Efficient wet-type cyclone dust collector with dust falling and carbon sequestration functions
By introducing microbial culture fluid and water purification spray into the wet cyclone dust collector, combined with an axial fan and a cyclone separator, the capture and fixation of dust and carbon dioxide is achieved, solving the problem that traditional wet cyclone dust collectors cannot effectively capture carbon dioxide, and improving dust removal efficiency and environmental protection.
Patent Information
- Application Number
- CN202510248703.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-06
AI Technical Summary
Traditional wet cyclone dust collectors cannot effectively capture and fix greenhouse gases such as carbon dioxide in the airflow, resulting in insufficient reduction of air pollution.
An efficient wet cyclone dust collector with dust reduction and carbon fixation function was designed, and a sealed dust collection chamber, microbial culture chamber, water purification chamber and sewage chamber were adopted. The combination of an axial fan, a cyclone separator, a double-material spray ring and a microbial culture medium was used to capture and fix dust and carbon dioxide.
It realizes the capture and fixation of carbon dioxide in the airflow while removing dust, reduces air pollution, improves the comprehensive energy utilization efficiency of the dust removal system, and provides more environmentally friendly and energy-saving solutions.
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Figure CN119926090A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a wet dust collector, in particular to a high-efficiency wet cyclone dust collector with dust reduction and carbon fixation functions, belonging to the technical field of wet dust removal. Background Art
[0002] With the rapid development of industrialization today, environmental pollution problems are becoming increasingly severe, especially the dust and carbon dioxide emissions generated in the industrial production process, which have become an important source of air pollution. Although traditional dust removal technology can effectively remove most of the dust, it has obvious deficiencies in reducing carbon dioxide emissions. Taking the wet cyclone dust collector as an example, the wet cyclone dust collector, as a relatively common dust removal equipment, usually includes an axial flow fan, a cyclone dust removal device and a dehydration device. After the wet cyclone dust collector inhales dust-laden air through the dust hood and the suction air tube pipeline, the fine dust in the dust-laden air is fully moistened under the action of water mist, and collides and condenses with each other to form a dust-water mixture. The dust-water mixture is intercepted and formed into dust mud when passing through the cyclone dust removal and dehydration device. Under the impetus of the wind flow, it enters the diffusion water collection section for collection and is discharged from the sewage pipeline. The purified clean air is emptied to achieve dust removal and purification of the dust-laden airflow. This traditional wet cyclone dust collector can remove dust from the airflow, but it cannot capture and fix greenhouse gases such as carbon dioxide in the airflow. Summary of the invention
[0003] In view of the problems existing in the above-mentioned prior art, the present invention provides a high-efficiency wet cyclone dust collector with dust reduction and carbon fixation functions, which can capture and fix greenhouse gases such as carbon dioxide in the airflow while removing dust in the airflow, thereby reducing air pollution.
[0004] To achieve the above-mentioned purpose, the high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function comprises a dust removal chamber, a microorganism culture chamber, a water purification chamber and a sewage chamber with a closed structure;
[0005] The front and rear ends of the dust removal chamber are connected to the outside through the air inlet and outlet pipes respectively, and an axial flow fan and a cyclone separator are fixedly installed in the dust removal chamber;
[0006] The blades of the axial flow fan are coaxially arranged corresponding to the air inlet pipe, and a double-material spray ring coaxially arranged with the air inlet pipe is fixedly arranged between the blades of the axial flow fan and the air inlet pipe, the annular surface of the double-material spray ring includes a clean water spray area and a microorganism culture liquid spray area that are evenly spaced and cross-arranged, and atomizing nozzles are provided on the clean water spray area and the microorganism culture liquid spray area. The double-material spray ring is provided with a liquid inlet pipe, and the liquid inlet pipe includes a clean water liquid inlet pipe connected to the clean water spray area and a microorganism culture liquid liquid inlet pipe connected to the microorganism culture liquid spray area;
[0007] The driving motor of the axial flow fan is installed in the motor housing of the axial flow fan. The motor housing of the axial flow fan is a shuttle-shaped structure including a cylindrical barrel and cones symmetrically connected at both ends of the cylindrical barrel. The outer surface of the cylindrical barrel is fixed with a guide blade with a continuous spiral structure.
