Rolling guide and guard base of finishing mill and machining device of rolling guide and guard base

By designing a rolling guide base for finishing mills with three long holes and one through hole, the problem of insufficient fixing strength of the existing guide base is solved, achieving higher fixing strength and lower failure rates, and reducing production costs.

CN119926985AInactive Publication Date: 2025-05-06LIANFENG STEEL (ZHANGJIAGANG) CO LTD
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Patent Information

Application Number
CN202510211452.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-05-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the production and rolling process of high-speed wire, the existing guide base is insufficient in fixing strength, resulting in frequent fracture problems, increasing production failures and damaging the roller box panel, causing economic losses.

Method used

A rolling guide base for finishing mill is designed, with three long holes on the base body, fixed on the roller box panel through three bolts and the long holes, and a through hole of M20 is opened on the side of the lower long hole for positioning and fixing.

Benefits of technology

The tightening method of three bolts arranged in a triangle ensures the fixing strength of the guide base, avoids bolt breakage, reduces the risk of damage to stack steel and roller box, and has a simple structure and does not need to change the roller box panel structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a rolling guide and guard base of a finishing mill and a machining device thereof, and relates to the technical field of guide and guard bases, the rolling guide and guard base comprises a base main body, three long holes are formed in the base main body, and the base main body is fixed on a roller box panel through mutual matching of bolts and the long holes. The fixing strength of the base body is guaranteed through the design of the three long holes and the through holes, the fastening bolts cannot be broken in the roller box replacement period, the risks of steel stacking and roller box damage are greatly reduced, the structure is simple, the roller box panel structure does not need to be changed, and base spare parts can be used after being purchased.
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Description

Technical Field

[0001] The invention belongs to the technical field of guide bases, and in particular relates to a rolling guide base of a finishing mill and a processing device thereof. Background Art

[0002] Finishing mill is mainly used for fine rolling of metal materials (such as steel, aluminum, etc.). Its purpose is to gradually reduce the thickness of metal materials to the required accuracy and size through repeated rolling processes, while improving the mechanical properties and surface quality of the materials. Finishing mill includes working roll system, support roll system, transmission device, adjustment device, lubrication and cooling system and control system;

[0003] The guide base is an important component in the finishing mill. It is responsible for supporting and fixing the guide device. The guide device is used to guide and stabilize the path of the material during the rolling process to prevent deviation and distortion, thereby ensuring that the material passes through the mill according to the predetermined trajectory. The guide base is usually installed at the entrance and exit of the finishing mill to ensure the correct guidance of the material when entering and leaving the working roll;

[0004] During the high-speed wire production and rolling process, the MA35, MA20 and other guide bases used in the high-speed area are fixed to the roll box panel by two horizontal bolts. As the speed of the finishing mill continues to increase, the impact force of the red steel on the imported rolling guide increases, and the force on the base also increases accordingly. The fixing strength of the two bolts can no longer meet the production requirements, and frequent breakage problems will occur, which will not only increase production failures, but also easily damage the roll box panel, causing more economic losses. Summary of the invention

[0005] The present invention provides a rolling guide base of a finishing mill and a processing device thereof, which are used to solve at least one of the technical problems mentioned above.

[0006] To solve the above technical problems, the present invention discloses a finishing mill rolling guide base and a processing device thereof, including a base body with three long holes formed thereon, and the base body is fixed to a roll box panel by bolts cooperating with the long holes.

[0007] Preferably, the long hole includes long hole 1, long hole 2 and long hole 3, wherein the long hole 1 and the long hole 2 are arranged left and right, and the long hole 1 and the long hole 3 are arranged up and down.

[0008] Preferably, through holes are formed on three sides of the long hole at the bottom of the base body.

