Pecan processing, cleaning and disinfecting integrated device

Abstract

The invention discloses a hickory nut processing, cleaning and disinfecting integrated device, and belongs to the technical field of hickory nut processing equipment.The hickory nut processing, cleaning and disinfecting integrated device comprises a cleaning shell, a peeling shell is fixedly installed at the top of the cleaning shell, and a feeding shell is fixedly installed at the top of the peeling shell; a material guiding shell is fixedly mounted on one side of the peeling shell and one side of the cleaning shell, a mounting shell is fixedly mounted on one side of the material guiding shell, a material conveying mechanism for balanced feeding of hickory nuts is arranged in the feeding shell, and a synchronizing mechanism is arranged in the mounting shell. By arranging the synchronizing mechanism and the adjusting mechanism, the distance between the adjusting frames can be rapidly adjusted according to different sizes of hickory nuts so as to adapt to peeling of hickory nuts of different specifications, the flexibility of the device is greatly improved, the application range of the device is greatly widened, the processing efficiency and the product quality are improved, and the practicability is high. The method has a wide market application prospect and an important economic value.

Description

Technical Field

[0001] The invention belongs to the technical field of pecan processing equipment, and in particular relates to an integrated device for processing, cleaning and disinfecting pecans. Background Art

[0002] The fruit of pecan is pecan kernel, which has extremely high nutritional value and unique taste and flavor. It has become a popular high-end nut. Usually, the staff uses a knife to peel off large pieces of green skin, and then uses an iron brush with clean water to brush the remaining residual green skin, and finally cleans it carefully with a fine needle and toothbrush. The whole process is best performed with rubber gloves, otherwise the skin on your hands will be stained black. In addition, be careful not to let the juice of the green skin splash onto other skin, otherwise it will ulcerate, because the green skin of walnuts is also called "Qinglongyi", and its juice is highly toxic, so don't splash it into your eyes. The biggest advantage of artificially peeling the green skin is that the skin color looks good. The skin of walnuts that are naturally separated from the bones is dark, and because Due to the increasing demand for pecans, peeling machines are generally used to peel pecans. Walnut peeling machine is a walnut peeling machine with smaller output and lower requirements. It adopts free rotary cutting to peel the walnuts. The walnuts enter the rotary cutting hob area, and the high-speed rotary cutter begins to cut the green skin. The walnuts roll freely at the same time so that all sides are cut by the hob. The peeled walnuts have a small diameter and are not easy to be peeled. They continue to roll out of the rotary cutting area. A small amount of unpeeled green skin is removed by a wire brush. The clean walnuts roll out of the processing area and enter the container. New walnuts are continuously fed in and discharged after being peeled. The distance between the grille and the rotary cutting hob can be automatically adjusted to reduce the shelling rate and increase the peeling rate.

[0003] Existing pecan processing is carried out by a peeling machine. Since the peeling machine has only one processing area, when the peeling machine processes the pecans, peeling and cleaning are done together, so that the peeled and cleaned pecans are mixed with the unpeeled and cleaned pecans, or the pecans are peeled and then cleaned, which requires a long time of cleaning processing, affecting the production progress and production efficiency of the pecans. In addition, there will be more impurities remaining in the cleaned pecans, affecting the cleaning quality of the pecans.

[0004] Therefore, it is urgent to provide a pecan processing, cleaning and disinfection integrated device to solve the above problems. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide an integrated device for processing, cleaning and disinfecting pecans.

[0006] The technical solution adopted to solve the above technical problems is: a pecan processing, cleaning and disinfecting integrated device, including a cleaning shell, a peeling shell is fixedly installed on the top of the cleaning shell, a loading shell is fixedly installed on the top of the peeling shell, a material guide shell is fixedly installed on one side of the peeling shell and the cleaning shell, a mounting shell is fixedly installed on one side of the material guide shell, a feeding mechanism for balanced loading of pecans is arranged inside the loading shell, a synchronization mechanism is arranged inside the mounting shell, an adjustment mechanism that changes according to the specifications of pecans is arranged inside the peeling shell, and a cleaning mechanism for cleaning and disinfecting pecans is arranged inside the cleaning shell.

[0007] Through the above technical solution, the feeding mechanism includes a fixed shell fixed to the front end of the feeding shell, a feeding motor is fixedly installed on one side of the fixed shell, and the output shaft of the feeding motor is fixedly connected to the worm through a coupling.

