Surface spraying equipment for aluminum veneer processing
By using load-bearing components and driven components in the spraying equipment, combined with the magnetic repulsion effect, adaptive spraying is achieved, solving the complex control and uniform spraying problems of existing equipment when spraying aluminum plates with large curvature, and improving the applicability and convenience of use of the equipment.
Patent Information
- Application Number
- CN202510442464.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-10
AI Technical Summary
When spraying aluminum plates with large curvature, existing spraying equipment requires complex control systems and imaging structures, and adaptive uniform spraying cannot be achieved.
A surface spraying equipment for processing aluminum veneer is designed. By setting up a load-bearing component and a driven component, the driven component is automatically synchronously elongated by the self-weight of the aluminum plate and the flow of gas, forming a structure with the same curved surface as the surface of the aluminum plate. Combined with the magnetic repulsion effect, the adaptive nozzle assembly can automatically adjust the distance from the surface of the aluminum plate to achieve adaptive spraying.
The device can adapt to the spraying of different aluminum plate curved surfaces, improve the applicability of the device, reduce the dependence on image acquisition equipment, and is convenient and efficient to use without too much adjustment.
Smart Images

Figure CN119926710A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying equipment, in particular to surface spraying equipment for aluminum veneer processing. Background Art
[0002] As a lightweight and corrosion-resistant building material, aluminum veneer is widely used in building curtain walls, interior decoration and other fields. Surface spraying can not only improve its aesthetics, but also enhance its weather resistance and corrosion resistance. With the market demand and technological progress, aluminum veneer surface spraying equipment continues to develop and become a key link in aluminum veneer production. However, there are still some problems in the use of existing spraying equipment, as follows: The existing spraying equipment has a good spraying effect on aluminum plates with smooth surfaces, but the spraying of aluminum plates with a certain curvature on the surface will rely heavily on image acquisition and generation technology, and combined with the continuous adjustment of the control nozzle under the driving mechanism to achieve spraying on the curved surface. However, this method will cause the entire equipment to be overly dependent on the effect of the imaging structure and requires a complex control system to achieve it. The equipment nozzle cannot automatically adjust the distance of the nozzle during mobile spraying according to the curved surface of the aluminum plate on the placement platform, and thus cannot achieve the effect of adaptive uniform spraying. The overall applicability of the equipment is poor. For this reason, we propose a surface spraying equipment for aluminum veneer processing. Summary of the invention
[0003] The present invention provides a surface spraying device for aluminum single plate processing, which has the advantages of good adaptive effect and good spraying effect, and solves the problems raised in the above-mentioned background technology.
[0004] The present invention provides the following technical solution: a surface spraying device for aluminum single plate processing, comprising a base, a bearing assembly is arranged on the base, a connecting arm is fixedly connected to one side of the base, a top seat is fixedly connected to the top of the connecting arm, a driven assembly is arranged on the top seat, an upper bearing assembly is arranged on the side of the connecting arm, an adaptive assembly is arranged in the upper bearing assembly, a clamping and locking assembly is arranged on the upper bearing assembly, a lower bearing plate is arranged on the side of the connecting arm, a linear motor structure is arranged on the upper bearing assembly, an adaptive nozzle assembly is arranged on the linear motor structure, and a paint feeding structure is arranged on the top of the top seat; The bearing assembly comprises an outer cylinder, an inner air bag is fixedly installed inside the outer cylinder, a supporting top rod is movably installed on the top of the outer cylinder, a pressure ring is fixedly installed on the bottom end of the supporting top rod, and a first spring is movably sleeved on the supporting top rod.
[0005] In a preferred embodiment, the driven component comprises an air intake cylinder, a first permanent magnet block is movably mounted on the bottom end of the air intake cylinder, a first extension short plate is fixedly mounted above the first permanent magnet block, and an elastic rope is fixedly connected to the bottom end of the first permanent magnet block; The upper bearing assembly comprises an upper bearing plate, a plurality of through holes are formed on the upper bearing plate, and a guide rod is fixedly mounted on the bottom end of one end of the upper bearing plate; The adaptive component comprises a straight rod, a second permanent magnet block is fixedly mounted on the bottom end of the straight rod, and a second extension short plate is fixedly mounted on the upper surface of the second permanent magnet block; The clamping and locking assembly comprises a vertical plate, an electric push rod is fixedly mounted on the vertical plate, a cross bar is fixedly mounted on the end of the electric push rod, a long rod is fixedly mounted on one side of the cross bar, and a locking clamp is fixedly mounted on the long rod.
