A sealing strip vulcanization treatment device and method
By designing a seal strip vulcanization treatment equipment, using a winding roller and a slitting device, the seal strip is wound in a spiral shape and cut into strips of equal length, which solves the problems of complicated processing steps and poor welding connection strength in the prior art, and achieves efficient seal strip vulcanization treatment.
Patent Information
- Application Number
- CN202510396625.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-04-01
AI Technical Summary
In the existing seal strip vulcanization treatment technology, the processing steps are complicated, the welding efficiency is low, and the welding connection strength is poor.
A sealing strip vulcanization treatment device is designed, including a base, a positioning device, a guide device and a slitting device. The sealing strip is wound in a spiral shape by a winding roller, and is cut into strips of equal length at one time by slicing device, which improves processing efficiency.
It realizes efficient winding and slitting of seal strips, improves welding efficiency and connection strength, and simplifies processing steps.
Smart Images

Figure CN119910922B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vulcanization treatment of sealing strips, and specifically to a sealing strip vulcanization treatment device and method. Background Art
[0002] Vulcanization is also known as crosslinking and curing. The process of adding crosslinking aids such as vulcanizing agents and accelerators to rubber and transforming linear macromolecules into a three-dimensional network structure under certain temperature and pressure conditions. Since sulfur was originally used to crosslink natural rubber, it is called vulcanization. When producing sealing rings, generally, sealing strips are cut, and then the cut sealing strips are connected end to end to form a sealing ring, and then the elasticity of the whole sealing ring and the connection strength of the connection position are further increased by vulcanization, so as to improve the quality of the sealing ring. The cutting and butt-joint work of the sealing strip is the preparatory work for the vulcanization treatment of the sealing ring.
[0003] The utility model patent with the application number CN202022533490.5 discloses a rubber sealing strip butt-fusion device, which relates to the technical field of sealing strips, and includes a support device, a lifting device, a welding device, a sliding device and a pressing device. The support device includes a support plate, a support table, a T-shaped block and a working plate. This device is not easy to shake during operation through the fixed base and the support rod, increasing the stability of the device. The first motor and the first lead screw torque transmission are facilitated through the driving turbine and the second limit block. The controller and the inductor facilitate the operator to control and adjust the machine. The hydraulic rod, the pressing plate and the second rod sleeve facilitate the pressing of the rubber sealing strip.
[0004] During the production and processing process, the production of sealing rings is also generally carried out in this way, that is, the sealing strips are cut, and the two ends of the cut sealing strips are connected end to end for bonding. This production method can only clamp and weld one sealing strip at a time, with cumbersome processing steps and low production efficiency. And when cutting, in order to facilitate butt-joint cutting, the cutting end face is vertically cut, resulting in a small contact area at the connection during butt-joint and poor connection strength of the fusion welding. Summary of the Invention
[0005] (I) Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the present invention provides a sealing strip vulcanization treatment device and method, which solve the problems of cumbersome processing steps, low fusion welding efficiency and poor fusion welding connection strength.
[0007] (II) Technical Solutions
[0008] To achieve the above object, the present invention is realized by the following technical solutions: A vulcanization treatment device for a sealing strip, comprising a base, a positioning device for positioning and fixing the sealing strip, a guiding device for winding and guiding the sealing strip, and a cutting device for cutting the sealing strip. A support frame is installed on the top of the base near the left side, a support control telescopic rod is installed on the right side wall of the base, and a sliding support for supporting the right end of the winding roller is slidably clamped on the top of the base near the right side. The output end of the support control telescopic rod is installed on the right side wall of the sliding support. The right side wall of the support frame is rotatably installed with a winding roller through a bearing, a power motor is installed on the left side wall of the support frame, and the output end of the power motor penetrates through the support frame and is installed on the left end of the winding roller. A positioning device for positioning the sealing strip during winding is arranged on the outer side of the winding roller, a guiding device for guiding the end of the sealing strip during winding is arranged on the front side of the top of the base, and a cutting device for cutting the wound sealing strip is installed on the rear side of the top of the base.
