Low-pressure casting mold of multi-slide ultrasonic equipment base
Through modular design and precision machinery linkage, the problem of difficult demolding of low-pressure casting molds in the casting process of complex structures is solved, and rapid, smooth and precise demolding is achieved, improving casting efficiency and product quality.
Patent Information
- Application Number
- CN202510110896.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-05-06
AI Technical Summary
In the casting process of complex structures such as the base of multi-row ultrasonic equipment, the demolding process is difficult, which can easily lead to damage to the casting and scratches on the surface, affecting the quality of the casting.
The low-pressure casting mold adopts a modular design, including a base, a lower mold seat, an upper mold seat, a cavity, multiple modules and related mechanical linkage components, such as an ejection assembly, an upsliding assembly and a side demolding assembly, which achieves rapid, smooth and accurate demolding through precise mechanical structure and cylinder drive.
It realizes the rapid adaptation of molds to different product needs, reduces the scrap rate in production, improves casting efficiency and product quality, reduces manual intervention and labor intensity, and enhances the flexibility and maintainability of molds.
Smart Images

Figure CN119927181A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of low-pressure casting molds, and in particular provides a low-pressure casting mold for a multi-row ultrasonic equipment base. Background Art
[0002] Low-pressure casting is a casting method that applies low pressure to molten metal to slowly enter the mold and cool it into shape. Although this method can achieve a higher quality of finished products, it still has some technical defects in practical applications, especially for multi-row ultrasonic equipment bases with complex structures. First, the mold design is often complicated, which makes the demolding process difficult. Especially in the multi-row structure, the stress distribution inside the mold is uneven, which makes the casting easily damaged during demolding. Secondly, during the demolding process, due to the large friction between the mold and the casting, the surface of the casting is often scratched or deformed, affecting the quality of the casting. These problems not only affect the casting efficiency, but also increase the scrap rate. Summary of the invention
[0003] Based on this, it is necessary to provide a low-pressure casting mold for a multi-row ultrasonic device base to solve at least one technical problem in the background technology.
[0004] A low-pressure casting mold for a multi-row ultrasonic equipment base includes a base, a lower mold base, an upper mold base, a cavity, a first module, a second module, a third module and a fourth module. The base is a square plate, the lower mold base is arranged on the base, the upper mold base and the lower mold base are arranged opposite to each other, and the cavity is located between the upper mold base and the lower mold base; the first module and the second module are both concave blocks and are arranged relatively parallel to each other, the first module and the second module are respectively arranged on the two short side surfaces of the cavity, the third module and the fourth module are both rectangular blocks and are arranged relatively parallel to each other, and the third module and the fourth module are respectively arranged on the two long side surfaces of the cavity.
[0005] As a further improvement of the present invention, the lower mold base includes a lower mounting seat, a lower mold body and an ejection assembly. The lower mounting seat is connected to the base through a plurality of studs. A mold body groove and two groups of guide block grooves are provided on the top of the lower mounting seat. The two groups of guide block grooves are respectively located on both sides of the mold body groove. The depth of the mold body groove is greater than the depth of the guide block groove. The lower mold body is arranged in the mold body groove. An ejection groove is provided on the bottom of the lower mounting seat close to the second module. A rectangular ejection hole is also provided through the lower mounting seat. The ejection hole is provided at the end of the ejection groove. The ejection assembly is slidably arranged in the ejection groove. The ejection assembly includes a sliding wedge, a ejector rod and an ejection block. A pushing inclined surface is provided on the upper side of one end of the sliding wedge close to the inside of the ejection groove. The ejector rod is fixedly arranged in the sliding wedge. A lower side of one end of the ejection block is beveled and provided with an inclined surface matching the pushing inclined surface. The rectangular cross-section size of the ejection block is the same as the cross-section size of the ejection hole.
[0006] As a further improvement of the present invention, the upper mold base includes an upper mounting seat, an upper mold body, an ejector plate and a fixed plate. The cross-sectional size of the upper mounting seat is equal to that of the lower mounting seat. The upper mold body is arranged inside the upper mounting seat. Four supporting guide pillars are arranged on the wide surface of the upper mounting seat away from the cavity side. The four supporting guide pillars are respectively arranged at four diagonal positions close to the upper mounting seat. A plurality of ejector holes are also penetrated through the upper mounting seat and the upper mold body. Four needle plate guide pillars and a plurality of ejector rods are vertically arranged on the ejector plate. The ejector plate is connected to the upper mounting seat through the four needle plate guide pillars. A plurality of ejector rods are arranged in one-to-one correspondence with the plurality of ejector holes. A plurality of ejector rods are penetrated through the upper mounting seat and the upper mold body through the corresponding plurality of ejector holes. The ends of the plurality of ejector rods away from the ejector plate are arranged on the lower mold body, and the fixed plate is arranged above the ejector plate.
[0007] As a further improvement of the present invention, a group of first slide rails are provided on the recessed surface of the block body of the first module, a side mold body is also provided on the side surface of the first module close to the cavity, a first U-shaped block is provided on the outer side surface of the side mold body away from the cavity, a group of first sliding blocks slidably connected to the first slide rails are provided on the lower side of the side mold body, a first cylinder is also connected on the outer side surface of the first module away from the cavity, a first telescopic column is provided on the first cylinder, and the end of the first telescopic column is clamped in the first U-shaped block and against the outer side surface of the side mold body.
