A tubular superstructure muffler and its production equipment
By designing a tubular superstructure muffler, using the structure of the tubular body and muffler, the sound energy is processed through the micro-slit holes and muffler plates, the problem of traditional muffler sound-absorbing cotton is easily affected by moisture and secondary pollution, achieving an efficient and environmentally friendly muffler effect, and expanding the use scenarios.
Patent Information
- Application Number
- CN202510412458.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-04-03
AI Technical Summary
Traditional mufflers use sound-absorbing cotton, which is prone to moisture and lead to a decrease in sound absorption performance. They may cause fiber brittleness and fall off during long-term use, causing secondary pollution, and limit their use in places with high requirements for air quality and cleanliness.
A tubular superstructure muffler is designed, using a tubular body and a muffler tube to silence the sound energy in the wind through the micro-slit holes and micro-slit plates and muffler structures on the muffler plates, avoiding the use of sound-absorbing cotton.
It realizes the sound-silencing effect of sound-absorbing cotton, and has the advantages of high temperature resistance, strong airflow impact resistance, no dust production, no dust accumulation, no pollution, and small resistance, expanding the scope of the use scenarios of the muffler.
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Figure CN119914774B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mufflers, in particular to a tubular super-structure muffler and a production device thereof. Background Art
[0002] Muffler is the main measure for noise control in ventilation duct system.
[0003] However, many traditional silencers use sound-absorbing cotton to absorb sound, which is easily affected by moisture, resulting in a decrease in its sound absorption performance. In addition, the sound-absorbing cotton may become brittle and fall off during long-term use, causing secondary pollution. In places with high requirements for air quality and cleanliness, such as scientific and technological residences, hospital operating rooms, etc., the use of traditional cotton-containing silencers is greatly limited.
[0004] Therefore, the applicant has developed a new technical solution in the actual production process to solve the above technical problems. Summary of the invention
[0005] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a tubular super-structure silencer and its production equipment, which has the advantages of not containing sound-absorbing cotton in the silencer, thereby expanding the scope of use scenarios of the silencer.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] The present invention provides a tubular super-structure silencer, comprising a tubular body connected to a ventilation duct, wherein the outer wall of the tubular body is sleeved with a silencer pipe coaxially distributed with the tubular body, the two ends of the silencer pipe are closed, the outer wall of the tubular body is circumferentially provided with a plurality of support plates connected to the inner wall of the silencer pipe, and both ends of the tubular body extend out of the two ends of the silencer pipe and flanges connected to the ventilation duct are provided at the extended ends;
[0008] A plurality of micro-slit holes are provided on the outer wall of the tubular body covered by the muffler pipe, and a plurality of muffler plates are provided on the inner wall of the tubular body along the axial direction of the tubular body, each of the muffler plates comprises two relatively distributed micro-slit plates arranged on the inner wall of the tubular body, a connecting plate connecting and closing both ends of the micro-slit plates, and a muffler structure is provided between the two micro-slit plates;
[0009] One or two or more tubular bodies are connected in series on the ventilation duct, and transition pipes are added between the tubular bodies when they are connected in series.
[0010] By adopting the above technical scheme, the tubular body is installed on the ventilation duct through the flange on the tubular body, or a transition pipe is added between two adjacent tubular bodies when they are connected in series, and both ends of the transition pipe also have flanges connected to the flange. Two tubular bodies are arranged to increase the sound insulation effect of the ventilation duct; and after the wind in the ventilation duct enters the tubular body, the sound energy in the wind is silenced through the micro-slit holes on the inner wall of the tubular body and the micro-slit plate and the sound insulation structure on the sound insulation plate, that is, under the action of sound waves, the sound energy is lost by relying on the viscous damping and heat conduction generated by the vibration and friction of the air on the open wall. The slit width of the micro-slit plate is controlled at the silk level, does not contain sound-absorbing cotton, has the advantages of high temperature resistance, strong airflow impact resistance, no dust generation, no dust accumulation, no pollution, and low resistance, thereby expanding the range of silencer usage scenarios.
[0011] Preferably, the muffler structure includes a partition connecting two connecting plates, and the partition divides the space between the two micro-slit plates into two muffler chambers; each muffler chamber is provided with a microporous plate that divides the space in each muffler chamber into a plurality of independent spaces, the microporous plates are crisscrossed, and one end of each microporous plate is connected to the micro-slit plate, and the other end is connected through a cover plate, the cover plate is distributed parallel to the micro-slit plate, and the cover plate is provided with a connecting hole connected to each independent space, each connecting hole has a different size, and the cover plate is in contact with the partition on a side away from each microporous plate;
[0012] The partition is provided with a plurality of irregular rectangular protrusions.
[0013] Preferably, the connecting plate located at the air inlet of the tubular body is pointed, and the tip of the pointed shape is distributed away from the micro-slit plate, and the connecting plate located at the air outlet of the tubular body is flat.
[0014] Preferably, the micro-slit plate includes but is not limited to galvanized steel plate, aluminum plate or stainless steel plate, the width of each micro-slit on the micro-slit plate is 0.2~0.3 mm, the length is 3~4 mm, and the micro-slits on the micro-slit plate penetrate the micro-slit plate on one side along the length direction of the micro-slits.
[0015] Another object of the present invention is to provide a production device for a tubular super-structure silencer, including a punching device for processing a micro-slit plate, the punching device is used to process the micro-slits on the micro-slit plate, the punching device includes a bottom plate and vertical rods arranged at the four corners of the top of the bottom plate, the tops of the four vertical rods are connected by a top plate, the top of the bottom plate is provided with a mounting seat, the top of the mounting seat is provided with a base, the four corners of the top of the base are provided with vertical columns, the tops of the four vertical columns are connected by a lower template, the top of the lower template is provided with a plurality of slots, and the slots are evenly distributed along the length direction of the lower template, and the four A slide seat is vertically slidably connected between the columns, and a plurality of rectangular punching needles are vertically arranged on the top of the slide seat, and the top of each punching needle is respectively located in each slot, and the top surface of each punching needle has a tip for punching the micro-slit on the micro-slit plate, one side of the tip is a vertical surface, and the other side is an inclined surface, and a first electric cylinder for pushing the slide seat to move vertically is arranged on the base, and a second electric cylinder is arranged at the bottom end of the top plate, and an upper template is horizontally arranged at one end of the piston rod of the second electric cylinder, and the upper template is located directly above the lower template, and a plurality of grooves are opened at the bottom end of the upper template, and each of the grooves corresponds to each punching needle one by one;
[0016] A transport trolley and a collection trolley are placed on the ground on the left and right sides of the bottom plate respectively. The transport trolley is used to transport unprocessed micro-seam panels. A transfer piece is provided on the top plate. The transfer piece is used to transfer the micro-seam panels on the transport trolley to between the upper template and the lower template for processing and then transfer them to the collection trolley for collection.
