Intelligent ammonia water preparation device and use method

Abstract

The invention relates to the technical field of configuration devices, and discloses an intelligent ammonia water configuration device and a using method thereof. The intelligent ammonia water configuration device comprises a configuration tank, stirring blades, a driving rod, a rotating rod, a bearing, a spoiler and a ring body; a plurality of stirring blades arranged in the preparation tank are arranged around the driving rod as a shaft; each stirring blade is connected with the rotating rod through a bearing, and spoilers are radiated from one end, far away from the stirring blades, of the rotating rod in multiple directions; the outer ends of the spoilers are connected through a ring body; the outer wall of the ring body is meshed with a gear on the inner wall of the preparation tank; and the spoiler is a curved surface with a narrow upper part and a wide lower part. Liquid can conveniently flow upwards through spoilers of the device; the stirring blades can drive the rotating rod to move when moving, the spoiler rotates stably through cooperation of the bearing and the ring body, ammonia gas and distilled water are diffused upwards and further mixed evenly and softly, the working efficiency is improved, and waste of the ammonia gas is avoided. And the piston assembly can periodically pump out pressure upwards, so that the phenomenon of sinking to the bottom is avoided, and the mixing effect is also enhanced.

Description

Technical Field

[0001] The present invention relates to the technical field of configuration devices, and in particular to an intelligent ammonia configuration device and a use method thereof. Background Art

[0002] The intelligent ammonia configuration device is mainly used for automatic preparation of ammonia. It can automatically adjust ammonia according to the set concentration and total amount, reduce manual operation, improve the accuracy and efficiency of preparation, and accurately control the ratio of ammonia and water through flow meters and control systems to ensure that the concentration of ammonia meets specific requirements and avoid human errors. It can significantly improve production efficiency and reduce operational risks. At the same time, it can meet the needs of different environments and is suitable for mass production and large-scale applications.

[0003] At present, in actual applications of existing ammonia intelligent configuration devices, the equipment still mainly relies on stirring blades to mix ammonia gas and liquid. Although this traditional mixing method can achieve basic mixing requirements, due to the limited contact area between gas and liquid, the mixing efficiency is often insufficient, and the dissolution rate of ammonia is slow, resulting in difficulty in achieving the ideal ammonia concentration during the reaction process, thereby affecting the efficiency of the entire production process. Summary of the invention

[0004] In order to solve the existing problems, the present invention provides an intelligent ammonia configuration device and a method for use, which aims to make ammonia and distilled water mix more evenly, gently and efficiently, avoid the waste of ammonia, avoid the bottoming phenomenon, and enhance the mixing effect.

[0005] In the first aspect, the present invention provides an intelligent ammonia solution configuration device, comprising a configuration tank, a stirring blade, a driving rod, a rotating rod, a bearing, a spoiler and a ring body; a plurality of stirring blades arranged in the configuration tank are arranged around the driving rod as an axis; each stirring blade is connected to the rotating rod through a bearing, and a spoiler radiates in multiple directions from the end of the rotating rod away from the stirring blade; the outer end of the spoiler is connected through a ring body; the outer wall of the ring body is gear-engaged with the inner wall of the configuration tank; the spoiler is a curved surface that is narrow at the top and wide at the bottom.

[0006] As a further improvement of the present invention, a plurality of slats extend outward from the driving rod, an array of air jet holes is arranged on one side of the slats, and diversion grooves are arranged in the hollow of the slats; the diversion grooves all converge at the end of the driving rod.

[0007] As a further improvement of the present invention, a piston assembly is arranged in the configuration tank; the piston assembly includes a support rod, a compression block, a compression groove and a throughput port; the compression groove is hollowly arranged in the piston assembly, and a throughput port is opened at one end of the piston assembly; a notch is arranged at the other end of the piston assembly, the support rod extends into the notch, and the end of the support rod extending into the notch is fixedly connected to the compression block; the bottom of the slat is also fixedly connected to a pressure plate, and the pressure plate is used to intermittently push the support rod away from one end of the compression block.

[0008] As a further improvement of the present invention, an arc block is provided at one end of the support rod away from the compression block, and the contact angle of the arc block and the pressure plate is adapted.