[0008] The cyclone separator includes an induced draft cylinder, an annular separation chamber, a sewage discharge port and a dehydration grid; the induced draft cylinder is coaxially arranged with the motor housing of the axial flow fan, the front end of the induced draft cylinder corresponds to the rear end of the motor housing of the axial flow fan, and the rear end of the induced draft cylinder is butt-connected with the air outlet pipe; the annular separation chamber is coaxially sleeved on the induced draft cylinder, and a separation groove connected to the annular separation chamber is provided at a position corresponding to the annular separation chamber on the induced draft cylinder, and the separation grooves are evenly arranged along the circumferential inner surface of the induced draft cylinder, and a dehydration grid evenly protruding along the circumferential direction is also provided inside the annular separation chamber; the sewage discharge port is located at the bottom of the annular separation chamber, the extension direction of the sewage discharge port matches the spiral guide direction of the guide blades of the motor housing of the axial flow fan, and the sewage discharge port is connected with the sewage chamber;
[0009] A microorganism culture tank is provided in the microorganism culture room, and the microorganism culture tank includes a liquid inlet, a liquid outlet, a stirring mechanism and a cleaning mechanism;
[0010] The liquid inlet is used to input microbial liquid and nutrient solution;
[0011] The discharge port is used to output the microbial culture solution, and the discharge port is connected to the microbial culture solution inlet pipe through a microbial culture solution delivery pump;
[0012] The stirring mechanism is arranged inside the microorganism culture tank, including a stirring main shaft mounted on the central axis of the microorganism culture tank, one end of the stirring main shaft is connected to the stirring motor, and a stirring paddle connected to the stirring main shaft is arranged on the stirring main shaft;
[0013] The cleaning mechanism includes a cleaning brush and a water outlet pipe; the cleaning brush is installed inside the microorganism culture tank through a cleaning brush holder, and the cleaning brush is close to the inner wall of the microorganism culture tank, the cleaning brush holder is provided with a brush holder rotation drive mechanism that can control the cleaning brush holder to rotate along the circumferential direction of the microorganism culture tank, and a brush holder translation drive mechanism that can control the cleaning brush holder to move along the axial direction of the microorganism culture tank, and a high-pressure washing brush nozzle is provided inside the cleaning brush, and the high-pressure washing brush nozzle is connected to a washing liquid tank containing a washing liquid through a pipeline and a washing pump; the water outlet pipe is connected to the microorganism culture tank, and is used to discharge the washing liquid in the microorganism culture tank after cleaning;
[0014] The water purification chamber is provided with a purified water input port and a purified water output port, and the purified water output port is connected to the purified water inlet pipe through a purified water delivery pump;
[0015] A sewage discharge outlet is provided in the sewage chamber.
[0016] As a further improvement of the present invention, the center of the overall circular contour surface formed by all the protruding dehydration grids is eccentrically located below the center of the annular separation chamber.
[0017] As a further improvement of the present invention, the stirring paddles include circumferential stirring paddles whose rotation center axes are arranged along the axial direction of the stirring main shaft and radial stirring paddles whose rotation center axes are arranged along the radial direction of the stirring main shaft.
[0018] As a further improvement of the present invention, an ultrasonic vibrator is provided in the water purification chamber.
[0019] As a further improvement of the present invention, the cyclone separator also includes a reflux port located at the top of the cyclone separator, and a reflux chamber connected to the air outlet pipe is also provided on the dust removal chamber, the reflux chamber is connected to the reflux port, and the reflux chamber is connected to the return mist pipe extending to the front of the dust removal chamber.
[0020] As a further improvement of the present invention, the inner diameter of the mist return pipe gradually decreases from the back to the front.
