Intelligent earthworm bioreactor

By introducing soil loosening mechanisms and gas delivery mechanisms into the earthworm bioreactor, the problems of low waste treatment efficiency and environmental pollution in the prior art are solved, and a more efficient, convenient and environmentally friendly waste decomposition effect is achieved.

CN119912281APending Publication Date: 2025-05-02HERUN EARTHWORM RES INST (HAINAN) CO LTD
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Patent Information

Application Number
CN202510174841.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

When existing earthworm bioreactors deal with waste, the waste odor and waste gas are scattered due to the open container, which affects the environment and operators. The waste accumulated on the bottom of the container is poorly ventilated and has low decomposition efficiency.

Method used

An intelligent earthworm bioreactor is designed, including a loosening mechanism and an air supply mechanism, and a forward and inverse motor drives the support rod and a spiral mixing rod for waste turning and stirring, and external air is sent into the reactor through the air supply port and the air supply pipe, and the waste gas is discharged through the exhaust port.

Benefits of technology

By automatically turning the waste and air is in it, exhausting waste gas is significantly improved, the waste decomposition efficiency is reduced, the odor and exhaust gas are emitted, and the convenience and intelligence of the treatment process are improved.

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Abstract

The invention discloses an intelligent earthworm bioreactor which comprises a shell, a top cover, a soil loosening mechanism and an air supply mechanism, an exhaust port is formed in the upper portion of the shell, the air supply mechanism is arranged on one side of the shell, and the soil loosening mechanism comprises a positive and negative rotation motor, a supporting rod and a first stirring rod. The positive and negative rotation motor is fixedly connected with the first stirring rod through the supporting rod, the first stirring rod is arranged to be of a spiral structure, an air supply opening is formed in the outer surface of the first stirring rod, and the air supply opening is connected with an air supply pipeline; and the air supply pipeline penetrates through the interior of the first stirring rod to communicate the air supply port with the air supply mechanism. According to the device, by arranging the soil loosening mechanism and the air supply mechanism, waste can be automatically turned over, air is introduced into the waste, waste gas is exhausted, and waste gas decomposition can be more conveniently, intelligently and efficiently carried out.
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Description

Technical Field

[0001] The invention relates to the technical field of bioreactors, and in particular to an intelligent earthworm bioreactor. Background Art

[0002] The earthworm bioreactor is a technology that treats organic waste, sewage or wastewater based on the natural transformation process of earthworms and the microbial communities in their digestive system. This reactor system uses the decomposition ability of earthworms to treat organic waste and convert it into valuable by-products, such as nutrient-rich organic fertilizer. Earthworms themselves are highly efficient decomposers of organic waste in nature. They ingest organic matter in the soil, digest and decompose it, and ultimately convert it into nutrient-rich earthworm castings. Through this environmentally friendly and green process, earthworms are able to effectively decompose complex organic matter in waste into organic fertilizer that can be used in agriculture, forestry and other fields. Earthworm bioreactors have become an effective means of treating organic waste today due to their advantages such as low cost, high efficiency and environmental protection. However, earthworm bioreactors rely on earthworms as the core unit for waste treatment, and their processing speed and effect are greatly affected by the activity state of the earthworms. Existing earthworm bioreactors often use open containers to load waste and facilitate ventilation to avoid affecting the activity state of earthworms. However, open containers will cause the odor generated by the waste and the waste gas generated by decomposition to spread into the air, affecting the surrounding environment and operators. In addition, simply using open containers for waste loading will result in poor ventilation of the waste accumulated at the bottom of the container and low decomposition efficiency. If the waste is turned and stirred manually, it will bring additional burden to the operator. Therefore, in the field of bioreactor technology, it is necessary to propose an earthworm bioreactor that is more convenient, intelligent and efficient for waste treatment. Summary of the invention

[0003] In view of the above-mentioned prior art, the present invention provides an intelligent earthworm bioreactor, the main technical problem to be solved is how to use an earthworm bioreactor for waste treatment in a more convenient, intelligent and efficient manner.