[0008] As a further improvement of the present invention, the third module and the fourth module are both convexly provided with corresponding molding modules on the inner wide surfaces close to the cavity, the second U-shaped block and the third U-shaped block are respectively provided on the outer wide surfaces of the third module and the fourth module, and the second cylinder and the third cylinder are also respectively connected to the outer wide surfaces of the third module and the fourth module, and the second telescopic column and the third telescopic column are respectively provided on the second cylinder and the third cylinder, the end of the second telescopic column is clamped in the second U-shaped block and abuts against the outer wide surface of the third module, the end of the third telescopic column is clamped in the third U-shaped block and abuts against the outer wide surface of the fourth module, and a group of L-shaped guide rails are fixedly provided at the right-angle edge of the lower side of the third module and the fourth module, and the guide surface of the L-shaped guide rail is located on the lower side, and a group of convex guide blocks are respectively provided on the two outer sides of the lower mold body close to the second cylinder and the third cylinder, the convex surface of the convex guide block is slidably connected to the L-shaped guide rail, and the bottom of the convex guide block is clamped in the guide block groove on the lower mounting seat.
[0009] As a further improvement of the present invention, the present invention also includes an injection assembly, which includes two injection conduits, two injection ports and two liquid outlets. The injection ports are located at the lower ends of the injection conduits and are arranged in the base. The injection conduits penetrate the base and the lower mounting seat. The liquid outlets are located at the upper ends of the injection conduits and are connected to the lower mold body.
[0010] As a further improvement of the present invention, the present invention also includes an upper sliding assembly, which is arranged inside the lower mounting seat and connected to the ejection assembly. The upper sliding assembly includes a side slide rail, an active slider, a first support rod, a driven slide rod, a driven slider, a second support rod, an inclined slider, an inclined slide rail, a third support rod and an upper slide rod. The side slide rail is arranged on a side wall of the sliding wedge block close to the third module, the active slider is slidably arranged in the side slide rail, the first support rod is vertically arranged on the side wall of the active slider away from the side slide rail, the driven slide rod is parallel to the sliding wedge block and connected to the other side of the first support rod The ends are vertically connected, and the driven slider is slidably set on the driven sliding rod, the second support rod is vertically set on the upper side surface of the driven slider, and the other end surface of the second support rod away from the driven slider is set as an inclined surface, the inclined slider is parallel and fixedly set on the inclined end of the second support rod, the inclined slide rail is embedded and slidably connected to the bottom of the inclined slide rail, and an L-shaped third support rod is connected to the side wall of the inclined slide rail close to the side slide rail, and the other end of the third support rod is connected to the side wall of the side slide rail, and the upper slide rod is fixedly connected to the side wall of the inclined slide rail in an upward direction compared to the horizontal plane.
[0011] As a further improvement of the present invention, the upper sliding rod includes a fourth support rod and an upper top block. The fourth support rod is arranged parallel to the horizontal plane. The upper top block is a rectangular block with a flat bottom and an inclined top. One end of the fourth support rod is fixedly connected to the inclined sliding block, and the other end of the fourth support rod is fixedly connected vertically to the bottom plane of the upper top block. An upper top opening is opened on the upper side of the base to allow the upper top block to extend out.
[0012] As a further improvement of the present invention, the present invention also includes a side demolding assembly, which includes a forming sleeve, a pushing plate, a driving rod and a driving cylinder. The side demolding assembly is arranged as a whole between the second module and the cavity. The forming sleeve is clamped between the inner wall edges relative to each other of the third module and the fourth module, and forms a side seal for the cavity. The forming sleeve is a U-shaped plate composed of a long side plate and a short side plate. A fitting gap is formed between the long side plate and the short side plate. The pushing plate is fitted with the forming sleeve and is located in the fitting gap. A first spring is fixedly arranged at one end of the driving rod. The driving rod is provided with one end of the first spring vertically connected to the middle of the pushing plate. The driving cylinder is arranged at the other end of the driving rod away from the pushing plate.
[0013] As a further improvement of the present invention, a spring groove is provided in the middle of the side where the propulsion plate is in contact with the forming sleeve, and a second spring connected to the inner wall of the propulsion plate is fixed in the spring groove. The other end of the second spring is connected to the forming sleeve, and a stripping groove is provided in the middle of the lower part of the propulsion plate on the side close to the third module, and the side length of the stripping groove is equal to the side length of the forming sleeve.
[0014] The beneficial effects of the present invention are as follows:
[0015] 1. By adopting modular design, the mold can quickly adapt to the needs of different products, which not only simplifies the mold manufacturing process, but also improves the flexibility and maintainability of the mold, simplifies the maintenance process, and reduces the scrap rate in production. When it is necessary to produce ultrasonic equipment bases of different shapes or sizes, only the corresponding modules need to be replaced without redesigning the entire mold. The assembly and disassembly of the mold becomes simpler and faster, thereby improving casting efficiency, and it is easy to clean and maintain, thereby comprehensively improving the performance and production efficiency of the mold.
[0016] 2. By arranging an ejection assembly in the lower mounting seat, utilizing the precise coordination and interaction of the sliding wedge, the ejector rod and the ejection block, and driving the ejector rod forward through an external power device, the sliding wedge can be driven to slide forward inside the ejection groove. At this time, the ejection block arranged at the front end of the sliding wedge will move upward along the ejection hole, and then eject the lower mold body out of the mold body groove, thereby achieving a smooth and precise ejection action, being able to simply and quickly realize the demolding under the mold, effectively avoiding product damage during the demolding process, and improving casting efficiency and product quality.