[0009] Preferably, a calibration prompt module is also included, and the calibration prompt module includes:

[0010] A plurality of pressure sensors, the pressure sensors are evenly arranged on the contact top surface of the base body and the rolling guide;

[0011] A plurality of distance sensors, which are evenly arranged on the contact side of the base body and the rolling guide;

[0012] A calculation unit, the calculation unit is electrically connected to the pressure sensor and the distance sensor, and is used to calculate an actual guide calibration prompt warning value in a current monitoring period based on the detection values ​​of the pressure sensor and the distance sensor;

[0013] A control unit and an alarm unit, wherein the control unit is electrically connected to the computing unit and the alarm unit, and the control unit is used to control the alarm unit to give an alarm prompt based on the computing unit;

[0014] The guide calibration prompt warning value in the current monitoring period:

[0015] Among them, ∈ is the actual guide calibration warning value in the current monitoring period, a1 is the detection value compensation coefficient of the pressure sensor, n is the total number of pressure sensors, N j is the detection value of the jth pressure sensor, e is a natural number, the value is 2.72, a2 ​​is the detection value compensation coefficient of the distance sensor, m is the total number of distance sensors, L i is the detection value of the i-th distance sensor, max(L i ) represents the maximum value among the detection values ​​of several distance sensors;

[0016] The control unit compares the actual guide calibration prompt warning value in the current monitoring period with the preset guide calibration prompt warning value. If the actual guide calibration prompt warning value in the current monitoring period is greater than the preset guide calibration prompt warning value, the control unit controls the alarm unit to issue an alarm prompt.

[0017] A finishing mill rolling guide base processing device, comprising:

[0018] A finishing module is used to finish the base body after rough machining;

[0019] An image acquisition module is used to acquire images of the base body after fine processing, and obtain several groups of acquired images of the base body;

[0020] A quality inspection and evaluation module, used for performing several quality inspection and evaluations on the base body based on several groups of base body acquisition image acquisition results;

[0021] The classification and rejection module is used to reject the first-level unqualified products based on several test results of the hole position detection unit of the quality inspection and evaluation module, and to reject the second-level unqualified products and classify the products remaining after the first-level unqualified products are rejected based on the comprehensive evaluation matrix of the base.

[0022] Preferably, the quality inspection and evaluation module includes:

[0023] A hole position detection unit is used to perform several quality inspections and evaluations on the long hole 1, the long hole 2, the long hole 3 and the through hole on the base body based on several groups of base body acquisition images, and obtain several hole position evaluation values ​​of the base body;

[0024] A base size detection unit is used to perform several size quality inspections and evaluations on the base body based on several groups of base body acquisition images and a preset base size evaluation model to obtain several size evaluation values ​​of the base body;

[0025] The appearance detection unit is used to perform several appearance quality inspections and evaluations on the base body based on several groups of base body acquisition images and a preset base appearance evaluation model to obtain several appearance evaluation values ​​of the base body.

[0026] Preferably, the hole position detection unit comprises:

[0027] The base body positioning subunit is used to perform rectangular frame positioning on the base body in the base body acquisition image;

[0028] The hole position positioning subunit is used to position the long hole 1, the long hole 2, the long hole 3 and the through hole based on the captured image of the base body and the preset hole position recognition model;

[0029] The hole quality inspection subunit is used to perform size quality inspection on the long hole 1, the long hole 2, the long hole 3 and the through hole based on the preset hole size evaluation model;

[0030] If any one of the long hole 1, long hole 2, long hole 3 and through hole size fails the quality inspection, the corresponding base body is an unqualified base and the first-level unqualified products are removed;

[0031] If the sizes of the long hole 1, the long hole 2, the long hole 3 and the through hole are all qualified in the quality inspection, any one of the long hole 1, the long hole 2, the long hole 3 or the through hole is used as the reference positioning hole position to obtain the positional relationship between the remaining holes and the reference positioning hole position;

[0032] When the positional relationships between the remaining holes and the reference positioning holes are within the preset standards, the corresponding base body is determined to be a qualified base, otherwise it is an unqualified base and the first-level unqualified products are removed.