[0004] To achieve the above object, the technical solution of the embodiment of the present invention is implemented as follows:

[0005] An intelligent earthworm bioreactor comprises an outer shell, a top cover, a loosening mechanism and an air supply mechanism, wherein an exhaust port is arranged on the upper portion of the outer shell, and the air supply mechanism is arranged on one side of the outer shell. The loosening mechanism comprises a forward and reverse motor, a support rod and a first stirring rod, wherein the forward and reverse motor is fixedly connected to the first stirring rod via the support rod, the first stirring rod is arranged as a spiral structure, an air supply port is arranged on the outer surface of the first stirring rod, the air supply port is connected to an air supply pipe, and the air supply pipe passes through the interior of the first stirring rod to connect the air supply port with the air supply mechanism.

[0006] Preferably, a second stirring rod is fixedly connected to the support rod, the second stirring rod is arranged inside the first stirring rod, and the second stirring rod is arranged as a spiral structure in the opposite direction to the first stirring rod.

[0007] Preferably, a water storage cavity is provided above the top cover, and a water outlet is provided on the outer surface of the second stirring rod, the water outlet is connected to a water supply pipe, and the water supply pipe passes through the interior of the second stirring rod to connect the water outlet with the water storage cavity.

[0008] Preferably, a humidity sensor is provided on the inner side of the shell, a solenoid valve is provided at the connection between the water supply pipe and the water storage cavity, and the humidity sensor is connected to the solenoid valve.

[0009] Preferably, a rainwater collecting trough is provided above the top cover, and the rainwater collecting trough is communicated with the water storage cavity.

[0010] Preferably, the shell includes a reaction chamber and a base, the reaction chamber is configured to be closed at the bottom and around and open at the top, the reaction chamber is configured to be composed of a semicircular structure at the bottom and a rectangular structure at the top, and the base is fixedly connected to the bottom of the semicircular structure.

[0011] Preferably, a rectangular cavity is provided at the connection between the exhaust port and the shell, the exhaust port is connected with the inside of the shell through the rectangular cavity, and a filter is provided on one side of the rectangular cavity close to the shell.

[0012] Preferably, a worm is fixedly connected to the rotating shaft of the forward and reverse motor, a side of the support rod close to the forward and reverse motor is fixedly connected to a first worm gear, and the worm is meshingly connected to the first worm gear.

[0013] Preferably, the air supply mechanism includes an air pumping piston, an air pumping cavity, a first one-way valve and a second one-way valve. The air pumping cavity is connected to the air supply pipeline through the first one-way valve, and the air pumping cavity is connected to the outside of the shell through the second one-way valve. The driving end of the air pumping piston is connected to the forward and reverse motor, and the forward and reverse motor drives the air pumping piston to perform reciprocating piston motion.

[0014] Preferably, a second turbine is arranged on the opposite side of the first turbine, the second worm wheel is meshingly connected with the worm, a rack is arranged on the side of the second turbine away from the worm, the second turbine is meshingly connected with the rack, and the rack is fixedly connected to the side of the pump piston away from the pump cavity.

[0015] The beneficial effects of the present invention are as follows: the present application is provided with a soil loosening mechanism and an air supply mechanism. Under the control of the forward and reverse motor, the support rod and the spiral first stirring rod continuously rotate forward and reverse to turn over and stir the waste, thereby avoiding waste extrusion and deposition, and improving the decomposition effect. At the same time, an air supply port is provided on the outside of the first stirring rod, which can deliver external air into the inside of the shell through the air supply pipe, and deliver air more evenly into the soil under the rotation of the first stirring rod, and the exhaust gas is discharged from the exhaust port on the upper part of the shell, thereby avoiding the reduction of decomposition efficiency of earthworms due to lack of oxygen and accumulation of exhaust gas, and further improving the decomposition efficiency.

