Surface machining equipment for automobile body machining

By designing a surface processing equipment for automotive body machining, using a hydraulic cylinder-driven rotary dip coating and efficient drying mechanism, the problem of low drying efficiency of existing equipment is solved and efficient coating and drying effects are achieved.

CN119926738AInactive Publication Date: 2025-05-06CHONGQING IND POLYTECHNIC COLLEGE
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Patent Information

Application Number
CN202510177727.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing surface processing equipment for automotive body machining has low problems in column drying efficiency, and the position of the fan cannot be adjusted during blowing operation, resulting in low drying efficiency.

Method used

A surface processing equipment for automotive body machining is designed, using a hydraulic cylinder to drive the dip coating mechanism down and rotate to carry out the liquid in combination with the agitating component to avoid coating precipitation. The drying mechanism heats up through the heating plate and the heating rod, and the air pump delivers the hot air to the nozzle, achieving efficient drying, and adapts to different models of columns through a check-way valve and multiple nozzles.

Benefits of technology

It improves the coating efficiency and drying efficiency of the columns, achieves faster working progress, and adapts to the drying needs of different models of columns through the design of multi-spray heads and check valves.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to surface machining equipment for automobile body machining, and belongs to the technical field of automobile body machining. The surface machining equipment comprises a box body, a heating plate is fixed to the rear side wall of an inner cavity of the box body, two second toothed plates and a liquid box are fixed to the inner cavity of the box body, and a hydraulic cylinder is fixed to the top of the box body; a hydraulic cylinder is arranged on the left side and the right side of the box body, a dip-coating mechanism is arranged on a movable shaft of the hydraulic cylinder, extension boxes fixedly communicate with the left side and the right side of the box body, displacement mechanisms are arranged on the inner walls of the extension boxes, fixing rods are fixed to inner cavities of the extension boxes, a drying mechanism is fixed between the upper fixing rod and the lower fixing rod, and the drying mechanism is connected with the displacement mechanisms. According to the surface machining equipment for automobile body machining, the overall length of the drying mechanism is increased through the displacement mechanism, the spray head is close to the surface of the stand column and dries the stand column, the multiple one-way valves are arranged, the corresponding one-way valves are started, the spray head can conduct characteristic drying according to the shape of the surface of a drying machine, and the drying effect is further improved.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile body processing, in particular to a surface processing device for automobile body mechanical processing. Background Art

[0002] The body refers to the part of the vehicle used to carry people and cargo, and also refers to the vehicle as a whole. The main function of the car body is to protect the driver and create a good aerodynamic environment. In terms of form, the car body structure is mainly divided into two types: non-load-bearing and load-bearing.

[0003] Generally, a car body has three pillars, which are the front pillar, the middle pillar, and the rear pillar from the front to the back. For a car, the pillars not only play a supporting role, but also play a role of a door frame. In the process of processing the pillars, in order to prevent the surface of the pillars from being corroded, the pillars are usually coated by a coating device. For example, a Chinese patent (Announcement No.: CN219129732U) discloses a surface processing device for mechanical processing of a car body, including a base, a top end of the base is fixedly connected to a protective cover, a top end of the base is fixedly connected to a box, and one side of the box is fixedly connected to A feed pipe is connected, a discharge pipe is fixedly connected to one side of the box body, a hydraulic push rod is fixedly connected to the inner top wall of the protective cover, a fixed plate is fixedly connected to the output end of the hydraulic push rod, a guide rod is fixedly connected to the top of the fixed plate, and a motor is fixedly connected to the top of the fixed plate. The surface processing equipment for mechanical processing of automobile bodies can make the surface processing equipment have good processing efficiency, and the column is rotary dip-coated, which not only effectively improves the coating efficiency of the column, but also avoids the precipitation of the coating, thereby improving the practicability of the surface processing equipment to a certain extent.

[0004] The device drives the column to descend and be inside the box through a hydraulic push rod, then starts the motor to engage with the gears to promote the rotation of the column for painting, and finally realizes the drying operation of the paint through the cooperation of an electric fan. However, there are certain defects. After painting, the column is suspended vertically, and only the gravity factor is used to achieve the dripping of excess paint, and the position of the electric fan cannot be adjusted during the blowing operation, resulting in a low drying efficiency and reducing the progress of the work. Therefore, a surface processing equipment for automobile body machining is proposed to solve the above problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a surface processing equipment for automobile body mechanical processing, which has the advantages of drying and the like, and solves the problem that the drying efficiency of the pillars is still relatively low.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a surface processing device for automobile body mechanical processing, comprising a box body, a switch door is hingedly connected to the front of the box body, a heating plate is fixed to the rear side wall of the inner cavity of the box body, and a second tooth plate is fixed to the lower ends of the left and right sides of the inner cavity of the box body, and the bottom of the box body is provided with a conveying mechanism extending to its inner cavity, the inner cavity of the box body is movably connected to a liquid box located on the conveying mechanism, and the left side of the bottom of the liquid box is fixedly connected to a drain pipe extending to the outside of the box body, and a solenoid valve is fixed on the drain pipe;

[0007] A hydraulic cylinder with a movable shaft extending into the inner cavity of the box body is fixed on the top of the box body, and a dipping mechanism for painting automobile pillars is provided on the movable shaft of the hydraulic cylinder;