[0017] 3. The side sealing of the cavity by the forming sleeve effectively prevents the casting liquid from deflecting downward under the action of gravity, thereby avoiding deformation of the lower side of the casting. At the same time, considering the possible shrinkage of the casting during the cooling and molding process, the driving cylinder in the side demoulding assembly can adaptively push the forming sleeve to compensate for this shrinkage deformation, ensure the stability of the side wall of the casting during the cooling and molding process, and improve the flatness of the side wall of the casting, that is, improve the dimensional accuracy and shape stability of the casting. In addition, a second spring is provided on the abutting surface of the driving cylinder, and the second spring can generate relative elastic force on the pushing plate and the forming sleeve, so that the forming sleeve can better adapt to changes in the casting molding process.
[0018] 4. By arranging an ejector assembly at the bottom of the mold, an ejector plate at the top, and the first module, the third module, the fourth module and the side demoulding assembly driven by the cylinder around, the operator only needs to drive the corresponding cylinder and push the ejector rod, and cooperate with the mechanical linkage of the upper sliding assembly and the ejector assembly to achieve rapid demoulding and assembly of various components, reducing manual intervention, reducing labor intensity, and improving the level of production automation. It also helps to reduce scratches and damage on the surface of the casting through smooth and precise demoulding action, thereby improving the quality of the casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the present invention.
[0020] Figure 2 It is a three-dimensional schematic diagram of an embodiment of the present invention without the base and the lower mold base.
[0021] Figure 3 FIG. 1 is an exploded view of an embodiment of the present invention.
[0022] Figure 4 It is a partial exploded view of an embodiment of the present invention.
[0023] Figure 5 It is a three-dimensional schematic diagram of an upward sliding assembly in one embodiment of the present invention.
[0024] Figure 6 It is a three-dimensional schematic diagram of an upward sliding assembly in another embodiment of the present invention.
[0025] Figure 7 It is a three-dimensional schematic diagram of a side demoulding component in one embodiment of the present invention.
[0026] Figure 8 It is a side cross-sectional view of a side demoulding component in one embodiment of the present invention.
[0027] In the figure: 10, base; 20, lower die seat; 21, lower mounting seat; 211, die body groove; 212, guide block groove; 213, ejector groove; 214, ejector hole; 22, lower die body; 221, convex guide block; 23, ejector assembly; 231, sliding wedge block; 232, ejector rod; 233, ejector block; 30, upper die seat; 31, upper mounting seat; 311, support guide column; 312, ejector pin hole ; 32, upper mold body; 33, ejector plate; 331, needle plate guide column; 332, ejector rod; 34, fixed plate; 40, cavity; 41, first module; 411, first slide rail; 412, side mold body; 413, first U-shaped block; 414, first slide block; 415, first cylinder; 416, first telescopic column; 42, second module; 43, third module; 431, second U-shaped block; 432 , the second cylinder; 433, the second telescopic column; 434, the L-shaped guide rail; 44, the fourth module; 441, the third U-shaped block; 442, the third cylinder; 443, the third telescopic column; 50, the injection assembly; 51, the injection conduit; 52, the injection port; 60, the upper slide assembly; 61, the side slide rail; 611, the active slider; 62, the first support rod; 63, the driven slide rod; 631, the driven slider; 64, the second support rod; 65, the inclined slider; 66, the inclined slide rail; 67, the third support rod; 68, the upper slide rod; 681, the fourth support rod; 682, the upper ejector block; 683, the upper ejector port; 70, the side demoulding assembly; 71, the molding sleeve; 72, the push plate; 721, the spring groove; 722, the second spring; 723, the stripping groove; 73, the driving rod; 731, the first spring; 74, the driving cylinder. DETAILED DESCRIPTION
[0028] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly understood.
[0029] In the description of the present invention, it should be noted that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0031] See also Figures 1 to 8 A low-pressure casting mold for a multi-row ultrasonic equipment base includes a base 10, a lower die base 20, an upper die base 30, a cavity 40, a first module 41, a second module 42, a third module 43 and a fourth module 44. The base 10 is a square plate, the lower die base 20 is arranged on the base 10, the upper die base 30 and the lower die base 20 are arranged opposite to each other, and the cavity 40 is located between the upper die base 30 and the lower die base 20; the first module 41 and the second module 42 are both concave blocks and are arranged relatively parallel to each other. The first module 41 and the second module 42 are respectively arranged on the two short side surfaces of the cavity 40, the third module 43 and the fourth module 44 are both rectangular blocks and are arranged relatively parallel to each other. The third module 43 and the fourth module 44 are respectively arranged on the two long side surfaces of the cavity 40.
[0032] Specifically, the mold of the present invention is mainly composed of four parts, namely, a lower mold base 20, an upper mold base 30, a first module 41, a second module 42, a third module 43 and a fourth module 44, which together surround a mold cavity 40. This modular design enables the mold to quickly adapt to the needs of different products, which not only simplifies the manufacturing process of the mold, but also improves the flexibility and maintainability of the mold, simplifies the maintenance process, and reduces the scrap rate in production. When it is necessary to produce ultrasonic equipment bases of different shapes or sizes, it is only necessary to replace the corresponding modules without redesigning the entire mold. The assembly and disassembly of the mold becomes simpler and faster, thereby improving the casting efficiency, and is easy to clean and maintain, thereby comprehensively improving the performance and production efficiency of the mold.