[0016] In summary, the present application can automatically turn over the waste by providing a loosening mechanism and an air supply mechanism, and introduce air into the waste to discharge the waste gas, thereby being able to decompose the waste gas more conveniently, intelligently and efficiently. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of an intelligent earthworm bioreactor in an embodiment of the present application;

[0018] Figure 2 This is a schematic diagram of the internal structure of an intelligent earthworm bioreactor in an embodiment of the present application;

[0019] Figure 3 This is a schematic diagram of the internal structure of the rainproof cover in the embodiment of the present application;

[0020] Description of Figure Numbers:

[0021] 1. Shell; 2. Top cover; 3. Soil loosening mechanism; 4. Air supply mechanism; 5. Rainproof cover; 6. Ventilation port;

[0022] 101, reaction chamber; 102, base; 103, rectangular structure; 104, semicircular structure; 105, rectangular chamber; 106, filter;

[0023] 201, exhaust port; 202, water storage cavity; 203, water delivery pipe; 204, humidity sensor; 205, solenoid valve; 206, rainwater collection tank;

[0024] 301, forward and reverse motor; 302, support rod; 303, first stirring rod; 304, air supply port; 305, second stirring rod; 306, water outlet; 307, worm; 308, first worm gear;

[0025] 401, air pump piston; 402, air pump cavity; 403, first one-way valve; 404, second one-way valve; 405, second turbine; 406, rack. DETAILED DESCRIPTION

[0026] The technical solution of the present invention is further elaborated in detail below in conjunction with the drawings and specific embodiments of the specification. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. In the following description, the expression "some embodiments" is related to a subset of all possible embodiments, but it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments, and can be combined with each other without conflict.

[0027] It should also be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "inside", "outside", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0028] Example 1

[0029] Refer to the attached Figure 1-2The present application provides an intelligent earthworm bioreactor, comprising a shell 1, a top cover 2, a loosening mechanism 3 and an air supply mechanism 4, wherein an exhaust port 201 is provided at the upper portion of the shell 1, and the air supply mechanism 4 is provided at one side of the shell 1, wherein the loosening mechanism 3 comprises a forward and reverse motor 301, a support rod 302 and a first stirring rod 303, wherein the forward and reverse motor 301 is fixedly connected to the first stirring rod 303 through the support rod 302, and the first stirring rod 303 is provided with a spiral structure, and an air supply port 303 is provided on the outer surface of the first stirring rod 303, wherein the air supply port 303 is connected to an air supply pipe 304, and the air supply pipe 304 passes through the interior of the first stirring rod 303 to connect the air supply port 303 with the air supply mechanism 4. The present device is provided with a loosening mechanism 3 and an air supply mechanism 4, and under the control of the forward and reverse motor 301, the support rod 302 and the spiral first stirring rod 303 continuously rotate forward and reverse to turn over and stir the waste, thereby avoiding waste extrusion and deposition and improving the decomposition effect. At the same time, an air supply port 303 is provided on the outside of the first stirring rod 303, which can deliver external air into the interior of the housing 1 through the air supply pipe 304, and the air is more evenly delivered to the soil under the rotation of the first stirring rod 303, and the exhaust gas is discharged from the exhaust port 201 on the upper part of the housing 1, so as to avoid the earthworms from reducing the decomposition efficiency due to lack of oxygen and accumulation of exhaust gas, and further improve the decomposition efficiency. In this embodiment, a rainproof cover 5 is provided on the outside of the loosening mechanism 3 and the air supply mechanism 4, and a ventilation port 6 is provided on the rainproof cover 5 to improve the waterproof performance of the device, so that the device can be set outdoors to enhance the ventilation effect, and the exhaust port 201 of the device is connected to a waste gas incinerator or other waste gas treatment device for treatment.

[0030] In summary, the device is equipped with a loosening mechanism 3 and an air supply mechanism 4, which can automatically turn over the waste, and introduce air into the waste to discharge the waste gas, so that the waste gas can be decomposed more conveniently, intelligently and efficiently.

[0031] Specifically, the support rod 302 is fixedly connected with a second stirring rod 305, the second stirring rod 305 is arranged inside the first stirring rod 303, and the second stirring rod 305 is arranged as a spiral structure in the opposite direction to the first stirring rod 303. By arranging the second stirring rod 305 to cooperate with the first stirring rod 303, the device can more effectively turn over the waste, and the second stirring rod 305 is arranged as a spiral structure in the opposite direction to the first stirring rod 303, which can prevent the waste from piling up on one side during stirring and turning, thereby affecting the stirring and turning effect.