[0008] The left and right sides of the box body are both fixedly connected with extension boxes, and a displacement mechanism is provided on the inner wall of the extension box. The top wall and the bottom wall of the inner cavity of the extension box are both fixed with fixing rods, and a drying mechanism for drying the automobile pillars is fixed between the upper and lower fixing rods. The drying mechanism is connected to the displacement mechanism, and the displacement mechanism can drive the adjustment of the length of the drying mechanism;

[0009] The inner cavity of the extension box is provided with a stabilizing structure, the stabilizing structure is connected to the displacement mechanism, and the stabilizing structure is used to increase the stability of the displacement mechanism;

[0010] There are two groups of the stabilizing structures, and each group of the stabilizing structures has two structures. Each of the stabilizing structures is composed of a stabilizing rod and a stabilizing block. The two ends of the stabilizing rod are respectively fixed to the fixing rod and the inner wall of the extension box. The outer side of the stabilizing rod is slidably connected to a stabilizing block having one end fixed to a displacement mechanism.

[0011] Furthermore, four bases are fixed to the bottom of the box body, air holes are opened at the upper ends of the left and right sides of the box body, heating rods are fixed in the air holes, filters located outside the air holes are detachably installed on the left and right sides of the box body through threads, an observation window is embedded in the front of the switch door, and a door handle is fixed on the front of the switch door.

[0012] Furthermore, the dipping mechanism is composed of a fixed plate fixed to the movable shaft of the hydraulic cylinder, a fixed component and a stirring component. The bottom of the fixed plate is fixed to the fixed component, and the fixed component is provided with a stirring component with one end fixed to the bottom of the fixed plate.

[0013] Furthermore, the fixing assembly includes a servo motor fixed to the bottom of the fixing plate, the output shaft of the servo motor is fixed with a rotating rod, the bottom of the rotating rod is fixed with a connecting box, the left side wall of the inner cavity of the connecting box is rotatably connected with a threaded rod which penetrates to the outside of the connecting box on the right side through a bearing, a disc is fixed to the right side of the threaded rod, the outer surface of the threaded rod is threadedly connected with two symmetrically distributed moving blocks, the outer surface of the threaded rod is fixed with two sections of threaded strips with opposite thread rotation directions, the inner sides of the two moving blocks are provided with threaded holes matching the corresponding threaded strips, the bottom of the moving block penetrates to the outside of the connecting box and is fixed with a hook, and the left and right sides of the bottom of the connecting box are provided with limiting long holes for the moving blocks to penetrate.

[0014] Furthermore, the stirring assembly includes a turntable fixed to the outer surface of a rotating rod, the turntable is provided with two driving channels, the driving channels are movably connected with driving columns with both ends extending to the outside of the turntable, and limiting plates are fixed on the left and right sides of the rotating rod and at the bottom of the turntable, and the inner side of the limiting plate is slidably connected with a limiting column whose top is fixed to the driving column.

[0015] Furthermore, the limit column is in an inverted T shape, and the top of the limit plate is provided with an inverted T-shaped long groove that matches the limit column. The stirring assembly also includes a fixing frame fixed to the top of the driving column, and the inner side of the fixing frame is provided with a mounting hole, and a bearing is fixed in the mounting hole. The fixing frame is rotatably connected to a stirring rod through the bearing, both ends of which pass through the outside of the fixing rod, and a gear is fixed to the outer surface of the stirring rod, and the back side of the gear is meshed with a first tooth plate, and the bottom of the fixing plate is fixed with a support rod with one end fixed to the first tooth plate.

[0016] Furthermore, the drying mechanism includes an air storage cylinder fixed between two upper and lower fixed rods, the inner wall of the air storage cylinder is fixed with heating strips distributed in a ring shape, the inner cavity of the air storage cylinder is fixed with a plurality of longitudinally equidistantly arranged positioning blocks, the outer surface of the air storage cylinder is movably connected with an extension cylinder, four push blocks slidingly connected to the outer surface of the air storage cylinder are fixed on the inner wall of the extension cylinder, a side of the extension cylinder facing the dipping mechanism is fixedly connected with a plurality of nozzles distributed in a ring array, the left and right sides of the nozzles opposite to each other extend into the extension cylinder and are fixedly connected with an air outlet hose, one end of the air outlet hose away from the nozzle passes through the air storage cylinder and is fixed to the positioning block, an air pump is fixed on the side of the air storage cylinder away from the extension cylinder, and the air outlet of the air pump is fixedly connected with an air inlet rod passing through the inner cavity of the air storage cylinder.

[0017] Furthermore, a plurality of mounting grooves distributed in a ring shape are provided on the inner wall of the air storage cylinder, the heating strip is fixed in the mounting groove, and four translation grooves for displacement of the push block are provided on the outer surface of the air storage cylinder. The air outlet hose is composed of a corrugated hose and a connecting pipe, the corrugated hose is fixedly connected to the nozzle, and a one-way valve is fixed on the corrugated hose, the other end of the corrugated hose is fixedly connected to the connecting pipe, and the other end of the connecting pipe passes through the positioning block and is fixed to the positioning block.

[0018] Furthermore, the displacement mechanism includes an electric push rod fixed to the inner wall of the extension box, the movable shaft of the electric push rod is fixed with a movable plate, the top and bottom of the movable plate are fixed with a driving rod passing through the fixed rod, and the side of the driving rod away from the movable plate is fixed with a connecting plate at one end fixed to the extension tube.