[0009] As a further improvement of the present invention, the inner wall of the piston assembly is connected to the compression block via a pull-back spring.

[0010] As a further improvement of the present invention, the piston assembly further comprises a guide ring, and the support rod is slidably connected to the notch via the guide ring.

[0011] As a further improvement of the present invention, it also includes a driving motor, an injection port and a discharge port; the driving motor is arranged at the top of the configuration tank, and the driving motor is used to drive the driving rod to rotate; the injection port is arranged at the top of the configuration tank and is equipped with an injection cover; the discharge port is arranged at the bottom of the configuration tank and is equipped with a discharge cover.

[0012] As a further improvement of the present invention, it also includes a gas storage tank, a connecting pipe, a solenoid valve and a box body; the box body is covered on the outer wall of the configuration tank, and the box body has a hollow inner cavity, in which a gas storage tank and a connecting pipe connected to the gas storage tank are arranged; the other end of the connecting pipe is connected to the end of the driving rod to supply air to the diversion groove; the solenoid valve is used to control the opening and closing of the connecting pipe.

[0013] As a further improvement of the present invention, it further comprises a controller; the controller is electrically connected to the drive motor or the solenoid valve.

[0014] In a second aspect, the present invention further discloses a method for using an intelligent ammonia water configuration device, wherein the driving rod rotates to drive the stirring blade to rotate, and the stirring blade rotates to mix the distilled water and the ammonia gas; When the stirring blade moves, the ring body moves. When the ring body rotates, the spoiler plate rotates around the rotating rod, which makes the spoiler plate rotate smoothly, allowing the liquid to flow upward. At the same time, the ammonia gas will flow to the spoiler plate, which will further mix the ammonia gas and the distilled water. If there are slats and piston assemblies, the driving rod rotates to drive the slats to move, and the movement of the slats will drive the pressure piston assembly. This process is repeated, so that the liquid can be continuously sprayed upward to mix with the ammonia gas.

[0015] The present invention has the following beneficial effects: The design of the device makes the stirring more uniform, and the spoiler can guide the flow of liquid and enhance the mixing effect; the curved surface design with a narrow top and a wide bottom helps the liquid to form vortices on the spoiler, further improving the mixing efficiency; the distributed design of the ring body and the gear meshing can increase the local stirring and the contact surface between the gas and the liquid, mix the local gas and liquid more gently and evenly, improve the mixing efficiency, and reduce the reverse reaction; the planetary gear design of the spoiler has a higher rotation speed, which is conducive to the initial mixing when the lower gas and liquid contact.

[0016] Preferably, the design of the slats and the jet holes can introduce gas (such as ammonia) and evenly distribute it through the diversion groove; the array distribution of the jet holes can increase the contact points and promote uniform mixing of gas and liquid.

[0017] Preferably, the piston assembly is designed to periodically pump out pressure upward in the tank, thereby preventing the gas and liquid from sinking to the bottom and enhancing the mixing effect of the upper gas and liquid; the pressure plate itself also stirs the gas and liquid in the lower layer, and at the same time, the intermittent push of the pressure plate causes the gas and liquid sucked into the piston assembly to be continuously squeezed and released, which helps to more fully mix the gas and liquid and provide upward flow momentum.

[0018] Preferably, the arc block can reduce the friction and wear between the pressure plate and the support rod, reduce the sense of frustration of contact, improve the durability and stability of the equipment, and ensure the uniformity and softness of the gas-liquid mixing.

[0019] Preferably, the design of the pull-back spring can ensure that the compression block can be quickly reset after the pressure plate is withdrawn, and the gas and liquid are sucked into the piston assembly again to prepare for the next extrusion and pumping, thereby improving the mixing efficiency.

[0020] Optionally, the design of the guide ring can improve the stability and accuracy of the support rod movement, reduce the problem of uneven mixing caused by shaking, and can also improve sealing and reduce friction.

[0021] Preferably, the addition of a driving motor, an injection port and a discharge port makes the operation of the equipment easier and facilitates the addition of raw materials and the discharge of products; the introduction of a driving motor realizes the automation of the equipment and improves production efficiency.

