A control method and device for a synchronous transfer mechanism of a double injection molding machine
The differential synchronous movement mechanism enables synchronous movement of the camel-type dual-injection structure, solving the problems of asynchronous movement and non-adjustable position, and ensuring the safety and applicability of the injection components.
Patent Information
- Application Number
- CN202510154304.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-02-12
AI Technical Summary
The existing camel-type dual-injection structure is not synchronized during the transfer motion, which poses a risk of the upper injection component detaching from the lower injection component and falling. In addition, the position of the upper injection component is not adjustable, which cannot meet the requirements of different injection molds.
The differential synchronous adjustment mechanism includes an upper injection component base plate, a base plate assembly, and a multi-directional adjustable upper and lower plate connection assembly. The synchronous adjustment of the upper and lower injection components is achieved through a mold adjustment proximity switch and a synchronous adjustment limiter, and the upper injection component can be adjusted in the horizontal, vertical and angular directions.
It achieves differential synchronous movement between the upper and lower injection components, avoiding the danger of falling off, and expands the scope of application to meet the needs of different injection molds.
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Figure CN119910842B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of injection molding machines, in particular to a synchronous moving mechanism and method for controlling a double-injection camel type. BACKGROUND
[0002] Currently, in the double-injection structure of an injection molding machine, two injection components are arranged horizontally or arranged vertically and crosswise to achieve the product demand of double injection. Both of the two injection molding schemes have a big problem, which is that they have high requirements for the space of injection.
[0003] In order to save space, the prior art adopts a double-injection camel type to perform injection molding of plastic parts. However, when the double-injection camel type moves forward and backward, two sets of independent hydraulic control systems are used to control two injection components respectively, and the two sets of actions are independent of each other. Therefore, the lower injection component moves in the process of moving forward and backward, and the upper injection component is in a suspended state and does not move with the lower injection component. When the lower injection component moves to a certain position, the upper injection component is separated from the lower injection component and falls down.
[0004] In addition, the existing double-injection camel type injection molding machine has an unadjustable injection position of the upper injection component, and can only be applied to injection molds with the same injection port. When there is a horizontal, height, and angle deviation in the injection port, the injection molding machine cannot be adjusted, which limits the application range of the double-injection camel type injection molding machine.
[0005] In order to solve the problems of different steps of the double-injection camel type structure when moving forward and backward, the separation of the upper injection component from the lower injection component, and the unadjustable position of the upper injection component, a synchronous moving mechanism and method for controlling a double-injection camel type are provided. SUMMARY
[0006] The present application aims to solve the problems of different steps of the double-injection camel type structure when moving forward and backward, the separation of the upper injection component from the lower injection component, and the unadjustable position of the upper injection component, and to provide a synchronous moving mechanism and method for controlling a double-injection camel type, which can realize synchronous moving of the upper injection component and the lower injection component, and can meet the injection requirements of different injection molds and different position injection ports.
[0007] The technical scheme adopted by the present application to achieve the first inventive objective is: a control mechanism for a camel type double injection synchronous movement mechanism, comprising a differential synchronous movement mechanism, wherein the differential synchronous movement mechanism comprises an upper injection part bottom plate connected with an upper injection part, a bottom plate base assembly connected with a lower injection part, and an upper and lower plate connecting assembly with multi-directional adjustment function, the upper and lower plate connecting assembly is in sliding connection with the bottom plate base assembly, and a mold adjusting proximity switch and a synchronous movement limiting piece are arranged on the bottom plate base assembly. The control mechanism for the camel type double injection synchronous movement mechanism realizes initial asynchronous movement of the upper injection part and the lower injection part during double injection by arranging a differential synchronous movement mechanism, when the mold adjusting proximity switch detects that the lower injection part moves to interfere with the synchronous movement limiting piece, the upper injection part moves synchronously with the lower injection part, thereby realizing synchronous movement double injection of the upper injection part and the lower injection part. In order to realize differential synchronous movement of the upper injection part and the lower injection part, the differential synchronous movement mechanism is provided with the upper injection part bottom plate for mounting the upper injection part, the bottom plate base assembly is arranged for fixed connection with the lower injection part, i.e. an injection seat, and the upper and lower plate connecting assembly is arranged between the upper injection part bottom plate and the bottom plate base assembly, thereby realizing adjustment of the upper injection part bottom plate in the horizontal direction, the vertical direction and the inclination angle, and adjustment of the injection position and angle of the upper injection part, so as to meet the needs of injection of injection ports with different injection angles. The control mechanism for the camel type double injection synchronous movement mechanism realizes differential synchronous movement of the upper injection part and the lower injection part, and simultaneously realizes adjustment of the upper injection part in the horizontal direction, the vertical direction and the angle direction, thereby having a wider application range and good universal performance.
