 912, the two material carrying plates 912 can cooperate to carry the workpiece 200.
[0052] The positioning assembly 92 comprises a stopper 921, a bracket 922, a fixed positioning member 923, and two movable positioning members 924. The stopper 921 is connected to the end of the two carrier plates 912 along the preset direction. The bracket 922 is arranged on the assembly line device 10 and close to the head of the two carrier plates 912 along the preset direction, and is arranged above the assembly line device 10. The fixed positioning member 923 is arranged on one of the carrier plates 912. The two movable positioning members 924 are arranged on the bracket 922 and the other carrier plate 912 respectively, and correspond to the stopper 921 and the fixed positioning member 923 respectively. The stopper 921 can be a rod-shaped or plate-shaped structure. The fixed positioning member 923 can be a block-shaped or strip-shaped structure. The movable positioning member 924 can be a combination of a pneumatic cylinder and a push rod.
[0053] The material sensor 93 is connected to the carrier plate 912 and arranged on the side of the stopper 921 facing the bracket 922. The material sensor 93 is used to sense the workpiece 200. The material sensor 93 can be a reflection sensor, such as an infrared reflection sensor or a laser reflection sensor. One of the carrier plates 912 can be provided with a transmitter, and the other carrier plate 912 can be provided with a corresponding receiver. When the workpiece 200 moves between the transmitter and the receiver, the workpiece 200 blocks the signal between the transmitter and the receiver, and the material sensor 93 sends a signal, indicating that the workpiece 200 moves to the position of the material sensor 93.
[0054] The two lifting driving members 911 are used to drive the two carrier plates 912 and the stopper 921 to approach the assembly line device 10, so that the workpiece 200 is driven by the assembly line device 10 to move to the upper side of the two carrier plates 912. The stopper 921 is used to stop the workpiece 200. When the material sensor 93 senses the workpiece 200, the two lifting driving members 911 are used to drive the two carrier plates 912 and the stopper 921 to drive the workpiece 200 to move away from the assembly line device 10 along the vertical direction, and make the workpiece 200 correspond to the movable positioning member 924 on the bracket 922. The two movable positioning members 924 are used to push the workpiece 200 to the fixed positioning member 923 and the stopper 921 respectively, so as to position the workpiece 200. It can be understood that the height of the workpiece 200 away from the assembly line device 10 is greater than the thickness of the workpiece 200, so that other workpieces 200 can continue to move from the assembly line device 10.
[0055] In order to improve the efficiency of processing and detection, the flow line device 10 is matched with a plurality of processing devices 20 and a plurality of detection devices 50. In the embodiment, each processing device 20 and each detection device 50 is matched with a temporary storage device 90. The working process of the temporary storage device 90 will be described below taking the processing device 20 as an example. A plurality of unprocessed workpieces 200 move along the flow line device 10. When the unprocessed workpieces 200 move to the position of the temporary storage device 90 corresponding to one of the processing devices 20, the temporary storage device 90 lifts the workpiece 200. Other unprocessed workpieces 200 can pass under the workpiece 200. When other unprocessed workpieces 200 pass through the temporary storage device 90 corresponding to other processing devices 20, the corresponding temporary storage device 90 lifts the corresponding workpiece 200. When processing is needed, the material moving device 60 can transfer the workpiece 200 on the temporary storage device 90 to the corresponding processing device 20. It can be understood that the operation principle of the temporary storage device 90 corresponding to the detection device 50 is the same, which will not be described here. In the embodiment, a clinker flow line (not shown in the figure) can be arranged near the plurality of processing devices 20. When the processing device 20 finishes processing the workpiece 200, the material moving device 60 can place the workpiece 200 on the clinker flow line for transmission. The clinker flow line can transmit the workpiece 200 to the cleaning device 30 for cleaning. Alternatively, the processing flow line 13 can be used to transmit unprocessed workpieces 200, and the transmission flow line 11 can be used to transmit processed workpieces 200.