[0017] Preferably, the transport trolley includes a vehicle plate and a U-shaped enclosure plate arranged on the top of the vehicle plate, rollers are provided at the four corners of the bottom end of the vehicle plate, a plurality of pads are vertically provided at the top end of the vehicle plate, and each pad divides the enclosure plate into a plurality of placement areas, each of the placement areas is connected to the opening of the enclosure plate, an unprocessed micro-slit plate is vertically placed in each of the placement areas, and at this time, two adjacent pads are in contact with the micro-slit plate, the collecting trolley has the same structure as the transport trolley, the placement area in the collecting trolley is used to place the processed micro-slit plate, the distance between two adjacent pads in the collecting trolley is D, the distance between two adjacent pads in the transport trolley is F, and D is greater than F.
[0018] Preferably, the transfer member includes a crossbeam, the crossbeam is horizontally located below the top plate, and the crossbeam is located at the rear side of the lower template and the upper template and above the transport trolley and the collection trolley, two support groups are provided below the front side of the crossbeam, and the lower template and the upper template are both located at the front side between the two support groups, and the two support groups are both located above the transport trolley and the collection trolley, and a pusher is provided on the top plate to drive the crossbeam to move horizontally toward or away from the lower template and drive the crossbeam to rotate;
[0019] The two support groups each include a plurality of rotating shafts rotatably connected to the front side of the beam, and each rotating shaft is distributed along the length direction of the beam, and each rotating shaft is coaxially provided with a support shaft for supporting the micro-slit plate on the side away from the beam, and the diameter of the support shaft is larger than the diameter of the rotating shaft, a clamping mechanism for clamping the micro-slit plate is provided on the front side of the beam, and the clamping mechanism is located above the rotating shaft, and a moving part for driving the clamping mechanism to slide along the length direction of the beam is provided on the beam.
[0020] Preferably, the moving member includes a sliding groove opened on the front side of the cross beam along the length direction of the cross beam, two sliders are connected in the sliding groove for horizontal sliding movement, a circular connecting groove is opened on one side of the two sliders, a first screw rod is rotatably connected between the groove walls on the left and right sides of the sliding groove, and one end of the first screw rod passes through the connecting grooves on the two sliders, two threaded cylinders are threadedly connected on the first screw rod, and the two threaded cylinders are respectively coaxially connected in the two connecting grooves, a first motor for driving the first screw rod to rotate is provided on the cross beam, a threaded groove is provided on the rear side of the two sliders, and the threaded groove is connected with the connecting groove, a bolt is threadedly connected in the threaded groove, and one end of the bolt conflicts with the outer wall of the threaded cylinder;
[0021] The clamping mechanism includes fixed plates both arranged on the front sides of the two sliders, the two fixed plates both located above the rotating shaft, a clamping plate located between the support shaft and the cross beam is provided at the lower part of the two fixed plates on the side away from the cross beam, a cross plate is provided at the upper part of the two fixed plates on the side away from the cross beam, and a third electric cylinder is provided on the two cross plates, one end of the piston rod of the two third electric cylinders passes through the cross plate and is provided with a pressure plate located below the cross plate, the pressure plate is located above the clamping plate, one end of the micro-slit plate on the support shaft is located between the pressure plate and the clamping plate, and the top end of the clamping plate is flush with the top end of the support shaft.
[0022] Preferably, the pushing member comprises a support beam and two baffles arranged at the top of the top plate, two sliding columns are horizontally arranged between the two baffles, the support beam is located between the two baffles, and a sliding groove for allowing one end of the two sliding columns to pass horizontally is opened on the support beam, a second screw rod is rotatably connected between the two baffles, and one end of the second screw rod passes through the support beam and is threadedly connected to the support beam, a second motor for driving the second screw rod to rotate is arranged on one of the baffles, two opposite cantilevers are arranged at the bottom end of the support beam, the top plate is located between the two cantilevers, and the bottom ends of the two cantilevers are each provided with an inverted U-shaped suspension plate;
[0023] The crossbeam is provided with two opposite discs, and a rectangular groove is provided at the center of one side of the two discs, one end of the crossbeam passes through the rectangular grooves on the two discs, and the rectangular groove is fixedly connected to the groove wall and the crossbeam, and a side groove is provided on the side of the two discs close to the fixed plate, and the side groove is connected to the rectangular groove, the two discs correspond to the two hanging plates one by one, and the top of the disc is located in the hanging plate, and the left and right sides of the two discs are coaxially provided with annular slideways, and a slide plate is slidably connected to the slideway, and the slide plate is located in the hanging plate and fixedly connected to the hanging plate, and arc-shaped racks are provided on the arc surfaces of the two discs along the arc direction of the discs, a rotating column is provided between the opposite sides in the two hanging plates, and the two rotating columns are provided with gears meshing with the arc-shaped racks, and a servo motor for driving the rotating column to rotate is provided on the two hanging plates.
[0024] Preferably, two T-shaped support rods are provided on the bottom plate, and the two support rods are respectively located on the left and right sides of the mounting seat, and horizontal plates are provided at the top ends of the two support rods, and the two horizontal plates are both located on the front sides of the support groups and correspond to the two support groups respectively, and a number of semicircular support grooves are opened on the front sides of the two horizontal plates, and each support groove is connected to the top end of the horizontal plate, and each support groove on the horizontal plate corresponds one by one to each support shaft in the support group.
[0025] The beneficial effects of the present invention are: the tubular body is installed on the ventilation duct through the flange on the tubular body, or when two adjacent tubular bodies are connected in series, a transition pipe is added between them, and both ends of the transition pipe also have flanges connected to the flange, and two tubular bodies are arranged to increase the sound insulation effect of the ventilation duct; and after the wind in the ventilation duct enters the tubular body, the sound energy in the wind is silenced through the micro-slit holes on the inner wall of the tubular body and the micro-slit plate and the sound insulation structure on the sound insulation plate, that is, under the action of sound waves, the sound energy is lost by relying on the viscous damping and heat conduction generated by the vibration and friction of the air on the open wall. The slit width of the micro-slit plate is controlled at the silk level, does not contain sound-absorbing cotton, has the advantages of high temperature resistance, strong airflow impact resistance, no dust generation, no dust accumulation, no pollution, and low resistance, expanding the range of silencer usage scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 It is a structural schematic diagram of this embodiment;
[0028] Figure 2This is a schematic diagram of the structure of the embodiment when one end of the muffler pipe is not closed;
[0029] Figure 3 This is a schematic diagram of the structure of the ventilation duct in this embodiment;
[0030] Figure 4 This is a schematic diagram of the structure of two tubular bodies connected in series in this embodiment;
[0031] Figure 5 This is a schematic diagram of the structure of the muffler plate of this embodiment;
[0032] Figure 6 This is a schematic diagram showing the distribution of micro-hole plates on the cover plate of this embodiment;
[0033] Figure 7 This is a schematic diagram of the structure of the micro-slit plate of this embodiment;
[0034] Figure 8 This is a schematic diagram of the structure of the micro-slits on the micro-slit plate of this embodiment;
[0035] Fig. 9 This is a schematic diagram of the structure of the support beam in this embodiment;
[0036] Fig.10 This is a schematic diagram of the structure of the sliding slot in this embodiment;
[0037] Fig.11 This is a schematic diagram of the structure of the transport trolley in this embodiment;
[0038] Fig.12 This is a schematic diagram of the structure of the suspended plate in this embodiment;
[0039] Fig.13 This is a schematic diagram of the structure of the connecting groove in this embodiment;
[0040] Fig.14 for Fig.12 A schematic diagram of the enlarged structure of part A in the middle.