[0022] Optionally, the design of the gas tank and solenoid valve can accurately control the amount and timing of gas introduction to further improve the mixing effect; the design of the box can protect the configuration tank and internal components from interference from the external environment, and save the gas storage volume outside the configuration tank, which is convenient for management and operation.

[0023] Optionally, the controller design can realize automatic control and monitoring of the equipment, improve production efficiency and product quality; through preset programs and parameters, the operating status and mixing effect of the equipment can be accurately controlled.

[0024] The method of use is simple and effective, and can make full use of the various functions of the equipment to achieve efficient and uniform ammonia solution configuration; by coordinating the synergistic effects among the stirring blades, the baffle plate and the piston assembly, the stirring and rising flow of the configuration tank from bottom to top can achieve efficient, uniform and gentle effects; through automated control and precise gas introduction, the quality of the product and production efficiency can be further improved; at the same time, the stability and durability of the equipment are also effectively guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings described herein are only for explanation purposes and are not intended to limit the scope of the present invention in any way. In addition, the shapes and proportional dimensions of the components in the drawings are only for illustration purposes to help understand the present invention and are not intended to specifically limit the shapes and proportional dimensions of the components of the present invention. In the drawings: Figure 1 is a three-dimensional diagram of the ammonia intelligent configuration device of the present invention; Figure 2 It is a schematic diagram of the internal structure of the configuration tank in the present invention; Figure 3 It is a schematic diagram of the structure of the ring body in the present invention; Figure 4 It is a structural schematic diagram of the piston assembly in the present invention; Figure 5 is a cross-sectional schematic diagram of the piston assembly of the present invention; Figure 6 It is a schematic structural diagram of the driving rod in the present invention; Figure 7 It is a structural schematic diagram of the box body in the present invention.

[0026] Among them, 1. configuration tank; 2. support legs; 3. controller; 4. drive motor; 5. drive rod; 6. stirring blade; 7. box body; 8. gas storage tank; 9. connecting pipe; 10. solenoid valve; 11. rotary joint; 12. support ring; 13. slats; 14. diversion groove; 15. jet hole; 16. bearing; 17. rotating rod; 18. spoiler; 19. ring body; 20. gear; 21. pressure plate; 22. compression groove; 23. guide ring; 24. support rod; 25. arc block; 26. intake and discharge port; 27. pull-back spring; 28. compression block; 29. ​​installation groove; 30. gear ring; 31. injection port; 32. discharge port. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0028] It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only embodiment.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0030] Example 1 like Figure 1 and Figure 2 As shown, an intelligent ammonia solution configuration device according to an embodiment of the present invention comprises a configuration tank 1, a driving motor 4 is fixedly mounted on the top of the configuration tank 1, a driving rod 5 is rotatably arranged inside the configuration tank 1, and a plurality of stirring blades 6 are arranged around the driving rod 5 as an axis.

[0031] like Figure 1 As shown, a box body 7 is installed on the configuration tank 1, and the box body 7 is covered on the outer wall of the configuration tank 1. The box body 7 has a hollow inner cavity, and a gas storage tank 8 and a connecting pipe 9 connected to the gas storage tank 8 are arranged in the inner cavity. The design of the box body 7 can protect the configuration tank and internal components from interference from the external environment, and save the gas storage volume outside the configuration tank, which is convenient for management and operation.

[0032] Each stirring blade 6 is connected to the rotating rod 17 through a bearing 16, and a spoiler 18 is radiated in multiple directions from one end of the rotating rod 17 away from the stirring blade 6; the outer end of the spoiler 18 is connected through a ring body 19; the outer wall of the ring body 19 is meshed with the gear 20 on the inner wall of the configuration tank 1; the spoiler 18 is a curved surface that is narrow at the top and wide at the bottom. Specifically, as Figure 3 As shown, a bearing 16 is fixedly installed at the lower part of the stirring blade 6, a rotating rod 17 is fixedly connected to the inner ring of the bearing 16, a spoiler 18 is fixedly installed on the rotating rod 17, a ring body 19 is fixedly connected to one end of the spoiler 18, and a gear 20 is fixedly installed on the outer side of the ring body 19. Figure 2As shown, the configuration tank 1 is provided with a mounting groove 29 inside, and a gear ring 30 is fixedly installed inside the mounting groove 29, and the gear ring 30 is meshed with the gear 20. The distribution design of the ring body 19 can increase the local agitation and the contact surface of the gas and liquid, mix the local gas and liquid more evenly and softly, and improve the mixing efficiency; the planetary gear 20 design of the spoiler 18 has a higher rotation speed, which is conducive to the initial mixing of the lower gas and liquid when they contact. Gear meshing can increase the local agitation and the contact surface of the gas and liquid, mix the local gas and liquid more softly and evenly, improve the mixing efficiency, and reduce the reverse reaction; the planetary gear design of the spoiler has a higher rotation speed, which is conducive to the initial mixing of the lower gas and liquid when they contact.