[0056] In some embodiments, referring to Figure 1 and Figure 5 , the code scanning device 40 includes a support frame 41 and a code scanner 42. The support frame 41 is arranged on the flow line device 10, and the code scanner 42 is connected to the support frame 41 and arranged above the flow line device 10. The code scanner 42 is used to scan the third identification code on the workpiece 200. By arranging the support frame 41, the code scanner 42 can be stably arranged above the flow line device 10, which facilitates the installation and positioning of the code scanner 42 and ensures that the code scanner 42 is in the appropriate position to accurately scan the third identification code on the workpiece 200. Connecting the code scanner 42 to the support frame 41 and arranging it above the flow line device 10 allows it to maintain an appropriate distance and angle from the workpiece 200, which is conducive to the code scanner 42 clearly and accurately scanning the third identification code, reducing scanning errors and omissions, improving the success rate and efficiency of scanning, and further providing accurate data support for subsequent operations such as workpiece 200 transfer, processing device 20 and tool 21 adjustment according to identification code information.
[0057] In some embodiments, referring to Figure 1 and Figure 5The code scanning device 40 further comprises a guide assembly 43, the guide assembly 43 comprises two guide pieces 431, the two guide pieces 431 are arranged below the support frame 41 and symmetrically connected to the assembly line device 10, each guide piece 431 comprises a guide portion 4311 and a limiting portion 4312 arranged oppositely, one end of the guide portion 4311 is connected to the assembly line device 10 for guiding the position of the workpiece 200, the limiting portion 4312 is connected to the other end of the guide portion 4311 for limiting the moving position of the workpiece 200, and the code scanner 42 is arranged opposite to the two limiting portions 4312. The guide piece 431 can be a rod-shaped structure, the guide portion 4311 of the guide piece 431 guides the position of the workpiece 200, and the limiting portion 4312 limits the moving position of the workpiece 200, so that the workpiece 200 can reach the position below the code scanner 42 in a correct position and posture, and the code scanner 42 can accurately scan the third identification code on the workpiece 200, reducing the code scanning failure or error caused by the position deviation or skew of the workpiece 200, and improving the success rate and accuracy of code scanning.
[0058] In some embodiments, referring to Figure 1 , Figure 2 and Figure 6 , the cleaning device 30 comprises a spraying mechanism 31, an air cutting mechanism 32 and a drying mechanism 33 arranged in sequence along the transmission direction of the assembly line device 10, the spraying mechanism 31 is used for spraying liquid on the workpiece 200 to clean the workpiece 200, the air cutting mechanism 32 is used for cleaning the liquid on the workpiece 200, and the drying mechanism 33 is used for drying the workpiece 200. Through the sequential action of the spraying mechanism 31, the air cutting mechanism 32 and the drying mechanism 33, multi-step and comprehensive cleaning of the workpiece 200 is realized. The spraying mechanism 31 sprays liquid to clean the workpiece 200, which can remove most of the impurities and stains on the surface of the workpiece 200; the air cutting mechanism 32 further cleans the residual liquid on the workpiece 200, preparing for subsequent drying; and the drying mechanism 33 completely removes the moisture on the surface of the workpiece 200, ensuring that the workpiece 200 is dry and clean, thereby ensuring the thoroughness of cleaning and improving the cleanliness of the workpiece 200, so that the third identification code on the workpiece 200 is clearer, facilitating the code scanning device 40 to scan the third identification code.
[0059] In some embodiments, referring to Figure 1 , Figure 2 and Figure 6The cleaning device 30 further comprises a lower flow line 34 and an upper flow line 35. The lower flow line 34 is at the same horizontal plane as the flow line device 10 and is used to transport the workpiece 200. The upper flow line 35 is arranged above the lower flow line 34 and is used to clamp and transport the workpiece 200 in cooperation with the lower flow line 34. The upper flow line 35 and the lower flow line 34 can be a mesh belt flow line, a roller flow line, etc. The upper flow line 35 is arranged above the lower flow line 34 and can clamp the workpiece 200 in cooperation with the lower flow line 34. During the cleaning process, the position of the workpiece 200 can be effectively fixed to prevent displacement, shaking or falling of the workpiece 200 due to spraying, air cutting and other operations, thereby ensuring the stability and accuracy of the cleaning operation and helping to improve the cleaning effect and quality. In this embodiment, the cleaning device 30 further comprises a water tank, a filter screen, a water pump and other necessary structures, which are not described here.
[0060] In some embodiments, referring to Figure 1 , Figure 2 and Figure 6 , the spraying mechanism 31 comprises an upper spraying assembly 311 and a lower spraying assembly 312. The upper spraying assembly 311 is arranged above the upper flow line 35 and is used to clean the upper surface of the workpiece 200. The lower spraying assembly 312 is arranged below the lower flow line 34 and is used to clean the lower surface of the workpiece 200. The upper spraying assembly 311 and the lower spraying assembly 312 are used to spray and clean the upper surface and the lower surface of the workpiece 200, respectively, which can more effectively remove stains, impurities and other contaminants on different surfaces of the workpiece 200. Compared with a single spraying method, the cleaning is more comprehensive and thorough, which helps to improve the cleanliness of the workpiece 200.