[0041] Description of reference numerals:
[0042] In the figure: 1, ventilation duct; 11, tubular body; 12, silencer; 121, support plate; 122, flange; 13, silencer plate; 131, micro-slit plate; 132, connecting plate; 133, partition; 134, independent space; 135, micro-perforated plate; 136, cover plate; 137, connecting hole; 138, protrusion; 14, transition pipe; 20, bottom plate; 21, upright pole; 22, top plate; 23, mounting seat; 24, base; 25, upright column; 26, lower template; 27, slot; 28, slide seat; 29, punching needle; 30, tip; 31, first electric cylinder; 32, second electric cylinder; 33, upper template; 34, groove; 35, transport trolley; 36, collection trolley; 37, car plate; 38, enclosure; 39, roller ;40, pad;41, crossbeam;42, rotating shaft;43, supporting shaft;44, sliding groove;45, slider;46, connecting groove;47, first screw rod;48, threaded barrel;49, first motor;50, threaded groove;51, bolt;52, fixing plate;53, clamping plate;54, cross plate;55, third electric cylinder;56, pressing plate;57, supporting beam;58, baffle;59, sliding column;60, sliding groove;61, second screw rod;62, second motor;63, cantilever;64, hanging plate;65, disc;66, rectangular groove;67, side groove;68, slideway;69, slide plate;70, arc rack;71, rotating column;72, gear;73, servo motor;74, supporting rod;75, horizontal plate;76, supporting groove. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] Embodiment 1: A tubular superstructure muffler, such as Figure 1 and Figure 2 and Figure 3 , including a tubular body 11 connected to the ventilation duct 1, at this time, the tubular body 11 is located on the ventilation duct 1, that is, there are ventilation ducts 1 at both ends of the tubular body 11, but the ventilation duct 1 located at the front end of the tubular body 11 discharges wind with sound waves, while the ventilation duct 1 located at the rear end of the tubular body 11 is used to discharge wind after silence;
[0045] like Figure 1 and Figure 2 and Figure 3The outer wall of the tubular body 11 is fixedly sleeved with a muffler pipe 12 coaxially distributed with the tubular body 11. The two ends of the muffler pipe 12 are closed, and the closed ends are fixedly connected to the outer wall of the tubular body 11. The outer wall of the tubular body 11 is circumferentially provided with a plurality of support plates 121 connected to the inner wall of the muffler pipe 12. In order to embody the support plate 121, Figure 2 One end of the muffler pipe 12 is not closed, and both ends of the tubular body 11 extend out of the muffler pipe 12 and flanges 122 connected to the ventilation duct 1 are provided at the extended ends;
[0046] like Figure 1 and Figure 5 and Figure 7 A plurality of micro-slit holes are provided on the outer wall of the tubular body 11 which is covered by the muffler pipe 12, and a plurality of muffler plates 13 are provided on the inner wall of the tubular body 11 along the axial direction of the tubular body 11, and each muffler plate 13 is parallel to each other and spaced apart in the tubular body 11, and each muffler plate 13 includes two relatively distributed micro-slit plates 131 arranged on the inner wall of the tubular body 11, and a connecting plate 132 connecting and closing both ends of the micro-slit plates 131, and a muffler structure is provided between the two micro-slit plates 131, so that after the sound waves are muffled by the micro-slit plates 131 on both sides of the muffler plate 13, the muffler structure further muffles the sound waves;
[0047] like Figure 4 The ventilation duct 1 is connected in series with one or two or more tubular bodies 11. When the tubular bodies 11 are connected in series, a transition pipe 14 having a diameter equal to the diameter of the ventilation duct 1 is added between them.
[0048] like Figure 1 and Figure 3 and Figure 4 , the tubular body 11 is installed on the ventilation duct 1 through the flange 122 on the tubular body 11, or when two adjacent tubular bodies 11 are connected in series, a transition pipe 14 is added between them, and both ends of the transition pipe 14 also have flanges 122 connected to the flange 122. The two tubular bodies 11 are arranged to increase the sound elimination effect of the ventilation duct 1, and the arrangement of the transition pipe 14 smaller than the diameter of the tubular body 11 can enhance the sound elimination effect; and after the wind in the ventilation duct 1 enters the tubular body 11, the sound energy in the wind is silenced through the micro-slit holes on the inner wall of the tubular body 11 and the micro-slit plate 131 and the sound elimination structure on the sound elimination structure, that is, under the action of sound waves, the sound energy is lost by relying on the viscous damping and heat conduction generated by the vibration and friction of the air on the open wall surface, and the slit width of the micro-slit plate 131 is controlled at the silk level, does not contain sound-absorbing cotton, has the advantages of high temperature resistance, strong airflow impact resistance, no dust generation, no dust accumulation, no pollution, and low resistance, and expands the scope of use of the silencer. The tubular body 11 can be a circular tube or a square tube.
[0049] like Figure 5 and Figure 6 and Figure 7 The muffler structure includes a partition 133 connecting two connecting plates 132, and the partition 133 divides the space between the two micro-slit plates 131 into two independent muffler chambers; each muffler chamber is provided with a microporous plate 135 that divides the space in each muffler chamber into a plurality of independent spaces 134, and the microporous plates 135 are crisscrossed and arranged, and the microporous plates 135 are provided with a plurality of circular holes, and the diameter of the holes is 0.8 to 1 mm. One end of each microporous plate 135 is connected to the micro-slit plate 131, and the other end is connected through a cover plate 136. The cover plate 136 is distributed parallel to the micro-slit plate 131, and a connecting hole 137 connected to each independent space 134 is opened on the cover plate 136. The sizes of each connecting hole 137 are different. The side of the cover plate 136 away from each microporous plate 135 is in contact with the partition 133; at this time, after the sound wave enters each independent space 134, the sound wave is lost through the microporous plate 135 and each connecting hole 137. In addition, a plurality of irregular rectangular protrusions 138 are provided on the partition 133. The setting of the protrusions 138 makes the partition 133 protruded 138 in one muffler cavity and concave in another muffler cavity. At this time, the sound wave enters different spaces formed by the protrusions 138 on the partition 133 through the connecting holes 137, and the sound waves of different frequencies are attenuated.
[0050] like Figure 5 and Figure 7 The connecting plate 132 located at the air inlet of the tubular body 11 is pointed, and the tip 30 of the pointed shape is distributed away from the micro-slit plate 131 . The connecting plate 132 located at the air outlet of the tubular body 11 is flat, which facilitates the wind to flow between each silencer plate 13 .