[0019] Furthermore, a through hole for a driving rod to pass through is provided on the fixing rod, the driving rod is L-shaped, and the driving rod is fixed to a stabilizing block, the conveying mechanism is composed of a base plate and a linear module, a mounting seat having one end fixed to the bottom of the box body is fixed to the bottom of the linear module, the movable part of the linear module extends to the inner cavity of the box body and is fixed to the base plate, four card slots are provided on the top of the base plate, four card blocks engaged with the card slots are fixed to the bottom of the liquid box, the top of the base plate is engaged with the liquid box through the card slots and the card blocks, the drain pipe passes through the base plate and the box body from top to bottom in sequence and extends to the outside of the box body, and a long through slot for the drain pipe to move is provided at the bottom of the box body, and the front of the long through slot is flush with the front of the box body.

[0020] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0021] 1. The surface processing equipment for automobile body mechanical processing, after hanging the automobile body machinery and the column on the fixed component, starts the hydraulic cylinder to drive the dipping mechanism to descend as a whole, and until the column is completely immersed in the liquid tank, then starts the servo motor on the fixed component to rotate in positive and negative amplitudes, prompting the column to rotate, accelerating the complete coating of the liquid and the mechanical surface, and at the same time, through structural linkage, the stirring rod on the stirring component is horizontally displaced to the left and right while rotating and stirring, so as to fully move the liquid in the liquid tank as a whole, avoid the precipitation of liquid coating, and realize that the surface processing equipment has good processing efficiency as a whole, effectively improves the coating efficiency of the column, and is practical, convenient and efficient.

[0022] 2. The surface processing equipment for automobile body machining, when painting is completed, starts the hydraulic cylinder to lift the painted column, and then starts the displacement mechanism to extend the overall length of the drying mechanism, so that the nozzle is close to the surface of the column. The temperature in the box is heated by the heating plate and the heating rod, and then the air pump is started to suck in the hot air flow, and finally it is sprayed out through the nozzle to achieve effective drying of the column. The overall jet is jetted in contact with the surface of the column, which accelerates the drying efficiency of the column.

[0023] 3. The surface processing equipment for automobile body mechanical processing, by setting up multiple nozzles and installing multiple one-way valves on multiple air outlet hoses, can start the one-way valve at the corresponding position according to the model and appearance characteristics of the column, so that the nozzle can perform characteristic drying according to the surface shape of the drying machine, and the reduction of the gas ejection position will increase the flow rate of the gas ejection, further improving the drying effect.

[0024] 4. The surface processing equipment for automobile body mechanical processing is connected to the external pipeline through a drain pipe, and then the solenoid valve is started to facilitate the drain pipe to discharge the liquid in the liquid tank. By opening the switch door, the liquid tank is transported to the outside of the box through the linear module on the transport mechanism, and then the liquid tank is separated from the bottom plate and replaced with a new spare tank. New coating liquid is injected into the spare tank for subsequent coating operations, and the replaced liquid tank can be cleaned internally, thereby realizing the replacement of the dipping liquid and the cleaning of the liquid tank as a whole. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the present invention;

[0026] Figure 2 This is an appearance diagram of the present invention;

[0027] Figure 3 It is a structural schematic diagram of the dipping mechanism of the present invention;

[0028] Figure 4 A three-dimensional top view of the connection between the turntable and the driving column of the present invention;

[0029] Figure 5 It is a schematic diagram of the connection structure of the drying mechanism and the displacement mechanism of the present invention;

[0030] Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle;

[0031] Figure 7 For the present invention Figure 5 Enlarged view of point B in the middle;

[0032] Figure 8 A three-dimensional view of the connection between the air storage cylinder and the extension cylinder of the present invention;

[0033] Fig. 9 It is a side view of the connection structure between the extension tube and the nozzle of the present invention;

[0034] Fig.10 It is a schematic diagram of the connection structure between the drainage box and the transport mechanism of the present invention.

[0035] In the figure: 1 box body, 2 extension box, 3 heating plate, 4 second tooth plate, 5 switch door, 6 hydraulic cylinder, 7 dipping mechanism, 71 fixed plate, 72 fixed assembly, 721 servo motor, 722 rotating rod, 723 connecting box, 724 threaded rod, 725 disc, 726 moving block, 727 hook, 73 stirring assembly, 731 turntable, 732 limit plate, 733 driving column, 734 limit column, 735 fixed frame, 736 stirring rod, 737 gear, 738 support rod, 739 first tooth plate, 8 fixing rod, 9 drying mechanism, 91 air storage cylinder, 92 heating strip, 93 positioning block, 94 extension tube, 95 push block, 96 nozzle, 97 air outlet hose, 98 one-way valve, 99 air pump, 910 air inlet rod, 10 displacement mechanism, 101 electric push rod, 102 movable plate, 103 driving rod, 104 connecting plate, 11 stabilizing rod, 12 stabilizing block, 13 liquid tank, 14 drain pipe, 15 transport mechanism, 151 bottom plate, 152 linear module. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] See also Figures 1 to 2 and Fig.10 In this embodiment, a surface processing equipment for automobile body mechanical processing includes a box body 1, a switch door 5 is hinged on the front of the box body 1, an observation window for observing the internal drying situation is inlaid on the front of the switch door 5, a door handle is fixed on the front of the switch door 5, a heating plate 3 is fixed to the rear side wall of the inner cavity of the box body 1, and a second tooth plate 4 is fixed at the lower ends of the left and right sides of the inner cavity of the box body 1, and a conveying mechanism 15 extending to its inner cavity is provided at the bottom of the box body 1, and the inner cavity of the box body 1 is movably connected with a liquid box 13 located on the conveying mechanism 15, and handles are fixed on the left and right sides of the top of the liquid box 13. The left side of the bottom of the liquid box 13 is fixedly connected with a drain pipe 14 extending to the outside of the box body 1, and a solenoid valve is fixed on the drain pipe 14.

