Large component protective turning-over device and turning-over method thereof

By designing a protective turnover device including support base, jack and servo motor, the problem of turning over effort and easy damage in H-shaped steel construction is solved, and the stable flip and safe placement of H-shaped steel is achieved.

CN119911856AActive Publication Date: 2025-05-02CHINA TIESIJU CIVIL ENGINEERING GROUP CO LTD +2
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Patent Information

Application Number
CN202510402585.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-05-02
Estimated Expiration
2045-04-01

AI Technical Summary

Technical Problem

H-shaped steel is laborious and easy to damage during construction, especially when it is inconvenient to control when turning, which can easily cause the bottom surface to be sunken or the steel body scratches and depressions.

Method used

A large-scale component protective turnover device is designed, including a support base, a jack, a servo motor, a support box, a support frame and a fixing ply. Through the synergy of these components, stable flipping and placement of H-shaped steel is achieved.

Benefits of technology

It effectively solves the problem of hard work and easy damage to turn over H-shaped steel, improves the safety and efficiency of the turnover process, and avoids impact damage and depression of the bottom surface during turnover.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of turnover devices, and discloses a large component protective turnover device and a turnover method.The large component protective turnover device comprises a supporting base and jacks, the jacks are arranged on the top face of the supporting base, fixing plates are fixed to the output ends of the two jacks, and supporting plates are fixed to the top faces of the fixing plates through bolts; a first servo motor is arranged on the top face of the supporting plate, and a supporting box is fixed to an output rod of the first servo motor. The supporting frame and the fixing clamping plate are matched, when H-shaped steel needs to be rotated, the two ends of the H-shaped steel are clamped and lifted, then the H-shaped steel is rotated, and after the H-shaped steel is rotated till the needed face faces the bottom face, the H-shaped steel is stably put down; the problems that existing H-shaped steel is strenuous to turn over in the construction process and prone to damage in the turn-over process are solved, more labor is saved when the H-shaped steel is turned over, scratches and even deformation caused by impact in the turn-over process are avoided, meanwhile, the situation that the bottom face is sunken due to impact is avoided, and the safety of the H-shaped steel in the turn-over process is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of turning devices, and in particular to a large-scale component protective turning device and a turning method thereof. Background Art

[0002] H-shaped steel is an economical and efficient profile with a more optimized cross-sectional area distribution and a more reasonable strength-to-weight ratio. It is named because its cross-section is the same as the English letter "H". All parts of the H-shaped steel are arranged at right angles, so it has the advantages of strong bending resistance in all directions, simple construction, cost savings and light structure weight. It is widely used in various civil and industrial building structures, various large-span industrial plants, modern high-rise buildings, large bridges, heavy equipment, highways, ship frames, mine support, foundation treatment, dam projects, etc.

[0003] H-shaped steel is a large component with a large weight. During construction, it needs to be placed in a design to be turned over. However, due to the large weight of the H-shaped steel itself, manual turning is more labor-intensive and resource-intensive. In addition, it is inconvenient to control the steel body during turning. When it falls to the ground after turning over, it is easy to produce a large impact, resulting in a dent in the bottom surface, or scratches or even dents on the surface of the steel body. Summary of the invention

[0004] In order to solve the problem that the existing H-shaped steel is laborious to turn over during construction and is easily damaged during the turning process, the present invention provides a large-scale component protective turning device and a turning method thereof to solve the above-mentioned problem.

[0005] To achieve the above object, the present invention provides the following technical solutions: A protective turning device for a large component and a turning method thereof, comprising a supporting base and a jack, wherein a jack is arranged on the top surface of the supporting base, and two output ends of the jacks are fixed with fixing plates, and a supporting plate is fixed to the top surface of the fixing plate by bolts, and a servo motor 1 is arranged on the top surface of the supporting plate, and a supporting box is fixed on the output rod of the servo motor 1, and a servo motor 2 is arranged at one end of the supporting box, a screw rod is rotatably connected to the inside of the supporting box through a bearing, and a sliding sleeve block is threadedly sleeved on the screw rod, and a connecting plate is fixed to the sliding sleeve block extending to the outside of the supporting box and to the end of the supporting box close to the servo motor 2, and a supporting frame is fixed to the side of the two connecting plates away from the supporting box, and a servo cylinder is arranged on the top of each supporting frame, and the output rod of the servo cylinder slides through the inside of the supporting frame and is fixed with a fixed splint.

