Efficient protective photochromic myopic lens and processing technology thereof

Abstract

The invention discloses an efficient protective photochromic myopic lens which comprises a photochromic substrate, and the photochromic substrate is formed by mixing and curing a resin monomer, fluorine-silicon mixed powder and photochromic toner; the hardening layer is dip-coated on the surface of the photochromic substrate; the 1.75 refractive index film layer and the 1.46 refractive index film layer are plated on the surface of the hardening layer; the honeycomb protective film layer is sputtered on the surface of the 1.46 refractive index film layer through ions, the honeycomb protective film layer is provided with honeycomb-shaped anti-reflection units, and the surfaces of the honeycomb-shaped anti-reflection units are concave inwards; the silicon-zirconium mixed film layer is plated on the honeycomb protective film layer; and the scratch-resistant coating is arranged on the surface of the silicon-zirconium mixed film layer. The photochromic substrate is formed by mixing and curing the resin monomer, the fluorine-silicon mixed powder and the photochromic toner, and the photochromic effect is provided; meanwhile, the refractive index is improved through the 1.75-refractive-index film layer and the 1.46-refractive-index film layer, and the antireflection performance is improved; and finally, the honeycomb protective film layer is used for anti-reflection protection, so that the functionality of the lens is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of lenses, and in particular relates to a highly efficient protective photochromic myopia lens and a processing technology thereof. Background Art

[0002] At present, photochromic lenses are high-tech products that integrate multiple functions. They can not only be used as dual-purpose glasses for vision correction and sun protection, but also as protective glasses, fashion glasses, special glasses for car driving, etc.

[0003] Photochromic lenses, when exposed to sunlight, are a type of black sunglasses that can replace sunglasses. The dark lenses can block dazzling light, prevent direct strong light, and protect the eyes. In a room with soft light, photochromic lenses become transparent and colorless like ordinary lenses, and play a good bridging role in the transition between weak light and strong light. Photochromic lenses can not only darken and brighten with the intensity of light, but also absorb ultraviolet rays that are harmful to the human eye. More than 90% of skin cancers related to ultraviolet radiation occur in the area above the neck. Excessive exposure to ultraviolet rays can cause skin cancer on the eyelids and around the eyes. In addition to skin cancer, ultraviolet radiation can also increase the risk of eye problems such as cataracts and macular degeneration, and damage the immune system. Photochromic lenses can reduce these damages caused by ultraviolet rays. Photochromic lenses are suitable for people who work outdoors for a long time or on plateaus or snowy areas. They can be used as goggles. The intensity of ultraviolet rays in snowy areas, mountains, and water surfaces is much stronger than that in general areas, and can cause serious damage to the eyes. At the same time, people in these areas must ensure that their eyes have sufficient clarity. Photochromic lenses can meet this requirement.

[0004] However, currently all photochromic lenses are coated with silver halide films, which are easy to fade and oxidize, do not have a strong protective effect against stray light and strong light, and have weak transmittance. Therefore, there is an urgent need for an efficient protective photochromic myopia lens. Summary of the invention

[0005] In view of this, the technical problem to be solved by the present invention is to provide a highly efficient protective photochromic myopia lens, which is used to avoid the problems that the previous lenses use silver halide film layers to change color, have weak photochromic effects, and have poor protective properties.

[0006] In order to solve the above technical problems, the present invention discloses a highly efficient protective photochromic myopia lens, which comprises: The photochromic substrate is formed by mixing and curing a resin monomer, a fluorine-silicon mixed powder, and a photochromic color powder, and the weight ratio thereof is 10:2:1.5; A hardening layer dip-coated on the surface of the photochromic substrate; A 1.75 refractive index film layer coated on the surface of the hardened layer; A 1.46 refractive index film layer coated on the surface of a 1.75 refractive index film layer; A honeycomb protective film layer is formed on the surface of the film layer with a refractive index of 1.46 by ion sputtering, wherein the honeycomb protective film layer has a honeycomb anti-reflection unit, and the surface of the honeycomb anti-reflection unit is concave; A silicon-zirconium mixed film layer coated on the honeycomb protective film layer; and The anti-scratch coating is disposed on the surface of the silicon-zirconium mixed film layer.