[0033] Preferably, the base comprehensive evaluation matrix:

[0034] in, is the comprehensive evaluation matrix of the base corresponding to the i-th base body, ε i1 is the evaluation value of the first hole position corresponding to the i-th base body in the remaining products after removing the first-level unqualified products, ε i2is the evaluation value of the second hole position corresponding to the i-th base body in the remaining products after removing the first-level unqualified products, ε in is the evaluation value of the nth hole position corresponding to the i-th base body in the remaining products after removing the first-level unqualified products, α i1 is the first dimension evaluation value corresponding to the i-th base body among the remaining products after removing the first-level unqualified products, α i2 is the second dimension evaluation value corresponding to the i-th base body of the remaining products after removing the first-level unqualified products, α in is the nth dimension evaluation value corresponding to the i-th base body of the remaining products after removing the first-level unqualified products, β i1 is the first appearance evaluation value corresponding to the i-th base body among the remaining products after removing the first-level unqualified products, β i2 is the second appearance evaluation value corresponding to the i-th base body of the remaining products after removing the first-level unqualified products, β in It is the nth appearance evaluation value corresponding to the i-th base body among the remaining products after eliminating the first-level unqualified products.

[0035] Preferably, the remaining products after removing the first-level unqualified products are removed and classified based on the base comprehensive evaluation matrix, and the classification and removal module also includes:

[0036] The importance classification unit is used to delete the elements of each column in the base comprehensive evaluation matrix corresponding to the i-th base body in turn, obtain three auxiliary matrices, calculate the ranks of the three auxiliary matrices respectively, and when the rank of the auxiliary matrix is ​​greater than the preset rank of the corresponding auxiliary matrix, the auxiliary matrix is ​​regarded as an important matrix, otherwise it is regarded as a non-important matrix;

[0037] A comprehensive evaluation value calculation unit is used to calculate the comprehensive quality evaluation value of the ith base body based on the base comprehensive evaluation matrix, important matrix and non-important matrix corresponding to the ith base body.

[0038] Classify and eliminate units, if Then the second-level unqualified products are removed for the i-th base body;

[0039] like Then the i-th base body is classified as a secondary product;

[0040] like Then the i-th base body is classified as a first-level product.

[0041] Preferably, the comprehensive quality evaluation value of the i-th base body is calculated

[0042] in, is the comprehensive quality evaluation value of the i-th base body, W i is the rank of the comprehensive evaluation matrix of the base corresponding to the i-th base body, e is a natural number, the value is 2.71, ω x is the rank of the xth important matrix, k is the total number of important matrices, u y is the rank of the yth non-important matrix, ε1 is the weight of the rank of the important matrix, and ε2 is the weight of the rank of the non-important matrix.

[0043] Compared with the prior art, the present invention has the following beneficial effects:

[0044] According to the arrangement of the wire holes on the roller box panel, the present invention opens three long holes at corresponding positions on the base body, so that the guide base can be fixed on the roller box panel using three bolts, and opens an M20 through hole on the side of the long hole below, so that the fixing bolts on the three long holes below the guide base can be used as positioning blocks in conjunction with the positioning bolts of the through holes on the side to ensure the positioning accuracy of the guide. After the guide base is fastened using three bolts arranged in a triangle, it can be ensured that it will not break during the roller box replacement cycle.

[0045] The design of three long holes and through holes ensures the fixing strength of the base body, and the fastening bolts will not break during the roller box replacement cycle, which greatly reduces the risk of damage to the steel pile and the roller box. In addition, the present invention has a simple structure and does not require changing the roller box panel structure. The base spare parts can be used after being purchased. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0047] Figure 1 This is an overall schematic diagram of a rolling guide base of a finishing mill proposed by the present invention.

[0048] Figure 2 It is a cross-sectional view of the rolling guide base of the finishing mill of the present invention.

[0049] In the figure: 1, base body; 2, long hole 1; 200, long hole 2; 201, long hole 3; 3, through hole. DETAILED DESCRIPTION

[0050] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0051] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0052] The present invention provides the following embodiments

[0053] Example 1

[0054] The embodiment of the present invention provides a rolling guide base of a finishing mill and a processing device thereof, such as Figure 1 and 2 As shown, it includes a base body 1, on which three long holes are opened. The base body 1 is fixed on the roller box panel through bolts and the long holes.

[0055] Preferably, the long hole includes long hole 1 2 , long hole 200 and long hole 3 201 , long hole 1 2 and long hole 200 are arranged left and right, and long hole 1 2 and long hole 3 201 are arranged up and down.