[0033] like Figure 1 , 3 As shown, the lower mold base 20 includes a lower mounting base 21, a lower mold body 22 and an ejection assembly 23. The lower mounting base 21 is connected to the base 10 through a plurality of studs. A mold body groove 211 and two sets of guide block grooves 212 are provided on the top of the lower mounting base 21. The two sets of guide block grooves 212 are respectively located on both sides of the mold body groove 211. The depth of the mold body groove 211 is greater than the depth of the guide block groove 212. The lower mold body 22 is arranged in the mold body groove 211. An ejection groove 213 is provided on the bottom of the lower mounting base 21 near the second module 42. The lower mounting base 21 is also provided with a rectangular groove 213. The ejection hole 214 is shaped, and the ejection hole 214 is arranged at the end of the ejection groove 213. The ejection assembly 23 is slidably arranged in the ejection groove 213. The ejection assembly 23 includes a sliding wedge block 231, a push rod 232 and an ejection block 233. The sliding wedge block 231 is close to the ejection groove 213. The upper side of the end is beveled and provided with a push inclined surface. The push rod 232 is fixedly arranged in the sliding wedge block 231. The lower side of one end of the ejection block 233 is beveled and provided with a bevel that matches the push inclined surface. The rectangular cross-section size of the ejection block 233 is the same as the cross-section size of the ejection hole 214.
[0034] Specifically, the mold body groove 211 and the guide block groove 212 opened on the top of the lower mounting seat 21 provide precise positioning for the installation of the lower mold body 22 and other components arranged above the lower mounting seat 21, ensuring the precise matching and molding accuracy of the mold. The lower mounting seat 21 adopts the ingenious design of the mold body groove 211 and the guide block groove 212, which not only ensures the stable installation of the lower mold body 22, but also enhances the structural strength of the mold through the depth difference. The ejection assembly 23 realizes a smooth and precise ejection action by utilizing the precise matching and interaction of the sliding wedge block 231, the ejector rod 232 and the ejection block 233. It can effectively avoid product damage during the demolding process and improve casting efficiency and product quality.
[0035] In one embodiment, an ejection assembly 23 is provided under the lower mounting seat 21. After the low-pressure casting is completed, the external power equipment pushes the ejector rod 232 forward, which can drive the sliding wedge block 231 to slide forward inside the ejection groove 213. At this time, the ejection block 233 provided at the front end of the sliding wedge block 231 will move upward along the ejection hole 214, and then eject the lower mold body 22 out of the mold body groove 211, so that the demolding under the mold can be realized simply and quickly.
[0036] like Figure 1 , 3 As shown, the upper mold base 30 includes an upper mounting base 31, an upper mold body 32, an ejector plate 33 and a fixing plate 34. The cross-sectional size of the upper mounting base 31 is equal to the cross-sectional size of the lower mounting base 21. The upper mold body 32 is arranged inside the upper mounting base 31. Four support guide pillars 311 are arranged on the wide surface of the upper mounting base 31 away from the mold cavity 40. The four support guide pillars 311 are respectively arranged at four diagonal positions close to the upper mounting base 31. A plurality of ejector holes 31 are also opened through the upper mounting base 31 and the upper mold body 32. 2. Four needle plate guide pillars 331 and a plurality of ejector rods 332 are vertically arranged on the ejector plate 33. The ejector plate 33 is connected to the upper mounting seat 31 through the four needle plate guide pillars 331. The plurality of ejector rods 332 are arranged in one-to-one correspondence with the plurality of ejector holes 312. The plurality of ejector rods 332 are arranged in the upper mounting seat 31 and the upper mold body 32 through the corresponding plurality of ejector holes 312. The ends of the plurality of ejector rods 332 away from the ejector plate 33 are arranged on the lower mold body 22. The fixing plate 34 is arranged above the ejector plate 33.
[0037] Specifically, the arrangement of four support guide pillars 311 enhances the stability and load-bearing capacity of the upper mold base 30, and facilitates the positioning and installation of the mold. The ejector plate 33 is stably connected to the upper mounting base 31 through four needle plate guide pillars 331, ensuring the precise guidance and smooth movement of the ejector rod 332 during the ejection process. The one-to-one correspondence between multiple ejector holes 312 and ejector rods 332 not only helps the mold forming, but also improves the stability of the cavity 40, and can also make the ejection force evenly distributed, effectively improving the demolding efficiency and integrity of the product.
[0038] In one embodiment, a plurality of ejector rods 332 are arranged on the ejector plate 33 to abut against the lower mold body 22. After the casting is completed, an ejection force is applied to the ejector plate 33, and the lower end of the ejector rod 332 can push the casting out of the mold cavity 40, so that the demolding above the mold can be realized simply and quickly, making the demolding process faster and smoother. At the same time, the damage to the mold and the casting during the demolding process is reduced, the service life of the mold is extended, and the integrity and precision of the casting are ensured. In addition, the setting of the fixed plate 34 provides additional safety protection to prevent the ejector rod 332 from accidentally popping out under high pressure, thereby protecting the safety of the operator.
[0039] like Figure 2-3 As shown, a group of first slide rails 411 are provided on the recessed surface of the block of the first module 41, a side mold body 412 is also provided on the side surface of the first module 41 close to the cavity 40, a first U-shaped block 413 is provided on the outer side surface of the side mold body 412 away from the cavity 40, a group of first sliders 414 slidably connected to the first slide rails 411 are provided on the lower side of the side mold body 412, a first cylinder 415 is also connected to the outer side surface of the first module 41 away from the cavity 40, a first telescopic column 416 is provided on the first cylinder 415, and the end of the first telescopic column 416 is clamped in the first U-shaped block 413 and against the outer side surface of the side mold body 412.