[0009] Preferably, the positioning device includes an installation groove, an offset groove, a first inner clamp seat, a second inner clamp seat, a first outer clamp seat, a second outer clamp seat, an upper extension clamp seat, a lower extension clamp seat, a longitudinal fixing bolt, a first transverse fixing bolt, a second transverse fixing bolt, a rear end fixing groove, a rear fixing puncture, a rear guiding positioning groove, a front end fixing groove, a front fixing puncture, a front fixing pressure groove, a cutting knife groove, and a docking electric push rod. The installation groove is opened on the surface of the winding roller, the offset groove is opened at the end of the installation groove, the first inner clamp seat and the second inner clamp seat are slidably clamped horizontally, and the first inner clamp seat and the second inner clamp seat are clamped inside the installation groove. The upper extension clamp seat is installed at the end of the first outer clamp seat, and the lower extension clamp seat is installed at the end of the second outer clamp seat. The upper extension clamp seat and the lower extension clamp seat are slidably clamped, and the upper extension clamp seat and the lower extension clamp seat are fixed by the longitudinal fixing bolt. The first outer clamp seat and the first inner clamp seat are fixed by the first transverse fixing bolt, and the second outer clamp seat and the second inner clamp seat are fixed inside the installation groove by the second transverse fixing bolt. The cutting knife groove is opened at the connection between the first outer clamp seat and the second outer clamp seat and between the first inner clamp seat and the second inner clamp seat. The rear end fixing groove is opened on the surface of the first inner clamp seat above the cutting knife groove, the rear fixing puncture is opened on the inner wall of the rear end fixing groove, the rear guiding positioning groove is opened on the surfaces of the second inner clamp seat and the first inner clamp seat, the front end fixing groove is opened on the rear side wall of the first outer clamp seat and is located directly opposite the rear end fixing groove, the front fixing puncture is opened on the inner wall of the front end fixing groove, the front fixing pressure groove is opened on the rear side walls of the first outer clamp seat and the second outer clamp seat and is located directly opposite the rear guiding positioning groove, the docking electric push rod is installed at the right end of the winding roller, and the output end of the docking electric push rod extends into the offset groove.
[0010] Preferably, the guiding device includes a positioning bracket, a driving threaded shaft, a speed-changing transmission box, a synchronous support seat and a material guiding cylinder. The positioning bracket is installed on the top of the base. The driving threaded shaft is rotatably installed on the right side wall of the positioning bracket through a bearing. The speed-changing transmission box for driving and transmitting between the winding roller and the driving threaded shaft is installed on the right side wall of the support frame and the right side wall of the positioning bracket. The synchronous support seat is sleeved outside the driving threaded shaft. A limiting sliding groove is formed in the top of the base, and the bottom of the synchronous support seat is clamped inside the limiting sliding groove. The material guiding cylinder for guiding the rubber strip is installed on the top of the synchronous support seat.
[0011] Preferably, the slitting device includes a rear support frame, a cutting hydraulic column, an installation clamp seat and a thin cutting blade. The rear support frame is installed on the top of the base at the rear side. The cutting hydraulic column is installed on the top of the rear support frame. The installation clamp seat is installed at the bottom of the output end of the cutting hydraulic column. The thin cutting blade for slitting is installed below the installation clamp seat.
[0012] Preferably, the inside of the speed-changing transmission box is driven and transmitted by gears, and a regulating electric telescopic rod for adjusting the transmission gear ratio is installed on the left side wall of the speed-changing transmission box.
[0013] Preferably, the inner surface of the rear guiding positioning groove is in the same circular arc surface as the outer wall of the winding roller.
[0014] Preferably, there are several rear guiding positioning grooves and front fixing pressing grooves, and the rear guiding positioning grooves and the front fixing pressing grooves are integrally distributed in a spiral track.
[0015] Preferably, the thickness of the thin cutting blade is smaller than the thickness of the cutting knife groove.
[0016] Preferably, when the winding roller rotates to drive the driving threaded shaft to rotate through the speed-changing transmission box, the distance that the driving threaded shaft drives the synchronous support seat to move through the thread is equal to the pitch of the rear guiding positioning groove and the front fixing pressing groove.
[0017] A usage method of a sealing strip vulcanization treatment device includes the following steps:
[0018] The first step: Install the first inner clamp seat and the second inner clamp seat in the installation groove through the second transverse fixing bolt. After passing the sealing strip through the material guiding cylinder, clamp the end of the sealing strip into the rear end fixing groove, and fix the end of the sealing strip through the rear end fixing groove to complete the preliminary installation work;
[0019] Step 2: Start the power motor to drive the winding roller to rotate. When the winding roller rotates, it drives the driving threaded shaft to rotate through the speed-changing transmission box. The driving threaded shaft drives the synchronous support seat and the material guiding cylinder to move through the thread. The material guiding cylinder drives the sealing strip to move horizontally to the right. At the same time, the winding roller rotates to wind the sealing strip on the surface of the winding roller, and through the material guiding cylinder, the sealing strip is spirally wound on the outside of the winding roller and will be stuck inside the rear guiding positioning groove;
[0020] Step 3: After winding is completed, remove the second horizontal fixing bolt, clamp the first outer clamp seat and the second outer clamp seat on the outside of the sealing strip through the front fixing groove, and then fix the first outer clamp seat and the second outer clamp seat through the first horizontal fixing bolt and the second horizontal fixing bolt;
[0021] Step 4: Control the winding roller to drive the cutting knife groove to point directly upward, control the cutting hydraulic column to drive the mounting clamp seat and the thin cutting blade to move downward, cut the sealing strip by inserting the thin cutting blade into the cutting knife groove, remove the longitudinal fixing bolt, and then control the docking electric push rod to extend. The docking electric push rod pushes the first inner clamp seat, the first outer clamp seat and the upper extension clamp seat to move horizontally, shift and align the end of the cut sealing strip, so that the cut sealing strip forms a circle, and fix the misaligned upper extension clamp seat and the lower extension clamp seat through the longitudinal fixing bolt to keep the sealing strip in a circular state;
[0022] Step 5: Rotate the second horizontal fixing bolt to release the fixation between the second inner clamp seat and the mounting groove, and then the frame body composed of the first inner clamp seat, the second inner clamp seat, the first outer clamp seat and the second outer clamp seat can be removed for subsequent high-temperature welding work and vulcanization processing.