[0008] Preferably, a differential movement stroke is arranged between the synchronous movement limiting pieces. The differential movement stroke is arranged between the synchronous movement limiting pieces to ensure that the upper injection part is in a suspended state in the initial stage, and the upper injection part can move synchronously with the lower injection part when the lower injection part moves through the differential movement stroke, i.e. initial asynchronous movement is realized, and the synchronous movement in the injection process is ensured, thereby effectively solving the problem of falling risk of the upper injection part and the lower injection part.
[0009] Preferably, the synchronous movement limiting piece comprises a plurality of limiting blocks, and the differential movement stroke is formed between the limiting blocks arranged in the injection direction. The synchronous movement limiting piece preferably comprises a plurality of limiting blocks, the limiting blocks are used to limit the upper and lower plate connecting assembly, i.e. to limit the upper injection part, thereby realizing synchronous movement of the upper injection part and the lower injection part when the lower injection part moves to the limiting position.
[0010] As preferred, the upper and lower bottom plate connecting assembly comprises a whole-moving lower bottom plate, a horizontal bottom plate, a whole-moving upper bottom plate, a vertical adjusting assembly, a horizontal adjusting assembly and a whole-moving hanging angle assembly. The whole-moving lower bottom plate is arranged to realize the sliding connection with the bottom plate base assembly, and then realize the relative movement of the whole-moving lower bottom plate relative to the bottom plate base assembly. The horizontal bottom plate is arranged to facilitate the arrangement of the whole-moving hanging angle assembly, and also facilitate the adjustment of the upper injection part bottom plate in the horizontal direction and the vertical direction. The whole-moving upper bottom plate is arranged to facilitate the connection with the upper injection part bottom plate and the arrangement of the whole-moving hanging angle assembly. The whole-moving hanging angle assembly is arranged to facilitate the adjustment of the angle of the upper injection part bottom plate, thereby realizing the adjustment of the injection angle of the upper injection part.
[0011] As preferred, the horizontal adjusting assembly is arranged at the end of the horizontal bottom plate and on the whole-moving lower bottom plate, and the horizontal adjusting assembly comprises a bracket adjusting block and a bracket adjusting bolt. The horizontal adjusting assembly is used to realize the adjustment of the upper injection part in the horizontal direction, and the position of the whole-moving lower bottom plate is set through the bracket adjusting block and the bracket adjusting bolt, thereby realizing the adjustment of the horizontal position of the upper injection part.
[0012] As preferred, the vertical adjusting assembly is arranged at both ends of the horizontal bottom plate, and the vertical adjusting assembly comprises an adjusting screw and an adjusting nut. The vertical adjusting assembly is arranged to realize the adjustment of the upper injection part in the vertical direction, and the height of the horizontal bottom plate is adjusted through the adjusting screw and the adjusting nut, thereby realizing the adjustment of the vertical position of the upper injection part.
[0013] As preferred, the whole-moving hanging angle assembly comprises a hauf, a whole-moving front joint and a whole-moving hanging angle. The whole-moving hanging angle assembly is used to realize the adjustment of the angle of the upper injection part.
[0014] As preferred, the hauf is fixed on the horizontal bottom plate, the whole-moving front joint is connected to the hauf, and the whole-moving hanging angle is rotationally connected to the upper end of the whole-moving front joint in an angle-adjustable manner.
[0015] As preferred, the bottom plate base assembly is arranged on the injection seat, and the bottom plate base assembly is slidingly connected with the upper and lower bottom plate connecting assembly through a linear guide pair.
