Oil mist removal air purification equipment
By using plant fiber filters, metal sponge layers with increased density and plasma generators in the oil-depleting mist equipment, the problem of low filtration rate of existing equipment is solved, and more efficient oil mist filtering and air purification effects are achieved.
Patent Information
- Application Number
- CN202510394635.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-03-31
AI Technical Summary
The alloy filter of existing oil defog equipment has a low filtering rate of oil mist, poor effect, and it is difficult to effectively remove oil mist in the air.
An oil-depleting mist air purification device is designed, using a plant fiber filter, several metal sponge layers with increasing density and plasma generators to filter and purify the oil-containing mist air through these components.
The equipment is filtered through a combination of a plant fiber filter mesh and a metal sponge layer, which can significantly improve the filtering rate of oil mist, while the plasma generator further removes unfiltered oil mist particles to achieve better air purification effect.
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Figure CN119926053A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air purification equipment, and in particular to an oil mist removal air purification equipment. Background Art
[0002] Some workshops will generate oil mist in the air during the production process. For example, during the processing of CNC machine tools, a large amount of oil mist containing polychlorinated biphenyl components will be generated, which may damage the physical and mental health of the staff. The oil mist is deposited in the work area, which is easy to cause accidents such as work-related injuries. The large amount of oil mist generated by high-speed cutting is adsorbed on the equipment and workpieces for a long time, which becomes the cause of failures in the machine tool and the electrical system, causing considerable trouble for the maintenance of the machine tool, and also greatly reduces the processing precision of the machine tool. Discharging the oil mist gas to the outside will damage the environment. The oil mist removal equipment in the prior art generally introduces the air containing oil mist into the oil mist removal equipment, and passes the air containing oil mist through the filter screen, and the filter screen filters out the oil mist. However, the defect of the existing oil mist removal equipment is that the alloy filter screen has a low filtration rate for oil mist and a poor effect. Summary of the invention
[0003] To this end, the present invention proposes an oil mist removal air purification device, which can have a good filtering effect on the oil mist in the air.
[0004] The technical solution of the present invention is as follows: An oil mist removal air purification device comprises a housing and an oil mist filter assembly; the housing is provided with an air inlet, an exhaust port, and a gas channel located between the air inlet and the exhaust port; along the direction from the air inlet to the exhaust port, the oil mist filter assembly comprises a plant fiber filter screen, a plurality of metal sponge layers, and a plasma generator which are sequentially arranged in the gas channel; and along the direction from the air inlet to the exhaust port, the density of each of the metal sponge layers increases sequentially.
[0005] Furthermore, the box body is provided with a first smoke sensor located at the air inlet, a second smoke sensor located at the exhaust port, and an ozone concentration sensor located at the exhaust port.
[0006] Furthermore, a tetrahedral end cap is fixedly provided on one end of the box body, and a circular ring coaxial with the end cap is fixedly provided on the tip of the end cap; the air inlet includes an inner hole of the circular ring and a through hole constructed on the end cap.
[0007] Furthermore, relative to the end provided with the end cover, a circular cover body connected to the exhaust port of the box body is provided on the other end of the box body, a draft fan is provided in the cover body, and the draft fan is used to cause the gas to move from the air inlet to the exhaust port; and an exhaust port facing upwards is provided on the cover body.
[0008] Furthermore, corresponding to each of the metal sponge layers, a socket is respectively constructed on the box body; each of the metal sponge layers can be drawn out and arranged in the corresponding socket.
[0009] Furthermore, the metal sponge layer includes an outer frame and an inner frame; the outer frame includes a hard first frame body and a soft connecting part arranged on the inner wall of the first frame body, and the soft connecting part is corrugated; the inner frame includes a second frame body connected to the inner wall of the connecting part, and a metal sponge body arranged on the inner wall of the second frame body.
[0010] Furthermore, push rods are fixed on both sides of the second frame body respectively; a first elongated hole is opened on the first frame body, and the length direction of the first elongated hole is parallel to the height direction of the box body, and the push rod can pass through the first elongated hole; a vibration excitation device is provided on the box body, and the vibration excitation device can be connected with the push rod and can drive the push rod to slide along the height direction of the box body.