[0051] like Figure 7 and Figure 8 The micro-slit plate 131 includes but is not limited to galvanized steel plate, aluminum plate or stainless steel plate. The micro-slit plate 131 is generally made of galvanized steel plate. When there are requirements for radiation protection, corrosion protection and moisture protection, the micro-slit plate 131 is preferably made of stainless steel plate. The width of each micro-slit on the micro-slit plate 131 is 0.2-0.3 mm, the length is 3-4 mm, the thickness of the micro-slit plate 131 is generally 0.6-1 mm, and one side of the micro-slit on the micro-slit plate 131 along the length direction of the micro-slit penetrates the micro-slit plate 131. The micro-slit holes on the tubular body 11 are consistent in shape and size with the micro-slits on the micro-slit plate 131.
[0052] Embodiment 2: A production device for a tubular superstructure muffler, comprising a punching device for producing the micro-slit plate 131 in the above embodiment 1, such as Figure 8 and Fig. 9 and Fig.10The punching device is used to process the micro-slits on the micro-slit plate 131. The punching device includes a bottom plate 20 and vertical rods 21 arranged at the four corners of the top of the bottom plate 20. The tops of the four vertical rods 21 are connected by a top plate 22. A mounting seat 23 is arranged at the top of the bottom plate 20. A base 24 is installed at the top of the mounting seat 23. Columns 25 are arranged at the four corners of the top of the base 24. The tops of the four columns 25 are connected by a lower template 26. A plurality of slots 27 are opened at the top of the lower template 26, and each slot 27 is evenly distributed along the length direction of the lower template 26. A slide seat 28 is vertically slidably connected between the four columns 25. The top of the slide seat 28 is vertically A plurality of rectangular punching needles 29 are provided, the top ends of the punching needles 29 are respectively located in the slots 27, and the top ends of the punching needles 29 are provided with tips 30 for punching the micro-slits on the micro-slit plate 131, one side of the tips 30 is a vertical surface, and the other side is an inclined surface, a first electric cylinder 31 for pushing the slide 28 to move vertically is provided on the base 24, a second electric cylinder 32 is provided at the bottom end of the top plate 22, and an upper template 33 is horizontally provided at one end of the piston rod of the second electric cylinder 32, the upper template 33 is located directly above the lower template 26, and a plurality of grooves 34 are provided at the bottom end of the upper template 33, and each groove 34 corresponds to each punching needle 29 one by one;
[0053] A transport trolley 35 and a collection trolley 36 are placed on the ground on the left and right sides of the bottom plate 20 respectively. The transport trolley 35 is used to transport the unprocessed micro-slit plate 131. A transfer piece is provided on the top plate 22. The transfer piece is used to transfer the micro-slit plate 131 on the transport trolley 35 to between the upper template 33 and the lower template 26 for processing and then transferred to the collection trolley 36 for collection. The end of the inclined surface on the punching needle 29 away from the tip 30 extends downwardly from the side wall of the punching needle 29.
[0054] like Figure 8 and Fig. 9 and Fig.10 When in use, the micro-slit plate 131 is transported to one side of the bottom plate 20 by the transport trolley 35, and then a micro-slit plate 131 on the transport trolley 35 is transferred to between the upper template 33 and the lower template 26 by the transfer piece, and then the upper template 33 is pushed downward by the piston rod of the second electric cylinder 32 until the upper template 33 contacts the micro-slit plate 131 and presses the micro-slit plate 131 onto the lower template 26, the second electric cylinder 32 stops working, and then the slide 28 is pushed vertically upward by the piston rod of the first electric cylinder 31, and the punching needle 29 moves with the slide 28. At this time, the micro-slit can be processed on the micro-slit plate 131 by the tip 30 of the punching needle 29. After the micro-slit processing on the micro-slit plate 131 is completed, the micro-slit plate 131 is transferred to the collection trolley 36 for collection by the transfer piece. No manual loading and unloading is required, and it is convenient to use.
[0055] like Fig.11The transport trolley 35 includes a vehicle plate 37 and a U-shaped enclosure 38 arranged at the top of the vehicle plate 37. Rollers 39 are arranged at the four corners of the bottom end of the vehicle plate 37. A plurality of pads 40 are vertically arranged at the top of the vehicle plate 37, and each pad 40 divides the enclosure 38 into a plurality of placement areas. Each placement area is connected to the opening of the enclosure 38. An unprocessed micro-slit plate 131 is vertically placed in each placement area. At this time, two adjacent pads 40 are in contact with the micro-slit plate 131. The collection trolley 36 has the same structure as the transport trolley 35. The placement area in the collection trolley 36 is used to place the processed micro-slit plates 131. 1. The spacing between two adjacent pads 40 in the collecting trolley 36 is D, and the spacing between two adjacent pads 40 in the transport trolley 35 is F, where D is greater than F. The purpose of this arrangement is to facilitate users to understand the number of micro-slit plates 131 in the transport trolley 35 and on the collecting trolley 36 by vertically placing the micro-slit plates 131 in the transport trolley 35 and the collecting trolley 36. At the same time, by vertically placing the micro-slit plates 131 of the collecting trolley 36, the stacking of the processed micro-slit plates 131 on the collecting trolley 36 is reduced, which causes the protruding micro-slit parts of the micro-slit plates 131 to be deformed.
[0056] like Fig. 9 and Fig.10 and Fig.12 The transfer member includes a cross beam 41, which is horizontally located below the top plate 22, and the cross beam 41 is located at the rear side of the lower template 26 and the upper template 33 and above the transport trolley 35 and the collection trolley 36. Two support groups are provided below the front side of the cross beam 41, and the lower template 26 and the upper template 33 are both located at the front side between the two support groups. Both support groups are located above the transport trolley 35 and the collection trolley 36. A pusher is provided on the top plate 22 to drive the cross beam 41 to move horizontally toward or away from the lower template 26 and drive the cross beam 41 to rotate.
[0057] Both support groups include a plurality of rotating shafts 42 rotatably connected to the front side of the beam 41, and each rotating shaft 42 is distributed along the length direction of the beam 41, and each rotating shaft 42 is coaxially provided with a support shaft 43 for supporting the micro-slit plate 131 on the side away from the beam 41, and the diameter of the support shaft 43 is larger than the diameter of the rotating shaft 42, and a clamping mechanism for clamping the micro-slit plate 131 is provided on the front side of the beam 41, and the clamping mechanism is located above the rotating shaft 42, and a moving part for driving the clamping mechanism to slide along the length direction of the beam 41 is provided on the beam 41.