[0040] Specifically, a group of first slide rails 411 opened on the concave surface of the block of the first module 41 cooperate with the first slider 414 arranged on the lower side of the side mold body 412, so as to realize precise sliding control of the first module 41, improve the movement accuracy and reliability of the mold, and realize automatic ejection action through the coordinated use of the first cylinder 415 and the first telescopic column 416, thereby reducing manual operation and improving production efficiency and operational safety.
[0041] The third module 43 and the fourth module 44 are both provided with corresponding molding modules on their inner wide surfaces close to the cavity 40, and the third module 43 and the fourth module 44 are respectively provided with a second U-shaped block 431 and a third U-shaped block 441 on their outer wide surfaces, and the third module 43 and the fourth module 44 are respectively connected with a second cylinder 432 and a third cylinder 442 on their outer wide surfaces, and the second cylinder 432 and the third cylinder 442 are respectively provided with a second telescopic column 433 and a third telescopic column 443, and the end of the second telescopic column 433 is clamped in the second U-shaped block 431 and abuts against the third module 43. The end of the third telescopic column 443 is clamped in the third U-shaped block 441 and abuts against the outer wide surface of the fourth module 44. A group of L-shaped guide rails 434 are fixedly arranged at the right-angle edges of the lower sides of the third module 43 and the fourth module 44. The guide surface of the L-shaped guide rail 434 is located on the lower side. A group of convex guide blocks 221 are arranged on the two outer sides of the lower mold body 22 close to the second cylinder 432 and the third cylinder 442. The convex surface of the convex guide block 221 is slidably connected to the L-shaped guide rail 434, and the bottom of the convex guide block 221 is clamped in the guide block groove 212 on the lower mounting seat 21.
[0042] Specifically, the second U-shaped block 431 and the third U-shaped block 441 are used in conjunction with the corresponding cylinders and telescopic columns to enhance the lateral support and stability of the third module 43 and the fourth module 44, and reduce the possibility of deformation during the casting process. The setting of the second cylinder 432 and the third cylinder 442 can realize automatic ejection action, improve production efficiency, and provide a sliding connection between the L-shaped guide rail 434 and the convex guide block 221, which provides precise guidance and positioning, ensuring the precise closing and opening of both sides of the mold.
[0043] like Figure 3 As shown, the present invention also includes an injection component 50, which includes two injection conduits 51, two injection ports 52 and two liquid outlets. The injection port 52 is located at the lower end of the injection conduit 51 and is arranged in the base 10. The injection conduit 51 passes through the base 10 and the lower mounting seat 21, and the liquid outlet is located at the upper end of the injection conduit 51 and is connected to the lower mold body 22.
[0044] Specifically, the design of two liquid injection conduits 51 and corresponding liquid injection ports 52 guiding the lower mold body 22 can achieve accurate distribution of the liquid in the cavity 40, ensure uniform flow and filling of the liquid during the casting process, improve the density and uniformity of the casting, help reduce defects inside the casting, such as pores, inclusions, etc., and improve the overall quality of the casting. In addition, the liquid injection conduit 51 runs through the base 10 and the lower mounting seat 21, optimizes the liquid flow path, reduces flow resistance, improves liquid flow efficiency, reduces the casting cycle time, and improves production efficiency.
[0045] like Figure 5-6As shown, the present invention further includes an upper sliding assembly 60, which is arranged inside the lower mounting seat 21 and connected to the ejection assembly 23. The upper sliding assembly 60 includes a side rail 61, an active slider 611, a first support rod 62, a driven slider 63, a driven slider 631, a second support rod 64, an inclined slider 65, an inclined slide rail 66, a third support rod 67 and an upper slide rod 68. The side rail 61 is arranged on the side wall of the sliding wedge 231 close to the third module 43, the active slider 611 is slidably arranged in the side rail 61, the first support rod 62 is vertically arranged on the side wall of the active slider 611 away from the side rail 61, the driven slider 63 is parallel to the sliding wedge 231 and connected to the first support rod The other end of the rod 62 is vertically connected, and the driven slider 631 is slidably set on the driven slider 63. The second support rod 64 is vertically set on the upper side surface of the driven slider 631. The other end surface of the second support rod 64 away from the driven slider 631 is set as an inclined surface. The inclined surface slider 65 is parallel to and fixedly set on the inclined surface end of the second support rod 64. The inclined surface slide rail 66 is embedded and slidably connected with the bottom of the inclined surface slider 65. The inclined surface slide rail 66 is connected with an L-shaped third support rod 67 on the side wall close to the side slide rail 61. The other end of the third support rod 67 is connected to the side wall of the side slide rail 61. The upper slide rod 68 is fixedly connected to the side wall of the inclined surface slider 65 in an upward direction compared to the horizontal plane.
[0046] The upper slide rod 68 includes a fourth support rod 681 and an upper top block 682. The fourth support rod 681 is arranged parallel to the horizontal plane. The upper top block 682 is a rectangular block with a flat bottom and an inclined top. One end of the fourth support rod 681 is fixedly connected to the inclined slide block 65, and the other end of the fourth support rod 681 is vertically fixedly connected to the bottom plane of the upper top block 682. An upper top opening 683 is opened on the upper side of the base 10 to allow the upper top block 682 to extend out.