[0006] In a preferred embodiment, the adaptive nozzle assembly includes a substrate, connecting cantilevers are fixedly installed on both sides of the top of the substrate, a short rod is movably embedded in the substrate, a third permanent magnet block is fixedly installed on the top of the short rod, extension blocks are fixedly installed on both sides of the third permanent magnet block, a second spring is fixedly installed on the bottom end of the extension block, a nozzle is fixedly installed on the bottom end of the short rod, and a material guide tube is fixedly connected to one end of the third permanent magnet block.
[0007] In a preferred embodiment, the upper bearing component passes through the adaptive component and is fixedly connected to the connecting arm, the lower bearing plate passes through the bearing component and is fixedly connected to the connecting arm, the upper bearing component and the top seat are spaced apart, the clamping and locking component is installed in the space between the upper bearing component and the top seat, the bearing component and the driven component are connected through an air hose, and the air hose is placed in the connecting arm, and the connecting arm is a retractable hollow structure.
[0008] In a preferred embodiment, the number of the outer cylinders is multiple and they are evenly arranged, the bottom end of the outer cylinder is embedded and fixed inside the base, the bottom end of the inner airbag is sealed and connected with the air guide hose, the inner airbag and the driven component are sealed and filled with gas through the air guide hose, a semicircular support head is provided at the top of the supporting top rod, the pressure ring is fitted with the top of the inner airbag, the first spring is located between the inside of the outer cylinder and the top of the pressure ring, and the first spring is always in a stretched state during use.
[0009] In a preferred embodiment, the top of the air intake cylinder is sealed and connected to the air guide hose, the top of the first permanent magnet block is located inside the air intake cylinder through a piston rod, a driven air bag is provided inside the air intake cylinder and is sealed and connected to the top of the air intake cylinder, and the end of the piston rod is fitted with the driven air bag, the first extended short plate is located on both sides of the top of the first permanent magnet block and is coplanar with the side surface, the elastic rope is located between two adjacent first permanent magnet blocks, connected in pairs and supported on the bottom end of the adaptive component.
[0010] In a preferred embodiment, one side of the upper bearing plate is fixedly connected to the connecting arm, the driven component is installed with a limit setting through a through hole, a circular guide hole is opened at the bottom end of the guide rod and is connected with the adaptive nozzle assembly, the inside of the circular guide hole is a smooth surface structure, and the linear motor structure is fixedly installed on both sides of the lower surface of the upper bearing plate.
[0011] In a preferred embodiment, a threaded groove is provided on the straight rod, an embedded roller is provided on the side of the second permanent magnet block and the roller corresponds to the position of the second extended short plate and the first extended short plate, the top end of the straight rod is arranged in a detachable card-connected manner with the clamping and locking assembly, the second permanent magnet block is located between two adjacent first permanent magnet blocks and is supported above the elastic rope, and the number of second permanent magnet blocks carried above each elastic rope can be appropriately increased or decreased according to requirements, the second permanent magnet block and the first permanent magnet block have the same magnetic pole direction and exactly the same magnetic force.
[0012] In a preferred embodiment, the bottom end of the vertical plate is fixedly connected to the upper surface of the upper supporting plate, the bottom end of the cross bar is slidably arranged in contact with the upper surface of the upper supporting plate, the long rod is inserted between adjacent straight rods, and the locking snap ring is arranged corresponding to the position of the straight rod and has an internal tooth groove on the inner surface, which can be engaged with the threaded groove opened on the straight rod.
[0013] In a preferred embodiment, a sliding connection is arranged between the top end of the connecting cantilever and the linear motor structure, the bottom end of the short rod passes through the substrate and is arranged below it, the part of the third permanent magnet block connected to the guide tube is hollow and is sealed and connected to the short rod at the bottom and the nozzle, the remaining part is a permanent magnet structure and the magnetic poles at the upper end are arranged to repel each other with the same polarity as the magnetic poles at the bottom ends of the first permanent magnet block and the second permanent magnet block, the bottom end of the second spring is fixedly connected to the upper surface of the substrate, the guide tube is movably connected to the guide rod and the end is sealed and connected to the paint feeding structure.