[0006] Furthermore, a linkage plate is rotatably sleeved at the end of the jack pressure rod, a pressing rod is symmetrically fixed to the end of the linkage plate away from the jack, a sliding rod is fixed to the middle of the bottom surface of the support plate, a sliding sleeve is slidably sleeved on the sliding rod, and the bottom surface of the sliding sleeve is fixed to the top surface of the support base.

[0007] Furthermore, a gear ring is fixed to the support box of the outer ring of the servo motor output rod by bolts, and a gear is meshed and connected to the side of the gear ring. The gear is fixed to the output rod of the pulley servo motor three, and the servo motor three is fixedly installed on the top surface of the support plate.

[0008] Furthermore, the output rods of the servo motor 1 and the servo motor 3 are rotatably connected to a support sleeve through a bearing, the bottom surface of the support sleeve is fixed to the top surface of the support plate, and the diameter of the gear is greater than the diameter of the gear ring.

[0009] Furthermore, the support frame is configured to be a laterally placed U-shape, and sliding rods are fixed on the fixed splints on both sides of the servo cylinder output rod, and the two sliding rods are slidably inserted into the support frame, and anti-slip rubber pads are glued and fixed to the fixed splint and the side of the support frame away from the servo cylinder.

[0010] Furthermore, pulleys are provided on both sides of the pressing rod, a slide is fixed on the top of the pulley, a lifting screw is rotatably connected to the top of the slide via a bearing, the lifting screw is threadedly sleeved inside the support plate, and the side of the support plate is fixed to the top surface of the support base.

[0011] Furthermore, the two support plates are both arranged in an inverted L-shape, the distance between the bottom surface of the top of the support plate and the bottom surface of the support base is greater than the sum of the heights of the pulley and the slide, the distance between the bottom surface of the top of the support plate and the bottom surface of the support base is less than the sum of the heights of the pulley, the lifting screw and the slide, the side edge of the slide is slidably sleeved with a limit plate, and the limit plate is fixed on the inner wall of the support plate.

[0012] Furthermore, a pull rod is provided on the top surface of the support base between the two support plates, and a folding rod 1 is fixed at both ends of the pull rod, and a fixing rod is slidably sleeved inside the two folding rods 1, and a folding rod 2 is provided on the outside of the two folding rods 1, and one end of the fixing rod extending to the outside of the folding rod 1 is fixed on the side wall of the folding rod 2, and a fixed side plate is provided on the outside of the two folding rods 1, and the two fixed side plates are fixed to the top surface of the support base, and a movable screw is fixed on the outside of the folding rod 2 away from the fixed rod end, and the two movable screws are slidably inserted in the fixed side plate, and one end of the movable screw extending to the outside of the folding rod 2 is threadedly sleeved with a fixing nut.

[0013] Furthermore, each of the fixed rod and movable screw is arranged in a transversely placed T-shape, and adjustment grooves cooperating with the fixed rod or the movable screw are respectively opened inside the folding rod 1 and the fixed side plate, and the height of the folding rod 2 and the fixing nut is greater than the height of the adjustment groove.