[0038] Among them, the conveying mechanism 15 is composed of a base plate 151 and a linear module 152. The bottom of the linear module 152 is fixed with a mounting base with one end fixed to the bottom of the box body 1. The movable part of the linear module 152 extends to the inner cavity of the box body 1 and is fixed with the base plate 151. The top of the base plate 151 is provided with four slots. The bottom of the liquid tank 13 is fixed with four blocks engaged with the slots. The top of the base plate 151 is engaged with the liquid tank 13 through the slots and the blocks. The drain pipe 14 passes through the base plate 151 and the box body 1 from top to bottom in sequence and extends to the outside of the box body 1. The bottom of the box body 1 is provided with a long through groove for the drain pipe 14 to move, and the front of the long through groove is flush with the front of the box body 1.

[0039] The drain pipe 14 is connected to the external pipeline, and then the solenoid valve is started to facilitate the drain pipe 14 to discharge the liquid in the liquid tank 13. By opening the switch door 5, the liquid tank 13 is transported to the outside of the box body 1 through the linear module 152 on the transport mechanism 15, and then the liquid tank 13 is separated from the bottom plate 151 and replaced with a new spare tank. New coating liquid is injected into the spare tank for subsequent coating operations, and the replaced liquid tank 13 can be cleaned internally, thereby realizing the replacement of the dipping liquid and the cleaning of the liquid tank 13 as a whole.

[0040] Furthermore, four bases are fixed to the bottom of the box 1, and air holes are opened at the upper ends of the left and right sides of the box 1. Heating rods are fixed in the air holes. The left and right sides of the box 1 are detachably installed with filter screens located outside the air holes through threads. The filter screens can filter the gas entering the box 1. At the same time, the gas is preheated by the heating rod, and then the temperature in the box 1 is further increased by the heating plate 3, so as to increase the temperature in the box 1 and facilitate the drying operation.

[0041] A hydraulic cylinder 6 with a movable shaft extending to the inner cavity of the box body 1 is fixed on the top of the box body 1, and a dipping mechanism 7 for painting the automobile pillars is provided on the movable shaft of the hydraulic cylinder 6.

[0042] The left and right sides of the box body 1 are fixedly connected with an extension box 2, and a displacement mechanism 10 is provided on the inner wall of the extension box 2. The top wall and the bottom wall of the inner cavity of the extension box 2 are fixed with fixing rods 8. A drying mechanism 9 for drying the automobile pillars is fixed between the upper and lower fixing rods 8. The drying mechanism 9 is connected to the displacement mechanism 10, and the displacement mechanism 10 can drive the adjustment of the length of the drying mechanism 9.

[0043] It can be understood that the column is fixed by the dipping mechanism 7, and the hydraulic cylinder 6 is started to drive the column to descend and enter the liquid tank 13 for painting. While starting the dipping mechanism 7 to cause the column to rotate back and forth, the paint in the liquid tank 13 can be mixed through the transmission of the internal structure, which accelerates the liquid flow rate of the paint as a whole, avoids the sedimentation of the paint, and also increases the painting effect on the surface of the column.

[0044] In addition, it can be known that the displacement mechanism 10 drives the drying mechanism 9 to approach the surface of the column after painting, so that the drying path is shortened and the drying effect is enhanced, and then the drying mechanism 9 is started to effectively dry the surface of the column, and the drying mechanism 9 can adjust the amount of drying air according to the special shape of the drying machine, thereby further improving the efficiency of characteristic drying.

[0045] It is necessary to explain that the inner cavity of the extension box 2 is provided with a stabilizing structure, which is connected to the displacement mechanism 10. The stabilizing structure is used to increase the stability of the operation of the displacement mechanism 10. There are two groups of stabilizing structures, and each group of stabilizing structures has two stabilizing structures. Each stabilizing structure is composed of a stabilizing rod 11 and a stabilizing block 12. The two ends of the stabilizing rod 11 are respectively fixed to the fixed rod 8 and the inner wall of the extension box 2. The outer side of the stabilizing rod 11 is slidably connected to a stabilizing block 12 whose end is fixed to the displacement mechanism 10.

[0046] See also Figures 3 to 4 In order to achieve effective coating on the surface of the automobile pillar, the dipping mechanism 7 in this embodiment is composed of a fixed plate 71 fixed to the movable shaft of the hydraulic cylinder 6, a fixed component 72 and a stirring component 73. The fixed component 72 is used to fix the automobile pillar. The stirring component 73 cooperates with the fixed component 72 to effectively stir the coating liquid in the liquid tank 13, thereby achieving effective infiltration of the coating liquid on the pillar and avoiding the sedimentation of the coating. The bottom of the fixed plate 71 is fixed to the fixed component 72. The fixed component 72 is provided with a stirring component 73 whose one end is fixed to the bottom of the fixed plate 71. The fixed component 72 will cause the stirring component 73 to move and rotate during the driving process.