[0014] The present invention has the following beneficial effects: 1. The surface spraying equipment for aluminum single plate processing is provided with a bearing component, and the bearing component and the driven component are used to form an adaptive system. In this way, the aluminum plate is placed on the bearing component to compress the gas to make it flow, thereby driving the driven component to extend. In this way, the extension of the driven component will automatically and synchronously extend the corresponding distance according to the downward pressure distance of the bearing component on the aluminum plate surface. In this way, the multiple driven components above can form a structure with the same curved surface distribution as the aluminum plate surface, and then with the help of the magnetic repulsion effect, the adaptive nozzle assembly automatically adjusts its distance from the aluminum plate surface during movement. In this way, the equipment can adapt to the spraying of different aluminum plate curved surfaces, which greatly improves the applicability of the equipment and reduces the dependence of the equipment on the image acquisition equipment. It is more convenient and efficient to use and can be used without too much adjustment.
[0015] 2. The surface spraying equipment for aluminum single plate processing is provided with an adaptive component that can be freely extended and moved up and down between the driven components. This can avoid the structure of the driven components being too dense and ensure the basic display of the surface curve of the aluminum plate by the driven components. Combined with the automatic up and down movement of the adaptive components between the driven components, it can automatically adaptively fill the position of the internal gap of the driven components to ensure that the entire equipment can automatically form a complete and coherent magnetic repulsive force drive for the adaptive nozzle assembly moving below, so as to ensure that the adaptive nozzle assembly can stably form a uniform spraying effect on the surface of the aluminum plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the first three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the second three-dimensional structure of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the bearing assembly of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the driven component of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the adaptive component of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the adaptive nozzle assembly of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the clamping and locking assembly of the present invention; Figure 8 It is a three-dimensional schematic diagram of the connection between the upper bearing assembly and the structure above it of the present invention.
[0017] In the figure: 1, base; 2, bearing assembly; 21, outer cylinder; 22, inner air bag; 23, supporting top rod; 24, pressure ring; 25, first spring; 3, connecting arm; 4, top seat; 5, driven assembly; 51, air inlet; 52, first permanent magnet block; 53, first extension short plate; 54, elastic rope; 6, upper bearing assembly; 61, upper bearing plate; 62, through hole; 63, guide rod; 7, adaptive assembly; 71, straight rod; 72, second permanent magnet block; 7 3. Second extended short plate; 8. Clamping and locking assembly; 81. Vertical plate; 82. Electric push rod; 83. Cross bar; 84. Long rod; 85. Locking clamp ring; 9. Lower bearing plate; 10. Linear motor structure; 11. Adaptive nozzle assembly; 111. Base plate; 112. Connecting cantilever; 113. Short rod; 114. Third permanent magnet block; 115. Extension block; 116. Second spring; 117. Nozzle; 118. Material guide tube; 12. Paint feeding structure. DETAILED DESCRIPTION
[0018] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are only examples. The surface spraying equipment for aluminum veneer processing involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0019] See also Figure 1-2 A surface spraying device for aluminum single plate processing, comprising a base 1, a bearing component 2 is fixedly installed on the base 1, a connecting arm 3 is fixedly installed on one side of the base 1, a top seat 4 is fixedly connected to the top of the connecting arm 3, a driven component 5 is fixedly connected to the top seat 4, an upper bearing component 6 is fixedly installed on the side of the connecting arm 3, an adaptive component 7 is movably embedded in the upper bearing component 6, a clamping locking component 8 is fixedly installed on the top of the upper bearing component 6, a lower bearing plate 9 is fixedly installed on the side of the connecting arm 3, a linear motor structure 10 is fixedly installed on the bottom end of the upper bearing component 6, an adaptive nozzle assembly 11 is movably installed on the linear motor structure 10, and a paint feeding structure 12 is fixedly installed on the top of the top seat 4; In the present embodiment, it should be noted that, by providing a bearing component 2, an adaptive system is formed by using the bearing component 2 and the driven component 5, so that the aluminum plate is placed on the bearing component 2 to compress the gas to make it flow, thereby driving the driven component 5 to extend, so that the extension of the driven component 5 will automatically and synchronously extend a corresponding distance according to the downward pressure distance of the bearing component 2 by the aluminum plate surface, so that the multiple driven components 5 above can form a structure with the same curved surface distribution as the aluminum plate surface, and then with the help of the magnetic repulsion effect, the adaptive nozzle component 11 automatically adjusts its distance from the aluminum plate surface during the movement, so that the device can adapt to the spraying of different aluminum plate curved surfaces, which greatly improves the applicability of the equipment and reduces The device relies on the image acquisition device, which makes it more convenient and efficient to use. It can be used without too much adjustment. An adaptive component 7 that can be freely extended and moved up and down is arranged between the driven components 5. This can avoid the structure of the driven component 5 being too dense while ensuring the basic display of the curved surface of the aluminum plate by the driven component 5. Combined with the automatic up and down movement of the adaptive component 7 between the driven components 5, it can automatically adaptively fill the position of the internal gap of the driven component 5 to ensure that the entire device can automatically form a complete and coherent magnetic repulsion force drive for the adaptive nozzle assembly 11 moving below, so as to ensure that the adaptive nozzle assembly 11 can stably form a uniform spraying effect on the surface of the aluminum plate.