[0014] Further, a turning method of a large-scale component protective turning device, the turning method comprises the following steps: Step (A), moving the two turning devices to the two ends of the H-beam; Step (A1), screw the fixing nuts on both sides to release the clamping of the fixing nuts on the fixed side plate. After the clamping is released, hold the pull rod and pull the folding rod 1 and the folding rod 2 to unfold the folding rod 1 and the folding rod 2. After unfolding, screw the fixing nuts to re-clamp the fixed side plate. Step (A2), rotating the lifting screw rod, so that the lifting screw rod drives the pulley to move downward, and when the pulley moves downward, the slide plate is driven to slide on the limit plate until the bottom of the pulley is located below the bottom of the support base, and the support base is rotated with the pulley as a fulcrum so that the bottom of the pulley contacts the ground, and the support base is supported by the pulley, and the pull rod is held to pull the support base, and the support base is moved to the two ends of the H-shaped steel under the support of the pulley; Step (A3), the support base is moved until the support box is parallel to the end of the steel, the pressing rod is held and the jack pressing rod is pressed, and the height of the support frame is adjusted according to the height of the H-shaped steel. When the support plate moves, the sliding rod is driven to slide inside the sliding sleeve, so that the support frame is sleeved in the middle of the H-shaped steel, or the top of the H-shaped steel; Step (A4), place the immovable support frame on one side of the end of the H-shaped steel, and then rotate the lifting screw in the opposite direction so that the pulley moves up to the bottom and is located above the support base, and the support base is laid flat, and the jack is supported by the support base; Step (B), clamping the H steel and turning it over; Step (B1), the servo motor 2 is operated to drive the screw inside the support box to rotate, and the screw drives the sliding sleeve to slide inside the support box, and the distance between the two support frames is adjusted so that the two support frames are symmetrically distributed on the H steel; Step (B2), the two servo cylinders are operated to push the fixed clamping plate downward, and the fixed clamping plate moves downward to cooperate with the support frame to clamp the H-shaped steel plate body, and after the two turning devices are fixed to the two ends of the H-shaped steel, the pressing rod is pressed so that the pressing rod drives the supporting plate to move upward, thereby driving the H-shaped steel to move upward stably through the support box and the support frame; Step (B3), after the H-shaped steel is driven to the bottom and separated from the ground, the servo motors 1 and 3 at both ends of the steel are operated simultaneously, the servo motor 1 directly drives the support box to rotate, the servo motor 3 drives the gear to rotate, the gear rotates and drives the gear ring to rotate, the gear ring then drives the support box to rotate, and the auxiliary support box drives the steel to turn over; Step (B4), turning the steel material over to the desired state. After the turning over is completed, holding the pressing rod to control the jack, so that the jack drives the support plate to move downward, thereby driving the steel material to move downward and land smoothly on the ground, completing the turning over; Step (B5), after the turning is completed, the servo motor 1 and the servo motor 3 are turned off, and the servo cylinder is operated to drive the fixed clamping plate away from the steel material, so that the clamping of the fixed clamping plate on the steel material is released. After the clamping is released, the support base is pulled outward, so that the support base drives the support frame to separate from the steel material; Step (C), folding the turning device; Step (C1), after the steel is turned over, the turning devices at both ends are pulled away from the steel. If long-distance movement is required, the lifting screw is screwed again to drive the pulley to move down, and the support base is rotated to move through the pulley. At the same time, servo motor 1 and servo motor 3 are running to rotate the support box to a horizontal state and reset; Step (C2), after the turning device is moved, the lifting screw is rotated to move the pulley up and retract it, and then the folding rod one is rotated to move the folding rod one to the inside of the folding rod two and retract it. After retracting it, the fixing nut is turned to rotate the folding rod two to retract it to the inside of the fixed side plate. After the folding rod one and the folding rod two are folded on the inside of the fixed side plate, the fixing nut is turned to re-clamp the fixed side plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, by cooperating with the support frame and the fixed clamping plate, when the H-shaped steel needs to be rotated, the two ends of the H-shaped steel are clamped and raised before being rotated. After being rotated to the required surface facing the bottom surface, the H-shaped steel is steadily lowered, which solves the problem that the existing H-shaped steel is laborious to turn over during construction and is easily damaged during the turning process. The H-shaped steel is more labor-saving when turning over, and scratches or even deformation caused by impact during turning over are avoided. At the same time, the bottom surface is also prevented from being dented due to impact, thereby improving the safety of the H-shaped steel when turning over.

[0016] 2. In the present invention, the side gear ring and gear can assist the servo motor to drive the support box to rotate when clamping the H-shaped steel. At the same time, the liftable pulley at the bottom can be supported by the support base when turning over, so that the H-shaped steel can be more labor-saving and stable when rotating.