[0016] The technical scheme adopted by the present application to achieve the second inventive objective is: a method for controlling synchronous whole moving of a camel type double injection, which utilizes the camel type double injection synchronous whole moving mechanism, and the whole moving method is as follows: when camel type double injection is needed, the lower injection part is controlled to move by the lower injection part hydraulic control system, and the lower injection part moves, at this time, the upper injection part whole moving cylinder is in a suspended state and does not move together with the lower injection part, so as to realize differential motion; when the mold adjusting proximity switch on the base bottom plate senses that the upper injection part reaches the limited position, the synchronous whole moving limiting piece blocks the base bottom plate from continuing to slide, and drives the upper injection part in the suspended state to move together, so as to realize synchronous whole moving of the lower injection part and the upper injection part.
[0017] The method for controlling synchronous whole moving of a camel type double injection, since the hydraulic control systems of the upper injection part and the lower injection part are independent of each other, through the camel type double injection synchronous whole moving mechanism, the upper injection part can be in a suspended state during initial movement of the lower injection part and does not move together with the lower injection part, and when the mold adjusting proximity switch senses that the upper injection part reaches the limited position, the synchronous whole moving limiting piece blocks the base bottom plate from continuing to slide, so as to drive the upper injection part to move together, the method realizes differential synchronous whole moving double injection of the upper injection part and the lower injection part, effectively solves the problem that the existing camel type double injection structure moves asynchronously and the upper injection part and the lower injection part are separated and fall, and the method has simple structure and is convenient to operate.
[0018] The present application has the following beneficial effects: the camel type double injection synchronous whole moving mechanism realizes differential synchronous whole moving of the upper injection part and the lower injection part, at the same time, realizes adjustment of the upper injection part in horizontal, vertical and angular directions, has wider application range and good universal performance. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a structural schematic view of the camel type double injection synchronous whole moving mechanism of the present application;
[0020] Figure 2 is an exploded structural schematic view of the base bottom plate assembly in the present application;
[0021] Figure 3 is an exploded structural schematic view of the upper and lower plate connecting assembly in the present application;
[0022] Figure 4 is a structural schematic view of the whole moving hanging angle in the present application;
[0023] Figure 5 is an application structural schematic view of the camel type double injection synchronous whole moving mechanism of the present application;
[0024] Figure 6 Figure 1 is a structural schematic diagram of a differential synchronous moving mechanism for controlling a camel type double injection according to an embodiment of the present application;
[0025] Figure 1 is a structural schematic diagram of a differential synchronous moving mechanism for controlling a camel type double injection according to an embodiment of the present application;
[0026] 2101, moving lower plate, 2102, horizontal bottom plate, 2103, adjusting screw, 2104, adjusting nut, 2105, bracket adjusting block, 2106, half, 2107, moving front joint, 2108, moving joint pin, 2109, joint pin stop ring, 2110, moving hanging angle, 2111, moving upper plate;
[0027] 3101, base plate, 3102, limit block, 3103, mold adjusting proximity switch, 3104, switch support, 3105, linear guide rail, 3106, guide rail slider;
[0028] 2, upper injection part, 3, lower injection part, 4, injection seat, 5, upper injection part moving cylinder, 6, lower injection part moving cylinder;
[0029] L, differential moving stroke. DETAILED DESCRIPTION
[0030] The various aspects of the present application will be described in detail below with specific embodiments and in conjunction with the accompanying drawings.
[0031] Embodiment 1:
[0032] In the embodiment shown in Figure 1, Figure 2 A differential synchronous moving mechanism for controlling a camel type double injection includes a control system, a lower injection part 3 and an upper injection part 2 which are independently arranged, and an injection seat 4. The upper injection part 4 is arranged on the injection seat 4 by a differential synchronous moving mechanism. The upper injection part and the lower injection part are synchronized by differential moving. That is, when the lower injection part moves, the upper injection part is in a suspended state and does not move with the lower injection part. When the upper injection part reaches a limited position, the upper injection part in the suspended state moves synchronously with the lower injection part, effectively solving the problem of different moving speeds of the camel type double injection structure.