[0020] See also Figure 1-2 , a surface spraying equipment for aluminum single plate processing, including an upper bearing component 6 and a lower bearing plate 9, the upper bearing component 6 penetrates the adaptive component 7 and is fixedly connected to the connecting arm 3, the lower bearing plate 9 penetrates the bearing component 2 and is fixedly connected to the connecting arm 3, the upper bearing component 6 and the top seat 4 are arranged at intervals, the clamping and locking component 8 is installed and arranged in the interval between the upper bearing component 6 and the top seat 4, the bearing component 2 and the driven component 5 are connected and arranged through an air guide hose, and the air guide hose is placed in the connecting arm 3, and the connecting arm 3 is a retractable hollow structure; In this embodiment, it should be noted that the upper bearing assembly 6 and the lower bearing plate 9 can be used to ensure the stability of the driven assembly 5 and the bearing assembly 2, thereby ensuring the stability of the lower bearing assembly 2 in supporting the aluminum plate. At the same time, it can also ensure the stability of the top driven assembly 5 and the adaptive assembly 7 during movement, thereby ensuring the stability of the adaptive nozzle assembly 11 during movement. In this way, effective, stable and uniform spraying can be achieved, ensuring the spraying effect on the surface of the aluminum plate.
[0021] See also Figure 1-3A surface spraying device for aluminum veneer processing includes a bearing assembly 2, the bearing assembly 2 includes an outer cylinder 21, an inner air bag 22 is fixedly installed inside the outer cylinder 21, a supporting top rod 23 is movably installed on the top of the outer cylinder 21, a pressure ring 24 is fixedly installed on the bottom end of the supporting top rod 23, and a first spring 25 is movably sleeved on the supporting top rod 23; In this embodiment, it should be noted that the number of outer cylinders 21 is multiple and evenly arranged, the bottom end of the outer cylinder 21 is embedded and fixed inside the base 1, the bottom end of the inner airbag 22 is sealed and connected with the air guide hose, the inner airbag 22 and the driven component 5 are sealed and filled with gas through the air guide hose, the top of the supporting top rod 23 is provided with a semicircular support head, the pressure ring 24 is fitted with the top of the inner airbag 22, the first spring 25 is arranged between the inside of the outer cylinder 21 and the top of the pressure ring 24, and the first spring 25 is always in a stretched state during use, so that multiple evenly arranged supporting top rods 23 can be used on the aluminum plate When placed, its own weight is used to stretch the first spring 25 downward. The stretching process will compress the inner airbag 22, so that the internal gas is conducted to the inside of the driven component 5 through the air guide hose, so that the driven component 5 can be synchronously extended and retracted. In this way, the weight of the aluminum plate can be used to press down the supporting top rod 23 to achieve the synchronous movement of the driven component 5 at the top, and then multiple driven components 5 form a structural layout at the top that is completely consistent with the curved surface and plane of the aluminum plate surface, thereby ensuring that the subsequent adaptive nozzle assembly 11 can adapt to the curved surface changes of the aluminum plate surface to adjust the distance when moving for spraying, so as to ensure a uniform spraying effect.
