A cutting machine for processing a homogenizing plate and a method of using the same

Abstract

The application relates to the technical field of homogenate plate processing, in particular to a cutting machine for homogenate plate processing and a use method thereof, which comprises a dustproof box, a feeding port is formed in the top of the dustproof box, a discharging port is formed in the bottom of the dustproof box, a cavity with a cylindrical structure is formed in the inside of the dustproof box, a material cylinder is rotationally connected in the inside cavity of the dustproof box, a gap is reserved between the rear side of the material cylinder and the dustproof box, and a saw blade is rotationally connected to one side of the rear end face of the material cylinder; a material groove for placing a strip-shaped homogenate plate is annularly and equidistantly formed on the outer surface of the material cylinder, the rear end of the material groove is in an open state, and the front end face of the saw blade covers the rear end opening of the material groove. The fixed clamp can automatically realize clamping and fixing of the homogenate plate cutting process, keeps the homogenate plate cutting stable and improves the cutting quality, does not need complicated fixing adjustment and fixing, replaces the manual fixing mode, effectively improves the homogenate plate processing efficiency, and reduces safety hazards.

Description

Technical Field

[0001] This invention relates to the field of homogeneous plate processing technology, and in particular to a cutting machine for homogeneous plate processing and its method of use. Background Technology

[0002] Homogeneous fireproof insulation board is a common building insulation material, made from various materials such as polystyrene, polyurethane, rock wool, and glass wool. It is relatively inexpensive, easy to process, and convenient to install, thus finding widespread application in the building insulation field. A homogeneous fireproof insulation board cutting machine is a machine specifically designed for cutting homogeneous fireproof insulation boards. It can quickly and accurately cut the required shapes and sizes from the surface of the board, enabling mass production and processing of homogeneous fireproof insulation boards.

[0003] In existing technologies for cutting homogeneous plates, the processing requires either a limiting structure or manual pressure to stabilize the plate during cutting. This ensures the plate can be cut precisely by the cutting machine within the constraints of the limiting structure. However, using mechanical structures to limit the plate is cumbersome, increasing the cutting time and workload for workers. Manual pressure application, on the other hand, poses safety hazards and fails to meet the safety requirements of enterprises.

[0004] Therefore, a cutting machine for processing homogeneous plates and its usage method are proposed. Summary of the Invention

[0005] The purpose of this invention is to provide a cutting machine for homogeneous plate processing and its usage method. This application can automatically clamp and fix the homogeneous plate during the cutting process through a fixing fixture, maintaining the stability and cutting quality of the homogeneous plate, eliminating the need for cumbersome fixing and adjustment, replacing the manual fixing method, effectively improving the processing efficiency of homogeneous plates, reducing safety hazards, and solving the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a cutting machine for processing homogeneous plates, comprising a dustproof box, wherein the top of the dustproof box is provided with a feed inlet, the bottom of the dustproof box is provided with a discharge outlet, the interior of the dustproof box is provided with a cylindrical cavity, and a material cylinder is rotatably connected to the interior cavity of the dustproof box, and a gap is reserved between the rear side of the material cylinder and the dustproof box, and a saw blade is rotatably connected to one side of the rear end face of the material cylinder;

[0007] The outer surface of the material cylinder is provided with material troughs at equal intervals in a ring for placing the strip-shaped homogeneous plate. The rear end of the material trough is open. The front end of the saw blade covers the rear end opening of the material trough. The width of the inlet and outlet is greater than the width of the material trough. The front and rear sides of the dustproof box are designed with an open structure and are screwed with sealing plates that match the openings.

[0008] The first motor and the second motor are respectively screwed and fixed on the sealing plate on the rear side. The output end of the first motor is connected to a drive shaft one through a flange. The front end of the drive shaft one is fixedly connected to the middle of the material cylinder. The output end of the second motor is fixedly connected to a drive shaft two through a flange. The drive shaft two is fixed to the middle of the rear end face of the saw blade.

[0009] Preferably, the material trough is provided with a fixing clamp for clamping and fixing the homogenized plate, and the inner wall of the internal cylindrical cavity of the dustproof box is provided with an annular extrusion groove.