[0033] The differential synchronous integral moving mechanism comprises an upper injection part base plate 1 connected with an upper injection part, a base plate base assembly 31 connected with a lower injection part, and an upper and lower plate connecting assembly 21 with multi-directional adjustment function, the upper and lower plate connecting assembly 21 is in sliding connection with the base plate base assembly 31, and a mold adjusting proximity switch 3103 and a synchronous integral moving limiting piece are arranged on the base plate base assembly 31. The synchronous integral moving limiting pieces are provided with a differential integral moving stroke therebetween. The synchronous integral moving limiting piece comprises a plurality of limiting blocks 3102, and the limiting blocks 3102 arranged in the injection direction form the differential integral moving stroke therebetween.
[0034] The base plate base assembly 31 is fixed on the injection seat by screws, the upper and lower plate connecting assembly 21 is installed on the base plate base assembly 31, and the upper injection part base plate 1 is fixed on the upper and lower plate connecting assembly in a camel type inclined manner by screws, so that the two independent injection units are connected together. The upper injection part base plate is arranged in an upward inclined manner away from the injection direction.
[0035] The base plate base assembly 31 provides a base for the upper and lower plate connecting assembly 21, and simultaneously ensures that the upper injection part can move relative to the lower injection part.
[0036] As shown in the drawings, Figure 2 The base plate base assembly 31 comprises a base plate 3101, and two sets of linear guide rail pairs are arranged on the base plate. The base plate base assembly is in sliding connection with the upper and lower plate connecting assembly through the linear guide rail pairs. The base plate base assembly is in sliding connection with the upper and lower plate connecting assembly through the linear guide rail pairs.
[0037] In the embodiment, the base plate 3101 is in a whole rectangular plate structure, a plurality of guide rail mounting holes are arranged on both sides of the plate surface of the base plate in the length direction.
[0038] Each set of linear guide rail pairs comprises one linear guide rail 3105 and two guide rail sliding blocks 3106 slidingly arranged on the linear guide rail 3105.
[0039] The two linear guide rails 3105 are symmetrically arranged on both sides of the base plate 3101 in the length direction of the base plate 3101, the two linear guide rails 3105 are fixed on the guide rail mounting holes of the base plate by screws, and the guide rail sliding blocks 3106 are slidingly arranged on the linear guide rails 3105.
[0040] In order to ensure that the upper injection component moves to the defined position and does not move again, a plurality of limiting blocks 3102 are installed on the base plate 3101. In the embodiment, four limiting blocks are provided, which are arranged on both sides of the base plate at one end away from the injection direction and on the inner side of the linear guide. Specifically, the four limiting blocks are symmetrically arranged at one end of the base plate, and the differential synchronous displacement stroke is formed between the two limiting blocks in the length direction. In order to realize the adjustment of different differential synchronous displacement strokes, the four limiting blocks are adjustably connected with the base plate 3101. Specifically, a waist-shaped adjustment hole is provided on the base plate, and the limiting block is adjustably connected with the waist-shaped adjustment hole, so as to meet the setting of different differential synchronous displacement strokes, thereby realizing the universal design of the differential synchronous displacement mechanism.
[0041] In order to detect the displacement change of the upper injection component, two groups of mold adjustment proximity switches 3103 are installed on the base plate 3101, which are installed on the base plate 3101 through a switch support 3104. In the embodiment, the two groups of mold adjustment proximity switches 3103 are arranged on one side of the limiting block on the same side.
[0042] The upper and lower plate connecting assembly 21 includes a synchronous displacement lower plate 2101, a horizontal plate 2102, a synchronous displacement upper plate 2111, a vertical adjustment assembly, a horizontal adjustment assembly and a synchronous displacement hanging corner assembly.
[0043] The synchronous displacement lower plate is a rectangular plate structure as a whole, and in other embodiments, the synchronous displacement lower plate can also adopt other structures. A plurality of adjustment holes are provided at both ends of the synchronous displacement lower plate, which facilitates the installation and adjustment of the vertical adjustment assembly and the horizontal adjustment assembly.