[0007] According to one embodiment of the present invention, the hardening layer is configured as an organic silicon film layer.

[0008] According to one embodiment of the present invention, the honeycomb protective film layer is configured as a silicon dioxide film layer, and the concave depth of the honeycomb anti-reflection unit is 20-200 nm.

[0009] According to one embodiment of the present invention, the silicon-zirconium mixed film layer is plated from a mixed powder of silicon dioxide and zirconium dioxide in a coating machine, and the mass ratio of the mixed powder of silicon dioxide and zirconium dioxide is 1:1.5.

[0010] According to one embodiment of the present invention, the fluorine-silicon mixed powder is prepared by mixing fluorine resin powder and silicone resin powder in a ratio of 1:1.

[0011] According to one embodiment of the present invention, the above-mentioned 1.75 refractive index film layer is configured as a zirconium dioxide film layer.

[0012] According to one embodiment of the present invention, the above-mentioned 1.46 refractive index film layer is configured as an aluminum oxide film layer.

[0013] The present invention also discloses a processing technology for highly efficient protective photochromic myopia lenses, comprising: Step a. Providing a resin monomer, a fluorine-silicon mixed powder, and a photochromic colorant in a ratio of 10:2:1.5, mixing them in a vacuum, and then filling them into a glass mold through a glue gun, and curing to form a substrate; Step b. The cured substrate is treated with a sodium hydroxide solvent and then ultrasonically cleaned; Step c. The cleaned substrate is dried and sent to a hardening tank for hardening to form a hardened layer; Step d. After hardening, ultrasonic cleaning and drying are performed again; Step e. The dried substrate is subjected to plasma treatment to increase surface activity, and then sent to a coating machine to be coated with a 1.75 refractive index film layer and a 1.46 refractive index film layer; Step f. The coated substrate is subjected to plasma treatment again to increase the surface activity, and then sent to an ion sputtering device, a layer of honeycomb hollow mold is set on the upper side of the substrate, and a honeycomb protective film layer is formed on the surface of the substrate by ion bombardment; Step g. Remove the substrate and place it into a coating machine to coat a silicon-zirconium mixed film layer; Step h. Spin coating the anti-scratch coating on the coated substrate; Step i. Take out the vacuum plasma cleaning and inspect the packaging.

[0014] Compared with the prior art, the present invention can achieve the following technical effects: The photochromic substrate is formed by mixing and curing the resin monomer, fluorine-silicon mixed powder, and photochromic color powder to provide a photochromic effect; at the same time, the 1.75 refractive index film layer and the 1.46 refractive index film layer achieve refractive index improvement and improve anti-reflection properties; finally, the honeycomb protective film layer provides transparency protection and improves the functionality of the lens.

[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the above-mentioned technical effects at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 Schematic diagram of a highly efficient protective photochromic myopia lens according to an embodiment of the present invention. Figure ID

[0017] Photochromic substrate 10 , hardening layer 20 , 1.75 refractive index film layer 30 , 1.46 refractive index film layer 40 , honeycomb protective film layer 50 , silicon-zirconium mixed film layer 60 , and anti-scratch coating 70 . DETAILED DESCRIPTION

[0018] The following will describe the implementation methods of the present invention in detail with reference to the accompanying drawings and embodiments, so that the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0019] Please refer to Figure 1 , Figure 1 Schematic diagram of a highly efficient protective photochromic myopia lens according to an embodiment of the present invention.