[0010] Preferably, the fixing clamp includes clamps symmetrically arranged on the inner wall of the material trough, with rubber pads fixed on the adjacent surfaces of the two clamps, and connecting rods vertically fixed on the opposite surfaces of the two clamps. An installation groove is provided inside the material cylinder at the positions on both sides of the material trough, and an inclined block one and an inclined block two are provided in the installation groove, wherein one end of the connecting rod extends into the installation groove and is vertically fixed to the inclined block one.

[0011] Preferably, a return spring is sleeved on the outside of the connecting rod located in the mounting groove. The adjacent surfaces of the first and second inclined blocks are designed with an inclination angle. The inclined surface of the first inclined block has an inclined groove. A ball is rolled in the inclined groove. The ball is embedded and rotatably connected to the second inclined block. The top of the second inclined block is threaded with a drive rod. The drive rod extends through the material cylinder to the outside of the material cylinder. The end of the drive rod away from the material cylinder has a spherical structure located in the extrusion groove.

[0012] Preferably, the extrusion groove is provided with an arc-shaped notch at the connection between it and the inlet and outlet, and the extrusion groove matches the spherical end of the drive rod.

[0013] Preferably, the front end face of the material cylinder is threadedly connected to a threaded rod at a position corresponding to the material trough, and the threaded rod extends into the material trough.

[0014] Preferably, the bottom of the dustproof box is symmetrically and fixedly connected with a support base, and a waste collection box is fixed between the two support bases. The rear end of the waste collection box is hinged with a sealing door, and a discharge port is opened between the top of the waste collection box and the dustproof box. A guide plate is fixedly at the discharge port at an incline.

[0015] Preferably, a dust processor is fixed on the rear end face of the sealing plate near the second motor, and the suction end of the dust processor corresponds to the position of the saw blade inside the dust box.

[0016] A method for using a cutting machine for processing homogeneous plates includes the following steps:

[0017] S1. The strip-shaped homogeneous plate is fed into the dustproof box through the top feed port and enters the material groove opened on the surface of the material cylinder. The homogeneous plate in the material groove is clamped and fixed by the fixing clamp.

[0018] S2. The homogenizing plate extends out of the material trough through the opening of the material trough. The extended homogenizing plate part is the part to be cut. The user can adjust the length of the homogenizing plate placed in the material trough by rotating the threaded rod, and adjust the cutting length of the homogenizing plate.

[0019] S3. The material cylinder is rotated by the first motor, which causes the homogeneous plate in the material trough to move and actively contact the saw blade driven by the second motor at high speed, thereby achieving the cutting of the exposed homogeneous plate and the part in the material trough.

[0020] S4. The cut material falls into the waste collection box, and the dust generated during the cutting process is further processed by the dust processor.

[0021] S5. After the homogeneous plate is cut, the material cylinder continues to rotate and shift to align with the discharge port. Then, the fixing clamp automatically releases, and the cut homogeneous plate is discharged from the dust box through the discharge port.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. This application can automatically clamp and fix the homogeneous plate during the cutting process using a fixing fixture, maintaining the stability and quality of the homogeneous plate cutting, eliminating the need for cumbersome fixing and adjustment, replacing manual fixing, effectively improving the processing efficiency of the homogeneous plate and reducing safety hazards;

[0024] 2. The cutting process of this application is completed entirely within a dustproof box and is equipped with a dust processor, which can treat the dust generated during the cutting process, reduce environmental pollution, optimize the working environment for workers, reduce harm to their health, and adjust the cutting length according to the cutting process, and collect the waste generated during cutting in a centralized manner for easy subsequent processing by the user.