[0047] The fixing assembly 72 includes a servo motor 721 fixed to the bottom of the fixing plate 71, a rotating rod 722 is fixed to the output shaft of the servo motor 721, a connecting box 723 is fixed to the bottom of the rotating rod 722, a threaded rod 724 which penetrates the outside of the connecting box 723 on the right side is rotatably connected to the left wall of the inner cavity of the connecting box 723 through a bearing, a disc 725 is fixed to the right side of the threaded rod 724, and two symmetrically distributed moving blocks 726 are threadedly connected to the outer surface of the threaded rod 724, and two sections of threaded strips with opposite thread rotation directions are fixed to the outer surface of the threaded rod 724, and the inner sides of the two moving blocks 726 are provided with corresponding threaded strips. The bottom of the movable block 726 passes through the outside of the connecting box 723 and is fixed with a hook 727. The automobile pillar is hung by the hook 727, and the hook 727 is adapted to the hanging hole opened on the automobile pillar. Therefore, during the hanging and rotating immersion process, the automobile pillar can be stably connected to the hook 727, thereby increasing the stability during painting. The left and right sides of the bottom of the connecting box 723 are provided with limiting long holes for the movable block 726 to pass through. The limiting long holes can limit the movable block 726 from rotating together with the threaded rod 724, thereby pushing the two movable blocks 726 to translate relative to or opposite to each other under the threaded connection force.

[0048] It can be understood that by rotating the disc 725 to drive the threaded rod 724 to rotate, the limiting long hole limits the position, causing the two moving blocks 726 to translate relative to or away from each other, thereby realizing the adjustment of the distance of the hook 727, which is convenient for adapting to the fixing work of different types of columns. When the column is completely immersed in the liquid tank 13, the servo motor 721 is started to drive the rotating rod 722 to rotate, so that the automobile column hung on the hook 727 can be driven to rotate after being immersed in the liquid tank 13, thereby promoting the effective infiltration of the paint and the surface of the automobile column. At the same time, the paint in the liquid tank 13 is also stirred through the rotation operation to prevent the paint from settling.

[0049] The cam 732 is provided with two drive channels, and the drive channels are in a curved arc state. The drive channels are movably connected with drive posts 733 at both ends extending to the outside of the cam 731. When the cam 731 rotates with the cam 722, the drive channels are also driven to rotate. Since the limit posts 734 and the limit plates 732 limit the position of the drive posts 733, the force of the drive channel rotation is transmitted to the drive posts 733, prompting the drive posts 733 to move horizontally, thereby driving other structures and the stirring rod 736 to move horizontally, so as to facilitate the stirring of the stirring rod 736 during the subsequent expansion movement. The limit plates 732 are fixed on the left and right sides of the cam 722 and at the bottom of the cam 731. The limit posts 734 are slidably connected on the inner side of the limit plates 732 with the top fixed to the drive posts 733.

[0050] It should be noted that the limiting column 734 is in an inverted T-shape, and an inverted T-shaped long groove matched with the limiting column 734 is opened on the top of the limiting plate 732. The setting of the T-shaped long groove increases the stability of the movement of the limiting column 734.

[0051] It is also necessary to explain that the stirring assembly 73 also includes a fixing frame 735 fixed to the top of the driving column 733. A mounting hole is opened on the inner side of the fixing frame 735, and a bearing is fixed in the mounting hole. The fixing frame 735 is rotatably connected to a stirring rod 736 with both ends extending to the outside thereof through the bearing. When the stirring rod 736 is driven to rotate by the meshing force of the gear 737, the bearing can eliminate the force of the rotation of the stirring rod 736 to prevent the fixing frame 735 from being affected by the rotation. A gear 737 is fixed to the outer surface of the stirring rod 736, and a first tooth plate 739 is meshed on the back side of the gear 737. A support rod 738 with one end fixed to the first tooth plate 739 is fixed to the bottom of the fixing plate 71.

[0052] It should be added that a fixing strip is fixed to one end of the first tooth plate 739 away from the support rod 738, and a fixing groove matching the fixing strip is opened on the second tooth plate 4, and the top surface of the fixing groove is flush with the top surface of the second tooth plate 4. Through a pre-set program, when the hydraulic cylinder 6 drives the dipping mechanism 7 to drop in height until the automobile pillar fixed on the hook 727 is completely immersed in the liquid tank 13, the fixing strip on the first tooth plate 739 is engaged with the fixing groove on the second tooth plate 4, so that the first tooth plate 739 is connected to the second tooth plate 4 to form a whole long strip, thereby extending the travel path of the gear 737, and then facilitating the lengthening of the path for the stirring rod 736 to rotate, thereby improving the stirring effect of the stirring rod 736 on the liquid.

[0053] In addition, the stirring rod 736 is composed of a thick rod and a thin rod. The thick rod passes through the fixing frame 735 and is fixed to the gear 737. The thin rod is fixed to the bottom of the thick rod, and a plurality of stirring blades are fixed to the outer surface of the thin rod.