[0044] The horizontal plate 2102 is a rectangular plate structure as a whole, and smaller than the size of the synchronous displacement lower plate. In other embodiments, the horizontal plate can also adopt other structures. A vertical adjustment member mounting hole is provided at each end of the horizontal plate, the vertical adjustment assembly is installed inside the vertical adjustment member mounting hole and connected with the mounting and adjustment hole on the synchronous displacement lower plate, thereby realizing the adjustment of the height position of the horizontal plate relative to the synchronous displacement lower plate. Two hanging corner member mounting holes are provided at the middle position of the horizontal plate 2102 for installing the synchronous displacement hanging corner assembly, and a positioning pin hole is provided on the horizontal plate at the middle position of the two hanging corner member mounting holes, and a positioning pin is provided inside the positioning pin hole for realizing positioning.
[0045] The integral moving lower bottom plate and the integral moving upper bottom plate are respectively provided with two groups of front and back, the integral moving lower bottom plate 2101 is fixed on the guide rail sliding block 3106 through a screw, one group of the integral moving lower bottom plate is arranged in the space of the differential integral moving stroke and moves in the stroke range of the differential integral moving stroke, so that the differential motion is realized, when the integral moving lower bottom plate runs through the differential integral moving stroke, the integral moving lower bottom plate interferes with the limiting block, so as to drive the upper injection component to move integrally with the lower injection component.
[0046] The horizontal adjusting assembly includes a bracket adjusting block 2105 and a bracket adjusting bolt, is used for adjusting the position of the upper injection component in the horizontal direction, and is arranged at the end of the horizontal bottom plate 2102 and on the integral moving lower bottom plate.
[0047] The vertical adjusting assembly includes an adjusting screw 2103 and an adjusting nut 2104, and is provided with four groups, which are arranged at the two ends of the two horizontal bottom plates 2102, and is used for adjusting the height of the upper injection component in the vertical direction.
[0048] The integral moving hanging angle assembly is arranged in front and back, two groups are arranged in front, and two groups are arranged in back.
[0049] As shown in Figure 4 Each group of the integral moving hanging angle assembly includes a half 2106, an integral moving front joint 2107 and an integral moving hanging angle 2110.
[0050] The half is fixed on the horizontal bottom plate 2102, the integral moving front joint 2107 is connected to the half 2106, the integral moving hanging angle 2110 is rotationally connected to the upper end of the integral moving front joint through an integral moving joint pin 2108 in an angle-adjusting mode, and the integral moving joint pin is limited by a joint pin stop ring 2109 to prevent the integral moving joint pin 2108 from sliding out from one side.
[0051] Two symmetrical angle adjusting surfaces are arranged on the upper end of the integral moving front joint 2107 in an axial direction, a pin shaft hole is arranged perpendicularly to the symmetrical angle adjusting surfaces, an angle adjusting hole is arranged on the integral moving hanging angle, the angle adjusting hole is sleeved on the symmetrical angle adjusting surfaces and can be rotationally adjusted, so that the angle is adjusted.
[0052] The integral moving hanging angle is in a square block structure, and of course, the integral moving hanging angle can also adopt other structures in other embodiments. Upper bottom plate connecting holes are arranged on the four corners of the integral moving hanging angle. The integral moving hanging angle 2110 and the lower plate surface of the integral moving upper bottom plate 2111 are connected in an integrated mode through a screw.
[0053] The integral moving upper bottom plate 2111 is in a rectangular structure, and of course, the integral moving upper bottom plate can also adopt other structures in other embodiments.
[0054] The height of the integral moving front joint in the integral moving corner assembly towards the front of the injection direction is lower than the height of the integral moving front joint in the rear integral moving corner assembly, so as to realize the camel-shaped inclined arrangement of the upper injection component bottom plate.
[0055] The upper and lower plate connecting assembly 21 is used to connect the upper injection component bottom plate and the bottom plate base assembly 31. In order to adjust the upper injection component in the vertical direction, a vertical adjusting assembly, i.e. an adjusting screw and an adjusting nut, is designed. In order to adjust the upper injection component in the horizontal direction, a horizontal adjusting assembly, i.e. a bracket adjusting block and an adjusting bolt, is designed. In order to adjust the angle of the upper injection component, an integral moving corner assembly is designed.