[0021] As a further improvement of the present invention, the cleaning mechanism further includes a sterile air pipe and a steam sterilization pipe which are connected to the microorganism culture tank.
[0022] As a further improvement of the present invention, a pH control port is also provided on the microorganism culture tank.
[0023] As a further improvement of the present invention, a heat exchanger with a closed-loop arrangement is also provided on the microorganism culture tank and the inner front portion of the dust removal chamber.
[0024] As a further improvement of the present invention, the microorganism culture chamber is further provided with a control screen and a controller.
[0025] Compared with the existing technology, this high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function integrates microbial dust removal technology on the basis of the existing wet dust removal technology through the mutual cooperation of various parts. It can not only reduce energy consumption and improve dust treatment effect, but also capture and fix greenhouse gases such as carbon dioxide, thereby reducing air pollution. It has the following specific advantages:
[0026] 1. After spraying the microbial culture solution with dust reduction and carbon fixation function, the microorganisms can absorb particulate matter and reduce the concentration of particulate matter in the dust-laden gas by means of special adsorption sites on their surface. At the same time, they can decompose and transform carbon dioxide to achieve dust reduction and carbon fixation. This process can reduce the accumulation of microorganisms and particulate matter in the dust collector, maintain the cleanliness of the system, and enhance the dust removal capacity. When the ultrasonic vibrator in the water purification chamber is working, a large number of bubbles are generated. The impact force generated by the expansion and rupture of the bubbles can effectively separate dust particles, especially fine particles. The clean water after ultrasonic treatment and the microbial culture solution are fully mixed in the dust collector, which can further improve the dust reduction and carbon fixation effect and dust removal efficiency.
[0027] 2. The heat generated by the growth and fermentation of microorganisms can be introduced into the dust removal chamber through the heat exchanger, which can preheat the dust-containing gas entering the dust removal chamber, improve the dust removal efficiency and reduce external energy consumption. At the same time, water resources are recycled through the reflux chamber and the return mist pipe. The reflux water mist moistens the dust-containing gas at the air inlet pipe, which can reduce waste and improve the dust removal effect.
[0028] 3. The shuttle-shaped structure of the axial flow fan motor housing can reduce flow resistance and increase flow rate during drainage. It has a self-cleaning function, strong adaptability and energy efficiency. The axial flow fan motor housing cooperates with the cyclone separator to allow the heavier dust-water mixture to enter the sewage chamber; the setting of the return port, return chamber and return mist pipe can help improve the particle capture ability of the wet cyclone dust collector. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;
[0030] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0031] Figure 3 It is a schematic diagram of the three-dimensional structure of the double-material spray ring of the present invention;
[0032] Figure 4 It is a schematic diagram of the three-dimensional structure of the cyclone separator of the present invention;
[0033] Figure 5 It is a schematic structural diagram of the microorganism culture tank of the present invention.
[0034] In the figure: 1, cover shell, 2, return mist pipe, 3, double-material spray ring, 31, clean water spray area, 32, microbial culture solution spray area, 33, liquid inlet pipe, 4, axial flow fan, 5, axial flow fan motor housing, 6, cyclone separator, 61, annular separation chamber, 62, reflux port, 63, sewage discharge port, 64, dehydration grid, 7, reflux chamber, 8, microbial culture tank, 81, stirring motor, 82, cleaning brush, 83, water outlet pipe, 84, stirring paddle, 85, sterile air pipe, 86, pH control port, 87, steam sterilization pipe, 88, control panel, 89, liquid inlet, 810, liquid discharge port, 811, heat exchanger, 812, cleaning liquid tank, 9, clean water chamber, 91, ultrasonic vibrator, 10, sewage chamber, 11, ventilation pipe, 12, air outlet pipe. DETAILED DESCRIPTION
[0035] The present invention will be further described below in conjunction with the accompanying drawings (hereinafter referred to as Figure 1 , Figure 2 The left and right directions are described as the front-back directions).