[0054] See also Figures 5 to 9In order to accelerate the drying operation of the automobile mechanical surface, the drying mechanism 9 in this embodiment includes an air storage cylinder 91 fixed between the upper and lower fixing rods 8, and a heating strip 92 distributed in an annular manner is fixed on the inner wall of the air storage cylinder 91. A plurality of longitudinally equidistantly arranged positioning blocks 93 are fixed to the inner cavity of the air storage cylinder 91. The positioning blocks 93 are U-shaped, which can firmly fix the connecting pipe on the air outlet hose 97 to prevent the air outlet hose 97 from being separated from the positioning blocks 93 when being pulled and displaced. The outer surface of the air storage cylinder 91 is movably connected with an extension cylinder 94, and the inner wall of the extension cylinder 94 is fixed with a heating strip 92 distributed in an annular manner. There are four pushing blocks 95 slidingly connected to the outer surface of the air storage cylinder 91, and a side of the extension cylinder 94 facing the dipping mechanism 7 is fixedly connected to a plurality of nozzles 96 distributed in a circular array. The opposite sides of the nozzles 96 on the left and right sides extend into the extension cylinder 94 and are fixedly connected to an air outlet hose 97. The end of the air outlet hose 97 away from the nozzle 96 passes through the air storage cylinder 91 and is fixed to the positioning block 93. An air pump 99 is fixed to the side of the air storage cylinder 91 away from the extension cylinder 94, and an air inlet rod 910 that passes through the inner cavity of the air storage cylinder 91 is fixedly connected to the air outlet of the air pump 99.

[0055] It can be understood that the hot air flow in the box 1 is sucked in by the air pump 99 and transported from the air inlet rod 910 to the air storage cylinder 91, and the temperature of the hot air is preheated again by the heating strip 92. The hot air is then transmitted to the nozzle 96 by the air outlet hose 97, prompting the nozzle 96 to blow and dry the clamped and suspended automobile pillars, and the extension tube 94 can be driven to extend, so that the nozzle 96 can be closer to the position of the automobile pillar, thereby accelerating the drying efficiency.

[0056] Furthermore, a plurality of mounting grooves distributed in a ring shape are provided on the inner wall of the air storage cylinder 91, the heating strip 92 is fixed in the mounting groove, and four translation grooves for displacement of the push block 95 are provided on the outer surface of the air storage cylinder 91. The air outlet hose 97 is composed of a corrugated hose and a connecting pipe. The corrugated hose is fixedly connected to the nozzle 96, and a one-way valve 98 is fixed on the corrugated hose. The other end of the corrugated hose is fixedly connected to the connecting pipe. The corrugated hose has an extensible property, so that when the extension tube 94 is pushed and translated, the corrugated hose is stretched, and the connection between the corrugated hose and the connecting pipe will not be separated, thereby increasing the stability of the air outlet. The other end of the connecting pipe passes through the positioning block 93 and is fixed to the positioning block 93.

[0057] In addition, the displacement mechanism 10 includes an electric push rod 101 fixed to the inner wall of the extension box 2, and the movable axis of the electric push rod 101 is fixed with a movable plate 102. The top and bottom of the movable plate 102 are fixed with a driving rod 103 that passes through the fixed rod 8. The fixed rod 8 is provided with a through hole for the driving rod 103 to pass through. The driving rod 103 is L-shaped, and the driving rod 103 is fixed to the stabilizing block 12. A connecting plate 104 with one end fixed to the extension tube 94 is fixed to the side of the driving rod 103 away from the movable plate 102.

[0058] In this embodiment, the electric push rod 101 can drive the movable plate 102 to move, and under the transmission of force, it prompts the driving rod 103 to drive the connecting plate 104 to move, and then drives the extension tube 94 to be driven by the connecting plate 104 to move horizontally, so that the nozzle 96 located on the extension tube 94 can gradually approach the surface of the column, shortening the path of the drying gas spraying and increasing the drying effect.

[0059] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the present invention is controlled by the controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0060] The working principle of the above embodiment is:

[0061] (1) The disc 725 is rotated to adjust the relative position between the two moving blocks 726 so that the two hooks 727 can be fixed on the column, and then the hydraulic cylinder 6 is started to cause the overall height of the dipping mechanism 7 to drop, so that the column and the stirring rod 736 and other structures are immersed in the liquid tank 13. At this time, the first tooth plate 739 and the second tooth plate 4 are fully engaged, and then the servo motor 721 is started to cause the servo motor 721 to rotate back and forth to a certain extent, thereby driving the column to rotate in the coating liquid and mix the coating, thereby accelerating the wetting degree of the coating and the column surface. At the same time, the turntable 731 located on the outer side of the rotating rod 722 rotates forward and reversely. The driving column 733 on the left and right sides is driven to move back and forth in opposite directions and relative to each other through the driving channel, thereby driving the stirring rods 736 on both sides to follow the reciprocating movement. During the movement of the stirring rod 736, the gear 737 on its outer side moves on the first tooth plate 739 and the second tooth plate 4. Under the meshing force, the driving gear 737 and the stirring rod 736 with its axis fixed rotate and are connected as a whole, so that the stirring rod 736 can rotate while moving back and forth, effectively stirring the coating liquid, cooperating with the rotation operation of the column, accelerating the flow of the coating liquid, thereby avoiding the sedimentation of the paint, and further realizing the high efficiency of the surface coating of the instrument.