[0056] Preferably, a through hole 3 is provided on the side of the long hole 3 201 at the bottom of the base body 1.

[0057] Preferably, the size of the long hole can be set according to the roller diameter variation range of the roller ring. For example, when used with a 155mm-173mm roller ring, l=33mm, and when used with a 205mm-230mm roller ring, l=43mm. The two long holes on the top, namely the long hole 1 2 and the long hole 200, can be fastened with M20*120 hexagon socket bolts, and the long hole on the bottom, namely the long hole 3 201, can be fastened with M20*55mm hexagon socket bolts.

[0058] The through hole 3 of the M20 bolt can be used with an M20*100 hexagonal bolt and used in conjunction with the long hole below the base, i.e., the fastening bolt of the long hole three 201, to achieve the positioning function of the guide base.

[0059] The working principle and beneficial effects of the above technical solution are as follows: the present invention opens three long holes at corresponding positions on the base body 1 according to the arrangement of the wire holes on the roller box panel, so that the guide base can be fixed to the roller box panel using three bolts, and opens an M20 through hole 3 on the side of the long hole at the bottom, so that the fixing bolt on the long hole 3 201 below the guide base can be used as a positioning block in conjunction with the positioning bolt of the through hole 3 on the side, so as to ensure the positioning accuracy of the guide, and the guide base can be fastened by using three bolts arranged in a triangle to ensure that it will not break during the roller box replacement cycle;

[0060] The design of the three long holes and the through hole 3 ensures the fixing strength of the base body 1, and the fastening bolts will not break during the roller box replacement cycle, which greatly reduces the risk of damage to the steel pile and the roller box. In addition, the present invention has a simple structure and does not require changing the roller box panel structure. The base spare parts can be used after being purchased.

[0061] Example 2

[0062] On the basis of embodiment 1, a calibration prompt module is also included, and the calibration prompt module includes:

[0063] A plurality of pressure sensors, the pressure sensors are evenly arranged on the contact top surface of the base body 1 and the rolling guide;

[0064] A plurality of distance sensors, which are evenly arranged on the contact side of the base body 1 and the rolling guide;

[0065] A calculation unit, the calculation unit is electrically connected to the pressure sensor and the distance sensor, and is used to calculate an actual guide calibration prompt warning value within a current monitoring period based on the detection values ​​of the pressure sensor and the distance sensor;

[0066] A control unit and an alarm unit, wherein the control unit is electrically connected to the computing unit and the alarm unit, and the control unit is used to control the alarm unit to give an alarm prompt based on the computing unit;

[0067] The guide calibration prompt warning value in the current monitoring period:

[0068] Among them, ∈ is the actual guide calibration warning value in the current monitoring period, a1 is the detection value compensation coefficient of the pressure sensor, n is the total number of pressure sensors, N j is the detection value of the jth pressure sensor, e is a natural number, the value is 2.72, a2 ​​is the detection value compensation coefficient of the distance sensor, m is the total number of distance sensors, L i is the detection value of the i-th distance sensor, max(L i ) represents the maximum value among the detection values ​​of several distance sensors;

[0069] The control unit compares the actual guide calibration prompt warning value in the current monitoring period with the preset guide calibration prompt warning value. If the actual guide calibration prompt warning value in the current monitoring period is greater than the preset guide calibration prompt warning value, the control unit controls the alarm unit to issue an alarm prompt.

[0070] The working principle and beneficial effects of the above technical solution are as follows: the design of the calibration prompt module can monitor the fit of the guide installation when installing the guide, so as to ensure the reliability of the subsequent work of the guide. When the detection values ​​of several pressure sensors are uneven, that is, When the difference is large, or the detection value of one of the distance sensors is too large, it proves that the bottom surface of the guide guard is installed unstably or the guide guard is inclined to one side when installed. By calculating the actual guide guard calibration prompt warning value in the current monitoring period, when the actual guide guard calibration prompt warning value in the current monitoring period is greater than the preset guide guard calibration prompt warning value, the control unit controls the alarm unit to issue an alarm prompt. Timely adjustment of the guide guard can effectively ensure the processing accuracy of the finishing mill.