[0008] Preferably, the pecans are temporarily stored in a loading shell, and a loading motor drives the worm to rotate.

[0009] Through the above technical solution, a plurality of evenly distributed feeding rollers are rotatably installed inside the feeding shell, a worm wheel is fixedly installed on the outer surface of the feeding roller, and the outer surface of the worm wheel meshes with the outer surface of the worm.

[0010] Preferably, the worm drives multiple worm wheels and feeding rollers to rotate simultaneously, and the feeding rollers drive the pecans inside the feeding shell to be evenly fed.

[0011] Through the above technical solution, the synchronization mechanism includes a rotating shaft rotatably installed inside the peeling shell, a peeling roller is fixedly installed on the outer surface of the rotating shaft, and a rotating shaft is rotatably installed inside the cleaning shell.

[0012] Preferably, the rotating shaft drives the peeling roller to peel the pecans.

[0013] Through the above technical solution, a synchronous motor is fixedly installed on one side of the mounting shell, the output shaft of the synchronous motor is fixedly connected to a driving pulley through a coupling, the outer surfaces of the rotating shaft and the rotating shaft are fixedly installed with driven pulleys, and the outer surfaces of the driving pulley are frictionally connected to the outer surfaces of the two driven pulleys with synchronous belts.

[0014] Preferably, the synchronous motor drives the driving pulley to rotate, and the driving pulley drives the rotating shaft and the rotating shaft to rotate respectively through the synchronous belt.

[0015] Through the above technical scheme, the adjustment mechanism includes an electric telescopic rod fixed to one side of the peeling shell, a sliding rod is fixedly installed between the inner cavity of the peeling shell, and a plurality of evenly distributed adjustment frames are slidably installed on the outer surface of the sliding rod, and one side of the adjustment frame is fixedly connected to one end of the piston rod of the electric telescopic rod.

[0016] Preferably, the electric telescopic rod drives the adjustment frame to move via the sliding rod.

[0017] Through the above technical solution, equidistant rods are rotatably mounted on both sides of the adjustment frame, and two adjacent equidistant rods are rotatably connected.

[0018] Preferably, adjustment racks at different distances can be adapted to pecans of different specifications, and multiple adjustment racks are evenly distributed through equidistant rods. When the electric telescopic rod adjusts a single adjustment rack, multiple adjustment racks are evenly adjusted through the equidistant rods.

[0019] Through the above technical solution, the cleaning mechanism includes a cleaning drum fixed to the outer surface of the rotating shaft, a disinfection drum is fixedly installed on the other end of the cleaning drum, and a spin-drying drum is fixedly installed on the other end of the disinfection drum. The outer surfaces of the cleaning drum, the disinfection drum and the spin-drying drum are rotatably connected to the interior of the cleaning shell.

[0020] Preferably, the peeled pecans will enter the cleaning drum and the disinfecting drum in sequence through the guide shell, and finally be discharged through the drying drum.

[0021] Through the above technical solution, a cleaning nozzle having one end penetrating through and extending into the interior is fixedly installed on the outside of the cleaning shell, and the interior of the cleaning nozzle is rotatably connected to the outer surface of the cleaning drum. A disinfecting nozzle having one end penetrating through and extending into the interior is fixedly installed on the outside of the cleaning shell, and the interior of the disinfecting nozzle is rotatably connected to the outer surface of the disinfecting drum.

[0022] Preferably, the cleaning nozzle cleans the pecans inside the cleaning drum with clean water, the disinfection nozzle disinfects the pecans inside the disinfection drum with disinfectant water, and finally the drying drum spins the pecans dry, and the clean water, disinfectant water and drying water are respectively discharged through the drain pipe at the bottom of the cleaning shell.