[0061] The air cutting mechanism 32 comprises an upper air cutting assembly 321 and a lower air cutting assembly 322. The upper air cutting assembly 321 is arranged above the upper flow line 35 and is used to clean the liquid on the upper surface of the workpiece 200. The lower air cutting assembly 322 is arranged below the lower flow line 34 and is used to clean the liquid on the lower surface of the workpiece 200. The upper air cutting assembly 321 and the lower air cutting assembly 322 are used to clean the liquid on the upper and lower surfaces of the workpiece 200, respectively, which can quickly and effectively remove the residual cleaning liquid on the surface of the workpiece 200, reduce the amount of liquid remaining on the surface of the workpiece 200, provide better conditions for the subsequent drying process, and also avoid the cleaning liquid from falling on other parts of the equipment or the working environment, thereby keeping the equipment and the environment clean.
[0062] The drying mechanism 33 comprises an upper drying assembly 331 and a lower drying assembly 332. The upper drying assembly 331 is arranged above the upper flow line 35 and is used for drying the upper surface of the workpiece 200. The lower drying assembly 332 is arranged below the lower flow line 34 and is used for drying the lower surface of the workpiece 200. The upper drying assembly 331 and the lower drying assembly 332 simultaneously dry the upper and lower surfaces of the workpiece 200, which can heat the workpiece 200 from two directions at the same time, evaporate the moisture on the surface of the workpiece 200 more quickly, shorten the drying time, improve the drying efficiency, speed up the entire processing and detection process, and improve the production efficiency.
[0063] In some embodiments, referring to Figure 2 , Figure 4 and Figure 5 , the material moving device 60 comprises a material moving drive 61 and a material moving gripper 62. The material moving drive 61 is arranged adjacent to the flow line device 10. The material moving gripper 62 is connected to the material moving drive 61. The material moving drive 61 is used to drive the material moving gripper 62 to move. The material moving gripper 62 is used to grab or release the workpiece 200. The material moving drive 61 can be a mechanical arm or other driving device. The material moving gripper 62 can be a suction cup gripper or the like. The movement of the material moving gripper 62 is accurately controlled by the material moving drive 61, which ensures the accurate transfer of the workpiece 200 between the processing device 20 and the detection device 50 or the like, improves the processing and detection accuracy, greatly improves the production efficiency, and shortens the workpiece 200 circulation time. The characteristics of continuous operation reduce manual intervention, ensure production continuity and stability. In addition, it is convenient to integrate into the entire processing and detection equipment 100, cooperate with other components, and access the automatic control system to realize automatic material moving operation, and improve the automation and intelligent level of the equipment.
[0064] The working process of the processing and detection equipment 100 provided by the embodiments of the present application is as follows:
[0065] First, before the operator performs the tool changing operation on the processing device 20, the information collection device 70 scans the first identification code on the processing device 20 and the second identification code on the tool 21. The information collection device 70 uploads the information of the processing device 20 and the tool 21 to the processing center 80. Then, the tool changing operation is performed. After the tool changing operation is completed, the processing device 20 starts to work.
[0066] When the workpiece 200 moves to the corresponding temporary storage device 90 along the conveying pipeline 11 or the machining pipeline 13, the temporary storage device 90 lifts the workpiece 200, and the transfer device 60 transfers the workpiece 200 to the machining device 20 for machining. The machining device 20 machines a third identification code on the workpiece 200, and the third identification code stores information of the machining device 20 and the tool 21. After machining, the transfer device 60 takes the workpiece 200 out of the machining device 20 and places the workpiece 200 on the corresponding conveying pipeline 11 or machining pipeline 13. The workpiece 200 flows to the cleaning device 30, and the cleaning device 30 cleans and dries the workpiece 200. When the workpiece 200 on the machining pipeline 13 moves to the position of the transfer mechanism 14, the transfer mechanism 14 transfers the workpiece 200 to the conveying pipeline 11, and the conveying pipeline 11 conveys all the workpieces 200 to the code scanning device 40.