[0071] Example 3

[0072] On the basis of Example 1, a finishing mill rolling guide base processing device includes:

[0073] A finishing module is used to finish the base body 1 after rough machining;

[0074] An image acquisition module is used to acquire images of the base body 1 after fine processing, and obtain several groups of base body acquisition images;

[0075] A quality inspection and evaluation module, used to perform several quality inspection and evaluations on the base body 1 based on several groups of base body acquisition image acquisition results;

[0076] The classification and rejection module is used to reject the first-level unqualified products based on several test results of the hole position detection unit of the quality inspection and evaluation module, and to reject the second-level unqualified products and classify the products remaining after the first-level unqualified products are rejected based on the comprehensive evaluation matrix of the base.

[0077] The working principle and beneficial effects of the above technical solution are as follows: by performing image acquisition and quality inspection evaluation on the base body 1 after fine processing, unqualified base bodies 1 can be eliminated and qualified base bodies 1 can be classified to ensure the factory quality of the base body 1 and realize the quality classification of the base body 1 at the same time.

[0078] Example 4

[0079] Based on Example 3, the quality inspection and evaluation module includes:

[0080] A hole position detection unit, used to perform several quality inspections and evaluations on the long hole 1 2, the long hole 200, the long hole 3 201 and the through hole 3 on the base body 1 based on several groups of base body acquisition images, and obtain several hole position evaluation values ​​of the base body 1;

[0081] A base size detection unit, used to perform several size quality inspections and evaluations on the base body 1 based on several groups of base body acquisition images and a preset base size evaluation model, and obtain several size evaluation values ​​of the base body 1;

[0082] The appearance inspection unit is used to perform several appearance quality inspections and evaluations on the base body 1 based on several groups of base body captured images and a preset base appearance evaluation model to obtain several appearance evaluation values ​​of the base body 1.

[0083] The working principle and beneficial effects of the above technical solution: the quality inspection of the base body 1 includes the hole position quality inspection, the overall size quality inspection of the base and the appearance quality inspection of the base. The reliability of the quality inspection result can be maximized through a comprehensive quality inspection of the base body 1.

[0084] Example 5

[0085] On the basis of Example 4, the hole position detection unit includes:

[0086] The base body positioning subunit is used to perform rectangular frame positioning on the base body 1 in the base body acquisition image;

[0087] The hole position positioning subunit is used to position the long hole 1 2, the long hole 200, the long hole 3 201 and the through hole 3 based on the base body acquisition image and the preset hole position recognition model;

[0088] The hole quality inspection subunit is used to perform size quality inspection on the long hole 1 2, the long hole 200, the long hole 3 201 and the through hole 3 based on a preset hole size assessment model;

[0089] If any one of the dimensions of the long hole 1 2, the long hole 200, the long hole 3 201 and the through hole 3 fails the quality inspection, the corresponding base body 1 is an unqualified base, and the first-level unqualified products are removed;

[0090] If the sizes of the long hole 1 2, the long hole 200, the long hole 3 201 and the through hole 3 are all qualified by quality inspection, any one of the long hole 1 2, the long hole 200, the long hole 3 201 or the through hole 3 is used as a reference positioning hole position to obtain the positional relationship between the remaining holes and the reference positioning hole position;

[0091] When the positional relationships between the remaining holes and the reference positioning hole positions are within the preset standards, the corresponding base body 1 is determined to be a qualified base, otherwise it is an unqualified base and the first-level unqualified products are removed.

[0092] The working principle and beneficial effects of the above technical solution are as follows: the hole position detection unit first performs a rectangular frame positioning on the base body 1 in the base body acquisition image, and then positions the long hole 1 2, the long hole 200, the long hole 3 201 and the through hole 3, and performs a size quality inspection on the long hole 1 2, the long hole 200, the long hole 3 201 and the through hole 3 through a preset hole position size evaluation model, and the first batch of first-level unqualified products are eliminated according to the size quality inspection results, and then any one of the long hole 1 2, the long hole 200, the long hole 3 201 or the through hole 3 is used as a reference positioning hole position to obtain the positional relationship between the remaining holes and the reference positioning hole position. When the positional relationship between the remaining holes and the reference positioning hole position is within the preset standard, the corresponding base body 1 is determined to be a qualified base, otherwise it is an unqualified base, and then a batch of first-level unqualified products are eliminated, thereby inspecting the position and size of each hole in the base body 1. Since the position of the hole on the base body 1 is the most important acceptance factor, first-level unqualified products are eliminated during hole position detection to reduce the workload of subsequent quality inspection.

