A boutique box and an automated production and processing process

Abstract

The application discloses a boutique box and an automatic production and processing technology, which comprises a boutique box body, and movable grooves are formed in the two sides of the inner wall of the boutique box body, length rods are fixedly installed in the two movable grooves, and an automatic early warning system is arranged. The specific process of the boutique box processing equipment is measured and controlled in real time by a measurement and control cloud platform, a communication cloud platform realizes barrier-free communication with a third party, a display cloud platform visually displays monitoring and early warning results, sudden conditions generated in the production process of the boutique box are processed, and the safety of production process operation is improved. When the boutique box body is carried to a bumpy road section, the connecting spring is subjected to extrusion, the connecting spring is elastic, the elastic deformation of the connecting spring buffers the extrusion force, a shock absorber buffers the elastic deformation force of the connecting spring, and the goods in the boutique box are not damaged due to shaking on the bumpy road.

Description

Technical Field

[0001] This invention relates to the field of premium box production technology, specifically to a premium box and its automated production process. Background Technology

[0002] Premium box packaging largely relies on its exquisite design and decoration to promote and beautify products, enhancing their competitiveness. Since the shape and structural design of premium boxes are often determined by the shape and characteristics of the packaged product, there are many styles and types, including rectangular, square, polygonal, irregularly shaped, and cylindrical boxes. However, their manufacturing processes are basically the same. The structure of premium box packaging should fully utilize the multifaceted forming characteristics to cleverly use form to express the product's features and the packaging's aesthetic appeal, tailored to the product's function and characteristics. In fact, premium box structure involves more than just creating a three-dimensional rendering of a box; it also involves the technological aspects of the production process, including the box's planar structure, die-cutting, and box gluing. All these aspects should be carefully considered during the design phase, requiring designers to have a considerable understanding of the structural processes of premium boxes so that the design can be successfully implemented in production.

[0003] The prior art, application number CN202110651698.3, discloses an automated production method for packaging boxes, comprising the following steps: S1: First, cardboard is prepared into upper box sheets and lower box sheets; S2: Inner lining paper is pasted on the inner sides of the upper box sheets and lower box sheets, and face paper is pasted on the outer sides of the upper box sheets and lower box sheets; S3: Film is applied to the face paper on the outer sides of the upper box sheets and lower box sheets; S4: Labels are then applied to the outer and inner sides of the upper box sheets; S5: The upper box sheets and lower box sheets are shaped to form a box lid and a box bottom; S6: The box bottom and box lid are collected, transferred, and stored. This invention proposes an automated production method for packaging boxes, which can realize the processes of cardboard sheet preparation, paper mounting, film application, labeling, and shaping, and can achieve automated production of top and bottom type packaging boxes. The process is simple, easy to implement, and meets current usage requirements with high production efficiency.

[0004] The prior art document, application number CN201822251613.9, discloses a flexible automated production process for a premium gift box, comprising a box body and a lid. Two pairs of slide rails are connected to the inner side of the box body and arranged facing each other. A shelf is movably connected between the two pairs of slide rails, allowing the shelf to slide along the rails. The bottom of the shelf is movably connected to one end of a connecting rod, and the other end of the connecting rod is movably connected to a movable plate. One end of the movable plate is fixedly connected to a support rod, and the other end is connected to the lid. The connecting rod is movably connected to both the shelf and the movable plate, while the movable plate is fixedly connected to the lid. When the lid is opened, the movable plate shifts and, through the connecting rod, drives the shelf to slide upwards along the rails. The shelf can move items upwards, making it convenient to place and retrieve items regardless of the box's depth. The slide rails on the inner side of the box body not only ensure smooth sliding of the shelf but also enhance its stability.

[0005] The prior art document, application number CN202220261849.4, relates to the field of multifunctional gift box production technology, specifically to an automated production line for multifunctional gift boxes. It includes a U-shaped plate, a conveyor belt fitted between rotating rollers, a motor mounted on the outer wall of the U-shaped plate, the motor's output shaft coaxially connected to one of the rotating rollers, a first bracket plate near the left end of the upper surface of the bottom plate, a pressing roller in the middle of the first bracket plate, and a second bracket plate near the right end of the upper surface of the bottom plate, with a hydraulic cylinder at the center of the upper surface of the second bracket plate. In this automated production line for multifunctional gift boxes, the motor mounted on the U-shaped plate, in conjunction with the conveyor belt, facilitates the continuous and stable transport of the gift box cardboard to be processed. The bottom plate mounting facilitates the fixing of the first and second bracket plates. The pressing roller, in conjunction with a locking block and a spring, facilitates vertical movement to press and flatten gift box cardboard of different sizes, and then, after passing through the pressing plate, performs corresponding decorative pressing.