[0067] Then, when the workpiece 200 passes through the code scanning device 40, the code scanning device 40 scans the third identification code on the workpiece 200 and uploads the information to the processing center 80. If the workpiece 200 is not the workpiece 200 machined for the first time after tool replacement, the workpiece 200 continues to move along the conveying pipeline 11. If the workpiece 200 is the workpiece 200 machined for the first time after tool replacement, the transfer device 60 adjacent to the code scanning device 40 transfers the workpiece 200 to the detection pipeline 12, and the detection pipeline 12 moves the workpiece 200 that needs to be detected.
[0068] When the workpiece 200 that needs to be detected moves to the temporary storage device 90 corresponding to the detection device 50 along the detection pipeline 12, the temporary storage device 90 lifts the workpiece 200 that needs to be detected, and other workpieces 200 that need to be detected flow to other detection devices 50. The transfer device 60 corresponding to the detection device 50 transfers the workpiece 200 on the temporary storage device 90 to the detection device 50, and the detection device 50 detects the workpiece 200. After detection, the detection device 50 uploads the detection data to the processing center 80, the processing center 80 compares the detection data with standard data, and sends the result to the corresponding machining device 20. The machining device 20 compensates the position of the tool 21 according to the result, so that the tool 21 meets the machining requirements.
[0069] It is apparent for those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the foregoing description, and all changes falling within the meaning and range of equivalents of the claims are intended to be embraced therein.
[0070] Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present application.
Claims
1. A processing inspection apparatus characterized by comprising: The application relates to a processing and detecting device, which comprises: a pipeline device for conveying workpieces in a preset direction; a processing device arranged adjacent to the pipeline device, the processing device being provided with a plurality of cutters and a first identification code for storing information of the processing device, each cutter being provided with a second identification code for storing information of the cutter, the processing device being used for processing the workpieces and processing a third identification code on the workpieces, the third identification code storing information of the processing device and the cutters for processing the workpieces; a cleaning device arranged on the pipeline device and spaced apart from the processing device in the preset direction, the cleaning device being used for cleaning the workpieces; a code scanning device arranged on the pipeline device and spaced apart from the cleaning device in the preset direction, the code scanning device being used for scanning the third identification code; a detecting device arranged adjacent to the pipeline device and spaced apart from the code scanning device in the preset direction, the detecting device being used for detecting the workpieces; a plurality of material transferring devices, each of which is arranged adjacent to the pipeline device and correspondingly arranged with the processing device and the detecting device, the material transferring devices being used for feeding and discharging the processing device and the detecting device; an information collecting device for scanning the first identification code and the second identification code to obtain information of the processing device and the cutters; and a processing center electrically connected with the processing device, the code scanning device, the detecting device, the material transferring devices and the information collecting device. The information collecting device is used for transmitting the information of the processing device and the cutters to the processing center, the code scanning device is used for transmitting the information of the third identification code to the processing center, the material transferring devices are used for transferring the workpieces to the detecting device according to the information of the third identification code, the detecting device is used for detecting the workpieces and transmitting detecting data to the processing device corresponding to the processing device for processing the workpieces through the processing center, and the processing device is used for adjusting the cutters according to the detecting data.
2. The processing and detecting device according to claim 1, wherein the pipeline device comprises: a conveying pipeline corresponding to the processing device and used for conveying the workpieces before processing and the workpieces after processing by the processing device, the cleaning device and the code scanning device being arranged on the conveying pipeline; a detecting pipeline arranged adjacent to an end of the conveying pipeline for discharging and used for conveying the workpieces needing to be detected, the detecting device being arranged adjacent to the detecting pipeline; and at least one material transferring device arranged between the conveying pipeline and the detecting pipeline and used for transferring the workpieces on the conveying pipeline to the detecting pipeline.
3. The processing and detecting device according to claim 2, wherein the pipeline device further comprises: a processing pipeline arranged adjacent to an end of the conveying pipeline for feeding, the processing pipeline being used for conveying the workpieces before processing and the workpieces after processing by the processing device, and the processing pipeline passing through the cleaning device. A transfer mechanism is arranged on the conveying pipeline and the processing pipeline, and is spaced apart from the cleaning device along the preset direction. The transfer mechanism comprises a transfer driving member and a transfer gripper. The transfer driving member is configured to drive the transfer gripper to transfer the workpiece on the processing pipeline to the conveying pipeline.