[0017] 3. In the present invention, through the movable design of the supporting base, when turning over, it is convenient to move the two turning devices to the two ends of the H-shaped steel respectively, which can adapt to H-shaped steels of different lengths, ensuring the application range of the turning device, and when in use, the mobile base is pulled by the folding rod, making it more convenient and labor-saving to move the turning device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 is a schematic structural diagram of a protective turning device according to an embodiment of the present application; Figure 2 yes Figure 1 A schematic structural diagram of the protective turning device from another perspective in the illustrated embodiment; Figure 3 yes Figure 1 A bottom view schematic diagram of the protective turning device structure in the illustrated embodiment; Figure 4 yes Figure 1 A schematic diagram of the structure of the protective turning device after rotation in the illustrated embodiment; Figure 5 yes Figure 1 A schematic diagram of the structure of the protective turning device when it moves in the illustrated embodiment; Figure 6 yes Figure 1 A schematic front view of a local structure in the illustrated embodiment; Figure 7 yes Figure 1 Schematic diagram of the folding rod connection structure in the illustrated embodiment.

[0020] The meanings of the reference numerals in the figure are as follows: 1. Support base; 2. Jack; 3. Fixed plate; 4. Pallet; 5. Servo motor one; 6. Support box; 7. Servo motor two; 8. Connecting plate; 9. Support frame; 10. Servo cylinder; 11. Sliding rod; 12. Fixed splint; 13. Sliding rod; 14. Sliding sleeve; 15. Pressing rod; 16. Gear ring; 17. Gear; 18. Servo motor three; 19. Pulley; 20. Lifting screw; 21. Support plate; 22. Slide plate; 23. Limiting plate; 24. Sliding sleeve; 25. Pull rod; 26. Fixed rod; 27. Folding rod one; 28. Folding rod two; 29. ​​Fixed side plate; 30. Moving screw; 31. Adjusting slot; 32. Fixing nut; 33. Support sleeve; 34. Linkage plate. DETAILED DESCRIPTION

[0021] In order to make the purpose, features, and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the embodiments described below are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0022] Reference Figures 1 to 7 A protective turning device for a large component and a turning method thereof, comprising a supporting base 1 and a jack 2, wherein the top surface of the supporting base 1 is provided with a jack 2, and the output ends of the two jacks 2 are fixed with a fixing plate 3, and the top surface of the fixing plate 3 is fixed with a supporting plate 4 by bolts, and the top surface of the supporting plate 4 is provided with a servo motor 1 5, and a supporting box 6 is fixed on the output rod of the servo motor 1 5, and a servo motor 2 7 is provided at one end of the supporting box 6, and a screw rod is rotatably connected to the inside of the supporting box 6 through a bearing, and a sliding sleeve block 14 is threadedly sleeved on the screw rod, and the sliding sleeve block 14 extends to the outside of the supporting box 6 and the end of the supporting box 6 close to the servo motor 2 7 is fixed with a connecting plate 8, and the two connecting plates 8 are fixed with a supporting frame 9 on the side away from the supporting box 6, and a servo cylinder 10 is provided on the top of each supporting frame 9, and the output rod of the servo cylinder 10 slides through the supporting frame 9 and is fixed with a fixed clamping plate 12.

[0023] Specifically, a linkage plate 34 is rotatably sleeved at the end of the pressure rod of the jack 2, and a pressing rod 15 is symmetrically fixed to the end of the linkage plate 34 away from the jack 2, which is convenient for controlling the two jacks 2 at the same time. A sliding rod 11 is fixed to the middle of the bottom surface of the support plate 4, and a sliding sleeve 24 is slidably sleeved on the sliding rod 11, so that the support plate 4 is more stable during lifting and lowering. The bottom surface of the sliding sleeve 24 is fixed to the top surface of the support base 1, and the support frame 9 is set to a horizontally placed U-shape. Sliding rods 13 are fixed on the fixed splints 12 on both sides of the output rod of the servo cylinder 10, and the two sliding rods 13 are slidably inserted into the support frame 9, and the fixed splints 12 and the side of the support frame 9 away from the servo cylinder 10 are glued and fixed with anti-slip rubber pads.