[0033] After clean distilled water or deionized water is poured into the configuration tank 1 through the injection port 31 set at the top of the configuration tank 1, the gas storage tank 8 and the connecting pipe 9 will transport ammonia gas into the configuration tank 1, so that the ammonia gas will be transferred to the distilled water for mixing. At the same time, the driving motor 4 will drive the driving rod 5 to rotate, and the stirring blade 6 will rotate. When the stirring blade 6 rotates, the distilled water and ammonia gas will be mixed, thereby achieving the purpose of preparing ammonia water. At the same time, when the stirring blade 6 moves, it will drive the ring body 19 to move, and the gear 20 will mesh with the gear ring 30, so that the ring body 19 will rotate. When the ring body 19 rotates, it will drive the spoiler 18 to rotate around the rotating rod 17, and the spoiler 18 will rotate smoothly through the cooperation of the bearing 16 and the rotating rod 17. The spoiler 18 is arranged in an arc shape, presenting a curved surface that is narrow at the top and wide at the bottom, which allows the liquid to flow upward. At the same time, the rising ammonia will flow toward the spoiler 18. The ammonia and distilled water will be further mixed through the spoiler 18, thereby improving work efficiency, facilitating the rapid preparation of ammonia water, and avoiding the waste of ammonia due to insufficient mixing.

[0034] The device further comprises a liquid discharge port 32, which is arranged at the bottom of the configuration tank 1 and is provided with a liquid discharge cover.

[0035] The device can also extract and spray the liquid medium through the piston assembly to mix it, further mixing the ammonia gas with the liquid medium, thereby improving the efficiency of ammonia water preparation. Figure 4 and Figure 5 As shown, the piston assembly includes a support rod 24, a compression block 28, a compression groove 22 and a throughput port 26; the compression groove 22 is hollowly arranged in the piston assembly, and the compression groove 22 is fixedly installed at the bottom of the configuration tank 1, and the throughput port 26 is opened at one end of the piston assembly; a notch is arranged at the other end of the piston assembly, and the support rod 24 extends into the notch, and one end of the support rod 24 extending into the notch is fixedly connected to the center position of the compression block 28; in coordination, as shown in FIG. Figure 6 As shown, a plurality of slats 13 extend outward from one end of the driving rod 5, and a pressure plate 21 is fixedly connected to the bottom of the slats 13. The pressure plate itself also stirs the gas and liquid in the lower layer. At the same time, the pressure plate 21 is used to intermittently push the support rod 24 away from one end of the compression block 28.

[0036] The liquid inside the configuration tank 1 will flow into the compression groove 22 through the intake port 26. When the driving rod 5 rotates, the pressure plate 21 will be driven to move through the slats 13. When the pressure plate 21 moves and contacts the arc block 25, the arc block 25 will be driven to move, so that the compression block 28 squeezes the gas and liquid inside the compression groove 22. The squeezed gas and liquid will flow upward through the intake port 26. The rising gas and liquid will mix again with the ammonia discharged from the jet hole 15, thereby achieving rapid mixing of the liquid and ammonia, and improving the efficiency of ammonia preparation. The arc block 25 is adapted to the contact cut-in angle with the pressure plate 21, which can reduce the friction and wear between the pressure plate 21 and the support rod 24, reduce the sense of frustration of contact, improve the durability and stability of the equipment, reduce the reverse reaction of hydrated ammonia, and ensure the uniformity and softness of gas-liquid mixing. The state of hydrated ammonia is also unstable. It is easy to decompose into water and ammonia when heated or violently shaken, so it is necessary to control the amplitude and frequency of rotation and stirring.