[0047] Specifically, the mechanical linkage structure of the upper sliding assembly 60 and the ejection assembly 23 can realize the smooth conversion of the upper sliding rod 68 from driving to ejection through the cooperation of multiple parts. And the inclined top structure of the upper ejector block 682 on the upper part of the upper sliding rod 68 can more effectively apply the ejection force during the sliding process to ensure the smooth demolding of the product from the mold. In addition, the upper sliding assembly 60 is integrally embedded in the lower mounting seat 21 and is tightly connected to the ejection assembly 23, which not only optimizes the internal space utilization of the mold, but also enhances the stability and durability of the structure.
[0048] In one embodiment, a space capable of accommodating the movement of the upper sliding assembly 60 is provided inside the lower mounting seat 21, and a limiting slide for the active sliding block 611 is provided on the side of the sliding wedge block 231. Therefore, when the external power equipment pushes the top rod 232 forward, it will simultaneously drive the active sliding block 611 to move forward along the side slide rail 61. At this time, the active sliding block 611 drives the first support rod 62, and the first support rod 62 drives the driven sliding block 63 to move forward together. Due to the limitation of the third support rod 67, the driven sliding block 631 will also slide forward along the driven sliding block 63, and the inclined sliding block 65 connected to the driven sliding block 631 through the second support rod 64 will slide upward along the inclined sliding rail 66 along the trend of the driven sliding block 631 sliding forward, thereby driving the upper sliding block 68 fixedly connected to the inclined sliding block 65 to gradually move upward as a whole, and finally causing the upper ejecting block 682 to be ejected through the upper ejecting opening 683.
[0049] like Figure 4 and Figure 7-8 As shown, in one embodiment, the present invention also includes a side demolding assembly 70, which includes a forming sleeve 71, a pushing plate 72, a driving rod 73 and a driving cylinder 74. The side demolding assembly 70 is arranged as a whole between the second module 42 and the cavity 40. The forming sleeve 71 is clamped between the inner wall edges opposite to each other of the third module 43 and the fourth module 44, and forms a side seal for the cavity 40. The forming sleeve 71 is a U-shaped plate composed of a long side plate and a short side plate, and a fitting gap is formed between the long side plate and the short side plate. The pushing plate 72 is fitted with the forming sleeve 71 and is located in the fitting gap. A first spring 731 is fixedly provided at one end of the driving rod 73. The driving rod 73 is provided with one end of the first spring 731 and is vertically connected to the middle of the pushing plate 72. The driving cylinder 74 is arranged at the other end of the driving rod 73 away from the pushing plate 72.
[0050] The push plate 72 is provided with a spring groove 721 in the middle of the side in contact with the forming sleeve 71, and a second spring 722 connected to the inner wall of the push plate 72 is fixedly arranged in the spring groove 721, and the other end of the second spring 722 is connected to the forming sleeve 71. The push plate 72 is provided with a stripping groove 723 in the middle of the lower part of the side close to the third module 43, and the side length of the stripping groove 723 is equal to the side length of the forming sleeve 71.
[0051] In one embodiment, during the casting process, the casting formed by cooling the molding liquid is affected by the effects of thermal expansion and contraction during the cooling and molding process, and the upper side will shrink inward to a certain extent, while the lower side will deviate outward to a certain extent due to the influence of gravity, which may cause the lower side of the casting to undergo a downward trapezoidal deformation. The side sealing of the cavity 40 by the molding sleeve 71 effectively prevents the casting molding liquid from deviating downward under the action of gravity, thereby avoiding the deformation of the lower side of the casting. At the same time, considering the possible shrinkage of the casting during the cooling and molding process, the driving cylinder 74 in the side demolding assembly 70 can adaptively advance the molding sleeve 71 to compensate for this shrinkage deformation, thereby ensuring the stability of the side wall of the casting during the cooling and molding process, and improving the flatness of the side wall of the casting, that is, improving the dimensional accuracy and shape stability of the casting. In addition, a second spring 722 is provided on the abutting surface of the driving cylinder 74. The second spring 722 can generate relative elastic force on the pushing plate 72 and the forming sleeve 71, so that the forming sleeve 71 can better adapt to the changes in the casting molding process, which can not only improve the molding accuracy, but also enhance the connection stability between the forming sleeve 71 and the pushing plate 72, so that the forming sleeve 71 can have a certain buffering and resetting ability when subjected to external force, thereby better adapting to various changes in the casting molding process and reducing the deformation of the casting during the molding process.