[0023] (III) Beneficial effects
[0024] The present invention provides a sealing strip vulcanization treatment device and method. It has the following beneficial effects:
[0025] 1. The sealing strip is spirally wound on the outside of the winding roller, and then the sealing strip is cut into equal-length strips at one time by the slitting device. The slitting work of multiple sealing strips can be completed at one time, improving the processing efficiency.
[0026] 2. By controlling the docking electric push rod to push the first inner clamp seat and the first outer clamp seat to move in a misaligned manner, the upper end of the cut sealing strip is moved, so that each independent cut sealing strip is connected end to end. Compared with the way of separate slitting and docking, the docking work of multiple cut sealing strips is carried out at one time, greatly improving the processing efficiency.
[0027] 3. When processing sealing rings of different lengths, by replacing the rear guiding positioning groove and the front fixing pressing groove molds with adapted pitches, the diameter of the processed sealing ring can be controlled. At the same time, by controlling the variable-speed transmission box to adjust the transmission gear ratio, the speed at which the driving threaded shaft rotates driven by the variable-speed transmission box when the winding roller rotates is adjusted, so that the speed at which the driving threaded shaft drives the synchronous support seat and the material guiding cylinder to move through the thread is adapted to the pitches of the replaced rear guiding positioning groove and the front fixing pressing groove.
[0028] 4. By replacing the adapted molds, sealing rings of different diameters and different thicknesses can be processed, with a wide range of applications. Without using sensors, the winding roller and the driving threaded shaft are driven by the same power source and transmitted by a variable-speed transmission box, resulting in high transmission stability.
[0029] 5. First, cut and align, and then perform welding and vulcanization processing. Compared with the method of first performing vulcanization processing and then cutting and welding, the strength of the welding position is improved. And the cutting position is an inclined plane, and the inclined cutting can increase the contact surface area during welding, further improving the connection strength. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 is a schematic structural diagram of the present invention;
[0031] Figure 2 is the Figure 1 enlarged view of the structure at A in the present invention;
[0032] Figure 3 is a schematic structural diagram of the winding roller of the present invention;
[0033] Figure 4 is a schematic structural diagram of the front side of the positioning device of the present invention;
[0034] Figure 5 is the Figure 4 enlarged view of the structure at B in the present invention;
[0035] Figure 6 is a schematic structural diagram of the rear side of the positioning device of the present invention;
[0036] Figure 7 is the Figure 6 enlarged view of the structure at C in the present invention;
[0037] Among them, 1. Base; 11. Support frame; 12. Support adjustment telescopic rod; 13. Sliding support; 2. Winding roller; 21. Power motor; 31. Positioning bracket; 32. Driving threaded shaft; 33. Variable speed transmission box; 34. Synchronous support base; 35. Feeding cylinder; 41. Installation groove; 42. Offset groove; 43. First inner clamping seat; 44. Second inner clamping seat; 45. First outer clamping seat; 46. Second outer clamping seat; 47. Upper extension clamping seat; 48. Lower extension clamping seat; 49. Longitudinal fixing bolt; 50. First transverse fixing bolt; 51. Second transverse fixing bolt; 52. Rear end fixing groove; 53. Rear fixing puncture; 54. Rear guiding positioning groove; 55. Front end fixing groove; 56. Front fixing puncture; 57. Front fixing pressure groove; 58. Cutting knife groove; 59. Docking electric push rod; 61. Rear support frame; 62. Cutting hydraulic column; 63. Installation clamping seat; 64. Thin cutting blade. Detailed implementation mode
[0038] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0039] Please refer to Figures 1-7 , the present invention provides a technical solution: a sealing strip vulcanization treatment device, including a base 1, a positioning device for positioning and fixing the sealing strip, a guiding device for winding and guiding the sealing strip, and a cutting device for cutting the wound sealing strip. A support frame 11 is installed on the top of the base 1 near the left side, a support adjustment telescopic rod 12 is installed on the right side wall of the base 1, and a sliding support 13 for supporting the right end of the winding roller 2 is slidably clamped on the top of the base 1 near the right side. Support balls for reducing friction are embedded in the top of the sliding support 13 to change sliding friction into rolling friction, thereby reducing the frictional resistance of the winding roller 2 to rotate. The output end of the support adjustment telescopic rod 12 is installed on the right side wall of the sliding support 13, and the winding roller 2 is rotatably installed on the right side wall of the support frame 11 through a bearing. A power motor 21 is installed on the left side wall of the support frame 11. The output end of the power motor 21 penetrates through the support frame 11 and is installed on the left end of the winding roller 2. A positioning device for positioning the sealing strip during winding is arranged on the outer side of the winding roller 2. A guiding device for guiding the end of the sealing strip during winding is arranged on the front side of the top of the base 1. A cutting device for cutting the wound sealing strip is installed on the rear side of the top of the base 1.