[0037] like Figure 5 As shown, a guide ring 23 is arranged inside the compression groove 22, and a support rod 24 passes through the guide ring 23, and an arc block 25 is fixedly installed at one end of the support rod 24. The inner wall of the piston assembly is connected to the compression block 28 through a pull-back spring 27. When the slats 13 move, they will drive the pressure plate 21 to move. Since the pressure plate 21 is tilted, when the pressure plate 21 moves, it contacts the arc block 25 at a certain angle, which will apply pressure to the arc block 25. When the arc block 25 moves, it will push the support rod 24 to move. The guide ring 23 will guide the support rod 24 to make the support rod 24 move smoothly. The movement of the support rod 24 will drive the compression block 28 to move. The gas and liquid inside the compression groove 22 will be squeezed by the compression block 28, and the liquid will be ejected upward through the intake and discharge port 26; when the pressure plate 21 is no longer in contact with the arc block 25, the return spring 27 will reset and pull the compression block 28 to reset, and then the liquid inside the configuration tank 1 will flow back into the compression groove 22 through the intake and discharge port 26. This process is repeated, so that the liquid can be continuously ejected upward to mix with the ammonia gas, thereby improving work efficiency. The design of the piston assembly can periodically pump out pressure upward in the tank, preventing the gas and liquid from sinking to the bottom and enhancing the mixing effect of the gas and liquid in the upper part; the intermittent push of the pressure plate 21 causes the gas and liquid sucked into the piston assembly to be continuously squeezed and released, which helps to more fully mix the gas and liquid and provide upward flow power.

[0038] like Figure 6As shown, a plurality of slats 13 extend outward from one end of the driving rod 5, and an array of jet holes 15 is provided on one side of the slats 13, and a diverter groove 14 is provided in the hollow of the slats 13; the diverter grooves 14 all converge at the end of the driving rod 5. The jet holes 15 are also provided with an anti-backflow setting to prevent the gas and liquid in the tank from flowing back when the jet is not sprayed. A rotary joint 11 is provided at the bottom end of the driving rod 5, and the rotary joint 11 is connected to the connecting pipe 9. When the driving rod 5 rotates, the rotary joint 11 facilitates the transportation of ammonia into the diverter groove 14. The driving rod 5 and the slats 13 can be fixedly connected by a support ring 12, which is convenient for the maintenance and replacement of the components. After the ammonia gas is transported into the interior of the rotary joint 11, the ammonia gas will flow into the diverter groove 14, and the ammonia gas in the diverter groove 14 will flow to the interior of the configuration tank 1 through the jet holes 15, so as to facilitate the mixing of ammonia gas with the liquid medium. The array distribution of the jet holes 15 can increase the contact points and promote the uniform mixing of gas and liquid.

[0039] like Figure 1 and Figure 2 As shown, the configuration tank 1 is also equipped with support legs 2, a controller 3 is fixedly installed on the configuration tank 1, and the controller 3 is electrically connected to the drive motor 4. The configuration tank 1 is supported by the support legs 2, and the drive motor 4 can be automatically controlled to work by the controller 3.

[0040] like Figure 7 As shown, the device also includes a gas tank 8, a connecting pipe 9 and a solenoid valve 10; the box body 7 is coated on the outer wall of the configuration tank 1, and the box body 7 has a hollow inner cavity, in which the gas tank 8 and the connecting pipe 9 connected to the gas tank 8 are arranged; the other end of the connecting pipe 9 is connected to the end rotary joint 11 of the driving rod 5 to supply air to the diversion groove 14; the solenoid valve 10 is used to control the opening and closing of the connecting pipe 9.

[0041] like Figure 1 As shown, the device also includes a controller 3; the controller 3 is electrically connected to the drive motor 4 or the solenoid valve 10. After the solenoid valve 10 is opened, the connecting pipe 9 is no longer closed. After the ammonia stored in the gas storage tank 8 flows into the connecting pipe 9, the ammonia will flow to the diverter groove 14 and the jet hole 15 through the pipeline, and the ammonia will flow to the liquid medium through the diverter groove 14 and the jet hole 15, thereby facilitating the mixing of the liquid medium and the ammonia. The design of the controller 3 and the solenoid valve 10 can accurately control the amount and timing of the gas introduction, further improving the mixing effect.