[0023] The beneficial effects of the present invention are as follows:

[0024] (1) The present invention is provided with a synchronization mechanism and an adjustment mechanism, and can quickly adjust the spacing between the adjustment frames according to the different sizes of pecans to adapt to the peeling of pecans of different specifications, thereby greatly improving the flexibility and application range of the equipment, improving the processing efficiency and product quality, and having broad market application prospects and important economic value;

[0025] (2) The present invention is provided with a synchronization mechanism and a cleaning mechanism, so that the peeled pecans can be disinfected, cleaned and dried without being mixed with the unpeeled and cleaned pecans, thereby reducing the cleaning time of the pecans, improving the cleaning quality of the pecans, and ensuring the hygiene and safety of the pecans;

[0026] (3) The present invention ensures uniform supply of pecans during processing by providing a feeding mechanism, thereby avoiding the problem of processing efficiency fluctuation caused by uneven feeding, which is beneficial to improving the stability and reliability of the entire production line and reducing the need for manual intervention. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a stereogram of the present invention;

[0028] Figure 2 It is a schematic diagram of the structure of the feeding mechanism of the present invention;

[0029] Figure 3 It is a schematic diagram of the cross-sectional structure of the installation shell of the present invention;

[0030] Figure 4 It is a schematic diagram of the cross-sectional structure of the material guide shell of the present invention;

[0031] Figure 5 It is a schematic diagram of the internal structure of the regulating mechanism of the present invention;

[0032] Figure 6 It is a schematic diagram of the internal structure of the cleaning mechanism of the present invention;

[0033] : 1. cleaning shell; 2. peeling shell; 3. feeding shell; 4. guide shell; 5. mounting shell; 6. feeding mechanism; 601. fixed shell; 602. feeding motor; 603. worm; 604. feeding roller; 605. worm gear; 7. synchronous mechanism; 701. rotating shaft; 702. peeling roller; 703. rotating shaft; 704. synchronous motor; 705. driving pulley; 706. synchronous belt; 8. adjusting mechanism; 801. electric telescopic rod; 802. sliding rod; 803. adjusting frame; 804. equidistant rod; 9. cleaning mechanism; 901. cleaning drum; 902. disinfection drum; 903. spin-drying drum; 904. cleaning nozzle; 905. disinfection nozzle. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0035] like Figure 1-Figure 6As shown, a pecan processing, cleaning and disinfecting integrated device of the present embodiment comprises a cleaning shell 1, a peeling shell 2 is fixedly installed on the top of the cleaning shell 1, a feeding shell 3 is fixedly installed on the top of the peeling shell 2, a material guide shell 4 is fixedly installed on one side of the peeling shell 2 and the cleaning shell 1, a mounting shell 5 is fixedly installed on one side of the material guide shell 4, a feeding mechanism 6 for evenly feeding pecans is arranged inside the feeding shell 3, the feeding mechanism 6 comprises a fixed shell 601 fixed to the front end of the feeding shell 3, a feeding motor 602 is fixedly installed on one side of the fixed shell 601, and the feeding motor The output shaft of the machine 602 is fixedly connected to the worm 603 through a coupling. The pecans are temporarily stored through the loading shell 3. The loading motor 602 drives the worm 603 to rotate. A plurality of evenly distributed loading rollers 604 are rotatably installed inside the loading shell 3. A worm gear 605 is fixedly installed on the outer surface of the loading roller 604. The outer surface of the worm gear 605 is meshed with the outer surface of the worm 603. The worm 603 drives the plurality of worm gears 605 and the loading roller 604 to rotate simultaneously. The loading roller 604 drives the pecans inside the loading shell 3 to be evenly loaded.

[0036] like Figure 3 and Figure 4 As shown, a synchronous mechanism 7 is arranged inside the mounting shell 5, and the synchronous mechanism 7 includes a rotating shaft 701 rotatably mounted inside the peeling shell 2, a peeling roller 702 is fixedly mounted on the outer surface of the rotating shaft 701, and the rotating shaft 701 drives the peeling roller 702 to peel the pecans, a rotating shaft 703 is rotatably mounted inside the cleaning shell 1, and a synchronous motor 704 is fixedly mounted on one side of the mounting shell 5, and the output shaft of the synchronous motor 704 is fixedly connected to a driving pulley 705 through a coupling, and driven pulleys are fixedly mounted on the outer surfaces of the rotating shaft 701 and the rotating shaft 703, and the outer surfaces of the driving pulley 705 are respectively frictionally connected to the outer surfaces of the two driven pulleys with synchronous belts 706, and the synchronous motor 704 drives the driving pulley 705 to rotate, and the driving pulley 705 drives the rotating shaft 701 and the rotating shaft 703 to rotate through the synchronous belt 706.