[0056] Through the upper and lower plate connecting assembly, the adjustment of the upper injection component bottom plate in the horizontal direction, the vertical direction and the inclination angle is realized, so as to realize the adjustment of the injection position and the angle of the upper injection component to meet the needs of different injection angles of the injection port. The camel-shaped double injection synchronous integral moving mechanism is used to control the differential synchronous integral movement of the upper injection component and the lower injection component. At the same time, the adjustment of the upper injection component in the horizontal direction, the vertical direction and the angle direction is realized, the application range is wider, and the general performance is good.
[0057] As shown in Figure 5 the working principle of the camel-shaped double injection differential synchronous integral moving mechanism:
[0058] Since the hydraulic control systems of the upper injection component and the lower injection component are independently arranged, the upper injection component hydraulic control system is independently controlled during use, and the lower injection component hydraulic system is also independently controlled. Therefore, when camel-shaped double injection is needed, the lower injection component integral moving cylinder 6 is controlled to move by the lower injection component hydraulic control system, and the lower injection component moves integrally. When the lower injection component moves integrally, the upper injection component integral moving cylinder 5 is in a suspended state and does not move integrally with the lower injection component. Instead, the bottom plate base assembly 31 moves integrally with the injection seat, and at this time, the bottom plate base assembly 31 slides relative to the upper and lower plate connecting assembly 21.
[0059] When the bottom plate base assembly 31 moves to the limit position, i.e. when the mold adjusting proximity switch 3103 on the bottom plate 3101 senses that the upper injection component reaches the limit position, the limit block blocks the bottom plate from continuing to slide, and the limit block functions as a limit. At this time, the bottom plate does not slide relative to the upper and lower plate connecting assembly 21, but drives the upper and lower plate connecting assembly 21, i.e. drives the upper injection component in a suspended state to move integrally, so as to realize the synchronous integral movement of the lower injection component and the upper injection component.
[0060] Embodiment 2:
[0061] The application relates to a method for controlling synchronous whole-moving of a camel-type double injection, when camel-type double injection is needed, the lower injection part oil cylinder is controlled to move by the lower injection part hydraulic control system, the lower injection part is driven to move, at this time, the upper injection part whole-moving oil cylinder is in a suspended state and does not move with the lower injection part, so that the differential motion between the upper injection part and the lower injection part is realized.
[0062] When the mold adjusting proximity switch on the base bottom plate senses that the upper injection part reaches the limited position, the synchronous whole-moving limiting part blocks the base bottom plate from continuously sliding, the upper injection part in the suspended state is driven to move, so that the synchronous whole-moving of the lower injection part and the upper injection part is realized.
[0063] Since the upper injection part hydraulic control system is independent, when the lower injection part moves, the upper injection part whole-moving oil cylinder is in a suspended state and does not move with the lower injection part. When the mold adjusting proximity switch senses that the upper injection part reaches the limited position, the limiting block acts to drive the upper injection part in the suspended state to move, so that the synchronous whole-moving of the lower injection part and the upper injection part is realized.
[0064] The method for controlling synchronous whole-moving of a camel-type double injection, since the upper injection part and the lower injection part hydraulic control systems are independent, the upper injection part is in a suspended state and does not move with the lower injection part in the initial moving process of the lower injection part by the mechanism for controlling synchronous whole-moving of a camel-type double injection, when the mold adjusting proximity switch senses that the upper injection part reaches the limited position, the synchronous whole-moving limiting part blocks the base bottom plate from continuously sliding, so that the upper injection part is driven to move, the method realizes the differential synchronous whole-moving double injection of the upper injection part and the lower injection part, effectively solves the problem that the existing camel-type double injection structure moves asynchronously and the upper injection part and the lower injection part are separated to cause falling, and the method is simple in structure and convenient to operate.
[0065] Embodiment 3:
[0066] In Figure 6 In the embodiment shown, a mechanism for controlling synchronous whole-moving of a camel-type double injection includes a differential synchronous whole-moving mechanism, the differential synchronous whole-moving mechanism includes an upper injection part bottom plate 1 connected with an upper injection part, a bottom plate base assembly 31 connected with a lower injection part and an upper-lower plate connecting assembly 21 with multi-directional adjusting function, the upper-lower plate connecting assembly 21 is in sliding connection with the bottom plate base assembly 31, a mold adjusting proximity switch 3103 and a synchronous whole-moving limiting part are arranged on the bottom plate base assembly 31.