[0040] In this embodiment, the positioning device includes an installation groove 41, an offset groove 42, a first inner clamping seat 43, a second inner clamping seat 44, a first outer clamping seat 45, a second outer clamping seat 46, an upper extension clamping seat 47, a lower extension clamping seat 48, a longitudinal fixing bolt 49, a first transverse fixing bolt 50, a second transverse fixing bolt 51, a rear end fixing groove 52, a rear fixing puncture 53, a rear guiding positioning groove 54, a front end fixing groove 55, a front fixing puncture 56, a front fixing pressing groove 57, a cutting knife groove 58 and a docking electric push rod 59. The installation groove 41 is opened on the surface of the winding roller 2, the offset groove 42 is opened at the end of the installation groove 41, the first inner clamping seat 43 and the second inner clamping seat 44 are horizontally slidably clamped, the first inner clamping seat 43 and the second inner clamping seat 44 are clamped inside the installation groove 41, the upper extension clamping seat 47 is installed at the end of the first outer clamping seat 45, the lower extension clamping seat 48 is installed at the end of the second outer clamping seat 46, the upper extension clamping seat 47 and the lower extension clamping seat 48 are slidably clamped, the upper extension clamping seat 47 and the lower extension clamping seat 48 are fixed by the longitudinal fixing bolt 49, the first outer clamping seat 45 and the first inner clamping seat 43 are fixed by the first transverse fixing bolt 50, the second outer clamping seat 46 and the second inner clamping seat 44 are fixed inside the installation groove 41 by the second transverse fixing bolt 51, the cutting knife groove 58 is opened at the connection between the first outer clamping seat 45 and the second outer clamping seat 46 and between the first inner clamping seat 43 and the second inner clamping seat 44, the rear end fixing groove 52 is opened at the position on the surface of the first inner clamping seat 43 above the cutting knife groove 58, the rear fixing puncture 53 is opened on the inner wall of the rear end fixing groove 52, the rear guiding positioning groove 54 is opened on the surfaces of the second inner clamping seat 44 and the first inner clamping seat 43, the front end fixing groove 55 is opened on the rear side wall of the first outer clamping seat 45 and at the position directly opposite the rear end fixing groove 52, the front fixing puncture 56 is opened on the inner wall of the front end fixing groove 55, the front fixing pressing groove 57 is opened on the rear side walls of the first outer clamping seat 45 and the second outer clamping seat 46 and at the position directly opposite the rear guiding positioning groove 54, the docking electric push rod 59 is installed at the right end of the winding roller 2, and the output end of the docking electric push rod 59 extends into the offset groove 42.
[0041] Specifically, as shown in the attached Figures 2-7 figure, the wound sealing strip is fixed by the positioning device, and after slitting, the slitted sealing strip can be aligned at the end, so as to facilitate subsequent welding and vulcanization processing. And when the sealing strip is misaligned and aligned, the sealing strip changes from an inclined pulling state to a state where the end parts are aligned, so that the sealing strip becomes looser, reducing the friction between the sealing strip and the surface of the winding roller 2, and facilitating the subsequent removal of the sealing strip from the outside of the winding roller 2.