[0093] Example 6

[0094] Based on Example 4, the base comprehensive evaluation matrix is:

[0095] in, is the comprehensive evaluation matrix of the base corresponding to the i-th base body 1, ε i1 is the evaluation value of the first hole position corresponding to the i-th base body 1 in the remaining products after removing the first-level unqualified products, ε i2 is the evaluation value of the second hole position corresponding to the i-th base body 1 in the remaining products after removing the first-level unqualified products, ε in is the evaluation value of the nth hole position corresponding to the i-th base body 1 in the remaining products after removing the first-level unqualified products, α i1 is the first dimension evaluation value corresponding to the i-th base body 1 among the remaining products after removing the first-level unqualified products, α i2 is the second dimension evaluation value corresponding to the i-th base body 1 of the remaining products after removing the first-level unqualified products, α in is the nth dimension evaluation value corresponding to the i-th base body 1 of the remaining products after removing the first-level unqualified products, β i1 is the first appearance evaluation value corresponding to the i-th base body 1 among the remaining products after removing the first-level unqualified products, β i2 is the second appearance evaluation value corresponding to the i-th base body 1 of the remaining products after removing the first-level unqualified products, β in is the nth appearance evaluation value corresponding to the i-th base body 1 among the remaining products after removing the first-level unqualified products;

[0096] After removing the first-level unqualified products, the remaining products are removed and classified based on the base comprehensive evaluation matrix. The classification and removal module also includes:

[0097] The importance classification unit is used to delete the elements of each column in the base comprehensive evaluation matrix corresponding to the i-th base body 1 in turn, obtain three auxiliary matrices, and calculate the ranks of the three auxiliary matrices respectively. When the rank of the auxiliary matrix is ​​greater than the preset rank of the corresponding auxiliary matrix, the auxiliary matrix is ​​regarded as an important matrix, otherwise it is regarded as a non-important matrix;

[0098] A comprehensive evaluation value calculation unit is used to calculate the comprehensive quality evaluation value of the i-th base body 1 based on the base comprehensive evaluation matrix, important matrix and non-important matrix corresponding to the i-th base body 1

[0099] Classify and eliminate units, if Then the second-level unqualified products are removed from the i-th base body 1;

[0100] like Then the i-th base body 1 is classified as a secondary product;

[0101] like Then the i-th base body 1 is classified as a first-class product;

[0102] Calculate the comprehensive quality evaluation value of the i-th base body 1

[0103] in, is the comprehensive quality evaluation value of the i-th base body 1, W i is the rank of the base comprehensive evaluation matrix corresponding to the i-th base body 1, e is a natural number, the value is 2.71, ω x is the rank of the xth important matrix, k is the total number of important matrices, u y is the rank of the yth non-important matrix, ε1 is the weight of the rank of the important matrix, and ε2 is the weight of the rank of the non-important matrix.

[0104] The working principle and beneficial effects of the above technical solution are as follows: by sequentially deleting each column element in the base comprehensive evaluation matrix corresponding to the i-th base body 1, three auxiliary matrices are obtained, and the ranks of the three auxiliary matrices are calculated respectively. When the rank of the auxiliary matrix is ​​greater than the preset rank of the corresponding auxiliary matrix, the auxiliary matrix is ​​used as an important matrix, otherwise it is used as an unimportant matrix, and when calculating the comprehensive quality evaluation value of the i-th base body 1, the weight of the rank of the important matrix and the weight of the rank of the unimportant matrix are introduced, thereby improving the accuracy of the calculation result;

[0105] Classify and eliminate units, if Then the second-level unqualified products are removed for the i-th base body 1. If The i-th base body 1 is classified as a secondary product if The i-th base body 1 is classified as a first-class product, achieving accurate classification and elimination of the base body 1.