[0022] See also Figure 1-4 A surface spraying device for aluminum single plate processing includes a driven component 5, the driven component 5 includes an air inlet cylinder 51, a first permanent magnet block 52 is movably installed at the bottom end of the air inlet cylinder 51, a first extension short plate 53 is fixedly installed above the first permanent magnet block 52, and an elastic rope 54 is fixedly connected to the bottom end of the first permanent magnet block 52; In this embodiment, it should be noted that the top of the air intake cylinder 51 is sealed and connected to the air guide hose, the top of the first permanent magnet block 52 is located inside the air intake cylinder 51 through the piston rod, a driven air bag is provided inside the air intake cylinder 51 and is sealed and connected to the top of the air intake cylinder 51, and the end of the piston rod is fitted with the driven air bag, the first extension short plate 53 is located on both sides of the top of the first permanent magnet block 52 and is coplanar with the side surface, the elastic rope 54 is located between two adjacent first permanent magnet blocks 52, connected in pairs and supported at the bottom of the adaptive component 7, so that when the bottom aluminum plate is placed After it is on the supporting component 2, the weight of the aluminum plate itself can be used to press down the supporting component 2, and the curved surface structure thereon will also press down the supporting component 2 at the corresponding position by a corresponding distance, thereby enabling the first permanent magnet block 52 at the top to synchronously extend to a corresponding length. In this way, the device utilizes the weight of the aluminum plate to simply and efficiently arrange the first permanent magnet block 52 that can fully correspond to the changes in the curved surface, thereby ensuring that the subsequent mobile spraying of the adaptive nozzle assembly 11 can adapt to the changes to adjust the spraying distance, reflecting the efficient and convenient use of the equipment.
[0023] See also Figure 1-8 , a surface spraying device for aluminum single plate processing, comprising an upper bearing assembly 6, the upper bearing assembly 6 comprises an upper bearing plate 61, a plurality of through holes 62 are opened on the upper bearing plate 61, and a guide rod 63 is fixedly installed at the bottom end of one end of the upper bearing plate 61; In this embodiment, it should be noted that one side of the upper bearing plate 61 is fixedly connected to the connecting arm 3, the driven component 5 is installed through the through hole 62 to limit the setting, and a circular guide hole is opened at the bottom end of the guide rod 63 and is connected with the adaptive nozzle assembly 11. The interior of the circular guide hole is a smooth surface structure, and the linear motor structure 10 is located on both sides of the lower surface of the upper bearing plate 61 and is fixedly installed respectively. In this way, the through hole 62 can ensure the stability of the overall structure of the driven component 5, thereby ensuring that the equipment will not shake during use, thereby ensuring the stability and uniformity of the adaptive nozzle assembly 11 during paint spraying. At the same time, the side guide rod 63 can ensure that the supply of paint to the adaptive nozzle assembly 11 is stable and reliable during movement, so as to ensure the spraying effect.
[0024] See also Figure 1-5 , a surface spraying device for aluminum single plate processing, comprising an adaptive component 7, the adaptive component 7 comprises a straight rod 71, a second permanent magnet block 72 is fixedly installed at the bottom end of the straight rod 71, and a second extension short plate 73 is fixedly installed on the upper surface of the second permanent magnet block 72; In this embodiment, it should be noted that a threaded groove is provided on the straight rod 71, an embedded roller is provided on the side of the second permanent magnet block 72, and the roller corresponds to the position of the second extension short plate 73 and the first extension short plate 53, the top of the straight rod 71 is arranged in a detachable card connection with the clamping and locking assembly 8, the second permanent magnet block 72 is located between two adjacent first permanent magnet blocks 52 and is supported above the elastic rope 54, and the number of second permanent magnet blocks 72 carried above each elastic rope 54 can be appropriately increased or decreased according to requirements, the second permanent magnet block 72 and the first permanent magnet block 52 have the same magnetic pole direction and a large magnetic force. The two first permanent magnet blocks 52 are exactly the same, so that after the driven component 5 is compressed by the bottom bearing component 2 and adaptively expands and contracts, the elastic rope 54 between the two adjacent first permanent magnet blocks 52 will have different degrees of inclination and stretching, so that different degrees of support movement of the second permanent magnet block 72 arranged between them can be formed, so that multiple second permanent magnet blocks 72 can be used to form a relatively continuous structure between the two first permanent magnet blocks 52 under the guidance of the elastic rope 54, so that the force applied to the subsequent adaptive nozzle assembly 11 during the movement can be relatively continuous and stable, thereby ensuring the uniformity of spraying.