[0042] In this embodiment, the guiding device includes a positioning bracket 31, a driving threaded shaft 32, a speed-changing transmission box 33, a synchronous support base 34, and a material guiding cylinder 35. The positioning bracket 31 is installed on the top of the base 1. The driving threaded shaft 32 is rotatably installed on the right side wall of the positioning bracket 31 through a bearing. The speed-changing transmission box 33 for driving the transmission between the winding roller 2 and the driving threaded shaft 32 is installed on the right side wall of the support frame 11 and the right side wall of the positioning bracket 31. The synchronous support base 34 is sleeved outside the driving threaded shaft 32. A limiting chute is provided on the top of the base 1, and the bottom of the synchronous support base 34 is clamped inside the limiting chute. The material guiding cylinder 35 for guiding the rubber strip is installed on the top of the synchronous support base 34.
[0043] Specifically, as shown in the attached Figure 1 figure, when winding, the sealing strip is uniformly moved to the right along the outside of the winding roller 2 through the guiding device, so as to control the pitch of the spiral coil formed during winding, and enable the sealing strip to be stably clamped inside the rear guiding positioning groove 54.
[0044] In this embodiment, the slitting device includes a rear support frame 61, a cutting hydraulic column 62, a mounting clamp seat 63, and a thin cutting blade 64. The rear support frame 61 is installed at the rear side of the top of the base 1. The cutting hydraulic column 62 is installed on the top of the rear support frame 61. The mounting clamp seat 63 is installed at the bottom of the output end of the cutting hydraulic column 62. The thin cutting blade 64 for slitting is installed below the mounting clamp seat 63.
[0045] Specifically, as shown in the attached Figure 1 figure, the slitting device is arranged above the winding roller 2, and the thin cutting blade 64 is driven by the cutting hydraulic column 62 to move downward for slitting work.
[0046] In this embodiment, the inside of the speed-changing transmission box 33 is driven by gears, and a regulating electric telescopic rod for adjusting the transmission gear ratio is installed on the left side wall of the speed-changing transmission box 33.
[0047] Specifically, as shown in the attached Figure 1 figure, the stability of the transmission is improved through gear transmission, and the gear transmission ratio inside is adjusted by the electric telescopic rod on the left surface of the speed-changing transmission box 33. Its principle is merely using the gear transmission principle as a transmission component.
[0048] In this embodiment, the inner surface of the rear guiding positioning groove 54 is in the same arc surface as the outer wall of the winding roller 2.
[0049] Specifically, as shown in the attached Figure 2 figure, when the sealing strip is wound around the outer surface of the rear end fixing groove 52 and clamped inside the rear guiding positioning groove 54, the regularity of the spiral shape is maintained.
[0050] In this embodiment, there are several rear guiding positioning grooves 54 and front fixing pressing grooves 57, and the rear guiding positioning grooves 54 and the front fixing pressing grooves 57 are distributed in a spiral track as a whole.
[0051] Specifically, as shown in the attached Figure 5 and the attached Figure 7 figure, the sealing strip is wound inside the rear guiding positioning grooves 54 and the front fixing pressing grooves 57, so that the rubber strip can form a stable spiral shape, thereby improving the accuracy after subsequent cutting.
[0052] In this embodiment, the thickness of the thin cutting blade 64 is less than the thickness of the cutting knife groove 58.
[0053] Specifically, as shown in the attached Figure 1 and the attached Figure 5 and the attached Figure 7 figure, the thin cutting blade 64 is inserted into the cutting knife groove 58 to cut the sealing strip located inside the cutting knife groove 58. And the thickness of the thin cutting blade 64 is relatively thin. When cutting, the rubber strip will not be displaced under the combined clamping of the rear guiding positioning grooves 54 and the front fixing pressing grooves 57. When the thin cutting blade 64 is removed from the inside of the cutting knife groove 58, the rubber strip at the cut position will remain in contact.
[0054] In this embodiment, when the winding roller 2 rotates to drive the driving threaded shaft 32 to rotate through the variable speed transmission box 33, the distance that the driving threaded shaft 32 drives the synchronous support seat 34 to move through the thread is equal to the pitch of the rear guiding positioning grooves 54 and the front fixing pressing grooves 57.
[0055] Specifically, as shown in the attached Figure 1 and the attached Figure 5 figure, when the rubber strip is wound on the surface of the winding roller 2 under the restriction of the material guiding cylinder 35, it can be stably clamped into the rear guiding positioning grooves 54.