[0024] As an optimization solution, Figure 3 and Figure 5 As shown, a gear ring 16 is fixed to the support box 6 of the outer ring of the output rod of the servo motor 1 5 by bolts, and a gear 17 is meshed and connected to the side of the gear ring 16. The gear 17 is fixed to the output rod of the pulley servo motor 3 18. The servo motor 3 18 is fixedly mounted on the top surface of the support plate 4. The diameter of the gear 17 is larger than the diameter of the gear ring 16, so that when the gear 17 rotates, it can drive the gear ring 16 to rotate more stably and labor-saving, avoiding the inability to rotate when turning over due to the excessive weight of the H-shaped steel.

[0025] As a further optimization scheme, pulleys 19 are arranged on both sides of the pressing rod 15, and a slide plate 22 is fixed on the top of the pulley 19. The top of the slide plate 22 is rotatably connected with a lifting screw 20 through a bearing. The lifting screw 20 is threadedly sleeved inside the support plate 21, and the side of the support plate 21 is fixed to the top surface of the support base 1. The two support plates 21 are arranged in an inverted L shape. The distance between the bottom surface of the top of the support plate 21 and the bottom surface of the support base 1 is greater than the sum of the heights of the pulley 19 and the slide plate 22, and the distance between the bottom surface of the top of the support plate 21 and the bottom surface of the support base 1 is less than the sum of the heights of the pulley 19, the lifting screw 20 and the slide plate 22. The side of the slide plate 22 is slidably sleeved with a limit plate 23, and the limit plate 23 is fixed on the inner wall of the support plate 21.

[0026] As a further optimization scheme, a pull rod 25 is provided on the top surface of the support base 1 between the two support plates 21, and folding rods 27 are fixed at both ends of the pull rod 25. Fixed rods 26 are slidably sleeved inside the two folding rods 27, and folding rods 28 are provided on the outside of the two folding rods 27. One end of the fixed rod 26 extending to the outside of the folding rod 27 is fixed on the side wall of the folding rod 28, and fixed side plates 29 are provided on the outside of the two folding rods 27. The two fixed side plates 29 are fixed on the top surface of the support base 1, and the folding rods 28 are provided on the outside of the two folding rods 27. A movable screw 30 is fixed to the outer side of the end 28 away from the fixed rod 26. Each fixed rod 26 and movable screw 30 is configured to be placed in a transverse T shape. The two movable screws 30 are slidably inserted into the fixed side plate 29. Adjustment grooves 31 that cooperate with the fixed rod 26 or the movable screw 30 are respectively opened in the folding rod 1 27 and the fixed side plate 29. The height of the folding rod 28 and the fixing nut 32 is greater than the height of the adjusting groove 31. The fixing nut 32 is threadedly sleeved on one end of the movable screw 30 extending to the outer side of the folding rod 28.