[0025] See also Figure 1-7 A surface spraying device for aluminum veneer processing includes a clamping and locking assembly 8, the clamping and locking assembly 8 includes a vertical plate 81, an electric push rod 82 is fixedly installed on the vertical plate 81, a cross bar 83 is fixedly installed at the end of the electric push rod 82, a long rod 84 is fixedly installed on one side of the cross bar 83, and a locking clamp ring 85 is fixedly installed on the long rod 84; The bottom end of the vertical plate 81 is fixedly connected to the upper surface of the upper bearing plate 61, the bottom end of the cross bar 83 is slidingly arranged in contact with the upper surface of the upper bearing plate 61, the long rod 84 is inserted between adjacent straight rods 71, and the locking snap ring 85 is arranged corresponding to the position of the straight rod 71 and has an inner tooth groove on the inner surface, which can be engaged with the thread groove on the straight rod 71. In this way, when the aluminum plate is placed stably, the driven component 5 and the adaptive component 7 will automatically complete the corresponding adaptive adjustment, and then the cross bar 83 and all the locking snap rings 85 can be driven to move by starting the electric push rod 82, so that the locking snap ring 85 is engaged with the thread groove on the straight rod 71 to lock the overall up and down movement position of the adaptive component 7, so as to ensure that no up and down movement will occur under the action of the subsequent magnetic repulsion force, and to ensure that the shape structure formed by the driven component 5 and the adaptive component 7 can completely restore the curvature of the aluminum plate surface, so as to ensure the uniformity of subsequent painting.
[0026] See also Figure 1-6A surface spraying device for aluminum veneer processing includes an adaptive nozzle assembly 11, the adaptive nozzle assembly 11 includes a substrate 111, connecting cantilevers 112 are fixedly installed on both sides of the top of the substrate 111, a short rod 113 is embedded and movably installed in the substrate 111, a third permanent magnet block 114 is fixedly installed on the top of the short rod 113, extension blocks 115 are fixedly installed on both sides of the third permanent magnet block 114, a second spring 116 is fixedly installed on the bottom end of the extension block 115, a nozzle 117 is fixedly installed on the bottom end of the short rod 113, and a material guide pipe 118 is fixedly connected to one end of the third permanent magnet block 114; In this embodiment, it should be noted that a sliding connection is set between the top end of the connecting cantilever 112 and the linear motor structure 10, the bottom end of the short rod 113 passes through the substrate 111 and is arranged below it, the portion of the third permanent magnet block 114 connecting the guide tube 118 is hollow and is sealed and connected to the short rod 113 at the bottom and the nozzle 117, the remaining portion is a permanent magnet structure and the magnetic pole at the upper end is set to repel the magnetic pole at the bottom end of the first permanent magnet block 52 and the second permanent magnet block 72, the bottom end of the second spring 116 is fixedly connected to the upper surface of the substrate 111, and the guide tube 118 is sleeved on the guide rod 63. The movable connection and the end portion are sealed and connected with the paint feeding structure 12, so that the linear motor structure 10 can be used to drive the adaptive nozzle assembly 11 to move thereon as a whole, and the continuous and stable magnetic repulsion formed by the first permanent magnet block 52 and the second permanent magnet block 72 can enable the third permanent magnet block 114 to move up and down continuously and stably during the movement, thereby realizing the distance adjustment of the drive of the bottom nozzle 117, and then realizing the nozzle 117 to automatically adjust the distance between it and the aluminum plate while moving to spray the paint, so that the equipment can achieve the spraying effect conveniently and efficiently.