[0062] (2) After the surface coating of the machine is completed, the dipping mechanism 7 is lifted up as a whole by the hydraulic cylinder 6 and returned to its original position. Then the electric push rod 101 is started to push the movable plate 102 to drive the rod 103 to move, so that the extension tube 94 is driven to approach the surface of the column to facilitate close drying by air blowing. Then the air pump 99 is started to inhale the hot air in the box 1 and transport it to the air storage cylinder 91 through the air intake rod 910. According to the outer frame contour of the column, multiple one-way valves 98 corresponding to the contour can be started, and then the corresponding nozzles 96 can be opened to perform special-shaped jet drying operations. Since the number of nozzles 96 is reduced, the gas flow rate is enhanced, which further increases the drying efficiency. The overall structure is simple, and the nozzles 96 can be adjusted according to the different models of the machine surface, thereby increasing the adaptability and efficiency of the drying.

[0063] (3) When the coating liquid in the drain box 13 needs to be replaced, the drain pipe 14 is connected to the external pipeline, and then the solenoid valve is started to cause the liquid in the drain box 13 to be discharged, and then the switch door 5 is opened, and the conveying mechanism 15 is started, so that the movable part on the linear module 152 transports the bottom plate 151, causing the liquid box 13 located on the bottom plate 151 to be moved to the outside of the box body 1, and then the liquid box 13 is moved away from the bottom plate 151 and replaced with a new liquid box, and then the liquid box 13 is transported back to the box body 1 through the linear module 152 for subsequent operations, and the moved liquid box 13 can be cleaned. The overall structure is simple, and the replacement and cleaning of the liquid box 13 can be achieved.

[0064] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0065] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A surface processing device for automobile body machining, comprising a housing (1), characterized in that: The front of the box (1) is hinged with a switch door (5), the rear side wall of the inner cavity of the box (1) is fixed with a heating plate (3), the lower ends of the left and right sides of the inner cavity of the box (1) are fixed with second tooth plates (4), the bottom of the box (1) is provided with a conveying mechanism (15) extending to its inner cavity, the inner cavity of the box (1) is movably connected with a liquid box (13) located on the conveying mechanism (15), the left side of the bottom of the liquid box (13) is fixedly connected with a drain pipe (14) extending to the outside of the box (1), and a solenoid valve is fixed on the drain pipe (14); A hydraulic cylinder (6) having a movable shaft extending into the inner cavity of the box (1) is fixed on the top of the box (1), and a dipping mechanism (7) for coating automobile pillars is provided on the movable shaft of the hydraulic cylinder (6); The left and right sides of the box body (1) are both fixedly connected to an extension box (2), a displacement mechanism (10) is provided on the inner wall of the extension box (2), a fixing rod (8) is fixed to the top wall and the bottom wall of the inner cavity of the extension box (2), a drying mechanism (9) for drying the automobile pillar is fixed between the upper and lower fixing rods (8), the drying mechanism (9) is connected to the displacement mechanism (10), and the displacement mechanism (10) can drive the drying mechanism (9) to adjust its length; The inner cavity of the extension box (2) is provided with a stabilizing structure, the stabilizing structure is connected to the displacement mechanism (10), and the stabilizing structure is used to increase the stability of the operation of the displacement mechanism (10); The number of the stabilizing structures is two groups, and the number of the stabilizing structures in each group is two. Each of the stabilizing structures is composed of a stabilizing rod (11) and a stabilizing block (12). The two ends of the stabilizing rod (11) are respectively fixed to the fixing rod (8) and the inner wall of the extension box (2). The outer side of the stabilizing rod (11) is slidably connected to a stabilizing block (12) whose end is fixed to the displacement mechanism (10).

2. The surface processing equipment for automobile body machining according to claim 1 is characterized in that: Four bases are fixed at the bottom of the box body (1), air holes are opened at the upper ends of the left and right sides of the box body (1), heating rods are fixed in the air holes, and filter screens located outside the air holes are detachably installed on the left and right sides of the box body (1) through threads, and an observation window is embedded on the front of the switch door (5), and a door handle is fixed on the front of the switch door (5).

3. The surface processing equipment for automobile body machining according to claim 1 is characterized in that: The dipping mechanism (7) is composed of a fixed plate (71) fixed to the movable shaft of the hydraulic cylinder (6), a fixed component (72) and a stirring component (73); the bottom of the fixed plate (71) is fixed to the fixed component (72); and the fixed component (72) is provided with a stirring component (73) with one end fixed to the bottom of the fixed plate (71).

4. The surface processing equipment for automobile body machining according to claim 3 is characterized in that: The fixing assembly (72) comprises a servo motor (721) fixed to the bottom of the fixing plate (71); a rotating rod (722) is fixed to the output shaft of the servo motor (721); a connecting box (723) is fixed to the bottom of the rotating rod (722); a threaded rod (724) penetrating the right side of the connecting box (723) and extending to the outside of the connecting box (723) is rotatably connected to the left side wall of the inner cavity of the connecting box (723) via a bearing; a disk (725) is fixed to the right side of the threaded rod (724); The outer surface of the threaded rod (724) is threadedly connected to two symmetrically distributed moving blocks (726); the outer surface of the threaded rod (724) is fixed with two sections of threaded strips with opposite thread rotation directions; the inner sides of the two moving blocks (726) are provided with threaded holes adapted to the corresponding threaded strips; the bottom of the moving block (726) passes through the outside of the connecting box (723) and is fixed with a hook (727); the left and right sides of the bottom of the connecting box (723) are provided with limiting long holes for the moving block (726) to pass through.