[0006] However, the above document still has the following shortcomings:

[0007] While an automated packaging box production method can automate the processes of cardboard sheet preparation, mounting, lamination, labeling, and forming, enabling the production of top-and-bottom shaped boxes, it cannot handle unexpected situations that may arise during the production of premium boxes. A flexible, automated production method for premium gift boxes, while offering convenient loading and unloading regardless of box depth, and featuring sliding rails on the inner wall that facilitate smooth sliding and enhance stability of the shelf, cannot guarantee that items inside the box will not be damaged by vibrations on bumpy roads. A multi-functional automated gift box production line, while pressing and flattening cardboard of different sizes and applying corresponding decorations after passing through a pressing plate, cannot handle unexpected situations that may arise during the production of premium boxes, thus reducing the safety of the production process. Summary of the Invention

[0008] The purpose of this invention is to provide a premium gift box and an automated production process to address the following issues: While the automated packaging box production method described in the background art can automate the processes of cardboard sheet preparation, mounting, lamination, labeling, and forming, enabling automated production of top-and-bottom shaped packaging boxes, it cannot handle unexpected situations that may arise during the premium gift box production process. A flexible, automated premium gift box production method, although convenient for loading and unloading items regardless of box depth, and featuring sliding rails on the inner wall that facilitate smooth sliding and enhance stability of the shelf, cannot guarantee that items inside the box will not be damaged by vibrations on bumpy roads. A multi-functional automated gift box production line, while capable of pressing and flattening cardboard boxes of different sizes and applying corresponding decorations after passing through a pressing plate, cannot handle unexpected situations that may arise during premium gift box production, thus reducing the safety of the production process.

[0009] To achieve the above objectives, the present invention provides the following technical solution: a premium box, comprising a premium box body, wherein movable grooves are provided on both sides of the inner wall of the premium box body, length rods are fixedly installed inside the two movable grooves, movable blocks are slidably connected to the middle of the two length rods, and a support mechanism is fixedly installed between the two movable blocks, the support mechanism comprising a connecting plate and a support frame, shock absorbers are fixedly installed on both sides of the top of the connecting plate, and the tops of the two shock absorbers are respectively fixedly connected to the two sides of the bottom of the support frame.

[0010] As a preferred embodiment of the present invention, an assembly base is fixedly installed at the center of the top of the connecting plate. Support rods are rotatably connected to both ends of the assembly base. A pulley is fixedly installed at the end of each support rod away from the assembly base. Both pulleys are slidably connected to the support frame. A connecting spring is fixedly installed in the middle of each support rod. The bottom end of each connecting spring is fixedly connected to the side of the connecting plate opposite to it. When an item is placed inside the box body within the support frame, under the action of a bumpy force, the support frame compresses the support rod, causing the support rod to drive the pulley to slide along the support frame. The support rod also compresses the connecting spring. The connecting spring, being elastic, undergoes elastic deformation to buffer the compressive force. The shock absorber buffers the elastic deformation force of the connecting spring.

[0011] As a preferred embodiment of the present invention, the two ends of the connecting plate are fixedly connected to the opposite sides of the two movable blocks, and the support mechanism is installed on the movable blocks through the connecting plate.

[0012] As a preferred embodiment of the present invention, a first support spring is fixedly installed between the top ends of the two movable blocks and the top ends of the inner walls of the two movable slots, and a second support spring is fixedly installed between the bottom ends of the two movable blocks and the bottom ends of the inner walls of the two movable slots. During the sliding of the movable blocks along the length rod, the support springs are squeezed or stretched respectively. The support springs are elastic, and the elastic deformation of the support springs buffers the squeezing or stretching force.

[0013] As a preferred embodiment of the present invention, a lid body is fitted onto the top of the premium box body, and the lid body seals from the top of the premium box body.

[0014] This invention discloses an automated production process for premium boxes, comprising the following steps:

[0015] Step 1, Die-cutting: Arrange the printed brochures according to the customer's requirements, then die-cut them, and trim and flatten the product.

[0016] Step 2, gluing the box: Place the finished product into the machine to automatically glue it in place;

[0017] Step 3: Folding: Process the paper around the product and the base.