[0058] like Fig. 9 and Fig.10 and Fig.12When the micro-slit plate 131 on the transport trolley 35 needs to be transferred between the upper template 33 and the lower template 26, it is only necessary to drive the crossbeam 41 to rotate 90 degrees counterclockwise through the pusher. At this time, the crossbeam 41 will drive the support group to rotate downward along the rotation axis of the crossbeam 41. When the crossbeam 41 rotates 90 degrees counterclockwise, the support shaft 43 in the support group is vertical, and then the crossbeam 41 is driven by the pusher to move horizontally until the clamping mechanism on the crossbeam 41 corresponds to a micro-slit plate 131 on the transport trolley 35. At this time, the clamping mechanism is opposite to a micro-slit plate 131 on the transport trolley 35. Then, the clamping mechanism is driven by the moving member to approach the transport trolley 35 until the top of the micro-slit plate 131 is located in the clamping mechanism, and then the micro-slit plate 131 is clamped by the clamping mechanism. After the clamping is completed, the clamping mechanism is driven away from the transport trolley 35 by the moving member, and the micro-slit plate 131 clamped by the clamping mechanism will be horizontally taken out from the transport trolley 35. When the micro-slit plate 131 is horizontally taken out from the transport trolley 35, the micro-slit plate 131 is located at the front side of the support shaft 43 in the vertical state and contacts the support shaft 43. At this time, the crossbeam 41 is driven by the pushing member to rotate 90 degrees clockwise, so that the support shaft 43 is turned back to the horizontal state. At this time, the micro-slit plate 131 clamped by the clamping mechanism will be located on the support shaft 43, and then the crossbeam 41 is driven by the pushing member to horizontally approach the upper template 33, and the clamping mechanism is driven by the moving member to approach the upper template 33 along the length direction of the crossbeam 41 until the micro-slit plate 131 is transferred between the upper template 33 and the lower template 26.
[0059] When one part of the micro-slit plate 131 is processed and the next part of the micro-slit plate 131 needs to be processed, it is only necessary to move the next part of the micro-slit plate 131 that needs to be processed to between the upper template 33 and the lower template 26 through the cooperation of the pushing member and the moving member. When the micro-slit plate 131 is processed, the moving member drives the clamping mechanism to approach the collecting trolley 36 along the length direction of the cross beam 41 until the micro-slit plate 131 clamped by the clamping mechanism completely passes between the upper template 33 and the lower template 26, and then drives the cross beam 41 to rotate 90 degrees counterclockwise through the pushing member, so that the micro-slit plate 131 clamped by the clamping mechanism is vertical, and then drives the cross beam 41 to move horizontally through the pushing member until the micro-slit plate 131 clamped by the clamping mechanism is aligned with a place on the collecting trolley 36. The micro-slit plates 131 are aligned with the placement area, and then the clamping mechanism is driven by the moving part to approach the collecting trolley 36 until the micro-slit plate 131 is sent into a placement area of the collecting trolley 36. After that, the clamping mechanism releases the clamping of the micro-slit plate 131, and then the clamping mechanism is driven by the moving part to move away from the collecting trolley 36, so that the clamping mechanism and the micro-slit plate 131 are completely separated. Then, the pusher drives the crossbeam 41 to rotate 90 degrees clockwise, so that the support shaft 43 returns to a horizontal state, and then repeats the above process, so that the micro-slit plates 131 on the transport trolley 35 can be transferred one by one to between the upper template 33 and the lower template 26 for processing and then transferred to the collecting trolley 36 for collection. There is no need for manual loading and unloading throughout the process, and there is no need to manually collect the processed micro-slit plates 131, which is convenient to use.
[0060] like Fig.12 and Fig.13 The movable member includes a sliding groove 44 provided at the front side of the cross beam 41 along the length direction of the cross beam 41, two sliders 45 are horizontally slidably connected in the sliding groove 44, a circular connecting groove 46 is provided on one side of the two sliders 45, a first screw rod 47 is rotatably connected between the groove walls on the left and right sides of the sliding groove 44, and one end of the first screw rod 47 passes through the connecting grooves 46 on the two sliders 45, two threaded cylinders 48 are threadedly connected to the first screw rod 47, and the two threaded cylinders 48 are respectively coaxially rotatably connected in the two connecting grooves 46, a first motor 49 for driving the first screw rod 47 to rotate is provided on the cross beam 41, a threaded groove 50 is provided on the rear side of the two sliders 45, and the threaded groove 50 is connected with the connecting groove 46, a bolt 51 is threadedly connected in the threaded groove 50, and one end of the bolt 51 conflicts with the outer wall of the threaded cylinder 48;
[0061] The clamping mechanism includes fixed plates 52 both arranged on the front sides of the two sliding blocks 45, the two fixed plates 52 are both located above the rotating shaft 42, a clamping plate 53 located between the support shaft 43 and the cross beam 41 is provided below the side of the two fixed plates 52 away from the cross beam 41, a cross plate 54 is provided above the side of the two fixed plates 52 away from the cross beam 41, and a third electric cylinder 55 is provided on the two cross plates 54, one end of the piston rod of the two third electric cylinders 55 passes through the cross plate 54 and is provided with a pressing plate 56 located below the cross plate 54, the pressing plate 56 is located above the clamping plate 53, one end of the micro-slit plate 131 on the support shaft 43 is located between the pressing plate 56 and the clamping plate 53, and the top end of the clamping plate 53 is flush with the top end of the support shaft 43.
[0062] like Fig.12 and Fig.13 When it is necessary to drive the clamping mechanism to move along the length direction of the cross beam 41, it is only necessary to turn on the first motor 49, and the rotating shaft of the first motor 49 drives the first screw rod 47 to rotate. At this time, the two threaded barrels 48 threadedly connected on the first screw rod 47 are respectively rotated and connected in the connecting grooves 46 of the two sliders 45, and one end of the bolt 51 on the two sliders 45 is in conflict with the outer wall of the threaded barrel 48. Therefore, when the first screw rod 47 rotates, the two sliders 45 can be driven to move horizontally and synchronously in the sliding groove 44 through the two threaded barrels 48. At this time, the clamping mechanism formed by the fixed plate 52, the clamping plate 53, the cross plate 54, the third electric cylinder 55 and the pressure plate 56 will follow the slider 45 to move along the length direction of the cross beam 41;
[0063] When it is necessary to adjust the distance between the two sliders 45 according to the length of the micro-slit plate 131, it is only necessary to loosen the bolt 51 on the first slider 45, and then the rotating shaft of the first motor 49 drives the first screw rod 47 to rotate. At this time, because the bolt 51 on the first slider 45 is loosened, the threaded barrel 48 in the connecting groove 46 on the first slider 45 will rotate with the first screw rod 47, resulting in the first slider 45 not sliding, and the second slider 45 will slide in the direction close to or away from the first slider 45 through the cooperation of the threaded barrel 48 and the first screw rod 47. At this time, the distance between the two sliders 45 can be adjusted, and the adjustment is simple;
[0064] When it is necessary to clamp one end of the micro-slit plate 131, it is only necessary to open the third electric cylinder 55, and the piston rod of the third electric cylinder 55 pushes the pressure plate 56 close to the micro-slit plate 131 until the micro-slit plate 131 is pressed tightly against the clamping plate 53. At this time, the clamping of the micro-slit plate 131 can be completed. Because the clamping plate 53 is located between the support shaft 43 and the cross beam 41, and the top surface of the clamping plate 53 is flush with the top surface of the support shaft 43, the pressure plate 56 and the clamping plate 53 will not affect the support of the support shaft 43 to the micro-slit plate 131, and it is simple and convenient to use.