[0011] Furthermore, the vibration excitation device includes two guide rods fixedly mounted on the box body, the two guide rods are parallel and spaced apart, and the axial directions of the two guide rods are parallel to the height direction of the box body, a sliding seat is slidably provided on the two guide rods, and elastic members are respectively abutted on the upper and lower sides of the sliding seat; a motor is fixedly mounted on the sliding seat, and an eccentric wheel is fixedly sleeved on the motor shaft of the motor; and a connecting block is detachably provided on the sliding seat, and the connecting block is detachably fixedly connected to the thrust rod.
[0012] Furthermore, a second elongated hole is constructed on the connecting block, the length direction of the second elongated hole is inclined relative to the height direction of the box body, and a plurality of rollers are rotatably provided on two side walls of the second elongated hole parallel to its length direction; an elongated insertion end is provided at the end of the thrust rod, and the insertion end is inserted into the second elongated hole and can slide in the second elongated hole.
[0013] Furthermore, the slide seat is provided with two through holes, and the connection block is provided with two via holes which are opposite to the two through holes, so that bolts pass through the through holes and the opposite via holes and are screwed with nuts to form a connection between the slide seat and the connection block.
[0014] The working principle and beneficial effects of the present invention are: The oil mist removal air purification device provided by the present invention allows the air containing oil mist to pass through a plant fiber filter, a plurality of metal sponge layers, and a plasma generator in sequence; wherein the plant fiber material can filter and absorb oil mist particles with larger particle sizes. The sponge materials arranged in sequence can gradually intercept the oil mist particles with smaller diameters that pass through the plant fiber material. The plasma generator can electrolyze charged ions through high-voltage discharge, and the free charged ions undergo oxidation-reduction reactions with oil smoke and organic matter, thereby removing the remaining oil mist particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0016] Figure 1 An exploded diagram of an oil mist removal air purification device provided in an embodiment of the present invention; Figure 2 An exploded view of the oil mist removal air purification device provided by an embodiment of the present invention from another angle; Figure 3 explosion of another part of the oil mist removal air purification device provided by the embodiment of the present invention; Figure 4 for Figure 3 A partial enlarged view of the middle A; Figure 5 for Figure 3 A partial enlarged view of point B in the middle; Figure 6 for Figure 3 A partial enlarged view of point C in the middle.
[0017] In the figure: 100, box body; 101, air inlet; 102, gas channel; 103, socket; 200, oil mist filter assembly; 210, plant fiber filter; 220, metal sponge layer; 221, first frame; 222, connecting piece; 223, second frame; 224, metal sponge; 225, thrust rod; 226, insertion end; 230, plasma generator; 201, first long hole; 300, end cover; 310, ring; 400, cover; 401, discharge port; 500, excitation device; 510, guide rod; 520, slide seat; 530, elastic member; 540, motor; 550, eccentric wheel; 560, connecting block; 561, roller; 501, second long hole. DETAILED DESCRIPTION
[0018] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] This embodiment provides an oil mist removal air purification device, referring to Figure 1 and Figure 2 As shown, it includes a housing 100 and an oil mist filter assembly 200. The housing 100 is provided with an air inlet 101, an exhaust port, and a gas channel 102 located between the air inlet 101 and the exhaust port. Along the direction from the air inlet 101 to the exhaust port, the oil mist filter assembly 200 includes a plant fiber filter mesh, a plurality of metal sponge layers 220, and a plasma generator 230 sequentially arranged in the gas channel 102; and along the direction from the air inlet 101 to the exhaust port, the density of each metal sponge layer 220 increases sequentially.
[0020] Based on the above-mentioned overall structure, when the oil mist removal air purification device of this embodiment is in use, the air containing oil mist can be introduced into the box body 100 from the air inlet 101 of the box body 100, and after being filtered and purified by the oil mist filter assembly 200 in the gas channel 102, it can be discharged from the exhaust port on the box body 100.
[0021] The oil mist filter assembly 200 purifies the air containing oil mist as follows: first, the air containing oil mist passes through the plant fiber filter. When passing through the plant fiber filter 210, larger oil mist particles can be directly intercepted by the plant fiber filter, and smaller particles can be absorbed by the plant fiber. At the same time, after absorbing the oil mist, the plant fiber can swell and reduce the pores, which can further enhance the interception of fine particles of oil mist. It should be noted that the plant fiber filter 210 can adopt an existing product, which will not be described in detail here.