[0018] Step 4: Apply adhesive film: Place the finished product into the machine to automatically complete the bonding process;

[0019] Step 5: Surface treatment of printed materials: Clean the dust and debris on the product surface with alcohol or thinner, apply a layer of protective paint to the product surface, sand the product with sandpaper, clean the product surface with degreasing cotton soaked in alcohol, wipe the edges of the product with degreasing solvent, treat the product with a polishing machine, use different methods according to different materials, and finally wax it.

[0020] Step 6, Embossing the veneer: Apply glue to the area where it needs to be pasted using a special tool;

[0021] Step 7: Apply glue or UV varnish: Select glue or UV varnish with different properties depending on the material;

[0022] Step 8: Real-time monitoring and early warning: The automated early warning system monitors and issues early warnings for the processing technology of the premium boxes in real time.

[0023] As a preferred technical solution of the present invention, the automated early warning system consists of a measurement and control cloud platform, a communication cloud platform, and a display cloud platform. The measurement and control cloud platform monitors and controls the specific process of the high-quality box processing equipment in real time. The communication cloud platform enables seamless communication with third parties in multiple ways. The display cloud platform displays the monitoring and early warning results intuitively.

[0024] As a preferred technical solution of the present invention, the measurement and control cloud platform is equipped with a displacement monitor, an angle monitor, a pressure monitor, a liquid level monitor, and a sedimentation monitor. The displacement monitor monitors the displacement position during the processing of the premium box in real time, the angle monitor monitors the rotation angle during the processing of the premium box in real time, the pressure monitor monitors the pressure on the premium box during the processing in real time, the liquid level monitor monitors the liquid level required during the processing of the premium box in real time, and the sedimentation monitor monitors the sedimentation depth of the premium box in real time.

[0025] As a preferred technical solution of the present invention, the display cloud platform is equipped with a smart PC terminal and a smart mobile terminal. The smart PC terminal displays the monitoring content intuitively on the PC terminal, and the smart mobile terminal displays the monitoring content intuitively on the mobile terminal.

[0026] Compared with the prior art, the beneficial effects of the present invention are:

[0027] 1. By setting up an automated early warning system, the monitoring and control cloud platform can monitor and control the specific process of the premium box processing equipment in real time. The communication cloud platform can communicate with third parties without obstacles and in multiple ways. The display cloud platform can intuitively display the monitoring and early warning results and handle emergencies that occur during the production of premium boxes, thereby improving the safety of the production process.

[0028] 2. By setting up a support mechanism, when the main body of the gift box is transported to a bumpy section, the connecting spring is compressed. The connecting spring is elastic, and the elastic deformation of the connecting spring buffers the compression force. The shock absorber buffers the elastic deformation force of the connecting spring, ensuring that the items inside the gift box are not damaged by vibration on bumpy roads. Attached Figure Description

[0029] Figure 1 This is a side view of the present invention;

[0030] Figure 2 This is a partial schematic diagram of the present invention;

[0031] Figure 3 This is a side view of the support mechanism of the present invention;

[0032] Figure 4 This is a flowchart of the present invention;

[0033] Figure 5 This is a schematic diagram of the architecture of the automated early warning system of the present invention.

[0034] In the diagram: 1. Premium box body; 2. Box lid body; 3. Movable groove; 4. First support spring; 5. Movable block; 6. Second support spring; 7. Length rod; 8. Support mechanism; 81. Connecting plate; 82. Shock absorber; 83. Support frame; 84. Pulley; 85. Support rod; 86. Connecting spring; 87. Assembly base; 9. Automated early warning system; 91. Measurement and control cloud platform; 911. Displacement monitor; 912. Angle monitor; 913. Pressure monitor; 914. Liquid level monitor; 915. Settlement monitor; 92. Communication cloud platform; 93. Display cloud platform; 931. Intelligent PC terminal; 932. Intelligent mobile terminal. Detailed Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0036] Please see Figure 1-5 The present invention provides a premium box, including a premium box body 1. Movable grooves 3 are provided on both sides of the inner wall of the premium box body 1. A length rod 7 is fixedly installed inside each of the two movable grooves 3. Movable blocks 5 are slidably connected to the middle of each of the two length rods 7. A support mechanism 8 is fixedly installed between the two movable blocks 5. The support mechanism 8 includes a connecting plate 81 and a support frame 83. Shock absorbers 82 are fixedly installed on both sides of the top of the connecting plate 81. The tops of the two shock absorbers 82 are respectively fixedly connected to the two sides of the bottom of the support frame 83.