[0056] A method for using a sealing strip vulcanization treatment device includes the following steps:
[0057] The first step: Install the first inner clamping seat 43 and the second inner clamping seat 44 in the installation groove 41 through the second transverse fixing bolt 51. After passing the sealing strip through the material guiding cylinder 35, clamp the end of the sealing strip into the rear end fixing groove 52, and fix the end of the sealing strip through the rear end fixing groove 52 to complete the preliminary installation work;
[0058] Step 2: Start the power motor 21 to drive the winding roller 2 to rotate. When the winding roller 2 rotates, it drives the driving threaded shaft 32 to rotate through the speed-changing transmission box 33. The driving threaded shaft 32 drives the synchronous support seat 34 and the material guiding cylinder 35 to move through the thread, drives the sealing strip to move horizontally to the right through the material guiding cylinder 35. At the same time, the winding roller 2 rotates to wind the sealing strip on the surface of the winding roller 2, and through the material guiding cylinder 35, the sealing strip is spirally wound on the outside of the winding roller 2 and will be stuck inside the rear guiding positioning groove 54.
[0059] Step 3: After winding is completed, remove the second horizontal fixing bolt 51, clamp the first outer clamp seat 45 and the second outer clamp seat 46 on the outside of the sealing strip through the front fixing groove 57, and then fix the first outer clamp seat 45 and the second outer clamp seat 46 through the first horizontal fixing bolt 50 and the second horizontal fixing bolt 51.
[0060] Step 4: Control the winding roller 2 to drive the cutting knife groove 58 to point to the position directly above, control the cutting hydraulic column 62 to drive the mounting clamp seat 63 and the thin cutting blade 64 to move downward, cut the sealing strip by inserting the thin cutting blade 64 into the cutting knife groove 58, remove the longitudinal fixing bolt 49, and then control the docking electric push rod 59 to extend. The docking electric push rod 59 pushes the first inner clamp seat 43, the first outer clamp seat 45 and the upper extension card seat 47 to move horizontally, shift and align the end of the cut sealing strip, so that the cut sealing strip forms a circle. Fix the misaligned upper extension card seat 47 and the lower extension card seat 48 through the longitudinal fixing bolt 49 to keep the sealing strip in a circular state.
[0061] Step 5: Rotate the second horizontal fixing bolt 51 to release the fixation between the second inner clamp seat 44 and the mounting groove 41, and then the frame body composed of the first inner clamp seat 43, the second inner clamp seat 44, the first outer clamp seat 45 and the second outer clamp seat 46 can be removed for subsequent high-temperature welding work and vulcanization processing.
[0062] Working principle and usage process of the present invention: The first inner clamping seat 43 and the second inner clamping seat 44 are installed inside the installation groove 41 through the second horizontal fixing bolt 51. After passing the sealing strip through the material guiding cylinder 35, the end of the sealing strip is clamped into the rear end fixing groove 52. The end of the sealing strip is fixed through the rear end fixing groove 52 to complete the preliminary installation work. Then, control the power motor 21 to start. The power motor 21 drives the winding roller 2 to rotate. When the winding roller 2 rotates, the driving threaded shaft 32 is driven to rotate by the gears inside the speed change transmission box 33. When the driving threaded shaft 32 rotates, the thread drives the synchronous support seat 34 and the material guiding cylinder 35 to move. The material guiding cylinder 35 drives the sealing strip to move horizontally to the right. At the same time, the winding roller 2 rotates to wind the sealing strip on the surface of the winding roller 2. And through the material guiding cylinder 35, the sealing strip is spirally wound on the outside of the winding roller 2 and will be stuck inside the rear guiding positioning groove 54. After the winding is completed, control the winding roller 2 to drive the cutting knife groove 58 to rotate to the position at the top and then stop rotating. Then rotate the second horizontal fixing bolt 51 to remove the second horizontal fixing bolt 51. The first outer clamping seat 45 and the second outer clamping seat 46 are clamped outside the sealing strip through the front fixing groove 57. At this time, the sealing strip is clamped inside the front fixing groove 57. The sealing strip is positioned through the cooperation of the rear guiding positioning groove 54 and the front fixing groove 57. Then control the cutting hydraulic cylinder 62 to drive the installation clamping seat 63 and the thin cutting blade 64 to move downward. The thin cutting blade 64 extends into the cutting knife groove 58 to cut the sealing strip. Remove the longitudinal fixing bolt 49. Then control the docking electric push rod 59 to extend. The docking electric push rod 59 pushes the first inner clamping seat 43, the first outer clamping seat 45 and the upper extension clamping seat 47 to move horizontally. The end of the cut sealing strip is shifted and aligned. The moving distance is the length of the pitch of the spiral formed during winding, so that the cut sealing strip forms a circle. The upper extension clamping seat 47 and the lower extension clamping seat 48 after dislocation are fixed through the longitudinal fixing bolt 49 to keep the sealing strip in a circular state. Rotate the second horizontal fixing bolt 51 to release the fixation between the second inner clamping seat 44 and the installation groove 41. Control the support regulating telescopic rod 12 to drive the sliding support 13 to move to the right, so that there is a gap between the sliding support 13 and the winding roller 2 for the sealing strip to move out of the outside of the winding roller 2. Then the frame body composed of the first inner clamping seat 43, the second inner clamping seat 44, the first outer clamping seat 45 and the second outer clamping seat 46 can be removed for subsequent high-temperature welding work and vulcanization processing. And the contact section is oval, increasing the contact area and improving the connection strength. First cut and then vulcanize, further improving the strength of the welding position.