[0022] Secondly, the pore size of the filter holes of the sponge metal layer is smaller than the diameter of the filter holes of the plant fiber filter screen, so the smaller particles of oil mist that are not filtered out by the plant fiber filter screen 210 can be filtered out by the sponge metal layer. Moreover, the pore size of the filter holes on the sponge metal layer is inversely correlated with the density of the sponge metal, that is, the greater the density of the sponge metal, the smaller the pore size of the filter holes on the sponge metal. Therefore, in this embodiment, by providing several layers of sponge metal layers with different densities, oil mist of different particle sizes can be filtered out in turn, thereby achieving a better filtering effect on the oil mist. It should be noted that the sponge metal material can also use existing products, which will not be described in detail here.
[0023] Finally, by setting up a plasma generator 230, high voltage discharge is used to electrolyze charged ions, and the charged ions undergo oxidation-reduction reactions with oil smoke and organic matter, which can remove the oil mist that is not filtered out by the plant fiber filter layer and the metal sponge layer 220, thereby further completing the gas purification. It should be noted that the plasma generator 230 can also use existing products, which will not be described in detail here.
[0024] In general, the oil mist particles in the air can be filtered out in sequence by the plant fiber filter, the metal sponge layers 220 and the plasma generator 230, so that the oil mist particles in the air can be filtered out better overall.
[0025] For specific structure, refer to Figure 1 As shown, in this embodiment, a quadrangular pyramid-shaped end cover 300 is fixedly provided on one end of the housing 100, and a circular ring 310 coaxial with the end cover 300 is fixedly provided on the tip of the end cover 300; the air inlet 101 includes an inner hole of the circular ring 310 and a through hole constructed on the end cover 300. By setting the above structure, oil mist can enter the housing 100 from the air inlet 101.
[0026] refer to Figure 1 and Figure 2 As shown, relative to the end provided with the end cover 300, the other end of the box body 100 is provided with a circular cover body 400 which is connected with the exhaust port of the box body 100, and a draft fan is provided in the cover body 400, and the draft fan is used to form the movement of gas from the air inlet 101 to the exhaust port; and the cover body 400 is provided with an exhaust port 401 facing upward. That is, in this embodiment, through the rotation of the draft fan, the air can be forced to flow from the air inlet 101 of the box body 100 to the exhaust port of the box body 100, and discharged from the exhaust port 401 on the cover body 400.
[0027] In this embodiment, the box body 100 is provided with a first smoke sensor located at the air inlet 101 and a second smoke sensor located at the exhaust port. In this embodiment, by providing the first smoke sensor and the second smoke sensor, the purification effect of the oil mist removal air purification device can be judged according to the detection results of the first smoke sensor and the second smoke sensor, so as to take corresponding measures, for example, when the treatment effect does not meet expectations, the oil mist filter assembly 200 is replaced or the speed of the induced draft fan described below is reduced. It should be noted that the first smoke sensor and the second smoke sensor can adopt existing products, which will not be described in detail here. Since it does not affect the understanding, the first smoke sensor and the second smoke sensor are not shown in the drawings of this embodiment.
[0028] In this embodiment, an ozone concentration sensor located at the exhaust port is also provided on the box 100. Since the plasma generator 230 generates ozone, the ozone concentration sensor is provided to monitor the ozone concentration in the gas discharged from the degreasing mist air purification device, and when the ozone concentration in the discharged gas is higher than a preset concentration threshold, corresponding processing can be performed. It should be noted that the ozone concentration sensor can adopt an existing product, which will not be described in detail here. Since it does not affect understanding, the ozone concentration sensor is not shown in the drawings of this embodiment.
[0029] In this embodiment, reference Figure 3As shown, corresponding to each metal sponge layer 220, a socket 103 is provided on the box body 100, and each metal sponge layer 220 is respectively provided in a drawable manner in the corresponding socket 103. That is, in this embodiment, each metal sponge layer 220 can be inserted into the corresponding socket 103 to filter the air containing oil mist, and each metal sponge layer 220 can also be drawn out from the corresponding socket 103 to clean or replace the sponge metal layer.
[0030] refer to Figure 3 and Figure 4 As shown, the metal sponge layer 220 of this embodiment includes an outer frame and an inner frame; the outer frame includes a hard first frame body 221, and a soft connector 222 disposed on the inner wall of the first frame body 221, and the soft connector 222 is corrugated; the inner frame includes a second frame body 223 connected to the inner wall of the connector 222, and a metal sponge body 224 disposed on the inner wall of the second frame body 223. Specifically, the metal sponge body 224 filters and absorbs oil mist particles.