[0052] In one embodiment, the side demolding assembly 70 as a whole is used to cooperate with the second module 42 to form the side shape of the cavity 40, and can also be used to quickly demold the side. The demolding process is as follows: first, the third module 43 and the fourth module 44 are ejected to both sides. When the external power equipment pushes the ejector rod 232, the upper ejector block 682 is ejected through the upper ejection port 683. The length of the short side of the upper ejector block 682 is set to be less than or equal to the length of the short side of the molding sleeve 71. At this time, the top of the inclined surface of the upper ejector block 682 will push a corner of the molding sleeve 71 upward, causing the molding sleeve 71 to rotate upward and to the right. The continuous torsional force causes the long side plate in the molding sleeve 71 to rotate upward and to the right, thereby causing the short side plate that was originally engaged with the push plate 72 to gradually deviate. At this time, a separation gap is generated between the forming sleeve 71 and the push plate 72, and the second module 42 of the side demoulding assembly 70 will be outwardly disengaged during the demoulding process, so that the second spring 722 originally compressed in the push plate 72 will be extended and popped out from the spring groove 721. The second spring 722, which was originally in a compressed state, begins to gradually release energy and exerts a reverse elastic force on the forming sleeve 71. This elastic force not only helps the forming sleeve 71 to be more smoothly disengaged from the push plate 72, but also helps the forming sleeve 71 to return to the initial fitting position after the demoulding, so as to prepare for the next mold use. The second spring 722 not only provides the power required for demoulding, but also buffers the impact force during the demoulding process, so that the separation of the forming sleeve 71 and the push plate 72 is smoother, reducing damage to the mold and the product. During the demolding process, as the forming sleeve 71 is gradually lifted and twisted, its lower part will extend into the demolding groove 723 below the push plate 72. The design of the demolding groove 723 provides sufficient space for the deflection of the forming sleeve 71, avoiding damage to the mold or operating difficulties caused by deflection. At the same time, the existence of the demolding groove 723 also makes the entire demolding process smoother and more controllable. At this time, the side demolding assembly 70 can be smoothly removed from the mold and opened to realize the demolding work on the side of the mold, which can facilitate subsequent mold cleaning, casting removal and other operations. The structural design of the side demolding simplifies the demolding operation, reduces manual intervention, reduces labor intensity, and improves the level of production automation. The smooth and precise demolding action helps to reduce scratches and damage on the surface of the casting, thereby improving the quality of the casting. When demolding is completed, the operator uses an external power device to hold the U-shaped lower end of the forming sleeve 71, forcing its lower end to be removed from the demolding groove 723, and then pushes it forward to re-engage the push plate 72 with its fitting gap, thereby completing the resetting of the side demolding assembly 70 for the next use.
[0053] The present invention can achieve:
[0054] 1. The overall modular design enables the mold to quickly adapt to the needs of different products, which not only simplifies the mold manufacturing process, but also improves the flexibility and maintainability of the mold, simplifies the maintenance process, and reduces the scrap rate in production. When it is necessary to produce ultrasonic equipment bases of different shapes or sizes, only the corresponding modules need to be replaced without redesigning the entire mold. The assembly and disassembly of the mold becomes simpler and faster, thereby improving casting efficiency, and is easy to clean and maintain, thereby comprehensively improving the performance and production efficiency of the mold.
[0055] 2. The mold body groove 211 and the guide block groove 212 opened on the top of the lower mounting seat 21 provide accurate positioning for the installation of the lower mold body 22 and other components arranged above the lower mounting seat 21, ensuring the precise matching and molding accuracy of the mold. The lower mounting seat 21 adopts the ingenious design of the mold body groove 211 and the guide block groove 212, which not only ensures the stable installation of the lower mold body 22, but also enhances the structural strength of the mold through the depth difference. The ejection assembly 23 realizes a smooth and accurate ejection action by utilizing the precise matching and interaction of the sliding wedge block 231, the ejector rod 232 and the ejection block 233, which can effectively avoid product damage during the demoulding process and improve casting efficiency and product quality.
[0056] 3. The design of guiding the liquid in the lower mold body 22 through two liquid injection conduits 51 and corresponding liquid injection ports 52 can realize accurate distribution of the liquid in the mold cavity 40, ensure the uniform flow and filling of the liquid during the casting process, improve the density and uniformity of the casting, help reduce defects inside the casting, such as pores, inclusions, etc., and improve the overall quality of the casting. In addition, the liquid injection conduit 51 runs through the base 10 and the lower mounting seat 21, optimizes the liquid flow path, reduces the flow resistance, improves the liquid flow efficiency, reduces the casting cycle time, and improves production efficiency.
[0057] 4. The mechanical linkage structure of the upper sliding assembly 60 and the ejection assembly 23 can realize the smooth conversion of the upper sliding rod 68 from driving to ejection through the coordinated work of multiple components. The inclined top structure of the upper ejector block 682 on the upper sliding rod 68 can more effectively apply the ejection force during the sliding process to ensure that the product is smoothly demolded from the mold. In addition, the upper sliding assembly 60 is integrally embedded in the lower mounting seat 21 and is tightly connected to the ejection assembly 23, which not only optimizes the internal space utilization of the mold, but also enhances the stability and durability of the structure.
[0058] 5. The side sealing of the cavity 40 by the forming sleeve 71 effectively prevents the casting liquid from deflecting downward under the action of gravity, thereby avoiding the deformation of the lower side of the casting. At the same time, considering the shrinkage of the casting during the cooling and molding process, the driving cylinder 74 in the side demolding assembly 70 can adaptively push the forming sleeve 71 to compensate for this shrinkage deformation, ensure the stability of the side wall of the casting during the cooling and molding process, and improve the flatness of the side wall of the casting, that is, improve the dimensional accuracy and shape stability of the casting. In addition, a second spring 722 is provided on the abutting surface of the driving cylinder 74, and the second spring 722 can generate relative elastic force on the pushing plate 72 and the forming sleeve 71, so that the forming sleeve 71 can better adapt to changes in the casting molding process.
[0059] 6. By arranging the ejector assembly 23 at the bottom of the mold, the ejector plate 33 at the top, and the first module 41, the third module 43, the fourth module 44 and the side demolding assembly 70 driven by the cylinders around, the operator only needs to drive the corresponding cylinders and push the ejector rod 232, and cooperate with the mechanical linkage of the upper sliding assembly 60 and the ejector assembly 23 to realize the rapid demolding and assembly of various components, thereby reducing manual intervention, reducing labor intensity, and improving the level of production automation. It also helps to reduce scratches and damage on the surface of the casting through a smooth and precise demolding action, thereby improving the quality of the casting.