[0036] like Figure 1 , Figure 2 As shown, the high-efficiency wet cyclone dust collector with dust reduction and carbon fixation functions includes a dust removal chamber, a microorganism culture chamber, a water purification chamber 9 and a sewage chamber 10 with a closed structure.
[0037] The front and rear ends of the dust removal chamber including the sealed cover 1 are connected to the outside through the air inlet pipe 11 and the air outlet pipe 12 respectively, and the axial flow fan 4 and the cyclone separator 6 are fixedly arranged in the dust removal chamber;
[0038] The blades of the axial flow fan 4 are coaxially arranged corresponding to the air inlet pipe 11, and a double-material spray ring 3 coaxially arranged with the air inlet pipe 11 is fixedly arranged between the blades of the axial flow fan 4 and the air inlet pipe 11. Figure 3 As shown, the annular surface of the double-material spray ring 3 includes a clean water spray area 31 and a microorganism culture solution spray area 32 that are evenly spaced and cross-arranged, and the clean water spray area 31 and the microorganism culture solution spray area 32 are both provided with atomizing nozzles. The double-material spray ring 3 is provided with a liquid inlet pipe 33, and the liquid inlet pipe 33 includes a clean water inlet pipe connected to the clean water spray area 31 and a microorganism culture solution inlet pipe connected to the microorganism culture solution spray area 32;
[0039] The driving motor of the axial flow fan 4 is installed in the axial flow fan motor housing 5. The axial flow fan motor housing 5 is a shuttle-shaped structure including a cylindrical barrel and cones symmetrically connected at both ends of the cylindrical barrel. The outer surface of the cylindrical barrel is fixed with a guide blade with a continuous spiral structure.
[0040] like Figure 4As shown, the cyclone separator 6 includes an induced draft cylinder, an annular separation chamber 61, a sewage discharge port 63 and a dewatering grid 64; the induced draft cylinder is coaxially arranged with the axial flow fan motor housing 5, the front end of the induced draft cylinder corresponds to the rear end of the axial flow fan motor housing 5, and the rear end of the induced draft cylinder is butt-connected with the air outlet pipe 12; the annular separation chamber 61 is coaxially sleeved on the induced draft cylinder, and a separation through groove connected to the annular separation chamber 61 is provided at a position on the induced draft cylinder corresponding to the annular separation chamber 61, and the separation through grooves are evenly arranged along the circumferential inner surface of the induced draft cylinder, and the annular separation chamber There are also dewatering grids 64 protruding uniformly distributed in the circumferential direction inside 61, and the center of the overall circular contour surface formed by all the protruding dewatering grids 64 is eccentrically located below the center of the annular separation chamber 61; the sewage discharge port 63 is located at the bottom of the annular separation chamber 61, and the extension direction of the sewage discharge port 63 is coordinated with the spiral guide direction of the guide blades of the axial flow fan motor housing 5, and the sewage discharge port 63 is connected to the sewage chamber 10, that is, the extension direction of the sewage discharge port 63 is relatively located in the tangent direction of the annular separation chamber 61.