[0063] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sealing strip vulcanization treatment device, comprising a base (1), a positioning device for positioning and fixing the sealing strip, a guiding device for winding and guiding the sealing strip, and a slitting device for slitting the sealing strip, characterized in that: A support frame (11) is installed on the left side of the top of the base (1), a supporting and regulating telescopic rod (12) is installed on the right side wall of the base (1), a sliding support (13) for supporting the right end of the winding roller (2) is slidably engaged on the right side of the top of the base (1), the output end of the supporting and regulating telescopic rod (12) is installed on the right side wall of the sliding support (13), the winding roller (2) is rotatably installed on the right side wall of the support frame (11) through a bearing, a power motor (21) is installed on the left side wall of the support frame (11), the output end of the power motor (21) passes through the support frame (11) and is installed on the left end of the winding roller (2), a positioning device for positioning the sealing strip when winding is arranged on the outer side of the winding roller (2), a guiding device for guiding the end of the sealing strip when winding is arranged on the front side of the top of the base (1), and a slitting device for slitting the wound sealing strip is installed on the rear side of the top of the base (1); The positioning device comprises a mounting groove (41), an offset groove (42), a first inner clamping seat (43), a second inner clamping seat (44), a first outer clamping seat (45), a second outer clamping seat (46), an upper extension clamping seat (47), a lower extension clamping seat (48), a longitudinal fixing bolt (49), a first transverse fixing bolt (50), a second transverse fixing bolt (51), a rear end fixing groove (52), a rear fixing puncture (53), a rear guide positioning groove (54), a front end fixing groove (55), a front fixing puncture (56), a front fixing pressing groove (57), a cutting knife groove (58) and a docking electric push rod (59), wherein the mounting groove (41) is formed on the surface of the winding roller (2), and the offset groove (42) is formed on the surface of the winding roller (2). The first inner clamp seat (43) and the second inner clamp seat (44) are connected by a transverse sliding connection, and the first inner clamp seat (43) and the second inner clamp seat (44) are clamped inside the mounting groove (41). The first outer clamp seat (45) is provided with an upper extension clamp seat (47) at the end thereof, and the second outer clamp seat (46) is provided with a lower extension clamp seat (48) at the end thereof. The upper extension clamp seat (47) and the lower extension clamp seat (48) are connected by a sliding connection, and the upper extension clamp seat (47) and the lower extension clamp seat (48) are fixed by a longitudinal fixing bolt (49), the first outer clamp seat (45) and the first inner clamp seat (43) are fixed by a first transverse fixing bolt (50), and the second outer clamp seat (45) and the first inner clamp seat (43) are fixed by a second transverse fixing bolt (51). The outer clamp seat (46) and the second inner clamp seat (44) are fixed inside the mounting groove (41); the cutting knife groove (58) is provided between the first outer clamp seat (45) and the second outer clamp seat (46) and at the connection between the first inner clamp seat (43) and the second inner clamp seat (44); the rear end fixing groove (52) is provided on the surface of the first inner clamp seat (43) at a position above the cutting knife groove (58); the rear fixed puncture (53) is provided on the inner wall of the rear end fixing groove (52); the rear guide positioning groove (54) is provided on the surfaces of the second inner clamp seat (44) and the first inner clamp seat (43); the inner surface of the rear guide positioning groove (54) is in the same arc surface as the outer wall of the winding roller (2); the front The side end fixing groove (55) is formed on the rear side wall of the first outer clamp seat (45) and is located opposite to the rear end fixing groove (52); the front fixing puncture (56) is formed on the inner wall of the front end fixing groove (55); the front fixing pressing groove (57) is formed on the rear side walls of the first outer clamp seat (45) and the second outer clamp seat (46) and is located opposite to the rear guide positioning groove (54); there are a plurality of rear guide positioning grooves (54) and front fixing pressing grooves (57); the rear guide positioning grooves (54) and the front fixing pressing grooves (57) are distributed in a spiral track as a whole; the docking electric push rod (59) is installed at the right end of the winding roller (2); the output end of the docking electric push rod (59) extends into the offset groove (42).