[0060] The above-mentioned embodiments only express several embodiments of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.
Claims
1. A low-pressure casting mold for a multi-row ultrasonic equipment base, characterized in that: It includes a base, a lower die base, an upper die base, a cavity, a first module, a second module, a third module and a fourth module, the base is a square plate, the lower die base is arranged on the base, the upper die base and the lower die base are arranged opposite to each other, and the cavity is located between the upper die base and the lower die base; the first module and the second module are both concave blocks and are arranged relatively parallel to each other, the first module and the second module are respectively arranged on the two short side surfaces of the cavity, the third module and the fourth module are both rectangular blocks and are arranged relatively parallel to each other, the third module and the fourth module are respectively arranged on the two long side surfaces of the cavity.
2. The low-pressure casting mold for the multi-row ultrasonic equipment base according to claim 1 is characterized in that: The lower mold base includes a lower mounting seat, a lower mold body and an ejection assembly, the lower mounting seat is connected to the base through a plurality of studs, a mold body groove and two groups of guide block grooves are provided on the top of the lower mounting seat, the two groups of guide block grooves are respectively located on both sides of the mold body groove, the depth of the mold body groove is greater than the depth of the guide block groove, the lower mold body is arranged in the mold body groove, an ejection groove is provided on the bottom of the lower mounting seat close to the second module side, and a rectangular ejection hole is also provided through the lower mounting seat, and the ejection hole is arranged at the end of the ejection groove.
3. The low-pressure casting mold for the multi-row ultrasonic equipment base according to claim 2 is characterized in that: The ejection assembly is slidably arranged in the ejection groove, and the ejection assembly includes a sliding wedge, an ejector rod and an ejection block. The sliding wedge is chamfered on the upper side of one end close to the inside of the ejection groove and is provided with a pushing inclined surface. The ejector rod is fixedly arranged in the sliding wedge, and the lower side of one end of the ejection block is chamfered on the lower side and is provided with an inclined surface that matches the pushing inclined surface. The rectangular cross-section size of the ejection block is the same as the cross-section size of the ejection hole.
4. The low-pressure casting mold for the multi-row ultrasonic equipment base according to claim 3 is characterized in that: The upper mold base includes an upper mounting seat, an upper mold body, an ejector plate and a fixing plate. The cross-sectional size of the upper mounting seat is equal to that of the lower mounting seat. The upper mold body is arranged inside the upper mounting seat. Four supporting guide pillars are arranged on the wide surface of the upper mounting seat away from the side of the cavity. The four supporting guide pillars are respectively arranged at four diagonal positions close to the upper mounting seat. A plurality of ejector holes are also opened through the upper mounting seat and the upper mold body.
5. The low-pressure casting mold for the multi-row ultrasonic equipment base according to claim 4 is characterized in that: Four needle plate guide pillars and a plurality of ejector rods are vertically arranged on the ejector plate, the ejector plate is connected to the upper mounting seat through the four needle plate guide pillars, a plurality of ejector rods and a plurality of ejector holes are arranged in a one-to-one correspondence, a plurality of ejector rods are arranged through the corresponding plurality of ejector holes and are arranged inside the upper mounting seat and the upper mold body, the ends of the plurality of ejector rods away from the ejector plate are arranged on the lower mold body, and the fixing plate is arranged above the ejector plate.
6. The low-pressure casting mold for the multi-row ultrasonic equipment base according to claim 5, characterized in that: A group of first slide rails are provided on the recessed surface of the block body of the first module, a side mold body is also provided on a side surface of the first module close to the cavity, a first U-shaped block is provided on the outer side surface of the side mold body away from the cavity, a group of first sliding blocks slidably connected to the first slide rails are provided on the lower side of the side mold body, a first cylinder is also connected on the outer side surface of the first module away from the cavity, a first telescopic column is provided on the first cylinder, and the end of the first telescopic column is clamped in the first U-shaped block and abuts against the outer side surface of the side mold body.
7. The low-pressure casting mold for the multi-row ultrasonic equipment base according to claim 6, characterized in that: The third module and the fourth module are both provided with corresponding molding modules on the inner wide surfaces close to the cavity, the second U-shaped block and the third U-shaped block are respectively provided on the outer wide surfaces of the third module and the fourth module, the second cylinder and the third cylinder are also respectively connected to the outer wide surfaces of the third module and the fourth module, and the second cylinder and the third telescopic column are respectively provided on the second cylinder and the third cylinder.
8. The low-pressure casting mold for the multi-row ultrasonic equipment base according to claim 7, characterized in that: The end of the second telescopic column is clamped in the second U-shaped block and abuts against the outer wide surface of the third module. The end of the third telescopic column is clamped in the third U-shaped block and abuts against the outer wide surface of the fourth module. A set of L-shaped guide rails are fixedly provided at the lower right-angle edges of the third module and the fourth module.
9. The low-pressure casting mold for the multi-row ultrasonic equipment base according to claim 8, characterized in that: The guide rail surface of the L-shaped guide rail is located on the lower side, and a group of convex guide blocks are arranged on the two outer sides of the lower mold body close to the second cylinder and the third cylinder. The convex surface of the convex guide block is slidably connected to the L-shaped guide rail, and the bottom of the convex guide block is clamped in the guide block groove on the lower mounting seat.