[0041] A microorganism culture tank 8 is provided in the microorganism culture room. Figure 5 As shown, the microorganism culture tank 8 includes a liquid inlet 89, a liquid discharge port 810, a stirring mechanism and a cleaning mechanism;
[0042] The liquid inlet 89 is used to input microbial liquid and nutrient solution, and can be connected to the source of microbial liquid and nutrient solution through a pipeline;
[0043] The discharge port 810 is used to output the microorganism culture solution, and the discharge port 810 is connected to the microorganism culture solution inlet pipe through a microorganism culture solution delivery pump;
[0044] The stirring mechanism for stirring is arranged inside the microorganism culture tank 8, including a stirring main shaft installed at the central axis position of the microorganism culture tank 8, one end of the stirring main shaft extends to the outside of the microorganism culture tank 8 and is connected to the stirring motor 81 in transmission, and the stirring main shaft is provided with a stirring paddle 84 connected to it in transmission. In order to achieve a better stirring effect, the stirring paddle 84 may include a circumferential stirring paddle arranged along the axial direction of the stirring main shaft with the rotating central axis (the rotation direction of the circumferential stirring paddle is the same as the rotation direction of the stirring main shaft) and a radial stirring paddle arranged along the radial direction of the stirring main shaft with the rotating central axis (the rotation direction of the radial stirring paddle is perpendicular to the rotation direction of the stirring main shaft). The stirring motor 81 can realize the rotation of the circumferential stirring paddle and the radial stirring paddle by driving the stirring main shaft to rotate, thereby realizing stirring in different directions;
[0045] The cleaning mechanism for cleaning includes a cleaning brush 82 and a water outlet pipe 83; the cleaning brush 82 is installed inside the microorganism culture tank 8 through a cleaning brush holder, and the cleaning brush 82 is close to the inner wall of the microorganism culture tank 8. The cleaning brush holder is provided with a brush holder rotation drive mechanism that can control the cleaning brush holder to rotate along the circumferential direction of the microorganism culture tank 8 and a brush holder translation drive mechanism that can control the cleaning brush holder to move along the axial direction of the microorganism culture tank 8. The brush holder rotation drive mechanism can be a rotation drive structure including a separately arranged brush holder rotation drive motor, or a brush holder rotation drive motor that does not interfere with the stirring paddle 84. In the case of a rotary drive structure connected to the stirring motor 81, the brush holder translational drive mechanism may be a spiral translational drive structure including a screw and a nut, or may be other translational drive structures such as a telescopic cylinder structure. A high-pressure washing nozzle is provided inside the cleaning brush 82. The high-pressure washing nozzle is connected to a cleaning liquid tank 812 containing cleaning liquid through a pipeline and a washing pump. The cleaning liquid tank 812 may be positioned around the microorganism culture tank 8. The water outlet pipe 83 is connected to the microorganism culture tank 8, and is used to discharge the cleaning liquid in the microorganism culture tank 8 after cleaning.
[0046] An ultrasonic vibrator 91 can be arranged in the water purification chamber 9. The ultrasonic vibrator 91 can cause the water in the water purification tank 9 to produce a large number of tiny bubbles. These bubbles will continue to expand and burst during the vibration process, thereby forming a strong impact force. The tiny airflow and pressure generated by the bursting of the bubbles can effectively separate dust particles, especially fine particles; the water purification chamber 9 is provided with a clean water inlet and a clean water outlet. The clean water inlet can be connected to the clean water source through a pipeline, and the clean water outlet is connected to the clean water inlet pipe through a clean water delivery pump.
[0047] A sewage discharge port is provided in the sewage chamber 10, and the sewage discharge port can be connected to a subsequent sewage treatment unit through a pipeline.
[0048] When the high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function is used for dust removal, the microbial liquid and nutrient solution can be firstly input into the microbial culture tank 8 through the liquid inlet 89. The input microbial liquid can be a liquid of Bacillus halodurans, a liquid of Spirulina, a liquid of Nitrosomonas, a liquid of Nitrobacter, a liquid of Methylococcus spherical capsulatus bacterial liquid, Thiobacillus bacterial liquid and other water-soluble microbial bacterial liquids that can fix carbon, start the stirring motor 81 to fully stir the microbial bacterial liquid and nutrient solution in the microbial culture tank 8, so that the microorganisms are fully in contact with the nutrient solution to grow and ferment. After the microorganisms are fully fermented and mature, start the axial flow fan 4, ultrasonic vibrator 91, clean water delivery pump, and microbial culture liquid delivery pump at the same time. The dust-containing gas enters the dust removal chamber through the air inlet pipe 11 under the negative pressure of the axial flow fan 4. At the same time, the clean water and the fermented mature microorganisms are sprayed out through the atomizing nozzle of the double-material spray ring 3 and are fully mixed. During this period, the fine dust in the dust-containing gas is fully moistened, and collides and condenses with each other to form a dust-water mixture, and the fermented mature microorganisms can convert carbon dioxide in the dust-containing gas into The dust and water mixture is converted into chemical products (such as alcohol, organic acid, etc.), and collide and condense to mix into the dust-water mixture. The gas in the dust removal chamber forms a swirl under the guiding action of the guide blades of the axial flow fan motor housing 5, and enters the swirl separator 6 through the induced draft tube of the swirl separator 6. When the swirl gas entering the swirl separator 6 passes through the annular separation chamber 61, the center of the overall circular contour surface formed by the protruding dehydration grid 64 is eccentrically located below the center of the annular separation chamber 61. Therefore, under the blocking action of the dehydration grid 64, the dust-water mixture with a larger weight can enter the sewage chamber 10 through the sewage discharge port 63 at the bottom of the annular separation chamber 61 for temporary storage, and the dust-removed and purified gas can be discharged through the air outlet 12, so that the dust in the dust-containing gas is removed and the greenhouse gases such as carbon dioxide in the dust-containing gas are captured and fixed. The microbial culture liquid and nutrient solution can be continuously input into the microbial culture tank 8 at a set speed and flow rate to achieve continuous operation of continuous cultivation and supply of microorganisms.