4. The processing and detecting device according to claim 1, wherein the processing and detecting device further comprises a plurality of temporary storage devices, each of which is arranged on the pipeline device and corresponds to the processing device and the detecting device, and each of the temporary storage devices comprises: two lifting assemblies, each of which comprises a lifting driving member and a carrier plate connected to the lifting driving member, and the two lifting driving members are arranged on two sides of the pipeline device perpendicular to the preset direction, and the two carrier plates are arranged on the upper side of the pipeline device and are oppositely arranged; a positioning assembly, which comprises a stopper, a bracket, a fixed positioning member, and two movable positioning members. The stopper is connected to the end of the two carrier plates along the preset direction. The bracket is arranged on the pipeline device and is close to the beginning of the two carrier plates along the preset direction, and is arranged above the pipeline device. The fixed positioning member is arranged on one of the carrier plates. The two movable positioning members are arranged on the bracket and the other carrier plate, respectively. The two movable positioning members are arranged correspondingly to the stopper and the fixed positioning member; a material sensor, which is connected to the carrier plate and is arranged on the side of the stopper facing the bracket. The material sensor is configured to sense the workpiece; and wherein the two lifting driving members are configured to drive the two carrier plates and the stopper to be close to the pipeline device, so that the workpiece is moved to the upper side of the two carrier plates under the drive of the pipeline device. The stopper is configured to stop the workpiece. The two lifting driving members are further configured to drive the two carrier plates and the stopper to move the workpiece away from the pipeline device along the vertical direction when the material sensor senses the workpiece, and to make the workpiece correspond to the movable positioning members on the bracket. The two movable positioning members are configured to push the workpiece to the fixed positioning member and the stopper, respectively, to position the workpiece.
5. The processing and detecting device according to claim 1, wherein the code scanning device comprises: a support frame arranged on the pipeline device; a code scanner connected to the support frame and arranged above the pipeline device. The code scanner is configured to scan the third identification code on the workpiece.
6. The processing and detecting device according to claim 5, wherein The code scanning device further comprises a guide assembly, the guide assembly comprises two guide pieces, the two guide pieces are symmetrically connected to the assembly line device and are arranged below the support frame, each guide piece comprises a guide part and a limiting part arranged oppositely, one end of the guide part is connected to the assembly line device and is used for guiding the position of the workpiece, and the limiting part is connected to the other end of the guide part and is used for limiting the moving position of the workpiece, and the code scanner is arranged opposite to the two limiting parts.
7. The processing and detecting device of claim 1, wherein, The cleaning device comprises a spraying mechanism, an air cutting mechanism and a drying mechanism arranged in sequence along the transmission direction of the assembly line device, the spraying mechanism is used for spraying liquid on the workpiece to clean the workpiece, the air cutting mechanism is used for cleaning the liquid on the workpiece, and the drying mechanism is used for drying the workpiece.
8. The processing and detecting device of claim 7, wherein, The cleaning device further comprises: a lower assembly line arranged at the same horizontal plane as the assembly line device and used for transmitting the workpiece; an upper assembly line arranged above the lower assembly line, the upper assembly line is used for clamping the workpiece together with the lower assembly line and transmitting the workpiece.
9. The processing and detecting device of claim 8, wherein, the spraying mechanism comprises an upper spraying assembly and a lower spraying assembly, the upper spraying assembly is arranged above the upper assembly line and is used for cleaning the upper surface of the workpiece, and the lower spraying assembly is arranged below the lower assembly line and is used for cleaning the lower surface of the workpiece; the air cutting mechanism comprises an upper air cutting assembly and a lower air cutting assembly, the upper air cutting assembly is arranged above the upper assembly line and is used for cleaning the liquid on the upper surface of the workpiece, and the lower air cutting assembly is arranged below the lower assembly line and is used for cleaning the liquid on the lower surface of the workpiece; the drying mechanism comprises an upper drying assembly and a lower drying assembly, the upper drying assembly is arranged above the upper assembly line and is used for drying the upper surface of the workpiece, and the lower drying assembly is arranged below the lower assembly line and is used for drying the lower surface of the workpiece.
10. The processing and detecting device of claim 1, wherein, the material moving device comprises a material moving driving piece and a material moving hand claw, the material moving driving piece is arranged adjacent to the assembly line device, the material moving hand claw is connected to the material moving driving piece, the material moving driving piece is used for driving the material moving hand claw to move, and the material moving hand claw is used for grabbing or releasing the workpiece.
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