[0027] Working principle: Place the aluminum plate on the top of the supporting top rod 23. The aluminum plate will press down the supporting top rod 23 under its own weight, thereby stretching the first spring 25 inside and compressing the inner airbag 22 at the same time. After the gas in the inner airbag 22 is compressed, it will enter the interior of the air intake cylinder 51 through the air guide hose and inflate the driven airbag therein, thereby driving the first permanent magnet block 52 at the bottom to adjust the corresponding position. The greater the curvature of the corresponding position of the aluminum plate, the greater the compression of the inner airbag 22, and the longer the downward movement of the first permanent magnet block 52 at the corresponding position, combined with the second permanent magnet block 7 set in the middle 2 automatically forms a shape relatively continuous with the first permanent magnet blocks 52 on both sides under the support of the elastic rope 54, so that when the connecting cantilever 112 is driven to move by the linear motor structure 10, the magnetic repulsion between the third permanent magnet block 114 and the first permanent magnet block 52 and the second permanent magnet block 72 is used to automatically drive the nozzle 117 to move down a corresponding distance, so that during the movement and spraying process of the nozzle 117, the corresponding distance can be automatically adaptively adjusted according to the surface downward pressure of the aluminum plate, which greatly improves the convenience of use of the device, simplifies the use operation and also ensures the spraying effect of the device.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A surface spraying device for aluminum veneer processing, comprising a base (1), characterized in that: The base (1) is provided with a bearing assembly (2), a connecting arm (3) is fixedly connected to one side of the base (1), a top end of the connecting arm (3) is fixedly connected to a top seat (4), a driven assembly (5) is provided on the top seat (4), an upper bearing assembly (6) is provided on the side of the connecting arm (3), an adaptive assembly (7) is provided inside the upper bearing assembly (6), a clamping and locking assembly (8) is provided on the upper bearing assembly (6), a lower bearing plate (9) is provided on the side of the connecting arm (3), a linear motor structure (10) is provided on the upper bearing assembly (6), an adaptive nozzle assembly (11) is provided on the linear motor structure (10), and a paint feeding structure (12) is provided on the top end of the top seat (4); The bearing assembly (2) comprises an outer cylinder (21), an inner air bag (22) is fixedly mounted inside the outer cylinder (21), a supporting top rod (23) is movably mounted on the top of the outer cylinder (21), a pressure ring (24) is fixedly mounted on the bottom end of the supporting top rod (23), and a first spring (25) is movably sleeved on the supporting top rod (23).
2. The surface spraying equipment for aluminum veneer processing according to claim 1 is characterized in that: The driven component (5) comprises an air intake cylinder (51), a first permanent magnet block (52) being movably mounted on the bottom end of the air intake cylinder (51), a first extension short plate (53) being fixedly mounted above the first permanent magnet block (52), and an elastic rope (54) being fixedly connected to the bottom end of the first permanent magnet block (52); The upper bearing assembly (6) comprises an upper bearing plate (61), a plurality of through holes (62) are formed on the upper bearing plate (61), and a guide rod (63) is fixedly mounted on the bottom end of one end of the upper bearing plate (61); The adaptive component (7) comprises a straight rod (71), a second permanent magnet block (72) is fixedly mounted on the bottom end of the straight rod (71), and a second extended short plate (73) is fixedly mounted on the upper surface of the second permanent magnet block (72); The clamping and locking assembly (8) comprises a vertical plate (81), an electric push rod (82) is fixedly mounted on the vertical plate (81), a cross bar (83) is fixedly mounted on the end of the electric push rod (82), a long rod (84) is fixedly mounted on one side of the cross bar (83), and a locking clamp ring (85) is fixedly mounted on the long rod (84).
3. The surface spraying equipment for aluminum single plate processing according to claim 2 is characterized in that: The adaptive nozzle assembly (11) comprises a base plate (111), connecting cantilevers (112) are fixedly mounted on both sides of the top of the base plate (111), a short rod (113) is embedded and movably mounted in the base plate (111), a third permanent magnet block (114) is fixedly mounted on the top of the short rod (113), extension blocks (115) are fixedly mounted on both sides of the third permanent magnet block (114), a second spring (116) is fixedly mounted on the bottom end of the extension block (115), a nozzle (117) is fixedly mounted on the bottom end of the short rod (113), and a material guide tube (118) is fixedly connected to one end of the third permanent magnet block (114).
4. The surface spraying equipment for aluminum veneer processing according to claim 1 is characterized in that: The upper bearing component (6) passes through the adaptive component (7) and is fixedly connected to the connecting arm (3); the lower bearing plate (9) passes through the bearing component (2) and is fixedly connected to the connecting arm (3); the upper bearing component (6) and the top seat (4) are arranged at a distance; the clamping and locking component (8) is installed in the distance between the upper bearing component (6) and the top seat (4); the bearing component (2) and the driven component (5) are connected through an air guide hose, and the air guide hose is placed in the connecting arm (3); and the connecting arm (3) is a retractable hollow structure.