[0042] The working process and principle of the configuration device of this embodiment are as follows: First, when using the ammonia intelligent configuration device to configure ammonia, clean distilled water or deionized water is poured into the configuration tank 1 through the injection port set on the top of the configuration tank 1, and the solenoid valve 10 can be controlled by the controller 3 to work. After the solenoid valve 10 is opened, the connecting pipe 9 is no longer closed. The ammonia stored in the gas storage tank 8 flows into the connecting pipe 9 and then flows to the rotary joint 11, so that the ammonia flows into the diverter groove 14. The ammonia in the diverter groove 14 flows into the configuration tank 1 through the gas injection hole 15, so that the ammonia is mixed with the liquid medium. At the same time, the driving motor 4 will drive the driving rod 5 to rotate, and will drive the stirring blade 6 to rotate. When the stirring blade 6 rotates, the distilled water and the ammonia gas will be mixed, thereby achieving the purpose of preparing ammonia water; when the stirring blade 6 moves, it will drive the ring body 19 to move, and the gear 20 will mesh with the gear ring 30, so that the ring body 19 will rotate. When the ring body 19 rotates, it will drive the spoiler 18 to rotate around the rotating rod 17. The spoiler 18 can rotate smoothly through the cooperation of the bearing 16 and the rotating rod 17. The arc-shaped setting of the spoiler 18 can make the liquid flow upward, and at the same time, the ammonia gas will flow to the spoiler 18, and the ammonia gas and the distilled water will be further mixed through the spoiler 18; The rotation of the driving rod 5 will drive the slats 13 to move, and the movement of the slats 13 will drive the pressure plate 21 to move. Since the pressure plate 21 is tilted, when the pressure plate 21 moves, it contacts the arc block 25 and applies pressure to the arc block 25. When the arc block 25 moves, it will push the support rod 24 to move. The guide ring 23 will guide the support rod 24 so that the support rod 24 moves smoothly. The movement of the support rod 24 will drive the compression block 28 to move, and the liquid inside the compression groove 22 will be squeezed by the compression block 28, and the liquid will be sprayed upward through the intake and discharge port 26. The design of the guide ring 23 can improve the stability and accuracy of the movement of the support rod 24, reduce the problem of uneven mixing caused by shaking, and can also improve the sealing and reduce friction. When the pressure plate 21 is no longer in contact with the arc block 25, the return spring 27 resets and pulls the compression block 28 to reset, and then the liquid inside the configuration tank 1 flows back through the intake and discharge port 26 into the compression groove 22. This is repeated, so that the liquid can be continuously sprayed upward to mix with the ammonia gas. The design of the pull-back spring 27 can ensure that the compression block can be quickly reset after the pressure plate is withdrawn, and the gas and liquid are sucked into the piston assembly again to prepare for the next extrusion pumping, thereby improving the mixing efficiency.

[0043] The device can also be expanded as follows: Add sensors: Temperature sensors, pH sensors, etc. can be added to monitor the configuration status of ammonia water in real time to ensure precise control of the configuration process. Specifically, the conductivity sensor of ammonia water is installed in the flow path of ammonia water to monitor the conductivity of ammonia water, reflecting its concentration and impurity content. This is essential to ensure the stability and consistency of ammonia concentration. The temperature sensor is installed inside the configuration tank or in the flow path of ammonia water to monitor the temperature of ammonia water in the configuration tank to ensure that it is configured within the appropriate temperature range to avoid affecting the configuration effect due to excessively high or low temperature. The pH sensor is installed in the flow path of ammonia water to measure the pH of ammonia water to ensure that it is within the required pH range, which is essential for certain specific chemical reactions and configuration processes. The liquid level sensor is installed in the appropriate position of the configuration tank to monitor the liquid level of ammonia water in the configuration tank to ensure that it is within a safe and effective operating range to avoid overflow or drying up.