[0020] As shown in the figure, a high-efficiency protective photochromic myopia lens includes: a photochromic substrate 10, which is formed by mixing and curing a resin monomer, a fluorine-silicon mixed powder, and a photochromic color powder, and the mass proportion of which is 10:2:1.5; a hardened layer 20 dip-coated on the surface of the photochromic substrate 10; a 1.75 refractive index film layer 30 plated on the surface of the hardened layer 20; a 1.46 refractive index film layer 40 plated on the surface of the 1.75 refractive index film layer 30; a honeycomb protective film layer 50 sputtered on the surface of the 1.46 refractive index film layer 40 by ion sputtering, the honeycomb protective film layer 50 having a honeycomb anti-reflection unit, and the surface of the honeycomb anti-reflection unit is concave; a silicon-zirconium mixed film layer 60 plated on the honeycomb protective film layer 50; and an anti-scratch coating 70 arranged on the surface of the silicon-zirconium mixed film layer 60.

[0021] In one embodiment of the present invention, the photochromic substrate 10 is prepared by mixing a resin monomer, a fluorine-silicon mixed powder, and a photochromic color powder, wherein the resin monomer is the main raw material of the lens, the photochromic color powder provides a photosensitivity effect, and the fluorine-silicon mixed powder uses fluorine ions and silicon ions to increase the strength while also reducing the light attenuation of the photochromic color powder, improving the refractive index, and improving the light transmittance of the lens itself. Preferably, the mass fraction ratio of the three can be 10:2:1.5. Furthermore, the fluorine-silicon mixed powder is mixed by mixing fluorine resin powder and silicone resin powder, the ratio of the two is 1:1, and the light transmittance is good.

[0022] The hardening layer 20 is a hardening liquid layer, which can be set as an organic silicon film layer to improve the hardness of the photochromic substrate 10. The 1.75 refractive index film layer 30 and the 1.46 refractive index film layer 40 are plated separately to form high and low refractive index improvements and improve the anti-transmission property of the lens.

[0023] Preferably, the 1.75 refractive index film layer 30 is set as a zirconium dioxide film layer. The 1.46 refractive index film layer 40 is set as an aluminum oxide film layer. The use of metal oxide film layers can increase the light transmission effect of the lens.

[0024] The honeycomb protective film layer 50 is formed into a honeycomb effect by ion sputtering, and has a concave honeycomb anti-reflection unit to improve the brightness. Then the silicon-zirconium mixed film layer 60 is used for filling and plating to enhance the external protection. The outermost layer is provided with a scratch-resistant coating 70 to improve the scratch resistance of the lens surface and enhance the service life.

[0025] The honeycomb protective film layer 50 of the present invention is configured as a silicon dioxide film layer, which has a relatively high hardness, and the concave depth of the honeycomb anti-reflection unit is 20-200 nm.

[0026] The silicon-zirconium mixed film layer 60 is formed by coating a mixed powder of silicon dioxide and zirconium dioxide in a coating machine, and has good light transmittance and strong blue light protection effect. Preferably, the mass ratio of the mixed powder of silicon dioxide and zirconium dioxide is 1:1.5.

[0027] The present invention also discloses a processing technology for highly efficient protective photochromic myopia lenses, comprising: Step a. Providing a resin monomer, a fluorine-silicon mixed powder, and a photochromic colorant in a ratio of 10:2:1.5, mixing them in a vacuum, and then filling them into a glass mold through a glue gun, and curing to form a substrate; Step b. The cured substrate is treated with a sodium hydroxide solvent and then ultrasonically cleaned; Step c. The cleaned substrate is dried and sent to a hardening tank for hardening to form a hardened layer; Step d. After hardening, ultrasonic cleaning and drying are performed again; Step e. The dried substrate is subjected to plasma treatment to increase surface activity, and then sent to a coating machine to be coated with a 1.75 refractive index film layer and a 1.46 refractive index film layer; Step f. The coated substrate is subjected to plasma treatment again to increase the surface activity, and then sent to an ion sputtering device, a layer of honeycomb hollow mold is set on the upper side of the substrate, and a honeycomb protective film layer is formed on the surface of the substrate by ion bombardment; Step g. Remove the substrate and place it into a coating machine to coat a silicon-zirconium mixed film layer; Step h. Spin coating the anti-scratch coating on the coated substrate; Step i. Take out the vacuum plasma cleaning and inspect the packaging.