[0037] An assembly base 87 is fixedly installed at the center of the top of the connecting plate 81. Support rods 85 are rotatably connected to both ends of the assembly base 87. Pulleys 84 are fixedly installed at the ends of the two support rods 85 away from the assembly base 87. The two pulleys 84 are slidably connected to the support frame 83. Connecting springs 86 are fixedly installed in the middle of the two support rods 85. The bottom ends of the two connecting springs 86 are fixedly connected to the side of the connecting plate 81 facing each other. When an item is placed inside the support frame 83 in the body of the gift box 1, under the action of the bumping force, the support frame 83 squeezes the support rods 85, causing the support rods 85 to drive the pulleys 84 to slide along the support frame 83. The support rods 85 also squeeze the connecting springs 86. The connecting springs 86 are squeezed. The connecting springs 86 are elastic. The connecting springs 86 undergo elastic deformation to buffer the squeezing force. The shock absorber 82 buffers the elastic deformation force of the connecting springs 86.

[0038] The two ends of the connecting plate 81 are fixedly connected to the opposite sides of the two movable blocks 5, and the support mechanism 8 is installed on the movable blocks 5 through the connecting plate 81.

[0039] A first support spring 4 is fixedly installed between the top of the two movable blocks 5 and the top of the inner wall of the two movable grooves 3. A second support spring 6 is fixedly installed between the bottom of the two movable blocks 5 and the bottom of the inner wall of the two movable grooves 3. As the movable blocks 5 slide along the length rod 7, they squeeze or stretch the support springs respectively. The support springs are elastic, and the elastic deformation of the support springs buffers the squeezing or stretching force.

[0040] The top of the premium box body 1 is fitted with a box lid body 2, which seals the premium box body 1 from the top.

[0041] This invention discloses an automated production process for premium boxes, comprising the following steps:

[0042] Step 1, Die-cutting: Arrange the printed brochures according to the customer's requirements, then die-cut them, and trim and flatten the product.

[0043] Step 2, gluing the box: Place the finished product into the machine to automatically glue it in place;

[0044] Step 3: Folding: Process the paper around the product and the base.

[0045] Step 4: Apply adhesive film: Place the finished product into the machine to automatically complete the bonding process;

[0046] Step 5: Surface treatment of printed materials: Clean the dust and debris on the product surface with alcohol or thinner, apply a layer of protective paint to the product surface, sand the product with sandpaper, clean the product surface with degreasing cotton soaked in alcohol, wipe the edges of the product with degreasing solvent, treat the product with a polishing machine, use different methods according to different materials, and finally wax it.

[0047] Step 6, Embossing the veneer: Apply glue to the area where it needs to be pasted using a special tool;

[0048] Step 7: Apply glue or UV varnish: Select glue or UV varnish with different properties depending on the material;

[0049] Step 8: Real-time monitoring and early warning: The automated early warning system 9 monitors and issues early warnings for the processing technology of the premium boxes in real time.

[0050] The automated early warning system 9 consists of a measurement and control cloud platform 91, a communication cloud platform 92, and a display cloud platform 93. The measurement and control cloud platform 91 monitors and controls the specific process of the high-quality box processing equipment in real time. The communication cloud platform 92 enables seamless communication with third parties through multiple methods. The display cloud platform 93 provides an intuitive display of the monitoring and early warning results.

[0051] The measurement and control cloud platform 91 is equipped with a displacement monitor 911, an angle monitor 912, a pressure monitor 913, a liquid level monitor 914, and a sedimentation monitor 915. The displacement monitor 911 monitors the displacement position in real time during the processing of the premium box, the angle monitor 912 monitors the rotation angle in real time during the processing of the premium box, the pressure monitor 913 monitors the pressure on the premium box in real time during the processing of the premium box, the liquid level monitor 914 monitors the liquid level required during the processing of the premium box in real time, and the sedimentation monitor 915 monitors the sedimentation depth of the premium box in real time.

[0052] The cloud platform 93 includes a smart PC terminal 931 and a smart mobile terminal 932. The smart PC terminal 931 displays the monitoring content intuitively on the PC, while the smart mobile terminal 932 displays the monitoring content intuitively on the mobile terminal.

[0053] In this invention, the printed brochures are laid out according to customer requirements, then die-cut, and the product is trimmed and leveled. The finished product is then automatically glued in a machine. The paper around the product and the bottom tray is processed. The finished product is then automatically glued in a machine. Dust and debris on the product surface are cleaned with alcohol or thinner, a protective varnish is applied, the product is sanded, the surface is cleaned with alcohol-soaked cotton balls, the edges are wiped with degreasing solvent, and the product is polished using a polishing machine. Different methods are used depending on the material, and finally, waxing is applied. Glue is applied to the areas to be glued using a special tool. Different types of glue or UV varnish are selected according to different materials. An automated early warning system monitors and provides early warnings for the processing of the gift box in real time.