[0044] Optimize the design of stirring blades: According to the characteristics and configuration requirements of ammonia water, design a more efficient stirring blade shape and number to improve stirring efficiency and uniformity. Specifically, according to the specific requirements of the ammonia water configuration device, select the appropriate stirring blade type. Common stirring blade types include plane blades, spiral blades and paddle blades. Plane blades are suitable for low-speed uniform mixing, while spiral blades are suitable for high-speed and strong mixing. Considering the viscosity and mixing requirements of ammonia water, select the type of stirring blade that can generate appropriate shear force and vortex. If it is necessary to cooperate with the upward upflow design, a design with a narrow top and a wide bottom and a slope that is adapted to the direction of rotation can be adopted. Determine the number of stirring blades according to the size of the configuration device and the mixing requirements. Generally speaking, the more stirring blades there are, the better the mixing effect, but it will also increase power consumption and mechanical wear. Comprehensively consider the arrangement and overlap of the stirring blades to ensure that the stirring blades can fully cover all areas in the configuration tank.

[0045] Enhance the gas supply system: Increase the capacity of the gas storage tank or adopt a more efficient gas supply method to meet the needs of large-scale configuration of ammonia water.

[0046] Introduce automated control systems: Through automated control systems such as PLC or DCS, automated control and remote monitoring of ammonia configuration can be achieved.

[0047] Expand the function of the compression component: According to actual needs, the compression component can be improved or other functions can be added, such as adding a heating or cooling device to adjust the temperature of the ammonia solution. Specifically, an ammonia water cooler can be used. These coolers transfer the heat in the ammonia water to the cooling medium (such as water or air) through heat exchange, thereby reducing the temperature of the ammonia water. When selecting and using a cooler, factors such as its heat transfer method, device method, heat transfer coefficient, design pressure and temperature range need to be considered.

[0048] Modular design: Each part of the device is designed into a modular structure to facilitate installation, disassembly and maintenance, and can be flexibly combined according to actual needs.

[0049] Add safety protection measures: such as adding protective covers, emergency stop buttons, etc. to ensure the safety of operators.

[0050] Expanded application areas: The device can not only be used for the preparation of ammonia water, but can also be adapted as needed for the preparation and mixing of other chemicals.

[0051] To sum up, the intelligent ammonia configuration device facilitates the upward flow of liquid by setting a spoiler, thereby improving the efficiency of ammonia preparation of the intelligent ammonia configuration device. When the stirring blade moves, it will drive the ring body to move. The gear and the gear ring are engaged to make the ring body rotate. When the ring body rotates, it will drive the spoiler to rotate around the rotating rod. At the same time, ammonia will flow to the spoiler, and the ammonia and distilled water will be further mixed through the spoiler to avoid waste of ammonia due to insufficient mixing. The compression groove of the piston assembly is provided to facilitate improving the ammonia preparation efficiency. The rotation of the driving rod will drive the slats to move, and the movement of the slats will drive the pressure plate to move. Since the pressure plate is inclined, it will contact the arc block when the pressure plate moves, and will apply pressure to the arc block. When the arc block moves, it will push the support rod to move, and the guide ring will guide the support rod to make the support rod move smoothly. The movement of the support rod will drive the compression block to move, and the liquid inside the compression groove will be squeezed by the compression block, and the liquid will be sprayed upward through the discharge port. When the pressure plate is no longer in contact with the arc block, the return spring will reset and pull the compression block to reset, and then the liquid inside the configuration tank will flow back into the compression groove through the discharge port. This process is repeated, and the liquid can be continuously sprayed upward to mix with ammonia gas, which is convenient for rapid preparation of ammonia water, improves work efficiency, and improves the efficiency of ammonia water preparation.

[0052] The above embodiment is only one of the implementation methods that can realize the technical solution of the present invention. The scope of protection claimed by the present invention is not limited only to this embodiment, but also includes changes, replacements and other implementation methods that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the present invention. Although the embodiments of the present invention have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. An intelligent ammonia solution configuration device, characterized in that: The invention comprises a configuration tank (1), a stirring blade (6), a driving rod (5), a rotating rod (17), a bearing (16), a spoiler (18) and a ring body (19); a plurality of stirring blades (6) arranged in the configuration tank (1) are arranged around the driving rod (5) as an axis; each stirring blade (6) is connected to the rotating rod (17) via a bearing (16); a spoiler (18) radiates in multiple directions from one end of the rotating rod (17) away from the stirring blade (6); the outer end of the spoiler (18) is connected via a ring body (19); the outer wall of the ring body (19) is meshed with a gear (20) on the inner wall of the configuration tank (1); and the spoiler (18) is a curved surface that is narrow at the top and wide at the bottom.