[0037] like Figure 5As shown, the interior of the peeling shell 2 is provided with an adjustment mechanism 8 that changes according to the specifications of pecans, and the adjustment mechanism 8 includes an electric telescopic rod 801 fixed to one side of the peeling shell 2, a sliding rod 802 is fixedly installed between the inner cavity of the peeling shell 2, and a plurality of evenly distributed adjustment frames 803 are slidably installed on the outer surface of the sliding rod 802, one side of the adjustment frame 803 is fixedly connected to one end of the piston rod of the electric telescopic rod 801, and the electric telescopic rod 801 drives the adjustment frame 803 to move through the sliding rod 802, and equidistant rods 804 are rotatably installed on both sides of the adjustment frame 803, and two adjacent equidistant rods 804 are rotatably connected, and adjustment frames 803 with different distances can adapt to pecans of different specifications, and multiple adjustment frames 803 are equidistantly distributed through the equidistant rods 804. When the electric telescopic rod 801 adjusts a single adjustment frame 803, multiple adjustment frames 803 will be equidistantly adjusted through the equidistant rods 804.

[0038] like Figure 6 As shown, the interior of the cleaning shell 1 is provided with a cleaning mechanism 9 for cleaning and disinfecting pecans, and the cleaning mechanism 9 includes a cleaning drum 901 fixed to the outer surface of the rotating shaft 703, and a disinfecting drum 902 is fixedly installed on the other end of the cleaning drum 901, and a spin-drying drum 903 is fixedly installed on the other end of the disinfecting drum 902. The outer surfaces of the cleaning drum 901, the disinfecting drum 902 and the spin-drying drum 903 are rotatably connected to the interior of the cleaning shell 1. The peeled pecans will enter the cleaning drum 901 and the disinfecting drum 902 in turn through the guide shell 4, and finally be discharged through the spin-drying drum 903. The outside of the cleaning shell 1 is fixedly provided with a through-hole. A cleaning nozzle 904 penetrates and extends into the interior thereof, the interior of the cleaning nozzle 904 is rotatably connected to the outer surface of the cleaning drum 901, a disinfecting nozzle 905 is fixedly installed on the outside of the cleaning shell 1 with one end penetrating and extending into the interior thereof, the interior of the disinfecting nozzle 905 is rotatably connected to the outer surface of the disinfecting drum 902, the cleaning nozzle 904 cleans the pecans inside the cleaning drum 901 with clean water, the disinfecting nozzle 905 disinfects the pecans inside the disinfecting drum 902 with disinfecting water, and finally the drying drum 903 spins the pecans, and the clean water, disinfecting water and drying water are respectively discharged through the drain pipes at the bottom of the cleaning shell 1.

[0039] The working principle of this embodiment is as follows: pecans are poured into the loading shell 3, the loading motor 602 drives the worm 603 to rotate, the worm 603 drives the loading roller 604 to rotate through the worm gear 605, so that the loading roller 604 evenly loads the pecans inside the loading shell 3, the synchronous motor 704 drives the active pulley 705 to rotate, the active pulley 705 drives the rotating shaft 701 and the rotating shaft 703 to rotate through the synchronous belt 706, the rotating shaft 701 drives the peeling roller 702 to peel the pecans that fall into the peeling shell 2, the walnuts enter the cleaning shell 1 through the guide shell 4, the walnut skins fall through the gap of the adjusting frame 803, and are discharged from the peeling shell 2. When peeling pecans of different specifications, the electric telescopic rod 801 drives the single adjusting frame 803 through the sliding rod 80 2 is adjusted, and multiple adjustment racks 803 are equidistantly adjusted by equidistant rods 804, so that the adjustment racks 803 can peel pecans according to different specifications. The rotating shaft 703 drives the cleaning drum 901, the disinfecting drum 902 and the drying drum 903 to rotate. The cleaning nozzle 904 is connected to the cleaning equipment, and the disinfecting nozzle 905 is connected to the disinfecting equipment. The cleaning nozzle 904 cleans the pecans inside the cleaning drum 901 with clean water, and the disinfecting nozzle 905 disinfects the pecans inside the disinfecting drum 902 with disinfecting water. Finally, the drying drum 903 spins and drains the pecans, and the clean water, disinfecting water and drying water are respectively discharged through the drain pipe at the bottom of the cleaning shell 1. Since the peeling and cleaning of the pecans are not in the same area, it is beneficial to improve the cleaning quality of the pecans after cleaning.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A pecan processing, cleaning and disinfecting integrated device, comprising a cleaning shell (1), characterized in that: A peeling shell (2) is fixedly mounted on the top of the cleaning shell (1), a loading shell (3) is fixedly mounted on the top of the peeling shell (2), a material guide shell (4) is fixedly mounted on one side of the peeling shell (2) and the cleaning shell (1), a mounting shell (5) is fixedly mounted on one side of the material guide shell (4), a feeding mechanism (6) for evenly loading pecans is arranged inside the loading shell (3), a synchronization mechanism (7) is arranged inside the mounting shell (5), an adjustment mechanism (8) that changes according to the specifications of pecans is arranged inside the peeling shell (2), and a cleaning mechanism (9) for cleaning and disinfecting pecans is arranged inside the cleaning shell (1).