[0027] Working principle: when the two turning devices are moved, at both ends of the H-shaped steel, the fixing nuts 32 on both sides are screwed to release the clamping of the fixing nuts 32 on the fixed side plate 29. After the clamping is released, the pull rod 25 is held, and the folding rod 1 27 and the folding rod 28 are pulled to unfold the folding rod 1 27 and the folding rod 28. After unfolding, the fixing nuts 32 are screwed to re-clamp and fix the fixed side plate 29, and the lifting screw 20 is rotated to make the lifting screw 20 drive the pulley 19 to move downward. When the pulley 19 moves downward, it drives the slide plate 22 to slide on the limit plate 23 until the bottom of the pulley 19 is located below the bottom of the support base 1. The support base 1 is rotated with the pulley 19 as the fulcrum so that the bottom of the pulley 19 contacts the ground. The pulley 19 supports the support base 1, and the holding rod 25 pulls the support base 1. Under the support of the pulley 19, the support base 1 is moved to the two ends of the H-shaped steel. The support base 1 moves to the support box 6 and is parallel to the end of the steel. The holding pressing rod 15 is held to press the jack 2 pressing rod, and the height of the support frame 9 is adjusted according to the height of the H-shaped steel. When the support plate 4 moves, it drives the sliding plug rod 11 to slide inside the sliding sleeve 24, so that the support frame 9 is sleeved in the middle of the H-shaped steel, or the top of the H-shaped steel, and the immovable support frame 9 is placed on one side of the end of the H-shaped steel. Then, the lifting screw 20 is rotated in the opposite direction, so that the pulley 19 moves up to the bottom and is located above the support base 1, and the support base 1 is laid flat, and the jack 2 is supported by the support base 1; The H-shaped steel is clamped and turned over. The operation of the servo motor 2 7 drives the screw rod inside the support box 6 to rotate. The screw rod drives the sliding sleeve 14 to slide inside the support box 6, and the distance between the two support frames 9 is adjusted so that the two support frames 9 are symmetrically distributed on the H-shaped steel. The two servo cylinders 10 operate to push the fixed clamping plate 12 downward. The fixed clamping plate 12 moves downward and cooperates with the support frame 9 to clamp the H-shaped steel plate. After the two turning devices are respectively fixed at both ends of the H-shaped steel, the pressing rod 15 is pressed so that the pressing rod 15 drives the support plate 4 to move upward, thereby driving the H-shaped steel to move upward stably through the support box 6 and the support frame 9. After the H-shaped steel is driven to the bottom and separated from the ground, the servo motors 1 5 and servo motors 3 18 at both ends of the steel operate simultaneously. , the servo motor 15 directly drives the support box 6 to rotate, the servo motor 3 18 drives the gear 17 to rotate, the gear 17 drives the gear ring 16 to rotate, the gear ring 16 drives the support box 6 to rotate, and the auxiliary support box 6 drives the steel to turn over, and turns the steel to the required state. After the turning over is completed, hold the pressing rod 15 to control the jack 2, so that the jack 2 drives the support plate 4 to move down, thereby driving the steel to move down and land smoothly on the ground to complete the turning over. After the turning over is completed, turn off the servo motor 15 and the servo motor 3 18, and the servo cylinder 10 runs to drive the fixed splint 12 away from the steel, so that the clamping fixation of the fixed splint 12 on the steel is released. After the release, pull the support base 1 outward so that the support base 1 drives the support frame 9 to separate from the steel; Fold the turning device. After the steel is turned over, pull the turning devices at both ends away from the steel. When it is necessary to move a long distance, screw the lifting screw 20 again to drive the pulley 19 to move downward, rotate the support base 1 to move through the pulley 19, and at the same time, the servo motor 1 5 and the servo motor 3 18 are running, and the support box 6 is rotated to a horizontal state and reset. After the turning device is moved, the lifting screw 20 is rotated to move the pulley 19 upward and fold it, and then the folding rod 1 27 is rotated to move the folding rod 1 27 to the inside of the folding rod 2 28 and fold it. After folding, screw the fixing nut 32 to rotate the folding rod 2 28 to fold it to the inside of the fixed side plate 29. After folding the folding rod 1 27 and the folding rod 28 on the inside of the fixed side plate 29, screw the fixing nut 32 so that the fixing nut 32 is clamped and fixed to the fixed side plate 29 again.

[0028] It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0029] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A protective turning device for large components, characterized in that: The invention comprises a support base (1) and a jack (2), wherein the top surface of the support base (1) is provided with the jack (2), the output ends of the two jacks (2) are both fixed with a fixing plate (3), the top surface of the fixing plate (3) is fixed with a supporting plate (4) by bolts, the top surface of the supporting plate (4) is provided with a servo motor 1 (5), a support box (6) is fixed on the output rod of the servo motor 1 (5), one end of the support box (6) is provided with a servo motor 2 (7), and the inside of the support box (6) is connected to the servo motor 1 (5) by a bearing. A screw rod is connected, and a sliding sleeve block (14) is threadedly sleeved on the screw rod. The sliding sleeve block (14) extends to the outside of the support box (6) and is fixed with a connecting plate (8) at one end of the support box (6) close to the second servo motor (7). A support frame (9) is fixed to the side of the two connecting plates (8) away from the support box (6). A servo cylinder (10) is arranged on the top of each support frame (9). The output rod of the servo cylinder (10) slides through the support frame (9) and is fixed with a fixed clamping plate (12) inside.

2. The protective turning device for large components according to claim 1, characterized in that: The end of the pressure rod of the jack (2) is rotatably sleeved with a linkage plate (34), and a pressing rod (15) is symmetrically fixed to one end of the linkage plate (34) away from the jack (2). A sliding rod (11) is fixed to the middle of the bottom surface of the support plate (4), and a sliding sleeve (24) is slidably sleeved on the sliding rod (11), and the bottom surface of the sliding sleeve (24) is fixed to the top surface of the support base (1).