[0031] In this embodiment, by setting the metal sponge layer 220 of the above structure, the inner frame can have a displacement relative to the outer frame through the extension or retraction of the soft connecting piece 222. When the inner frame vibrates under the drive of the below-mentioned excitation device 500, the oil mist particles adsorbed on the metal sponge body 224 can fall off the metal sponge body 224 through the vibration of the inner frame, thereby extending the single use time of each metal sponge layer 220.
[0032] refer to Figure 3 As shown, in this embodiment, push rods 225 are fixed on both sides of the second frame 223; a first long hole 201 is opened on the first frame 221, and the length direction of the first long hole 201 is parallel to the height direction of the box 100, and the push rod 225 can pass through the first long hole 201. A vibration device 500 is provided on the box 100, and the vibration device 500 can be connected with the push rod 225 and can drive the push rod 225 to slide along the height direction of the box 100. That is, in this embodiment, the vibration of the second frame 223 is formed by driving the push rod 225 to slide back and forth along the height direction of the box 100 by the vibration device 500.
[0033] For specific structure, refer to Figure 3As shown, the vibration excitation device 500 of this embodiment includes two guide rods 510 fixedly mounted on the box body 100. The two guide rods 510 are parallel and spaced apart, and the axial directions of the two guide rods 510 are parallel to the height direction of the box body 100. A slide seat 520 is slidably mounted on the two guide rods 510, and elastic members 530 are respectively abutted on the upper and lower sides of the slide seat 520. A motor 540 is fixedly mounted on the slide seat 520, and an eccentric wheel 550 is fixedly sleeved on the motor shaft of the motor 540; and a connecting block 560 is detachably mounted on the slide seat 520, and the connecting block 560 is detachably fixedly connected to the thrust rod 225.
[0034] In this embodiment, after the connecting block 560 is fixed on the slide 520 and the motor 540 is started, the motor 540 drives the eccentric wheel 550 to rotate. The rotation of the eccentric wheel 550 will cause the slide 520 to be subjected to an unbalanced centrifugal force, so that the slide 520 can slide back and forth along the axial direction of the guide rod 510, thereby driving the thrust rod 225 to move back and forth up and down, causing the metal sponge 224 to vibrate along the height direction of the box body 100.
[0035] In this embodiment, the width of the first elongated hole 201 is greater than the diameter of the thrust rod 225, so that the thrust rod 225 can move in the first elongated hole 201 along the width direction of the first elongated hole 201, that is, the sponge metal body can have a displacement relative to the box body 100 along the length direction of the box body 100. In addition to being able to vibrate up and down, the metal sponge body 224 can also vibrate along the length direction of the box body 100.
[0036] refer to Figure 5 As shown, in this embodiment, a second elongated hole 501 is constructed on the above-mentioned connecting block 560, and the length direction of the second elongated hole 501 is inclined relative to the height direction of the box body 100, and a plurality of rollers 561 are rotatably provided on two side walls of the second elongated hole 501 parallel to its length direction. An elongated insertion end 226 is provided at the end of the thrust rod 225, and the insertion end 226 extends into the second elongated hole 501 and abuts against the outer peripheral surfaces of the rollers 561 on both sides.
[0037] In this embodiment, by providing the above-mentioned second elongated hole 501 and insertion end 226, when the slide 520 vibrates up and down due to the rotation of the eccentric block, because the second elongated hole 501 is arranged obliquely, the position change of the insertion end 226 in the second elongated hole 501 will cause the insertion end 226, that is, the sponge metal body, to have displacement along the length direction of the box body 100. Therefore, by making the second elongated hole 501 move up and down frequently with the slide 520, the metal sponge body 224 can be made to vibrate along the length direction of the box body 100. Overall, in this embodiment, by providing the above-mentioned excitation mechanism, the metal sponge body 224 can be made to vibrate along the height direction of the box body 100 and along the length direction of the box body 100.