[0049] After the dust removal and carbon fixation operation is completed, the microorganism culture tank 8 can be emptied through the outlet pipe 83 first, and then the cleaning mechanism is started, and the cleaning liquid is sprayed out by controlling the high-pressure washing nozzle of the cleaning brush 82, and the cleaning brush frame is controlled to rotate along the circumferential direction of the microorganism culture tank 8 and move along the axial direction of the microorganism culture tank 8 to achieve washing of the inner cavity wall of the microorganism culture tank 8 to remove dirt and sediments. After washing, the microorganism culture tank 8 can be emptied through the outlet pipe 83. At the same time, the sewage in the sewage chamber 10 can enter the subsequent process for treatment.
[0050] In order to achieve a better dust removal effect, as a further improvement of the present invention, the cyclone separator 6 also includes a reflux port 62 located at the top of the cyclone separator 6, and a reflux chamber 7 connected to the air outlet pipe 12 is provided at the position corresponding to the reflux port 62 inside or outside the dust removal chamber, and the reflux chamber 7 is connected to the reflux port 62, and the reflux chamber 7 is connected to the return mist pipe 2 extending to the front of the dust removal chamber. When the cyclone gas entering the cyclone separator 6 passes through the annular separation chamber 61, a small part of the gas-liquid mixture can enter the reflux chamber 7 through the reflux port 62, and the gas entering the reflux chamber 7 through the air outlet pipe 12 can push the gas-liquid mixture to flow back to the inner front of the dust removal chamber through the return mist pipe 2. The gas-liquid mixture contains a certain amount of moisture, which helps the fine particles in the air to absorb moisture and form larger particles, thereby improving the particle capture capacity of the wet cyclone dust collector. In order to further improve the return mist effect, the inner diameter of the return mist pipe 2 gradually decreases from back to front, thereby increasing the return mist pressure and improving the return mist effect.
[0051] In order to achieve better cleaning effect, as a further improvement scheme of the present invention, the cleaning mechanism also includes a sterile air pipe 85 and a steam sterilization pipe 87 which are connected to the microbial culture tank 8. After washing is completed and the microbial culture tank 8 is emptied through the outlet pipe 83, high-temperature steam can be injected into the microbial culture tank 8 through the steam sterilization pipe 87 for sterilization, and then sterile air can be injected through the sterile air pipe 85 to avoid residual microorganisms.
[0052] In order to achieve purposeful control of the growth and fermentation reaction of microorganisms and thus achieve better carbon fixation effect, as a further improvement scheme of the present invention, a pH control port 86 is also provided on the microbial culture tank 8. During the microbial culture process, pH regulating liquid can be input through the pH control port 86 to adjust the pH value of the microbial bacterial liquid and the nutrient solution, thereby achieving purposeful control of the growth and fermentation reaction of microorganisms.