3. The protective turning device for large components according to claim 1, characterized in that: A gear ring (16) is fixed to the support box (6) of the outer ring of the output rod of the servo motor 1 (5) by bolts, and a gear (17) is meshedly connected to the side of the gear ring (16). The gear (17) is fixed to the output rod of the pulley servo motor 3 (18). The servo motor 3 (18) is fixedly mounted on the top surface of the support plate (4).

4. The protective turning device for large components according to claim 3 is characterized in that: The output rods of the servo motor 1 (5) and the servo motor 3 (18) are rotatably connected to a support sleeve (33) via bearings. The bottom surface of the support sleeve (33) is fixed to the top surface of the support plate (4). The diameter of the gear (17) is greater than the diameter of the gear ring (16).

5. The protective turning device for large components according to claim 1, characterized in that: The support frame (9) is arranged in a U-shape placed horizontally, and sliding rods (13) are fixed on the fixed clamping plates (12) on both sides of the output rod of the servo cylinder (10), and the two sliding rods (13) are slidably inserted into the support frame (9), and the fixed clamping plates (12) and the support frame (9) are both glued and fixed with anti-slip rubber pads on one side away from the servo cylinder (10).

6. The protective turning device for large components according to claim 2, characterized in that: Pulleys (19) are provided on both sides of the pressing rod (15), a slide plate (22) is fixed to the top of each pulley (19), a lifting screw (20) is rotatably connected to the top of each slide plate (22) via a bearing, the lifting screw (20) is threadedly sleeved inside a support plate (21), and the side of the support plate (21) is fixed to the top surface of the support base (1).

7. The protective turning device for large components according to claim 6, characterized in that: The two support plates (21) are both arranged in an inverted L-shape, the distance between the bottom surface of the top of the support plate (21) and the bottom surface of the support base (1) is greater than the sum of the heights of the pulley (19) and the slide plate (22), the distance between the bottom surface of the top of the support plate (21) and the bottom surface of the support base (1) is less than the sum of the heights of the pulley (19), the lifting screw (20) and the slide plate (22), the side of the slide plate (22) is slidably sleeved with a limit plate (23), and the limit plate (23) is fixed on the inner wall of the support plate (21).

8. The protective turning device for large components according to claim 6, characterized in that: A pull rod (25) is provided on the top surface of the support base (1) between the two support plates (21), and a folding rod (27) is fixed at both ends of the pull rod (25), and a fixed rod (26) is slidably sleeved inside the two folding rods (27), and a folding rod (28) is provided on the outside of the two folding rods (27), and one end of the fixed rod (26) extending to the outside of the folding rod (27) is fixed to the side wall of the folding rod (28), and a fixed side plate (29) is provided on the outside of the two folding rods (27), and the two fixed side plates (29) are fixed on the top surface of the support base (1), and a movable screw (30) is fixed on the outside of the end of the folding rod (28) away from the fixed rod (26), and the two movable screws (30) are slidably inserted in the fixed side plate (29), and one end of the movable screw (30) extending to the outside of the folding rod (28) is threadedly sleeved with a fixing nut (32).

9. The protective turning device for large components according to claim 8, characterized in that: Each of the fixed rod (26) and the movable screw rod (30) is arranged in a transversely placed T-shape, and an adjustment groove (31) cooperating with the fixed rod (26) or the movable screw rod (30) is respectively opened inside the folding rod (27) and inside the fixed side plate (29), and the height of the folding rod (28) and the fixing nut (32) is greater than the height of the adjustment groove (31).