[0025] 3. This application enables the production line-style cutting of homogeneous plates by using a material cylinder in conjunction with a saw blade. It not only has high cutting efficiency and short processing time, but also has a small equipment size and low space occupancy, allowing it to be operated and used in limited spaces. Attached Figure Description

[0026] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0027] Figure 1 This is an overall structural view of the present invention;

[0028] Figure 2 This is a bottom view of the overall structure of the present invention;

[0029] Figure 3 This is a rear view of the overall structure of the present invention;

[0030] Figure 4 This is an exploded view of the dustproof box and material cylinder of the present invention;

[0031] Figure 5 For the present invention Figure 4 Rear view;

[0032] Figure 6 This is a structural view of the dustproof box and waste collection box of the present invention;

[0033] Figure 7 This is a structural view of the fixing clamp of the present invention.

[0034] Explanation of reference numerals in the attached figures:

[0035] 1. Dustproof box; 2. Support base; 3. Sealing plate; 4. Enclosure; 5. Feed inlet; 6. Discharge outlet; 7. Waste collection box; 8. First motor; 9. Second motor; 10. Dust processor; 11. Material cylinder; 12. Material trough; 13. Extrusion groove; 14. Threaded rod; 15. Fixing clamp; 16. Drive shaft one; 17. Drive shaft two; 18. Saw blade; 19. Discharge port; 20. Guide plate; 21. Clamping plate; 22. Inclined block one; 23. Connecting rod; 24. Return spring; 25. Inclined block two; 26. Drive rod; 27. Ball bearing; 28. Inclined groove. Detailed Implementation

[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] Please see Figures 1 to 7 The present invention provides a technical solution:

[0038] A cutting machine for processing homogeneous plates includes a dustproof box 1. The top of the dustproof box 1 has a feed inlet 5, and the bottom of the dustproof box 1 has a discharge outlet 6. The interior of the dustproof box 1 has a cylindrical cavity, and a material cylinder 11 is rotatably connected to the interior cavity of the dustproof box 1. A gap is reserved between the rear side of the material cylinder 11 and the dustproof box 1. A saw blade 18 is rotatably connected to one side of the rear end face of the material cylinder 11.

[0039] The outer surface of the material cylinder 11 is provided with material troughs 12 at equal intervals for placing the strip-shaped homogeneous plate. The rear end of the material trough 12 is open. The front end of the saw blade 18 covers the rear end opening of the material trough 12. The width of the inlet 5 and the outlet 6 is greater than the width of the material trough 12. The front and rear sides of the dustproof box 1 are designed with an open structure and are screwed with sealing plates 3 that match the openings.

[0040] The first motor 8 and the second motor 9 are screwed and fixed on the sealing plate 3 on the rear side. The output end of the first motor 8 is connected to a drive shaft 16 through a flange. The front end of the drive shaft 16 is fixedly connected to the middle of the material cylinder 11. The output end of the second motor 9 is fixedly connected to a drive shaft 17 through a flange. The drive shaft 17 is fixed to the middle of the rear end face of the saw blade 18.

[0041] Specifically, such as Figure 3 and Figure 4 , Figure 5 , Figure 7As shown, the material trough 12 is equipped with a fixing clamp 15 for clamping and fixing the homogenized plate. The inner wall of the cylindrical cavity of the dustproof box 1 has an annular extrusion groove 13. The fixing clamp 15 includes clamping plates 21 symmetrically arranged on the inner wall of the material trough 12. Rubber pads are fixed on the adjacent surfaces of the two clamping plates 21, and connecting rods 23 are vertically fixed on the opposite surfaces of the two clamping plates 21. The material cylinder 11 has installation grooves located on both sides of the material trough 12. An inclined block 1 22 and an inclined block 25 are provided in the installation grooves. One end of the connecting rod 23 extends into the installation groove and is vertically fixed to the inclined block 1 22. The connecting rod 23 located in the installation groove... An external reset spring 24 is sleeved on the outside. The adjacent surfaces of the inclined block 1 22 and the inclined block 25 are designed with an inclination angle. The inclined surface of the inclined block 1 22 is provided with an inclined groove 28. A ball bearing 27 is rolled in the inclined groove 28. The ball bearing 27 is embedded and rotatably connected to the inclined block 25. The top of the inclined block 25 is threaded with a drive rod 26. The drive rod 26 extends through the material cylinder 11 to the outside of the material cylinder 11. The end of the drive rod 26 away from the material cylinder 11 is spherical and located in the extrusion groove 13. The extrusion groove 13 is provided with an arc-shaped notch at the connection between the inlet 5 and the outlet 6. The extrusion groove 13 matches the spherical end of the drive rod 26.