[0053] In order to make full use of the heat of the fermentation reaction, as a further improvement of the present invention, a closed-loop heat exchanger 811 is also provided on the microbial culture tank 8 and the inner front of the dust removal chamber (the closed-loop heat exchanger is a prior art and will not be described in detail). The heat generated during the microbial culture process can be used to heat the gas entering the dust removal chamber through the air inlet pipe 11 through the heat exchanger 811, which can improve the adhesion of dust and enhance the dust removal efficiency.
[0054] In order to facilitate the intuitive observation of the culture effect of microorganisms and realize automation, as a further improvement scheme of the present invention, the microorganism culture chamber is also provided with a control screen 88 and a controller. The operator can control the injection amount of microorganism liquid and nutrient solution, the injection amount of pH adjusting solution and other microbial culture conditions through the control screen 88, and can also control the stirring mechanism and the cleaning mechanism through the control screen 88.
[0055] This high-efficiency wet cyclone dust collector with dust reduction and carbon fixation functions integrates microbial dust removal technology on the basis of existing wet dust removal technology through the mutual cooperation of various parts. It can not only reduce energy consumption and improve dust treatment effects, but also capture and fix greenhouse gases such as carbon dioxide, thereby reducing air pollution, improving the comprehensive energy utilization efficiency of the dust removal system, and providing a more environmentally friendly and energy-saving solution for industrial production processes.
Claims
1. A high-efficiency wet cyclone dust collector with dust reduction and carbon fixation functions, comprising a dust removal chamber, a water purification chamber (9) and a sewage chamber (10) with a closed structure, characterized in that: It also includes a microbial culture room; The front and rear ends of the dust removal chamber are connected to the outside through an air inlet pipe (11) and an air outlet pipe (12), respectively, and an axial flow fan (4) and a cyclone separator (6) are fixedly arranged in the dust removal chamber; The blades of the axial flow fan (4) are coaxially arranged corresponding to the air inlet pipe (11), and a double-material spray ring (3) coaxially arranged with the air inlet pipe (11) is fixedly arranged between the blades of the axial flow fan (4) and the air inlet pipe (11), the annular surface of the double-material spray ring (3) includes a clean water spray area (31) and a microorganism culture liquid spray area (32) uniformly spaced and cross-arranged, the clean water spray area (31) and the microorganism culture liquid spray area (32) are both provided with atomizing nozzles, and the double-material spray ring (3) is provided with a liquid inlet pipe (33), and the liquid inlet pipe (33) includes a clean water liquid inlet pipe connected to the clean water spray area (31) and a microorganism culture liquid liquid inlet pipe connected to the microorganism culture liquid spray area (32); The driving motor of the axial flow fan (4) is installed in the axial flow fan motor housing (5), and the axial flow fan motor housing (5) as a whole is a shuttle-shaped structure including a cylindrical barrel and cones symmetrically connected at both ends of the cylindrical barrel, and a guide blade with a continuous spiral structure is fixed on the outer surface of the cylindrical barrel; The cyclone separator (6) comprises an induced draft tube, an annular separation chamber (61), a sewage discharge port (63) and a dewatering grille (64); the induced draft tube is coaxially arranged with the motor housing (5) of the axial flow fan, the front end of the induced draft tube is arranged corresponding to the rear end of the motor housing (5) of the axial flow fan, and the rear end of the induced draft tube is butt-connected with the air outlet pipe (12); the annular separation chamber (61) is coaxially sleeved on the induced draft tube, a separation groove communicating with the annular separation chamber (61) is provided at a position on the induced draft tube corresponding to the annular separation chamber (61), and the separation grooves are evenly arranged along the circumferential inner surface of the induced draft tube, and a dewatering grille (64) protruding evenly arranged along the circumferential direction is also provided inside the annular separation chamber (61); the sewage discharge port (63) is located at the bottom of the annular separation chamber (61), the extension direction of the sewage discharge port (63) matches the spiral guide direction of the guide blades of the motor housing (5) of the axial flow fan, and the sewage discharge port (63) is communicated with the sewage chamber (10); A microorganism culture tank (8) is