10. A turning method of a large-scale component protective turning device according to any one of claims 1 to 9, characterized in that: The method for turning over comprises the following steps: Step (A), moving the two turning devices to the two ends of the H-beam; Step (A1), twisting the fixing nuts (32) on both sides to release the clamping of the fixing nuts (32) on the fixed side plate (29), after which the clamping is released, holding the pull rod (25), pulling the folding rod 1 (27) and the folding rod 2 (28), unfolding the folding rod 1 (27) and the folding rod 2 (28), twisting the fixing nuts (32) to re-clamp and fix the fixed side plate (29); Step (A2), rotating the lifting screw (20) so that the lifting screw (20) drives the pulley (19) to move downward, and when the pulley (19) moves downward, it drives the slide plate (22) to slide on the limit plate (23) until the bottom of the pulley (19) is located below the bottom of the support base (1), rotating the support base (1) with the pulley (19) as a fulcrum so that the bottom of the pulley (19) contacts the ground, supporting the support base (1) through the pulley (19), holding the pull rod (25) to pull the support base (1), and under the support of the pulley (19), moving the support base (1) to the two ends of the H-shaped steel; Step (A3), the support base (1) is moved until the support box (6) is parallel to the end of the steel, the pressing rod (15) is held and the pressing rod of the jack (2) is pressed, and the height of the support frame (9) is adjusted according to the height of the H-shaped steel. When the support plate (4) moves, the sliding rod (11) is driven to slide inside the sliding sleeve (24), so that the support frame (9) is sleeved in the middle of the H-shaped steel, or the top of the H-shaped steel; Step (A4), placing the immovable support frame (9) on one side of the end of the H-shaped steel, and then rotating the lifting screw (20) in the opposite direction, so that the pulley (19) moves up to the bottom and is located above the support base (1), and the support base (1) is laid flat, and the jack (2) is supported by the support base (1); Step (B), clamping the H steel and turning it over; Step (B1), the servo motor 2 (7) operates to drive the screw inside the support box (6) to rotate, and the screw drives the sliding sleeve (14) to slide inside the support box (6), and adjusts the distance between the two support frames (9) so that the two support frames (9) are symmetrically distributed on the H steel; Step (B2), the two servo cylinders (10) are operated to push the fixed clamping plate (12) downward, and the fixed clamping plate (12) moves downward to cooperate with the support frame (9) to clamp the H-shaped steel plate body, and after the two turning devices are respectively fixed to the two ends of the H-shaped steel, the pressing rod (15) is pressed, so that the pressing rod (15) drives the supporting plate (4) to move upward, thereby driving the H-shaped steel to move upward stably through the support box (6) and the support frame (9); Step (B3), after the H-shaped steel is driven to the bottom and separated from the ground, the servo motor 1 (5) and the servo motor 3 (18) at both ends of the steel are operated simultaneously, the servo motor 1 (5) directly drives the support box (6) to rotate, the servo motor 3 (18) drives the gear (17) to rotate, the gear (17) drives the gear ring (16) to rotate, the gear ring (16) then drives the support box (6) to rotate, and the auxiliary support box (6) drives the steel to turn over; Step (B4), turning the steel material over to a desired state. After the turning over is completed, holding the pressing rod (15) to control the jack (2), so that the jack (2) drives the support plate (4) to move downward, thereby driving the steel material to move downward and land smoothly on the ground, thus completing the turning over; Step (B5), after turning over is completed, the servo motor 1 (5) and the servo motor 3 (18) are turned off, and the servo cylinder (10) is operated to drive the fixed clamping plate (12) away from the steel material, so that the clamping of the fixed clamping plate (12) on the steel material is released. After the clamping is released, the support base (1) is pulled outward, so that the support base (1) drives the support frame (9) to separate from the steel material; Step (C), folding the turning device; Step (C1), after the steel is turned over, the turning devices at both ends are pulled away from the steel. When long-distance movement is required, the lifting screw (20) is screwed again to drive the pulley (19) to move downward, and the support base (1) is rotated to move through the pulley (19). At the same time, the servo motor 1 (5) and the servo motor 3 (18) are operated to rotate the support box (6) to a horizontal state and reset; Step (C2), after the turning device is moved, the lifting screw (20) is rotated to move the pulley (19) upward and retract it, and then the folding rod (27) is rotated to move the folding rod (27) to the inside of the folding rod (28) and retract it. After retracting it, the fixing nut (32) is turned to rotate the folding rod (28) to retract it to the inside of the fixed side plate (29). After the folding rod (27) and the folding rod (28) are folded inside the fixed side plate (29), the fixing nut (32) is turned so that the fixing nut (32) is clamped and fixed to the fixed side plate (29) again.

Citation Information

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