[0065] like Fig. 9 and Fig.12 and Fig.13 and Fig.14 The pusher includes a support beam 57 and two baffles 58 arranged at the top of the top plate 22, two slide posts 59 are horizontally arranged between the two baffles 58, the support beam 57 is located between the two baffles 58, and a slide groove 60 is opened on the support beam 57 for one end of the two slide posts 59 to pass horizontally, a second screw rod 61 is rotatably connected between the two baffles 58, and one end of the second screw rod 61 passes through the support beam 57 and is threadedly connected to the support beam 57, a second motor 62 for driving the second screw rod 61 to rotate is provided on one of the baffles 58, two opposite cantilevers 63 are provided at the bottom end of the support beam 57, the top plate 22 is located between the two cantilevers 63, and the bottom ends of the two cantilevers 63 are both provided with an inverted U-shaped suspension plate 64, two opposite discs 65 are provided on the cross beam 41, and a rectangular groove 66 is opened at the center of one side of the two discs 65, and one end of the cross beam 41 extends from the two The two disks 65 pass through the rectangular groove 66 on the disks 65, and the rectangular groove 66 is fixedly connected to the groove wall and the crossbeam 41. A side groove 67 is provided on the side of the two disks 65 close to the fixed plate 52, and the side groove 67 is connected to the rectangular groove 66. The two disks 65 correspond to the two hanging plates 64 one by one, and the top of the disk 65 is located in the hanging plate 64. The left and right sides of the two disks 65 are coaxially provided with an annular slideway 68, and a slide plate 69 is slidably connected to the slideway 68, and the slide plate 69 is located in the hanging plate 64 and fixedly connected to the hanging plate 64. Arc-shaped racks 70 are provided on the arc surfaces of the two disks 65 along the arc direction of the disks 65. A rotating column 71 is provided between the opposite sides in the two hanging plates 64, and a gear 72 meshing with the arc-shaped rack 70 is provided on the two rotating columns 71. A servo motor 73 for driving the rotating column 71 to rotate is provided on the two hanging plates 64.
[0066] like Fig. 9 and Fig.12 and Fig.13 and Fig.14 When it is necessary to drive the cross beam 41 to move horizontally, it is only necessary to turn on the second motor 62, and the rotating shaft of the second motor 62 drives the second screw rod 61 to rotate. At this time, because one end of the second screw rod 61 passes through the support beam 57 and is threadedly connected with the support beam 57, the support beam 57 is provided with a slide groove 60 for allowing one end of two slide columns 59 to pass horizontally. Therefore, when the second screw rod 61 rotates, it can drive the support beam 57 to move horizontally toward or away from the upper template 33, and the support beam 57 will not rotate with the second screw rod 61. At this time, the cantilever 63, the suspension plate 64, the disc 65 and the cross beam 41 will move with the support beam 57. When it is necessary to drive the cross beam 41 to rotate, it is only necessary to turn on the servo motor 73. The rotating shaft of the servo motor 73 drives the gear 72 to rotate through the rotating column 71. The gear 72 drives the disc 65 to rotate through the arc rack 70 meshing therewith. At this time, the slide plate 69 will slide in the slideway 68, and the disc 65 will drive the cross beam 41 to rotate. It is simple and convenient to use.
[0067] like Fig. 9 Two T-shaped support rods 74 are provided on the bottom plate 20, and the two support rods 74 are respectively located on the left and right sides of the mounting seat 23, and the top ends of the two support rods 74 are provided with horizontal plates 75, and the two horizontal plates 75 are both located on the front side of the support group and correspond to the two support groups respectively. A number of semicircular support grooves 76 are opened on the front sides of the two horizontal plates 75, and each support groove 76 is connected to the top end of the horizontal plate 75, and each support groove 76 on the horizontal plate 75 corresponds one by one to each support shaft 43 in the support group. The purpose of this arrangement is that when the support shaft 43 on the crossbeam 41 is horizontal and the crossbeam 41 is close to the upper template 33, the bottom end of the support shaft 43 will contact the groove wall of the support groove 76 on the horizontal plate 75. At this time, the support shaft 43 can be supported by the support groove 76 on the horizontal plate 75, and the rotation of the support shaft 43 and the movement of the micro-slit plate 131 on the support shaft 43 driven by the clamping mechanism are not affected, and it is simple and convenient to use.
[0068] The working process of this device is as follows:
[0069] In the first step, the micro-slit plate 131 is transported to the right side of the bottom plate 20 (such as Fig. 9 ).
[0070] The second step is to turn on the servo motor 73. The rotating shaft of the servo motor 73 drives the gear 72 to rotate through the rotating column 71. The gear 72 drives the disk 65 to rotate through the arc-shaped rack 70 meshing with it. The disk 65 drives the beam 41 to rotate counterclockwise. When the beam 41 rotates 90 degrees counterclockwise, the servo motor 73 stops working. At this time, the support shaft 43 in the support group is vertical.
[0071] The third step is to turn on the second motor 62. The rotating shaft of the second motor 62 drives the second screw rod 61 to rotate, and the second screw rod 61 causes the support beam 57 to move horizontally toward or away from the upper template 33. At this time, the cantilever 63, the suspension plate 64, the disc 65 and the crossbeam 41 will move with the support beam 57 until the splint 53 and the pressure plate 56 correspond to a micro-slit plate 131 on the transport trolley 35, and then the second motor 62 stops working.
[0072] The fourth step is to turn on the first motor 49. The rotating shaft of the first motor 49 drives the first screw rod 47 to rotate. Through the cooperation of the first screw rod 47, the two threaded tubes 48, the two bolts 51 and the connecting grooves 46 on the two sliders 45, the slider 45 is driven to move horizontally in the sliding groove 44 toward the direction close to the transport trolley 35. At this time, the clamping mechanism formed by the fixed plate 52, the clamping plate 53, the cross plate 54, the third electric cylinder 55 and the pressing plate 56 will follow the slider 45 to approach the transport trolley 35 until the top end of the micro-slit plate 131 enters between the clamping plate 53 and the pressing plate 56, and the first motor 49 stops working.
[0073] The fifth step is to turn on the second motor 62 to move the crossbeam 41 horizontally, so that the side of the clamping plate 53 close to the pressing plate 56 contacts the micro-slit plate 131. When the side of the clamping plate 53 close to the pressing plate 56 contacts the micro-slit plate 131, the second motor 62 is turned off.
[0074] The sixth step is to open the third electric cylinder 55. The piston rod of the third electric cylinder 55 pushes the pressure plate 56 close to the micro-slit plate 131 until the micro-slit plate 131 is pressed tightly against the clamping plate 53. After the clamping is completed, turn on the first motor 49 to make the clamping mechanism formed by the fixed plate 52, the clamping plate 53, the cross plate 54, the third electric cylinder 55 and the pressure plate 56 move away from the transport trolley 35. At this time, the micro-slit plate 131 clamped by the clamping plate 53 and the pressure plate 56 will be taken out from the transport trolley 35. When the micro-slit plate 131 is taken out horizontally from the transport trolley 35, the micro-slit plate 131 is located on the front side of the support shaft 43 in the vertical state and contacts the support shaft 43.