[0032] Specifically, a water storage cavity 202 is provided above the top cover 2, and a water outlet 306 is provided on the outer surface of the second stirring rod 305, and the water outlet 306 is connected to the water supply pipe 203, and the water supply pipe 203 passes through the inside of the second stirring rod 305 to connect the water outlet 306 with the water storage cavity 202. By providing the water outlet 306 and the water supply pipe 203, the device can maintain the humidity of the waste by inputting water into the housing 1, and prevent the low humidity from affecting the activity state of the earthworms. The air supply pipe 304 and the water supply pipe 203 in this embodiment are both set to a rubber material with good elasticity, and can follow the first stirring rod 303 and the second stirring rod 305 to rotate and swing at a small angle.

[0033] Specifically, a humidity sensor 204 is provided inside the housing 1, a solenoid valve 205 is provided at the connection between the water delivery pipe 203 and the water storage cavity 202, and the humidity sensor 204 is connected to the solenoid valve 205. The device is provided with the humidity sensor 204 and the solenoid valve 205, which can more intelligently control and adjust the humidity inside the housing 1, thereby improving the reliability of the device.

[0034] Specifically, a rainwater collecting groove 206 is provided above the top cover 2, and the rainwater collecting groove 206 is connected to the water storage cavity 202. The rainwater collecting groove 206 can collect rainwater and use the rainwater to adjust the humidity inside the housing 1, making the device more environmentally friendly.

[0035] Specifically, the housing 1 includes a reaction chamber 101 and a base 102. The reaction chamber 101 is configured to be closed at the bottom and around and open at the top. The reaction chamber 101 is configured to be composed of a semicircular structure 104 at the bottom and a rectangular structure 103 at the top. The base 102 is fixedly connected to the bottom of the semicircular structure. The semicircular structure 104 can enhance the stirring effect of the first stirring rod 303 and the second stirring rod 305, and prevent waste from being squeezed and accumulated in the corners of the reaction chamber 101.

[0036] Specifically, a rectangular cavity 105 is provided at the connection between the exhaust port 201 and the housing 1, and the exhaust port 201 is communicated with the interior of the housing 1 through the rectangular cavity 105. A filter 106 is provided on one side of the rectangular cavity 105 close to the housing 1. The filter 106 can block waste from entering the exhaust port 201 to avoid blockage, and the rectangular cavity 105 can increase the contact area between the filter 106 and the exhaust port 201 and the interior of the housing 1, further avoiding blockage of the exhaust port 201.

[0037] Example 2

[0038] Refer to the attached Figure 3The difference between this embodiment and embodiment 1 is that the shaft of the forward and reverse motor 301 is fixedly connected with a worm 307, the side of the support rod 302 close to the forward and reverse motor 301 is fixedly connected with the first worm gear 308, and the worm 307 is engaged with the first worm gear 308. The worm 307 is arranged in this device to drive the turbine to rotate, which can reduce the burden of the forward and reverse motor 301 and improve the reliability of the device. In this embodiment, the forward and reverse motor 301 is arranged to rotate in the opposite direction every time the turbine is driven to rotate 180 degrees, and repeatedly perform forward and reverse movements.

[0039] Specifically, the air supply mechanism 4 includes a pumping piston 401, a pumping cavity 402, a first one-way valve 403, and a second one-way valve 404. The pumping cavity 402 is connected to the air supply pipe 304 through the first one-way valve 403, and the pumping cavity 402 is connected to the outside of the housing 1 through the second one-way valve 404. The driving end of the pumping piston 401 is connected to the forward and reverse motor 301, and the forward and reverse motor 301 drives the pumping piston 401 to perform reciprocating piston motion. The first one-way valve 403 is set so that the gas can only flow from the pumping cavity 402 to the air supply pipe 304, and the second one-way valve 404 is set so that the gas can only flow into the pumping cavity 402 from the outside. The reciprocating motion of the pumping piston 401 can continuously pump fresh air from the outside into the housing 1.

[0040] Specifically, a second turbine 405 is provided on the opposite side of the first turbine, the second worm wheel is meshed with the worm 307, a rack 406 is provided on the side of the second turbine 405 away from the worm 307, the second turbine 405 is meshed with the rack 406, and the rack 406 is fixedly connected to the side of the pumping piston 401 away from the pumping cavity 402. By providing the second turbine 405 and the rack 406, the forward and reverse motor 301 can simultaneously drive the support rod 302 to rotate and the pumping piston 401 to move, thereby simplifying the structure of the device, improving the reliability of the device and reducing the cost of the device.