[0054] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A premium box, comprising a premium box body (1), characterized in that: The inner wall of the premium box body (1) is provided with movable grooves (3) on both sides. A length rod (7) is fixedly installed inside each of the two movable grooves (3). A movable block (5) is slidably connected to the middle of each of the two length rods (7). A support mechanism (8) is fixedly installed between the two movable blocks (5). The support mechanism (8) includes a connecting plate (81) and a support frame (83). Shock absorbers (82) are fixedly installed on both sides of the top of the connecting plate (81). The tops of the two shock absorbers (82) are fixedly connected to the bottom sides of the support frame (83). An assembly seat (87) is fixedly installed in the middle of the top of the connecting plate (81). A support rod (85) is rotatably connected to both ends of the assembly seat (87). Both of the two support rods (85) are fixedly equipped with pulleys (84) at the ends away from the assembly base (87). Both pulleys (84) are slidably connected to the support frame (83). Both of the two support rods (85) are fixedly equipped with connecting springs (86) in the middle. The bottom ends of both connecting springs (86) are fixedly connected to the side of the connecting plate (81) facing each other. Both ends of the connecting plate (81) are fixedly connected to the opposite side of the two movable blocks (5). A first support spring (4) is fixedly installed between the top of the two movable blocks (5) and the top of the inner wall of the two movable grooves (3). A second support spring (6) is fixedly installed between the bottom of the two movable blocks (5) and the bottom of the inner wall of the two movable grooves (3).

2. A premium box according to claim 1, characterized in that: The top of the premium box body (1) is fitted with the box lid body (2).

3. The automated production process for a premium box according to any one of claims 1-2, characterized in that, Includes the following steps: Step 1, Die-cutting: Arrange the printed brochures according to the customer's requirements, then die-cut them, and trim and flatten the product. Step 2, gluing the box: Place the finished die-cut, trimmed, and flattened product into the machine for automatic gluing; Step 3: Folding: Process the paper around the product and the base. Step 4: Apply adhesive film: Place the finished product into the machine to automatically complete the bonding process; Step 5: Surface treatment of printed materials: Clean the dust and debris on the product surface with alcohol or thinner, apply a layer of protective paint to the product surface, sand the product with sandpaper, clean the product surface with degreasing cotton soaked in alcohol, wipe the edges of the product with degreasing solvent, treat the product with a polishing machine, use different methods according to different materials, and finally wax it. Step 6, Embossing the veneer: Apply glue to the area where it needs to be pasted using a special tool; Step 7: Apply glue or UV varnish: Select glue or UV varnish with different properties depending on the material; Step 8: Real-time monitoring and early warning: The automated early warning system (9) monitors and provides early warnings on the processing technology of the premium box in real time.

4. The automated production process for a premium box according to claim 3, characterized in that: The automated early warning system (9) consists of a measurement and control cloud platform (91), a communication cloud platform (92) and a display cloud platform (93). The measurement and control cloud platform (91) measures and controls the specific process of the high-quality box processing equipment in real time. The communication cloud platform (92) enables seamless communication with third parties in multiple ways. The display cloud platform (93) displays the monitoring and early warning results intuitively.

5. The automated production process for a premium box according to claim 4, characterized in that: The measurement and control cloud platform (91) is equipped with a displacement monitor (911), an angle monitor (912), a pressure monitor (913), a liquid level monitor (914), and a sedimentation monitor (915). The displacement monitor (911) monitors the displacement position during the processing of the premium box in real time. The angle monitor (912) monitors the rotation angle during the processing of the premium box in real time. The pressure monitor (913) monitors the pressure on the premium box during processing in real time. The liquid level monitor (914) monitors the liquid level required during the processing of the premium box in real time. The sedimentation monitor (915) monitors the sedimentation depth of the premium box in real time.

6. The automated production process for a premium box according to claim 5, characterized in that: The display cloud platform (93) is equipped with an intelligent PC terminal (931) and an intelligent mobile terminal (932). The intelligent PC terminal (931) displays the monitoring content intuitively on the PC terminal, and the intelligent mobile terminal (932) displays the monitoring content intuitively on the mobile terminal.

Images