[0028] In summary, the present invention forms a photochromic substrate by mixing and curing a resin monomer, a fluorine-silicon mixed powder, and a photochromic color powder to provide a photochromic effect; at the same time, the 1.75 refractive index film layer and the 1.46 refractive index film layer achieve refractive index improvement and improve anti-reflection properties; finally, the honeycomb protective film layer enhances transmittance and protection, thereby improving the functionality of the lens.

[0029] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. A highly effective protective photochromic myopia lens, characterized in that: include: A photochromic substrate, wherein the photochromic substrate is formed by mixing and curing a resin monomer, a fluorine-silicon mixed powder, and a photochromic color powder, and the mass proportion thereof is 10:2:1.5; A hardening layer dip-coated on the surface of the photochromic substrate; A film layer with a refractive index of 1.75 plated on the surface of the hardened layer; A film layer with a refractive index of 1.46 coated on the surface of the film layer with a refractive index of 1.75; A honeycomb protective film layer is formed on the surface of the 1.46 refractive index film layer by ion sputtering, wherein the honeycomb protective film layer has a honeycomb anti-reflection unit, and the surface of the honeycomb anti-reflection unit is concave; A silicon-zirconium mixed film layer plated on the honeycomb protective film layer; as well as A scratch-resistant coating is disposed on the surface of the silicon-zirconium mixed film layer.

2. The high-efficiency protective photochromic myopia lens according to claim 1, characterized in that: The hardening layer is configured as an organic silicon film layer.

3. The high-efficiency protective photochromic myopia lens according to claim 1, characterized in that: The honeycomb protective film layer is configured as a silicon dioxide film layer, and the concave depth of the honeycomb anti-reflection unit is 20-200 nm.

4. The high-efficiency protective photochromic myopia lens according to claim 1, characterized in that: The silicon-zirconium mixed film layer is formed by coating a mixed powder of silicon dioxide and zirconium dioxide in a coating machine, and the mass ratio of the mixed powder of silicon dioxide and zirconium dioxide is 1:1.

5.

5. The high-efficiency protective photochromic myopia lens according to claim 1, characterized in that: The fluorine-silicon mixed powder is prepared by mixing fluorine resin powder and silicone resin powder, and the ratio of the two is 1:

1.

6. The high-efficiency protective photochromic myopia lens according to claim 1, characterized in that: The 1.75 refractive index film layer is configured as a zirconium dioxide film layer.

7. The high-efficiency protective photochromic myopia lens according to claim 1, characterized in that: The 1.46 refractive index film layer is configured as an aluminum oxide film layer.

8. A process for processing a highly effective protective photochromic myopia lens as claimed in claim 1, characterized in that: include: Step a. Providing a resin monomer, a fluorine-silicon mixed powder, and a photochromic colorant in a ratio of 10:2:1.5, mixing them in a vacuum, and then filling them into a glass mold through a glue gun, and curing to form a substrate; Step b. The cured substrate is treated with a sodium hydroxide solvent and then ultrasonically cleaned; Step c. The cleaned substrate is dried and sent to a hardening tank for hardening to form a hardened layer; Step d. After hardening, ultrasonic cleaning and drying are performed again; Step e. The dried substrate is subjected to plasma treatment to increase surface activity, and then sent to a coating machine to coat a film layer with a refractive index of 1.75 and a film layer with a refractive index of 1.46; Step f. The coated substrate is subjected to plasma treatment again to increase the surface activity, and then sent to an ion sputtering device, a layer of honeycomb hollow mold is set on the upper side of the substrate, and a honeycomb protective film layer is formed on the surface of the substrate by ion bombardment; Step g. Remove the substrate and place it into a coating machine to coat a silicon-zirconium mixed film layer; Step h. Spin coating the anti-scratch coating on the coated substrate; Step i. Take out the vacuum plasma cleaning and inspect the packaging.

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