5. The surface processing equipment for automobile body machining according to claim 4, characterized in that: The stirring assembly (73) comprises a turntable (731) fixed to the outer surface of a rotating rod (722), the turntable (731) being provided with two driving channels, the drive channels being movably connected with a drive column (733) with both ends extending to the outside of the turntable (731), and limit plates (732) being fixed on the left and right sides of the rotating rod (722) and at the bottom of the turntable (731), and the inner side of the limit plate (732) being slidably connected with a limit column (734) whose top is fixed to the drive column (733).

6. The surface processing equipment for automobile body machining according to claim 5, characterized in that: The limiting column (734) is in an inverted T-shape, and the top of the limiting plate (732) is provided with an inverted T-shaped long groove that matches the limiting column (734). The stirring assembly (73) also includes a fixing frame (735) fixed to the top of the driving column (733), and the inner side of the fixing frame (735) is provided with a mounting hole, and a bearing is fixed in the mounting hole. The fixing frame (735) is rotatably connected to a stirring rod (736) with both ends extending to the outside thereof through the bearing, and a gear (737) is fixed to the outer surface of the stirring rod (736), and the back side of the gear (737) is meshed with a first tooth plate (739). The bottom of the fixing plate (71) is fixed with a support rod (738) with one end fixed to the first tooth plate (739).

7. The surface processing equipment for automobile body machining according to claim 1 is characterized in that: The drying mechanism (9) comprises an air storage cylinder (91) fixed between two upper and lower fixing rods (8); heating strips (92) arranged in an annular shape are fixed on the inner wall of the air storage cylinder (91); a plurality of longitudinally equidistantly arranged positioning blocks (93) are fixed to the inner cavity of the air storage cylinder (91); an extension cylinder (94) is movably connected to the outer surface of the air storage cylinder (91); four push blocks (95) slidably connected to the outer surface of the air storage cylinder (91) are fixed on the inner wall of the extension cylinder (94); the extension cylinder (94) faces the dipping mechanism (7) A plurality of nozzles (96) distributed in a circular array are fixedly connected to one side, and the opposite sides of the nozzles (96) on the left and right sides extend into the extension tube (94) and are fixedly connected to an air outlet hose (97). The end of the air outlet hose (97) away from the nozzles (96) penetrates into the air storage tube (91) and is fixed to the positioning block (93). An air pump (99) is fixed to the side of the air storage tube (91) away from the extension tube (94), and an air inlet rod (910) that penetrates into the inner cavity of the air storage tube (91) is fixed at the air outlet of the air pump (99).

8. The surface processing equipment for automobile body machining according to claim 7, characterized in that: The inner wall of the air storage cylinder (91) is provided with a plurality of mounting grooves distributed in an annular shape, the heating strip (92) is fixed in the mounting groove, the outer surface of the air storage cylinder (91) is provided with four translation grooves for displacement of the push block (95), the air outlet hose (97) is composed of a corrugated hose and a connecting pipe, the corrugated hose is fixedly connected to the nozzle (96), and a one-way valve (98) is fixed on the corrugated hose, the other end of the corrugated hose is fixedly connected to the connecting pipe, and the other end of the connecting pipe passes through the positioning block (93) and is fixed to the positioning block (93).

9. The surface processing equipment for automobile body machining according to claim 1, characterized in that: The displacement mechanism (10) comprises an electric push rod (101) fixed to the inner wall of the extension box (2); a movable plate (102) is fixed to the movable shaft of the electric push rod (101); a driving rod (103) penetrating the fixed rod (8) is fixed to the top and bottom of the movable plate (102); a connecting plate (104) is fixed to one end of the driving rod (103) which is fixed to the extension tube (94) on the side away from the movable plate (102).

10. The surface processing equipment for automobile body machining according to claim 9, characterized in that: The fixing rod (8) is provided with a through hole for the driving rod (103) to pass through, the driving rod (103) is L-shaped, and the driving rod (103) is fixed to the stabilizing block (12), the conveying mechanism (15) is composed of a bottom plate (151) and a linear module (152), the bottom of the linear module (152) is fixed with a mounting seat having one end fixed to the bottom of the box (1), the movable part of the linear module (152) extends to the inner cavity of the box (1) and is fixed with the bottom plate (151), The top of the bottom plate (151) is provided with four slots, the bottom of the liquid box (13) is fixed with four blocks engaged with the slots, the top of the bottom plate (151) is engaged with the liquid box (13) via the slots and the blocks, the drain pipe (14) passes through the bottom plate (151) and the box body (1) in sequence from top to bottom and extends to the outside of the box body (1), and the bottom of the box body (1) is provided with a long through slot for the drain pipe (14) to move, and the front of the long through slot is flush with the front of the box body (1).

Citation Information

Patent Citations

  • Surface machining equipment for automobile body machining

    CN219129732U