2. The intelligent ammonia solution configuration device according to claim 1, characterized in that: A plurality of slats (13) extend outward from the driving rod (5), an array of air jet holes (15) is provided on one side of the slats (13), and a diversion groove (14) is provided in the hollow of the slats (13); the diversion grooves (14) all converge at the end of the driving rod (5).

3. The intelligent ammonia solution configuration device according to claim 2, characterized in that: A piston assembly is arranged in the configuration tank (1); the piston assembly comprises a support rod (24), a compression block (28), a compression groove (22) and a throughput port (26); the compression groove (22) is arranged hollow in the piston assembly, and a throughput port (26) is provided at one end of the piston assembly; a notch is arranged at the other end of the piston assembly, the support rod (24) extends into the notch, and one end of the support rod (24) extending into the notch is fixedly connected to the compression block (28); a pressure plate (21) is also fixedly connected to the bottom of the slat (13), and the pressure plate (21) is used to intermittently push the support rod (24) away from one end of the compression block (28).

4. The intelligent ammonia solution configuration device according to claim 3, characterized in that: An arc block (25) is provided at one end of the support rod (24) away from the compression block (28), and the contact angle of the arc block (25) and the pressure plate (21) are adapted to each other.

5. The intelligent ammonia solution configuration device according to claim 3, characterized in that: The inner wall of the piston assembly is connected to the compression block (28) via a return spring (27).

6. The intelligent ammonia solution configuration device according to claim 3, characterized in that: The piston assembly also includes a guide ring (23), and the support rod (24) is slidably connected to the notch via the guide ring (23).

7. The intelligent ammonia solution configuration device according to claim 1, characterized in that: It also comprises a driving motor (4), an injection port (31) and a liquid discharge port (32); the driving motor (4) is arranged at the top of the configuration tank (1), and the driving motor (4) is used to drive the driving rod (5) to rotate; the injection port (31) is arranged at the top of the configuration tank (1), and is provided with an injection cover; the liquid discharge port (32) is arranged at the bottom of the configuration tank (1), and is provided with a liquid discharge cover.

8. The intelligent ammonia solution configuration device according to claim 1, characterized in that: It also comprises a gas storage tank (8), a connecting pipe (9), a solenoid valve (10) and a box (7); the box (7) is coated on the outer wall of the configuration tank (1); the box (7) has a hollow inner cavity, in which the gas storage tank (8) and a connecting pipe (9) connected to the gas storage tank (8) are arranged; the other end of the connecting pipe (9) is connected to the end of the driving rod (5) to supply gas to the diverter slot (14); the solenoid valve (10) is used to control the opening and closing of the connecting pipe (9).

9. An intelligent ammonia solution configuration device according to claim 7 or 8, characterized in that: It also includes a controller (3); the controller (3) is electrically connected to the drive motor (4) or the solenoid valve (10).

10. A method for using an intelligent ammonia solution configuration device according to any one of claims 1 to 8, characterized in that: The steps include: The driving rod (5) rotates to drive the stirring blade (6) to rotate, and the stirring blade (6) causes the distilled water and the ammonia gas to mix when rotating; When the stirring blade (6) moves, the ring body (19) moves. When the ring body (19) rotates, the spoiler (18) rotates around the rotating rod (17), so that the spoiler (18) rotates smoothly, allowing the liquid to flow upward. At the same time, the ammonia gas flows toward the spoiler (18), so that the ammonia gas and the distilled water are further mixed. If there are slats (13) and piston assemblies, the driving rod (5) rotates to drive the slats (13) to move, and the movement of the slats (13) drives the pressure piston assembly, and this is repeated, so that the liquid can be continuously sprayed upward to mix with the ammonia gas.

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