2. A sealing strip vulcanization treatment equipment according to claim 1, characterized in that: The guide device comprises a positioning bracket (31), a driving threaded shaft (32), a speed change transmission box (33), a synchronous support seat (34) and a material guide cylinder (35). The positioning bracket (31) is mounted on the top of the base (1). The driving threaded shaft (32) is rotatably mounted on the right side wall of the positioning bracket (31) through a bearing. The speed change transmission box (33) for transmitting between the winding roller (2) and the driving threaded shaft (32) is mounted on the right side wall of the support frame (11) and the right side wall of the positioning bracket (31). The synchronous support seat (34) is sleeved on the outside of the driving threaded shaft (32). A limiting slide groove is provided on the top of the base (1). The bottom of the synchronous support seat (34) is clamped in the limiting slide groove. The material guide cylinder (35) for guiding the rubber strip is mounted on the top of the synchronous support seat (34).
3. The sealing strip vulcanization treatment equipment according to claim 1, characterized in that: The slitting device comprises a rear support frame (61), a cutting hydraulic column (62), a mounting clamp seat (63) and a thin cutting blade (64); the rear support frame (61) is mounted on the rear side of the top of the base (1); the cutting hydraulic column (62) is mounted on the top of the rear support frame (61); the mounting clamp seat (63) is mounted on the bottom of the output end of the cutting hydraulic column (62); and the thin cutting blade (64) for slitting is mounted below the mounting clamp seat (63).
4. The sealing strip vulcanization treatment equipment according to claim 2, characterized in that: The speed change transmission box (33) is driven by gears inside, and a regulating electric telescopic rod for adjusting the transmission gear ratio is installed on the left side wall of the speed change transmission box (33).
5. The sealing strip vulcanization treatment equipment according to claim 3, characterized in that: The thickness of the thin cutting blade (64) is smaller than the thickness of the cutting groove (58).
6. The sealing strip vulcanization treatment equipment according to claim 2, characterized in that: When the winding roller (2) rotates and drives the driving threaded shaft (32) to rotate through the speed change transmission box (33), the driving threaded shaft (32) drives the synchronous support seat (34) to move a distance equal to the pitch of the rear guide positioning groove (54) and the front fixed pressing groove (57) through the thread.
7. A method for using a sealing strip vulcanization treatment device, comprising the sealing strip vulcanization treatment device according to any one of claims 1 to 6, characterized in that: The following steps are involved: Step 1: Install the first inner clamp seat (43) and the second inner clamp seat (44) inside the installation groove (41) by means of the second transverse fixing bolt (51), insert the end of the sealing strip into the rear end fixing groove (52) after passing the sealing strip through the material guide cylinder (35), and fix the end of the sealing strip through the rear end fixing groove (52), thereby completing the preliminary installation work; Step 2: Start the power motor (21) to drive the winding roller (2) to rotate. When the winding roller (2) rotates, the drive threaded shaft (32) is driven to rotate through the speed change transmission box (33). The drive threaded shaft (32) drives the synchronous support seat (34) and the guide cylinder (35) to move through the thread. The guide cylinder (35) drives the sealing strip to move horizontally to the right. At the same time, the winding roller (2) rotates to wind the sealing strip around the surface of the winding roller (2). The guide cylinder (35) causes the sealing strip to be spirally wound around the outside of the winding roller (2) and stuck in the inside of the rear guide positioning groove (54). Step 3: After the winding is completed, the second transverse fixing bolt (51) is removed, and the first outer clamping seat (45) and the second outer clamping seat (46) are clamped on the outer side of the sealing strip through the front fixing groove (57), and then the first outer clamping seat (45) and the second outer clamping seat (46) are fixed by the first transverse fixing bolt (50) and the second transverse fixing bolt (51); Step 4: Control the winding roller (2) to drive the cutting knife groove (58) to point to the upward position, control the cutting hydraulic column (62) to drive the installation clamp seat (63) and the thin cutting blade (64) to move downward, and extend the thin cutting blade (64) into the cutting knife groove (58) to cut the sealing strip, remove the longitudinal fixing bolt (49), and then control the docking electric push rod (59) to extend, and the docking electric push rod (59) pushes the first inner clamp seat (43), the first outer clamp seat (45) and the upper extension clamp seat (47) to shift horizontally, and the ends of the cut sealing strip are shifted and aligned, so that the cut sealing strip forms a circle, and the displaced upper extension clamp seat (47) and the lower extension clamp seat (48) are fixed by the longitudinal fixing bolt (49) to keep the sealing strip in a circular state; Step 5: The second transverse fixing bolt (51) is rotated to release the fixation between the second inner clamp seat (44) and the mounting groove (41), and then the frame consisting of the first inner clamp seat (43), the second inner clamp seat (44), the first outer clamp seat (45) and the second outer clamp seat (46) can be removed for subsequent high-temperature welding and vulcanization processing.
Citation Information
Patent Citations
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