[0067] In the embodiment, the adjustable movable connection is adopted between the upper injection component bottom plate 1 and the lower lower plate connecting assembly 21.
[0068] The differential whole displacement stroke L is arranged between the synchronous whole displacement limit pieces. The synchronous whole displacement limit pieces include a plurality of limit pieces 3102, and the limit pieces 3102 arranged in the injection direction form the differential whole displacement stroke.
[0069] The upper lower plate connecting assembly 21 includes a whole displacement lower bottom plate 2101, a horizontal bottom plate 2102, a whole displacement upper bottom plate 2111, a vertical adjusting assembly, a horizontal adjusting assembly and a whole displacement hanging angle assembly. The whole displacement lower bottom plate is arranged to realize the sliding connection with the bottom plate base assembly, so as to realize the relative movement of the whole displacement lower bottom plate relative to the bottom plate base assembly. The horizontal bottom plate is arranged to facilitate the arrangement of the whole displacement hanging angle assembly, and also facilitates the adjustment of the upper injection component bottom plate in the horizontal direction and the vertical direction. The whole displacement upper bottom plate is arranged to facilitate the connection with the upper injection component bottom plate and the arrangement of the whole displacement hanging angle assembly. The whole displacement hanging angle assembly is arranged to facilitate the adjustment of the angle of the upper injection component bottom plate, so as to realize the adjustment of the injection angle of the upper injection component. The adjustment of the horizontal direction, the vertical direction and the inclination angle of the upper injection component bottom plate is realized, so as to realize the adjustment of the injection position and the angle of the upper injection component, to meet the needs of the injection of the injection port at different injection angles. The control mechanism for controlling the synchronous whole displacement mechanism of the double injection of the camel type realizes the differential synchronous whole displacement of the upper injection component and the lower injection component, and at the same time, realizes the adjustment of the upper injection component in the horizontal direction, the vertical direction and the angle direction, so as to have a wider application range and good universal performance.
[0070] The horizontal adjusting assembly is arranged at the end of the horizontal bottom plate 2102 and on the whole displacement lower bottom plate 2101. The horizontal adjusting assembly includes a bracket adjusting block 2105 and a bracket adjusting bolt.
[0071] The vertical adjusting assembly is arranged at both ends of the horizontal bottom plate 2102. The vertical adjusting assembly includes an adjusting screw 2103 and an adjusting nut 2104.
[0072] The whole displacement hanging angle assembly includes a half 2106, a whole displacement front joint 2107 and a whole displacement hanging angle 2110. The half is fixed on the horizontal bottom plate 2102. The whole displacement front joint 2107 is connected to the half 2106. The whole displacement hanging angle 2110 is rotationally connected to the upper end of the whole displacement front joint in an angle adjusting manner. In the embodiment, an angle adjusting ball head is arranged on the whole displacement front joint, and a ball head hole is arranged on the whole displacement hanging angle. The ball head hole is rotationally connected to the angle adjusting ball head, so as to realize the angle adjustment of the whole displacement hanging angle.
[0073] The bottom plate base assembly 31 is arranged on the injection seat, the bottom plate base assembly 31 is provided with a guide rail sliding block, two linear guide rails 3105 are symmetrically arranged on the whole moving lower plate of the upper and lower plate connecting piece, and the linear guide rail 3105 is in sliding connection with the guide rail sliding block 3106.
[0074] In addition, the control system for controlling the camel type double injection synchronous whole moving mechanism further comprises the lower injection component 3 and the upper injection component 2 which are arranged independently, and the injection seat 4, wherein the upper injection component 4 is arranged on the injection seat 4 through the differential synchronous whole moving mechanism.
[0075] The upper injection component and the lower injection component are synchronized through differential whole moving. That is, when the lower injection component is in whole moving, the upper injection component is in a suspended state and does not follow the lower injection component to move, and when the upper injection component reaches the limited position, the upper injection component in the suspended state is synchronized with the lower injection component to move, thereby effectively solving the problem of asynchronization of the camel type double injection structure in whole moving.