[0042] By adopting the above technical solution, during the rotation of the homogenized plate in the material cylinder 11 carrying the material trough 12, the spherical end of the top of the drive rod 26 in the fixed clamp 15 enters the extrusion groove 13 through the notch. The extrusion groove 13 extrudes the drive rod 26, further realizing the displacement of the drive rod 26. Meanwhile, the inclined block 25, which is fixed to the drive rod 26, moves inside the mounting groove. The ball bearings 27 roll in the inclined groove 28 on the inclined block 22, thus extruding the inclined block 22. Under the action of the inclined surface, the first inclined block 22 is displaced and squeezes the connecting rod 23. The clamping plate 21, which is fixed to the connecting rod 23 and is in the material trough 12, clamps and fixes the homogeneous plate on both sides. During the displacement of the connecting rod 23, the return spring 24 can be compressed so that it can be displaced to the discharge port 6. When the spherical end of the driving rod 26 is not in contact with the extrusion groove 13, the return spring 24 controls the first inclined block 22, the second inclined block 25 and the driving rod 26 to return to their original positions. The processed homogeneous plate loses the clamping and fixing of the fixing fixture 15.

[0043] Specifically, such as Figure 5 and Figure 4 As shown, the front end face of the material cylinder 11 is threadedly connected to the corresponding position of the material trough 12 with a threaded rod 14, and the threaded rod 14 extends into the material trough 12.

[0044] By adopting the above technical solution, the rear end of the homogenizing plate extends out of the material trough 12 through the opening of the material trough 12. The extended homogenizing plate part is the part to be cut. The user can adjust the length of the homogenizing plate placed in the material trough 12 by rotating the threaded rod 14, and adjust the cutting length of the homogenizing plate. According to the processing size of the homogenizing plate of this batch, the user can open the front opening of the dustproof box 1 by removing the front sealing plate 3 and turning the threaded rod 14 with a tool, so that the rear end of the threaded rod 14 gradually extends into the material trough 12. When placing the homogenizing plate, the front end of the homogenizing plate abuts against the rear end of the threaded rod 14, while the rear end of the homogenizing plate is exposed outside the opening of the material trough 12. This part is the part to be cut.

[0045] Specifically, such as Figure 2 and Figure 6 As shown, the bottom of the dustproof box 1 is symmetrically and fixedly connected with a support base 2, and a waste collection box 7 is fixed between the two support bases 2. The rear end of the waste collection box 7 is hinged with a sealing door, and a discharge port 19 is opened between the top of the waste collection box 7 and the dustproof box 1. A guide plate 20 is fixedly inclined at the discharge port 19.

[0046] By adopting the above technical solution, the cut material falls and enters the waste collection box 7 through the discharge port 19 and the guide plate 20 at the discharge port 19. The user can then open the sealed door to recycle the waste in the waste collection box 7.

[0047] Specifically, such as Figure 3 and Figure 5 As shown, a dust processor 10 is fixed on the rear end face of the sealing plate 3 near the second motor 9, and the suction end of the dust processor 10 corresponds to the position of the saw blade 18 inside the dust box 1.

[0048] By adopting the above technical solution, the dust generated during the cutting process is treated by the dust processor 10, which is actually a device for drawing in and filtering air.

[0049] A method for using a cutting machine for processing homogeneous plates includes the following steps:

[0050] S1. During operation, the strip-shaped homogeneous plate is manually picked up or picked up by a robotic arm and fed into the dust box 1 through the top feed port 5. Then, the homogeneous plate is placed horizontally in the material groove 12 opened on the surface of the material cylinder 11, and the homogeneous plate in the material groove 12 is clamped and fixed by the fixing clamp 15.