5. The surface spraying equipment for aluminum veneer processing according to claim 2 is characterized in that: The number of the outer cylinders (21) is multiple and evenly arranged. The bottom end of the outer cylinder (21) is embedded and fixed inside the base (1). The bottom end of the inner airbag (22) is sealed and connected to the air guide hose. The inner airbag (22) and the driven component (5) are sealed and filled with gas through the air guide hose. The top end of the supporting rod (23) is provided with a semicircular support head. The pressure ring (24) is arranged to fit the top end of the inner airbag (22). The first spring (25) is arranged between the inside of the outer cylinder (21) and the top end of the pressure ring (24). The first spring (25) is always in a stretched state during use.
6. The surface spraying equipment for aluminum veneer processing according to claim 2 is characterized in that: The top end of the air intake cylinder (51) is sealedly connected to the air guide hose, the top end of the first permanent magnet block (52) is located inside the air intake cylinder (51) through a piston rod, a driven air bag is provided inside the air intake cylinder (51) and is sealedly connected to the top end of the air intake cylinder (51), and the end of the piston rod is arranged in contact with the driven air bag, the first extension short plate (53) is located on both sides of the top end of the first permanent magnet block (52) and is coplanar with the side surface, and the elastic rope (54) is located between two adjacent first permanent magnet blocks (52) and is connected in pairs and supported on the bottom end of the adaptive component (7).
7. The surface spraying equipment for aluminum single plate processing according to claim 2 is characterized in that: One side of the upper bearing plate (61) is fixedly connected to the connecting arm (3); the driven assembly (5) is installed through the through hole (62) to limit the position; the bottom end of the guide rod (63) is provided with a circular guide hole and is connected to the adaptive nozzle assembly (11); the inside of the circular guide hole is a smooth surface structure; the linear motor structure (10) is fixedly installed on both sides of the lower surface of the upper bearing plate (61).
8. The surface spraying equipment for aluminum single plate processing according to claim 2 is characterized in that: The straight rod (71) is provided with a threaded groove, the side of the second permanent magnet block (72) is provided with an embedded roller and the roller corresponds to the position of the second extension short plate (73) and the first extension short plate (53), the top end of the straight rod (71) is arranged with the clamping and locking assembly (8) in a detachable clamping manner, the second permanent magnet block (72) is located between two adjacent first permanent magnet blocks (52) and is supported above the elastic rope (54), and the number of second permanent magnet blocks (72) supported above each elastic rope (54) can be appropriately increased or decreased according to requirements, and the second permanent magnet block (72) and the first permanent magnet block (52) have the same magnetic pole direction and the same magnetic force.
9. The surface spraying equipment for aluminum single plate processing according to claim 2 is characterized in that: The bottom end of the vertical plate (81) is located on the upper surface of the upper bearing plate (61) and is fixedly connected thereto; the bottom end of the cross bar (83) is slidably arranged in contact with the upper surface of the upper bearing plate (61); the long rod (84) is inserted between adjacent straight rods (71); the locking snap ring (85) is located at a position corresponding to the position of the straight rod (71) and has an inner tooth groove on its inner surface, which can be engaged with a thread groove provided on the straight rod (71).
10. The surface spraying equipment for aluminum single plate processing according to claim 3, characterized in that: The top end of the connecting cantilever (112) is slidably connected to the linear motor structure (10), the bottom end of the short rod (113) passes through the base plate (111) and is arranged below it, the portion of the third permanent magnet block (114) connected to the guide tube (118) is hollow and is sealed and connected to the short rod (113) at the bottom and the nozzle (117), the remaining portion is a permanent magnet structure, and the magnetic poles at the top are arranged to repel the magnetic poles at the bottom ends of the first permanent magnet block (52) and the second permanent magnet block (72), the bottom end of the second spring (116) is fixedly connected to the upper surface of the base plate (111), the guide tube (118) is sleeved on the guide rod (63) and is movably connected, and the end portion is sealed and connected to the paint feeding structure (12).
Citation Information
Patent Citations
Magnetic control multi-head type self-adaptive dispensing robot
CN112403820A
Processing technology for wood product processing
CN115846116A
Spraying device for single-layer fireproof glass production
CN119747133A
Surface spraying device for mechanical aluminum veneer machining
CN219463815U
Improvements relating to electrostatic spray coating
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