[0038] In the embodiment, two through holes are provided on the slide 520, and two through holes are provided on the connection block 560 that are opposite to the two through holes, so that bolts pass through the through holes and the opposite through holes and are screwed with nuts to form a connection between the slide 520 and the connection block 560. That is, in the embodiment, the connection between the connection block 560 and the slide 520 can be formed by a bolt pair, so that the connection block 560 and the slide 520 can be connected or separated.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An oil mist removal air purification device, characterized in that: The invention comprises a housing (100) and an oil mist filter assembly (200); the housing (100) is provided with an air inlet (101), an air outlet, and a gas channel (102) located between the air inlet (101) and the air outlet; along the direction from the air inlet (101) to the air outlet, the oil mist filter assembly (200) comprises a plant fiber filter mesh, a plurality of metal sponge layers (220), and a plasma generator (230) which are sequentially arranged in the gas channel (102); and along the direction from the air inlet (101) to the air outlet, the density of each metal sponge layer (220) increases sequentially.
2. The oil mist removal air purification equipment according to claim 1, characterized in that: The box body (100) is provided with a first smoke sensor located at the air inlet (101), a second smoke sensor located at the air outlet, and an ozone concentration sensor located at the air outlet.
3. The oil mist removal air purification equipment according to claim 1, characterized in that: A quadrangular pyramid-shaped end cover (300) is fixedly provided on one end of the box body (100), and a circular ring (310) coaxial with the end cover (300) is fixedly provided on the tip of the end cover (300); the air inlet (101) comprises an inner hole of the circular ring (310) and a through hole constructed on the end cover (300).
4. The oil mist removal air purification equipment according to claim 3, characterized in that: Relative to the end provided with the end cover (300), the other end of the box body (100) is provided with a circular cover body (400) which is connected to the exhaust port of the box body (100), and a draft fan is provided in the cover body (400), and the draft fan is used to cause gas to move from the air inlet (101) to the exhaust port; and an exhaust port (401) facing upward is provided on the cover body (400).
5. The oil mist removal air purification equipment according to any one of claims 1 to 4, characterized in that: Corresponding to each of the metal sponge layers (220), a socket (103) is respectively constructed on the box body (100); each of the metal sponge layers (220) is respectively drawable and arranged in the corresponding socket (103).
6. The oil mist removal air purification equipment according to claim 5, characterized in that: The metal sponge layer (220) comprises an outer frame and an inner frame; the outer frame comprises a hard first frame body (221) and a soft connecting piece (222) arranged on the inner wall of the first frame body (221), and the soft connecting piece (222) is corrugated; the inner frame comprises a second frame body (223) connected to the inner wall of the connecting piece (222), and a metal sponge body (224) arranged on the inner wall of the second frame body (223).
7. The oil mist removal air purification equipment according to claim 6, characterized in that: Push rods (225) are fixedly provided on both sides of the second frame body (223); a first elongated hole (201) is provided on the first frame body (221), and the length direction of the first elongated hole (201) is parallel to the height direction of the box body (100), and the push rod (225) can pass through the first elongated hole (201); a vibration excitation device (500) is provided on the box body (100), and the vibration excitation device (500) can be connected with the push rod (225) and can drive the push rod (225) to slide along the height direction of the box body (100).
8. The oil mist removal air purification equipment according to claim 7, characterized in that: The excitation device (500) comprises two guide rods (510) fixedly mounted on the housing (100), the two guide rods (510) being parallel and spaced apart, and the axial directions of the two guide rods (510) being parallel to the height direction of the housing (100), a slide seat (520) being slidably mounted on the two guide rods (510), and elastic members (530) being respectively abutted on the upper and lower sides of the slide seat (520); a motor (540) being fixedly mounted on the slide seat (520), and an eccentric wheel (550) being fixedly mounted on the motor (540) shaft of the motor (540); and a connecting block (560) being detachably mounted on the slide seat (520), and the connecting block (560) being detachably fixedly connected to the thrust rod (225).
9. The oil mist removal air purification equipment according to claim 8, characterized in that: The connecting block (560) is provided with a second elongated hole (501), the length direction of the second elongated hole (501) is inclined relative to the height direction of the box body (100), and a plurality of rollers (561) are rotatably provided on two side walls of the second elongated hole (501) parallel to the length direction thereof; an elongated insertion end (226) is provided at the end of the thrust rod (225), and the insertion end (226) is inserted into the second elongated hole (501) and is capable of sliding in the second elongated hole (501).
10. The oil mist removal air purification equipment according to claim 8, characterized in that: The slide seat (520) is provided with two through holes, and the connection block (560) is provided with two through holes which are opposite to the two through holes, so that bolts can pass through the through holes and the opposite through holes and be screwed with nuts to form a connection between the slide seat (520) and the connection block (560).
Citation Information
Patent Citations
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