[0041] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. The protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An intelligent earthworm bioreactor, characterized in that: The invention comprises an outer shell (1), a top cover (2), a loosening mechanism (3) and an air supply mechanism (4); an exhaust port (201) is arranged at the upper part of the outer shell (1); the air supply mechanism (4) is arranged at one side of the outer shell (1); the loosening mechanism (3) comprises a forward and reverse motor (301), a support rod (302) and a first stirring rod (303); the forward and reverse motor (301) is fixedly connected to the first stirring rod (303) via the support rod (302); the first stirring rod (303) is arranged as a spiral structure; an air supply port (303) is arranged on the outer surface of the first stirring rod (303); the air supply port (303) is connected to an air supply pipe (304); the air supply pipe (304) passes through the interior of the first stirring rod (303) to connect the air supply port (303) with the air supply mechanism (4).

2. The intelligent earthworm bioreactor according to claim 1, characterized in that: A second stirring rod (305) is fixedly connected to the support rod (302); the second stirring rod (305) is arranged inside the first stirring rod (303); the second stirring rod (305) is arranged as a spiral structure facing in the opposite direction to the first stirring rod (303).

3. The intelligent earthworm bioreactor according to claim 2, characterized in that: A water storage cavity (202) is arranged above the top cover (2), and a water outlet (306) is arranged on the outer surface of the second stirring rod (305), the water outlet (306) is connected to a water supply pipe (203), and the water supply pipe (203) passes through the interior of the second stirring rod (305) to connect the water outlet (306) with the water storage cavity (202).

4. The intelligent earthworm bioreactor according to claim 3, characterized in that: A humidity sensor (204) is arranged inside the housing (1), a solenoid valve (205) is arranged at the connection between the water supply pipe (203) and the water storage cavity (202), and the humidity sensor (204) is connected to the solenoid valve (205).

5. The intelligent earthworm bioreactor according to claim 4, characterized in that: A rainwater collection trough (206) is provided above the top cover (2), and the rainwater collection trough (206) is connected to the water storage cavity (202).

6. The intelligent earthworm bioreactor according to claim 1, characterized in that: The housing (1) comprises a reaction chamber (101) and a base (102); the reaction chamber (101) is configured to be closed at the bottom and around and open at the top; the reaction chamber (101) is configured to be composed of a semicircular structure (104) at the bottom and a rectangular structure (103) at the top; and the base (102) is fixedly connected to the bottom of the semicircular structure.

7. The intelligent earthworm bioreactor according to claim 1, characterized in that: A rectangular cavity (105) is provided at the connection between the exhaust port (201) and the outer shell (1); the exhaust port (201) is connected to the interior of the outer shell (1) through the rectangular cavity (105); and a filter (106) is provided on one side of the rectangular cavity (105) close to the outer shell (1).

8. The intelligent earthworm bioreactor according to claim 1, characterized in that: The rotating shaft of the forward and reverse motor (301) is fixedly connected with a worm (307), the side of the support rod (302) close to the forward and reverse motor (301) is fixedly connected with a first worm gear (308), and the worm (307) is meshedly connected with the first worm gear (308).

9. The intelligent earthworm bioreactor according to claim 8, characterized in that: The air supply mechanism (4) comprises an air pumping piston (401), an air pumping cavity (402), a first one-way valve (403) and a second one-way valve (404); the air pumping cavity (402) is connected to the air supply pipeline (304) via the first one-way valve (403); the air pumping cavity (402) is connected to the outside of the housing (1) via the second one-way valve (404); the driving end of the air pumping piston (401) is connected to the forward and reverse motor (301); the forward and reverse motor (301) drives the air pumping piston (401) to perform reciprocating piston motion.

10. The intelligent earthworm bioreactor according to claim 9, characterized in that: A second turbine (405) is arranged on the opposite side of the first turbine, and the second worm wheel is meshed with the worm (307). A rack (406) is arranged on the side of the second turbine (405) away from the worm (307), and the second turbine (405) is meshed with the rack (406). The rack (406) is fixedly connected to the side of the pump piston (401) away from the pump cavity (402).