provided in the microorganism culture chamber, and the microorganism culture tank (8) comprises a liquid inlet (89), a liquid outlet (810), a stirring mechanism and a cleaning mechanism; The liquid inlet (89) is used to input microbial liquid and nutrient solution; The liquid discharge port (810) is used to discharge the microorganism culture liquid, and the liquid discharge port (810) is connected to the microorganism culture liquid inlet pipe through a microorganism culture liquid delivery pump; The stirring mechanism is arranged inside the microorganism culture tank (8), and comprises a stirring main shaft mounted on the central axis of the microorganism culture tank (8), one end of the stirring main shaft is transmission-connected to the stirring motor (81), and the stirring main shaft is provided with a stirring paddle (84) transmission-connected thereto; The cleaning mechanism comprises a cleaning brush (82) and a water outlet pipe (83); the cleaning brush (82) is mounted inside the microorganism culture tank (8) via a cleaning brush frame, and the cleaning brush (82) is close to the inner wall of the microorganism culture tank (8); the cleaning brush frame is provided with a brush frame rotation drive mechanism capable of controlling the cleaning brush frame to rotate along the circumferential direction of the microorganism culture tank (8) and a brush frame translation drive mechanism capable of controlling the cleaning brush frame to move along the axial direction of the microorganism culture tank (8); a high-pressure washing nozzle is provided inside the cleaning brush (82), and the high-pressure washing nozzle is connected to a washing liquid tank (812) containing washing liquid via a pipeline and a washing pump; the water outlet pipe (83) is connected to the microorganism culture tank (8) and is used to discharge the washing liquid in the microorganism culture tank (8) after cleaning; The water purification chamber (9) is provided with a purified water input port and a purified water output port, and the purified water output port is connected to the purified water inlet pipe via a purified water delivery pump; A sewage discharge port is arranged in the sewage chamber (10).
2. The high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function according to claim 1 is characterized in that: The center of the overall circular contour surface formed by all the protruding dewatering grids (64) is eccentrically located below the center of the annular separation chamber (61).
3. The high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function according to claim 1 is characterized in that: The stirring paddle (84) comprises a circumferential stirring paddle whose central axis of rotation is arranged along the axial direction of the stirring main shaft, and a radial stirring paddle whose central axis of rotation is arranged along the radial direction of the stirring main shaft.
4. The high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function according to claim 1 is characterized in that: An ultrasonic vibrator (91) is arranged in the water purification chamber (9).
5. The high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function according to any one of claims 1 to 4, characterized in that: The cyclone separator (6) further comprises a reflux port (62) located at the top of the cyclone separator (6); a reflux chamber (7) connected to the air outlet pipe (12) is also provided on the dust removal chamber; the reflux chamber (7) is connected to the reflux port (62), and the reflux chamber (7) is connected to the return mist pipe (2) extending to the front of the dust removal chamber.
6. The high-efficiency wet cyclone dust collector with dust reduction and carbon fixation functions according to claim 5 is characterized in that: The inner diameter of the mist return pipe (2) gradually decreases from the back to the front.
7. The high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function according to any one of claims 1 to 4, characterized in that: The cleaning mechanism also includes a sterile air pipe (85) and a steam sterilization pipe (87) which are connected to the microorganism culture tank (8).
8. The high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function according to any one of claims 1 to 4, characterized in that: The microorganism culture tank (8) is also provided with a pH control port (86).
9. The high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function according to any one of claims 1 to 4, characterized in that: A heat exchanger (811) arranged in a closed cycle is also provided on the microorganism culture tank (8) and the inner front part of the dust removal chamber.
10. The high-efficiency wet cyclone dust collector with dust reduction and carbon fixation function according to any one of claims 1 to 4, characterized in that: The microorganism culture room is also provided with a control screen (88) and a controller.
Citation Information
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