[0051] S2. The homogenizing plate extends out of the material trough 12 through the opening of the material trough 12. The extended homogenizing plate part is the part to be cut. The user can adjust the length of the homogenizing plate placed in the material trough 12 by rotating the threaded rod 14, and adjust the cutting length of the homogenizing plate. The user can adjust the cutting length of the homogenizing plate by removing the front sealing plate 3 and opening the front opening of the dust box 1 according to the processing size of the homogenizing plate of this batch. The user can also turn the threaded rod 14 with a tool so that the rear end of the threaded rod 14 gradually extends into the material trough 12. When placing the homogenizing plate, the front end of the homogenizing plate abuts against the rear end of the threaded rod 14, while the rear end of the homogenizing plate is exposed outside the opening of the material trough 12. This part is the part to be cut.

[0052] S3. The first motor 8 drives the material cylinder 11 to rotate, which in turn moves the homogenizing plate in the material trough 12. When the first motor 8 starts, the start / stop control and speed control of the first motor 8 and the second motor 9 are automatically controlled by a controller connected to the outside. The relevant parameters can be manually input into the controller. When the controller controls the first motor 8 to run, the first motor 8 will drive the material cylinder 11 to rotate through the transmission shaft 16 connected to its output end. When the material trough 12 corresponds to the top feed port 5 and the bottom discharge port 6 during the rotation of the material cylinder 11, the first motor 8 stops rotating to perform the feeding and discharging of the homogenizing plate. Then, the material cylinder 11 continues to rotate. During the rotation of the material cylinder 11 carrying the homogenizing plate in the material trough 12, the top spherical end of the drive rod 26 in the fixed clamp 15 enters the extrusion groove 13 through the notch. The extrusion groove 13 extrudes the drive rod 26, further realizing the displacement of the drive rod 26. The inclined block 25 fixed to the drive rod 26 moves inside the mounting groove. The ball bearing 27 rolls in the inclined groove 28 on the inclined block 22, thus squeezing the inclined block 22. Under the action of the inclined surfaces of the inclined block 22 and the inclined block 25, the inclined block 22 is displaced and squeezes the connecting rod 23. The clamping plate 21, which is fixed to the connecting rod 23 and in the material trough 12, clamps and fixes the homogeneous plate on both sides. During the displacement of the connecting rod 23, the return spring 24 can be compressed to facilitate subsequent displacement to the discharge port 6. When the spherical end of the driving rod 26 is not in contact with the extrusion groove 13, the return spring 24 is compressed. 4. Control the resetting of inclined block 1 22, inclined block 25 and drive rod 26. The processed homogeneous plate loses the clamping and fixing of the fixing fixture 15 and falls out of the dust box 1 through the discharge port 6 under its own weight. While the first motor 8 continues to drive the material cylinder 11 to rotate, it actively contacts the transmission shaft 2 17 driven by the second motor 9 to drive the high-speed drive saw blade 18 to rotate, thereby realizing the cutting of the exposed part of the homogeneous plate and the material trough 12. The dust generated during the cutting process is treated by the dust processor 10.