[0106] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A rolling guide base for a finishing mill, characterized in that: It comprises a base body (1), on which three long holes are opened, and the base body (1) is fixed on the roller box panel by bolts cooperating with the long holes.

2. A rolling guide base for a finishing mill according to claim 1, characterized in that: The long hole includes a long hole one (2), a long hole two (200) and a long hole three (201), wherein the long hole one (2) and the long hole two (200) are arranged left and right, and the long hole one (2) and the long hole three (201) are arranged up and down.

3. A rolling guide base for a finishing mill according to claim 2, characterized in that: A through hole (3) is provided on the side of the long hole three (201) at the bottom of the base body (1).

4. The rolling guide base of a finishing mill according to claim 1, characterized in that: It also includes a calibration prompt module, which includes: A plurality of pressure sensors, the pressure sensors being evenly arranged on the contact top surface of the base body (1) and the rolling guide; A plurality of distance sensors, the distance sensors being evenly arranged on the contact side of the base body (1) and the rolling guide; A calculation unit, the calculation unit is electrically connected to the pressure sensor and the distance sensor, and is used to calculate an actual guide calibration prompt warning value in a current monitoring period based on the detection values ​​of the pressure sensor and the distance sensor; A control unit and an alarm unit, wherein the control unit is electrically connected to the computing unit and the alarm unit, and the control unit is used to control the alarm unit to give an alarm prompt based on the computing unit; The guide calibration prompt warning value in the current monitoring period: Among them, ∈ is the actual guide calibration warning value in the current monitoring period, a1 is the detection value compensation coefficient of the pressure sensor, n is the total number of pressure sensors, N j is the detection value of the jth pressure sensor, e is a natural number, the value is 2.72, a2 ​​is the detection value compensation coefficient of the distance sensor, m is the total number of distance sensors, L i is the detection value of the i-th distance sensor, max(L i ) represents the maximum value among the detection values ​​of several distance sensors; The control unit compares the actual guide calibration prompt warning value in the current monitoring period with the preset guide calibration prompt warning value. If the actual guide calibration prompt warning value in the current monitoring period is greater than the preset guide calibration prompt warning value, the control unit controls the alarm unit to issue an alarm prompt.

5. A finishing mill rolling guide base processing device, used for finishing a finishing mill rolling guide base as claimed in any one of claims 1 to 4, characterized in that: include: A finishing module, used for finishing the base body (1) after rough machining; An image acquisition module is used to acquire images of the base body (1) after fine processing, and obtain a plurality of sets of acquired images of the base body; A quality inspection and evaluation module, used for performing a number of quality inspection and evaluations on the base body (1) based on a number of sets of base body image acquisition results; The classification and rejection module is used to reject the first-level unqualified products based on several test results of the hole position detection unit of the quality inspection and evaluation module, and to reject the second-level unqualified products and classify the products remaining after the first-level unqualified products are rejected based on the comprehensive evaluation matrix of the base.

6. A finishing mill rolling guide base processing device according to claim 5, characterized in that: The quality inspection and assessment modules include: A hole position detection unit is used to perform a number of quality inspections and evaluations on the long hole 1 (2), the long hole 2 (200), the long hole 3 (201) and the through hole (3) on the base body (1) based on a number of groups of base body acquisition images, so as to obtain a number of hole position evaluation values ​​of the base body (1); A base size detection unit, used to perform a number of size quality inspections and evaluations on the base body (1) based on a number of groups of base body acquisition images and a preset base size evaluation model, and obtain a number of size evaluation values ​​of the base body (1); The appearance detection unit is used to perform several appearance quality inspections and evaluations on the base body (1) based on several groups of base body collected images and a preset base appearance evaluation model, and obtain several appearance evaluation values ​​of the base body (1).