[0076] The camel type double injection differential synchronous whole moving mechanism in the above embodiment is provided with a differential synchronous whole moving mechanism, so that the upper injection component is in a suspended state and does not move with the lower injection component in the initial whole moving process of the lower injection component, and when the lower injection component moves to the limit position of the upper injection component, the upper injection component moves synchronously with the lower injection component, thereby ensuring the synchronization of the lower injection component and the upper injection component in the injection process and avoiding the risk of falling of the upper injection component and the lower injection component.
[0077] Finally, it should be noted that the above-mentioned is only a specific embodiment of the present application. Obviously, the present application is not limited to the above-mentioned embodiment, and can have multiple variations, such as changing the installation position of the oil cylinder and the motor, changing the movement form of the injection mold, etc. All the variations directly derived or conceived from the content disclosed in the present application should be considered as the protection scope of the present application.
Claims
1. A mechanism for controlling a camel-type dual-injection synchronous transfer mechanism, characterized in that: The differential synchronous adjustment mechanism includes an upper injection component base plate (1) connected to the upper injection component, a base plate base assembly (31) connected to the lower injection component, and an upper and lower plate connecting assembly (21) with multi-directional adjustment function. The upper and lower plate connecting assembly (21) is slidably connected to the base plate base assembly (31). A mold adjustment proximity switch (3103) and a synchronous adjustment limiter are provided on the base plate base assembly (31). When camel-type double injection is required, the lower injection component is controlled by the hydraulic control system of the lower injection component to perform adjustment movement. At this time, the upper injection component adjustment cylinder is in a suspended state and does not move with the lower injection component, thus realizing differential adjustment. When the mold adjustment proximity switch on the base plate senses that the upper injection component has reached the limit position, the synchronous adjustment limiter blocks the base plate from continuing to slide, and drives the upper injection component in a suspended state to move together, thereby realizing synchronous adjustment between the lower and upper injection components.
2. The camel-type dual-injection synchronous transfer mechanism according to claim 1, characterized in that: The synchronous adjustment and limiting component is provided with a differential adjustment stroke.
3. The camel-type dual-injection synchronous transfer mechanism according to claim 2, characterized in that: The synchronous adjustment and limiting component includes multiple limiting blocks (3102), and the differential adjustment stroke is formed between the limiting blocks (3102) arranged along the injection direction.
4. The camel-type dual-injection synchronous transfer mechanism according to any one of claims 1 to 3, characterized in that: The upper and lower plate connecting assembly (21) includes a lower base plate (2101), a horizontal base plate (2102), an upper base plate (2111), a vertical adjustment assembly, a horizontal adjustment assembly, and a hanging corner assembly.
5. The camel-type dual-injection synchronous transfer mechanism according to claim 4, characterized in that: The horizontal adjustment component is located at the end of the horizontal base plate (2102) and on the lower base plate (2101). The horizontal adjustment component includes a bracket adjustment block (2105) and a bracket adjustment bolt.
6. The camel-type dual-injection synchronous transfer mechanism according to claim 4, characterized in that: The vertical adjustment assembly is located at both ends of the horizontal base plate (2102), and the vertical adjustment assembly includes an adjusting screw (2103) and an adjusting nut (2104).
7. The camel-type dual-injection synchronous transfer mechanism according to claim 4, characterized in that: The aforementioned repositioning and hanging angle assembly includes a splitter (2106), a repositioning front connector (2107), and a repositioning and hanging angle (2110).
8. The camel-type dual-injection synchronous transfer mechanism according to claim 7, characterized in that: The half is fixed on the horizontal base plate (2102), the front relocation connector (2107) is connected to the half (2106), and the relocation hanging angle (2110) is rotatably connected to the upper end of the front relocation connector.
9. The camel-type dual-injection synchronous transfer mechanism according to any one of claims 1 to 3, characterized in that: The base plate assembly (31) is mounted on the injection seat and is slidably connected to the upper and lower plate connecting assembly (21) via a linear guide pair.
10. A method for controlling synchronous repositioning of camel-type dual-injection systems, characterized in that: It is achieved using the camel-type dual-injection synchronous movement mechanism as described in any one of claims 1 to 9.
Citation Information
Patent Citations
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