2. The integrated device for processing, cleaning and disinfecting pecan nuts according to claim 1, characterized in that: The feeding mechanism (6) comprises a fixed shell (601) fixed to the front end of the feeding shell (3), a feeding motor (602) is fixedly mounted on one side of the fixed shell (601), and an output shaft of the feeding motor (602) is fixedly connected to a worm (603) via a coupling.

3. The integrated device for processing, cleaning and disinfecting pecan nuts according to claim 2, characterized in that: A plurality of evenly distributed feeding rollers (604) are rotatably mounted inside the feeding shell (3), a worm wheel (605) is fixedly mounted on the outer surface of the feeding roller (604), and the outer surface of the worm wheel (605) is meshed with the outer surface of the worm (603).

4. The integrated device for processing, cleaning and disinfecting pecan nuts according to claim 1, characterized in that: The synchronization mechanism (7) comprises a rotating shaft (701) rotatably mounted inside the peeling shell (2), a peeling roller (702) is fixedly mounted on the outer surface of the rotating shaft (701), and a rotating shaft (703) is rotatably mounted inside the cleaning shell (1).

5. The integrated device for processing, cleaning and disinfecting pecan nuts according to claim 4, characterized in that: A synchronous motor (704) is fixedly mounted on one side of the mounting shell (5); an output shaft of the synchronous motor (704) is fixedly connected to a driving pulley (705) via a coupling; driven pulleys are fixedly mounted on the outer surfaces of the rotating shaft (701) and the rotating shaft (703); and the outer surfaces of the driving pulley (705) are frictionally connected to the outer surfaces of the two driven pulleys via synchronous belts (706).

6. The integrated device for processing, cleaning and disinfecting pecan nuts according to claim 1, characterized in that: The adjustment mechanism (8) comprises an electric telescopic rod (801) fixed to one side of the peeling shell (2), a sliding rod (802) is fixedly installed between the inner cavities of the peeling shell (2), a plurality of evenly distributed adjustment racks (803) are slidably installed on the outer surface of the sliding rod (802), and one side of the adjustment rack (803) is fixedly connected to one end of the piston rod of the electric telescopic rod (801).

7. The integrated device for processing, cleaning and disinfecting pecan nuts according to claim 6, characterized in that: Equidistant rods (804) are rotatably mounted on both sides of the adjustment frame (803), and two adjacent equidistant rods (804) are rotatably connected.

8. The integrated device for processing, cleaning and disinfecting pecan nuts according to claim 4, characterized in that: The cleaning mechanism (9) comprises a cleaning drum (901) fixed to the outer surface of the rotating shaft (703), a disinfecting drum (902) fixedly mounted on the other end of the cleaning drum (901), a spin-drying drum (903) fixedly mounted on the other end of the disinfecting drum (902), and the outer surfaces of the cleaning drum (901), the disinfecting drum (902) and the spin-drying drum (903) are rotatably connected to the interior of the cleaning shell (1).

9. The integrated device for processing, cleaning and disinfecting pecan nuts according to claim 8, characterized in that: A cleaning nozzle (904) having one end penetrating and extending into the interior is fixedly mounted on the outside of the cleaning shell (1), and the interior of the cleaning nozzle (904) is rotatably connected to the outer surface of the cleaning drum (901). A disinfecting nozzle (905) having one end penetrating and extending into the interior is fixedly mounted on the outside of the cleaning shell (1), and the interior of the disinfecting nozzle (905) is rotatably connected to the outer surface of the disinfecting drum (902).

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