7. A finishing mill rolling guide base processing device according to claim 6, characterized in that: The hole position detection unit includes: A base body positioning subunit, used for positioning a base body (1) in a base body acquisition image in a rectangular frame; A hole position positioning subunit, used for positioning the long hole 1 (2), the long hole 2 (200), the long hole 3 (201) and the through hole (3) based on the base body captured image and the preset hole position recognition model; A hole body quality inspection subunit, used for performing a size quality inspection on the long hole 1 (2), the long hole 2 (200), the long hole 3 (201) and the through hole (3) based on a preset hole position size assessment model; If any one of the dimensions of the long hole 1 (2), the long hole 2 (200), the long hole 3 (201) and the through hole (3) fails the quality inspection, the corresponding base body (1) is an unqualified base and the first-level unqualified products are removed; If the dimensions of the long hole 1 (2), the long hole 2 (200), the long hole 3 (201) and the through hole (3) are all qualified by quality inspection, any one of the long hole 1 (2), the long hole 2 (200), the long hole 3 (201) or the through hole (3) is used as a reference positioning hole position to obtain the positional relationship between the remaining holes and the reference positioning hole position; When the positional relationships between the remaining holes and the reference positioning hole positions are within the preset standard, the corresponding base body (1) is determined to be a qualified base, otherwise it is an unqualified base and the first-level unqualified products are removed.

8. The finishing mill rolling guide base processing device according to claim 6, characterized in that: Comprehensive evaluation matrix for base: in, is the comprehensive evaluation matrix of the base corresponding to the i-th base body (1), ε i1 is the evaluation value of the first hole position corresponding to the i-th base body (1) among the remaining products after removing the first-level unqualified products, ε i2 is the evaluation value of the second hole position corresponding to the i-th base body (1) in the remaining products after removing the first-level unqualified products, ε in is the evaluation value of the nth hole position corresponding to the i-th base body (1) among the remaining products after removing the first-level unqualified products, α i1 is the first dimension evaluation value corresponding to the i-th base body (1) among the remaining products after removing the first-level unqualified products, α i2 is the second dimension evaluation value corresponding to the i-th base body (1) of the remaining products after removing the first-level unqualified products, α in is the nth dimension evaluation value corresponding to the i-th base body (1) among the remaining products after removing the first-level unqualified products, β i1 is the first appearance evaluation value corresponding to the i-th base body (1) among the remaining products after removing the first-level unqualified products, β i2 is the second appearance evaluation value corresponding to the i-th base body (1) among the remaining products after removing the first-level unqualified products, β in It is the nth appearance evaluation value corresponding to the i-th base body (1) among the remaining products after removing the first-level unqualified products.

9. A finishing mill rolling guide base processing device according to claim 8, characterized in that: After removing the first-level unqualified products, the remaining products are removed and classified based on the base comprehensive evaluation matrix. The classification and removal module also includes: The importance classification unit is used to delete the elements of each column in the base comprehensive evaluation matrix corresponding to the i-th base body (1) in turn, obtain three auxiliary matrices, calculate the ranks of the three auxiliary matrices respectively, and when the rank of the auxiliary matrix is ​​greater than the preset rank of the corresponding auxiliary matrix, the auxiliary matrix is ​​regarded as an important matrix, otherwise it is regarded as a non-important matrix; A comprehensive evaluation value calculation unit, used to calculate the comprehensive quality evaluation value of the i-th base body (1) based on the base comprehensive evaluation matrix, the important matrix and the unimportant matrix corresponding to the i-th base body (1) Classify and eliminate units, if Then the second-level unqualified products are removed from the i-th base body (1); like Then the i-th base body (1) is classified as a secondary product; like Then the i-th base body (1) is classified as a first-class product.

10. A finishing mill rolling guide base processing device according to claim 9, characterized in that: Calculate the comprehensive quality assessment value of the i-th base body (1) in, is the comprehensive quality evaluation value of the i-th base body (1), W i is the rank of the base comprehensive evaluation matrix corresponding to the i-th base body (1), e is a natural number, the value is 2.71, ω x is the rank of the xth important matrix, k is the total number of important matrices, u y is the rank of the yth non-important matrix, ε1 is the weight of the rank of the important matrix, and ε2 is the weight of the rank of the non-important matrix.