[0075] The seventh step is to turn on the servo motor 73 to make the beam 41 rotate 90 degrees clockwise, so that the support shaft 43 turns back to a horizontal state. At this time, the micro-slit plate 131 clamped by the clamping plate 53 and the pressing plate 56 will be located on the support shaft 43, and then turn on the second motor 62 to make the beam 41 horizontally close to the upper template 33, and turn on the first motor 49 to make the clamping mechanism formed by the fixed plate 52, the clamping plate 53, the cross plate 54, the third electric cylinder 55 and the pressing plate 56 approach the upper template 33 along the length direction of the beam 41 until the micro-slit plate 131 is transferred between the upper template 33 and the lower template 26.
[0076] In the eighth step, the piston rod of the second electric cylinder 32 pushes the upper template 33 downward until the upper template 33 contacts the micro-slit plate 131 and presses the micro-slit plate 131 against the lower template 26, the second electric cylinder 32 stops working, and then the piston rod of the first electric cylinder 31 pushes the slide 28 to move vertically upward, and the punching needle 29 moves with the slide 28. At this time, the micro-slit can be processed on the micro-slit plate 131 through the tip 30 of the punching needle 29.
[0077] In the ninth step, after the processing of the micro-slit plate 131 is completed, the first motor 49 is turned on to make the clamping mechanism close to the collecting trolley 36 until the micro-slit plate 131 clamped by the clamping mechanism completely passes between the upper template 33 and the lower template 26, and then the second step is repeated. After that, the second motor 62 is turned on to make the beam 41 move horizontally until the micro-slit plate 131 clamped by the clamping plate 53 and the pressure plate 56 is aligned with a placement area on the collecting trolley 36, and then the second motor 62 stops working.
[0078] The tenth step is to turn on the first motor 49 so that the micro-slit plate 131 clamped by the clamping plate 53 and the pressure plate 56 is close to the collecting trolley 36 until the micro-slit plate 131 is sent to a placement area of the collecting trolley 36, and then the clamping mechanism releases the clamping of the micro-slit plate 131.
[0079] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A tubular superstructure silencer, comprising a tubular body (11) connected to a ventilation duct (1), characterized in that: The outer wall of the tubular body (11) is sleeved with a silencer pipe (12) coaxially distributed with the tubular body (11), the silencer pipe (12) is closed at both ends, the outer wall of the tubular body (11) is circumferentially provided with a plurality of support plates (121) connected to the inner wall of the silencer pipe (12), and both ends of the tubular body (11) extend beyond the two ends of the silencer pipe (12) and flange plates (122) connected to the ventilation duct (1) are provided at the extended ends; A plurality of micro-slit holes are provided on the outer wall of the tubular body (11) which is covered by the muffler pipe (12); a plurality of muffler plates (13) are provided on the inner wall of the tubular body (11) along the axial direction of the tubular body (11); each of the muffler plates (13) comprises two relatively distributed micro-slit plates (131) arranged on the inner wall of the tubular body (11); and a connecting plate (132) connecting two ends of the micro-slit plates (131) and closing the two ends of the micro-slit plates (131); and a muffler structure is provided between the two micro-slit plates (131); One, two or more tubular bodies (11) are connected in series on the ventilation duct (1), and a transition pipe (14) is added between the tubular bodies (11) when they are connected in series. The muffler structure comprises a partition (133) connecting two connecting plates (132), and the partition (133) divides the space between the two micro-slit plates (131) into two muffler chambers; each muffler chamber is provided with a micro-porous plate (135) for dividing the space in each muffler chamber into a plurality of independent spaces (134); the micro-porous plates (135) are arranged in a criss-cross pattern, and one end of each micro-porous plate (135) is connected to the micro-slit plate (131), and the other end is connected via a cover plate (136); the cover plate (136) is arranged parallel to the micro-slit plate (131), and the cover plate (136) is provided with a connecting hole (137) connected to each independent space (134); each connecting hole (137) has a different size; and a side of the cover plate (136) away from each micro-porous plate (135) is in contact with the partition (133); A plurality of irregular rectangular protrusions (138) are provided on the partition (133).
2. A tubular superstructure muffler as claimed in claim 1, characterized in that: The connecting plate (132) located at the air inlet of the tubular body (11) is pointed, and the tip (30) of the pointed shape is distributed away from the micro-slit plate (131); the connecting plate (132) located at the air outlet of the tubular body (11) is flat.
3. A tubular superstructure muffler as claimed in claim 2, characterized in that: The micro-slit plate (131) includes but is not limited to a galvanized steel plate, an aluminum plate, or a stainless steel plate; each micro-slit on the micro-slit plate (131) has a width of 0.2 to 0.3 millimeters and a length of 3 to 4 millimeters; and one side of the micro-slit on the micro-slit plate (131) along the length direction of the micro-slit penetrates the micro-slit plate (131).
4. A production equipment for producing a tubular super-structure muffler as described in any one of claims 1 to 3, characterized in that: The invention comprises a punching device for processing a micro-slit plate (131), wherein the punching device is used to process micro-slits on the micro-slit plate (131), wherein the punching device comprises a bottom plate (20) and vertical rods (21) which are arranged at four corners of the top of the bottom plate (20), wherein the tops of the four vertical rods (21) are connected via a top plate (22), wherein a mounting seat (23) is arranged at the top of the mounting seat (23), wherein a base (24) is arranged at the top of the base (24), wherein vertical columns (25) are arranged at four corners of the top of the base (24), wherein the tops of the four vertical columns (25) are connected via a lower template (26), wherein a plurality of slots (27) are arranged at the top of the lower template (26), and wherein the slots (27) are evenly distributed along the length direction of the lower template (26), and wherein a slide seat (28) is vertically slidably connected between the four vertical columns (25). , a plurality of rectangular punching needles (29) are vertically arranged at the top end of the slide seat (28), the top ends of the respective punching needles (29) are respectively located in the respective slots (27), and the top end surface of the respective punching needles (29) has a tip (30) for punching the micro-slits on the micro-slit plate (131), one side of the tip (30) is a vertical surface, and the other side is an inclined surface, the base (24) is provided with a first electric cylinder (31) for pushing the slide seat (28) to move vertically, the bottom end of the top plate (22) is provided with a second electric cylinder (32), and an upper template (33) is horizontally arranged at one end of the piston rod of the second electric cylinder (32), the upper template (33) is located directly above the lower template (26), and a plurality of grooves (34) are opened at the bottom end of the upper template (33), and each of the grooves (34) corresponds one by one to each punching needle (29); A transport trolley (35) and a collection trolley (36) are placed on the ground on the left and right sides of the bottom plate (20), respectively. The transport trolley (35) is used to transport unprocessed micro-seam plates (131). A transfer member is provided on the top plate (22). The transfer member is used to transfer the micro-seam plates (131) on the transport trolley (35) to between the upper template (33) and the lower template (26) for processing and then to transfer to the collection trolley (36) for collection.