[0053] S4. The cut material falls through the discharge port 19 and the guide plate 20 at the discharge port 19 and enters the waste collection box 7 for collection. The user can then open the sealed door to recycle the waste in the waste collection box 7.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A cutting machine for processing homogeneous plates, comprising a dustproof box (1), characterized in that: The dustproof box (1) has a feed inlet (5) at the top and a discharge outlet (6) at the bottom. The dustproof box (1) has a cylindrical cavity inside and a material cylinder (11) is rotatably connected inside the cavity. A gap is reserved between the rear side of the material cylinder (11) and the dustproof box (1). A saw blade (18) is rotatably connected to one side of the rear end face of the material cylinder (11). The outer surface of the material cylinder (11) is provided with material troughs (12) for placing the strip-shaped homogeneous plate at equal intervals. The rear end of the material trough (12) is open. The front end of the saw blade (18) covers the rear end opening of the material trough (12). The width of the inlet (5) and outlet (6) is greater than the width of the material trough (12). The front and rear sides of the dustproof box (1) are designed with an open structure and are screwed with sealing plates (3) that match the opening. The first motor (8) and the second motor (9) are screwed and fixed on the sealing plate (3) on the rear side respectively. The output end of the first motor (8) is connected to the first drive shaft (16) through the flange. The front end of the first drive shaft (16) is fixedly connected to the middle of the material cylinder (11). The output end of the second motor (9) is fixedly connected to the second drive shaft (17) through the flange. The second drive shaft (17) is fixed to the middle of the rear end face of the saw blade (18). The material tank (12) is provided with a fixing clamp (15) for clamping and fixing the homogeneous plate, and the inner wall of the internal cylindrical cavity of the dustproof box (1) is provided with an annular extrusion groove (13). The fixing clamp (15) includes clamps (21) symmetrically arranged on the inner wall of the material trough (12). The adjacent surfaces of the two clamps (21) are fixed with rubber pads, and the opposite surfaces of the two clamps (21) are vertically fixed with connecting rods (23). The material cylinder (11) is provided with installation slots on both sides of the material trough (12). The installation slots are provided with inclined block one (22) and inclined block two (25). One end of the connecting rod (23) extends into the installation slot and is vertically fixed to inclined block one (22). A return spring (24) is sleeved on the outside of the connecting rod (23) located in the mounting groove. The adjacent surfaces of the inclined block 1 (22) and the inclined block 2 (25) are designed with an inclination angle. An inclined groove (28) is opened on the inclined surface of the inclined block 1 (22). A ball (27) is rolled in the inclined groove (28). The ball (27) is embedded and rotated with the inclined block 2 (25). A drive rod (26) is threaded to the top of the inclined block 2 (25). The drive rod (26) extends through the material cylinder (11) to the outside of the material cylinder (11). The end of the drive rod (26) away from the material cylinder (11) is spherical and located in the extrusion groove (13). The extrusion groove (13) is provided with an arc-shaped notch at the connection between the inlet (5) and the outlet (6), and the extrusion groove (13) matches the spherical end of the drive rod (26); The front end face of the material cylinder (11) is threadedly connected to the corresponding position of the material trough (12) with a threaded rod (14), and the threaded rod (14) extends into the material trough (12).

2. The cutting machine for processing homogeneous plates according to claim 1, characterized in that: The bottom of the dust box (1) is symmetrically fixed with a support base (2), and a waste collection box (7) is fixed between the two support bases (2). The rear end of the waste collection box (7) is hinged with a sealing door. A discharge port (19) is opened between the top of the waste collection box (7) and the dust box (1). A guide plate (20) is fixed at the discharge port (19) at an incline.

3. A cutting machine for processing homogeneous plates according to claim 2, characterized in that: A dust processor (10) is fixed on the rear end face of the sealing plate (3) near the second motor (9). The suction end of the dust processor (10) corresponds to the position of the saw blade (18) inside the dust box (1).

4. The method of using a cutting machine for processing homogeneous plates according to any one of claims 1-3, characterized in that: Includes the following steps: S1. The strip-shaped homogeneous plate is fed into the dust box (1) through the top feed port (5) and enters the material groove (12) opened on the surface of the material cylinder (11). The homogeneous plate in the material groove (12) is clamped and fixed by the fixing clamp (15). S2. The homogenous plate extends out of the material trough (12) through the opening of the material trough (12). The extended homogenous plate part is the part to be cut. The user can adjust the length of the homogenous plate placed in the material trough (12) by rotating the threaded rod (14) to adjust the cutting length of the homogenous plate. S3. The material cylinder (11) is rotated by the first motor (8), which causes the homogeneous plate in the material trough (12) to move and actively contact the saw blade (18) driven by the second motor (9) at high speed in a rotating state, so as to cut the part of the homogeneous plate exposed in the material trough (12). S4. The cut material falls into the waste collection box (7), and the dust generated during the cutting process is further processed by the dust processor (10). S5. After the homogeneous plate is cut, the material cylinder (11) continues to rotate and shift to correspond with the discharge port (6). Then the fixing clamp (15) is automatically released, and the cut homogeneous plate is discharged from the dust box (1) through the discharge port (6).

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