5. The production equipment of a tubular superstructure muffler according to claim 4, characterized in that: The transport trolley (35) comprises a vehicle plate (37) and a U-shaped enclosure plate (38) arranged at the top of the vehicle plate (37). Rollers (39) are arranged at the four corners of the bottom end of the vehicle plate (37). A plurality of pads (40) are vertically arranged at the top end of the vehicle plate (37). Each pad (40) divides the enclosure plate (38) into a plurality of placement areas. Each placement area is connected to an opening of the enclosure plate (38). An unprocessed micro-seam plate (131) is vertically placed in each placement area. At this time, two adjacent pads (40) are in contact with the micro-seam plates (131). The collection trolley (36) has the same structure as the transport trolley (35). The placement area in the collection trolley (36) is used to place processed micro-seam plates (131). The distance between two adjacent pads (40) in the collection trolley (36) is D. The distance between two adjacent pads (40) in the transport trolley (35) is F, and D is greater than F.
6. The production equipment of a tubular superstructure muffler according to claim 5, characterized in that: The transfer member comprises a crossbeam (41), the crossbeam (41) being horizontally located below the top plate (22), and the crossbeam (41) being located at the rear side of the lower template (26) and the upper template (33) and being located above the transport trolley (35) and the collection trolley (36), two support groups being provided below the front side of the crossbeam (41), and the lower template (26) and the upper template (33) being located at the front side between the two support groups, and the two support groups being located above the transport trolley (35) and the collection trolley (36), and a driving member being provided on the top plate (22) for driving the crossbeam (41) to move horizontally toward or away from the lower template (26) and for driving the crossbeam (41) to rotate; The two support groups each comprise a plurality of rotating shafts (42) rotatably connected to the front side of the crossbeam (41), and each rotating shaft (42) is distributed along the length direction of the crossbeam (41); a support shaft (43) for supporting the micro-slit plate (131) is coaxially provided on a side of each rotating shaft (42) away from the crossbeam (41), and the diameter of the support shaft (43) is greater than the diameter of the rotating shaft (42); a clamping mechanism for clamping the micro-slit plate (131) is provided on the front side of the crossbeam (41), and the clamping mechanism is located above the rotating shaft (42); and a moving part for driving the clamping mechanism to slide along the length direction of the crossbeam (41) is provided on the crossbeam (41).
7. The production equipment of a tubular superstructure muffler according to claim 6, characterized in that: The moving member comprises a sliding groove (44) provided on the front side of the cross beam (41) along the length direction of the cross beam (41), two sliders (45) are horizontally slidably connected in the sliding groove (44), one side of each of the two sliders (45) is provided with a circular connecting groove (46), a first screw rod (47) is rotatably connected between the groove walls on the left and right sides of the sliding groove (44), and one end of the first screw rod (47) passes through the connecting grooves (46) on the two sliders (45), and the first screw rod (47) is provided with a connecting groove (46) on the two sliders (45). Two threaded barrels (48) are threadedly connected, and the two threaded barrels (48) are respectively coaxially rotatably connected in two connecting grooves (46); a first motor (49) for driving a first screw rod (47) to rotate is provided on the crossbeam (41); a threaded groove (50) is provided on the rear side of the two sliders (45), and the threaded groove (50) is connected to the connecting groove (46); a bolt (51) is threadedly connected to the inner thread of the threaded barrel (50), and one end of the bolt (51) contacts the outer wall of the threaded barrel (48); The clamping mechanism comprises a fixing plate (52) which is arranged at the front side of the two sliding blocks (45); the two fixing plates (52) are located above the rotating shaft (42); a clamping plate (53) located between the support shaft (43) and the cross beam (41) is provided below the two fixing plates (52) on the side away from the cross beam (41); a cross plate (54) is provided above the two fixing plates (52) on the side away from the cross beam (41); and a third electric cylinder (55) is provided on the two cross plates (54); one end of the piston rod of the two third electric cylinders (55) passes through the cross plate (54) and is provided with a pressing plate (56) located below the cross plate (54); the pressing plate (56) is located above the clamping plate (53); one end of the micro-slit plate (131) on the support shaft (43) is located between the pressing plate (56) and the clamping plate (53); and the top end of the clamping plate (53) is flush with the top end of the support shaft (43).
8. The production equipment of a tubular superstructure muffler according to claim 7, characterized in that: The pushing member comprises a support beam (57) and two baffles (58) arranged at the top of the top plate (22), two sliding columns (59) are horizontally arranged between the two baffles (58), the support beam (57) is located between the two baffles (58), and a slide groove (60) is provided on the support beam (57) for allowing one end of the two sliding columns (59) to pass horizontally, a second screw rod (61) is rotatably connected between the two baffles (58), and one end of the second screw rod (61) passes through the support beam (57) and is threadedly connected to the support beam (57), a second motor (62) for driving the second screw rod (61) to rotate is provided on one of the baffles (58), two opposing cantilevers (63) are provided at the bottom end of the support beam (57), the top plate (22) is located between the two cantilevers (63), and the bottom ends of the two cantilevers (63) are each provided with an inverted U-shaped suspension plate (64); The cross beam (41) is provided with two opposite circular discs (65), and a rectangular groove (66) is provided at the center of one side of the two circular discs (65). One end of the cross beam (41) passes through the rectangular groove (66) on the two circular discs (65), and the rectangular groove (66) is fixedly connected to the groove wall and the cross beam (41). A side groove (67) is provided on one side of the two circular discs (65) close to the fixed plate (52), and the side groove (67) is connected to the rectangular groove (66). The two circular discs (65) correspond to the two hanging plates (64) one by one, and the top ends of the circular discs (65) are located in the hanging plates (64). The two circular discs (65) are connected to the two hanging plates (64). An annular slideway (68) is coaxially provided on both sides of the left and right sides of the two disks (65), and a slide plate (69) is slidably connected to the slideway (68), and the slide plate (69) is located in the suspension plate (64) and fixedly connected to the suspension plate (64), and an arc-shaped rack (70) is provided on the arc surface of the two disks (65) along the arc direction of the disk (65), and a rotating column (71) is provided between the opposite sides of the two suspension plates (64), and a gear (72) meshing with the arc-shaped rack (70) is provided on the two rotating columns (71), and a servo motor (73) for driving the rotating column (71) to rotate is provided on the two suspension plates (64).
9. The production equipment of a tubular superstructure muffler according to claim 6, characterized in that: Two T-shaped support rods (74) are provided on the bottom plate (20), and the two support rods (74) are respectively located on the left and right sides of the mounting seat (23), and the top ends of the two support rods (74) are provided with horizontal plates (75), and the two horizontal plates (75) are both located on the front side of the support group and correspond to the two support groups respectively, and the front sides of the two horizontal plates (75) are provided with a plurality of semicircular support grooves (76), and each support groove (76) is connected to the top end of the horizontal plate (75), and each support groove (76) on the horizontal plate (75) corresponds one by one to each support shaft (43) in the support group.
Citation Information
Patent Citations
Noise elimination device for pneumatic motor
CN102748096A
Engine silencer
CN110410177A