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265results about "Slip casting moulds" patented technology

Gel casting molding method based on gelose and ceramic slurry mixed solution

ActiveCN106079032ADoes not affect compactnessWith strengthSlip casting mouldsOrganic contentGel casting
The invention discloses a gel casting molding method based on a gelose and ceramic slurry mixed solution. The method comprises the specific steps that firstly, ceramic powder and a dispersing agent are added into water for preparing ceramic slurry with the solid phase volume fraction of 53-59%; then a gelose solution with the concentration of 3-4.5 wt% is added into the ceramic slurry, so that the pH value is regulated to 8-11, and the ceramic slurry is made even by means of ball-milling; the mixed slurry is injected into an imperforate mould for to be heated sufficiently after vacuum bubble removing is conducted; and then ceramic parts are obtained after cooling, drying and sintering are conducted. Due to the fact that the gelose solution and the ceramic slurry are mixed firstly and made even by means of ball-milling, and then are subjected to vacuum bubble removing and casting molding, bubbles are not generated in the process, and ceramic blanks are free of defects. By means of the method, the mixed slurry with the high solid phase content and the low viscosity can be prepared, and the compact ceramic parts in complicated shapes and with different sizes can be obtained after the blanks are sintered. In addition, the gelose is naturally macromoledular, the organic content in the blanks is low, and debonding is not needed; and the ceramic blanks have certain strength and can be processed to a certain extent before being sintered.
Owner:湖北迪洁膜科技有限责任公司

Single-surface pressure grouting forming method of ITO rotating target blank body and mold

The invention discloses a single-surface pressure grouting forming method of an ITO rotating target blank body and a mold. The mold is arranged on a rotating platform, and is provided with a cylindrical molding cavity inside for accommodating pulp; micro holes are formed in the mold wall on the inner side and the outer side of the cylindrical molding cavity; the pulp is injected in the cylindrical molding cavity of the mold; and when the mold rotates to form a centrifugating effect, compressed air is fed in the cylindrical molding cavity through the micro holes in the mold wall on the inner side of the cylindrical molding cavity for single-surface pressurization to the pulp from inside to outside, so that water in the pulp is discharged by the micro holes in the mold wall on the outer side of the cylindrical molding cavity to form the ITO rotating target blank body. The centrifugal grouting formation is adopted to combine with the single-surface ventilation pressurization and single-surface drainage modes; the pulp has no need to feed in the forming process; and the formed blank body is uniform in structure, cannot generate the interlayer defect, and further improves the density. The inner side of the formed cylindrical blank body cannot be bonded with the mold, so that the demolding yield rate is higher, and the process is simpler and more convenient.
Owner:725TH RES INST OF CHINA SHIPBUILDING INDAL CORP

High-pressure grouting forming device for ceramic sanitary ware

A high-pressure grouting forming device for ceramic sanitary ware comprises a rack, a grouting device, a forming mechanism and an air pressure device. The rack comprises a main frame, a bottom frame, guide rails and a pushing device. The guide rails are arranged above the bottom frame in parallel. The pushing device is arranged on one side of the main frame. The forming mechanism is arranged on the guide rails, and the forming mechanism and the pushing device are located on the same axis. The grouting device is arranged on one side of the rack. The air pressure device comprises an air pump and a strengthening air pipe. The compression air pump is connected with a pressure pulp tank and the strengthening air pipe through pipelines, and the strengthening air pipe is connected with the forming mechanism. Providing the high-pressure grouting forming device for the ceramic sanitary ware is the purpose, through operation of various procedures of die assembling, die stripping and blank stripping, the labor intensity of operators is relieved, and the production efficiency is improved; and meanwhile, in the die pressure applying forming process, residual water in pulp can be rapidly discharged through a water drainage mechanism, a die is made of porous resin, hydroscopicity is good, and the blank manufacturing efficiency is greatly improved.
Owner:佛山市鸣门卫浴家居有限公司

Ceramic slurry injection forming system

The invention provides a ceramic slurry injection forming system. When a slurry injection device injects slurry into a plaster mold, a movable supporting pipe rises up from the bottom of the plaster mold while being subjected to slurry injection, so that the phenomenon that air is mixed in slurry due to mutual collision of the slurry can be avoided during slurry injection; meanwhile, a rotating part drives the plaster mold to rotate to enable the slurry in the plaster mold to be uniformly distributed; a slurry supplementation device supplements the slurry to the plaster mold, so that the phenomenon of unstable size and thickness of a product due to the fact that the plaster mold is not full of the slurry because of various reasons in the slurry injection device is avoided; a drying device enables the plaster mold to absorb the slurry for forming; a main pipe in a slurry extraction part is connected with a vacuum pump, so that residual slurry in the plaster mold can be extracted; a slurry throwing part drives the plaster mold to move, so that a little of slurry extracted from the bottom of the plaster mold is thrown to the inner wall of the plaster mold so as to be absorbed by the inner wall; and therefore, the ceramic slurry injection forming system provided by the invention is high in automation degree and high in product quality, and is relatively clean in production and high in production efficiency.
Owner:QUANZHOU KUNTAI MACHINERY PRECISION MFG CO LTD

Grouting technology and manufacturing technology of ceramic wine bottle and ceramic wine bottle grouting mould

The invention discloses a grouting technology and a manufacturing technology of a ceramic wine bottle and a ceramic wine bottle grouting mould. The grouting technology of the ceramic wine bottle comprises the following steps that S101, the ceramic wine bottle grouting mould is manufactured, specifically, the grouting mould is provided with a ceramic wine bottle outline mould cavity; the gypsum grouting mould comprises a first half-mould and a second half-mould; the first mould-closing surface of the first half-mould is provided with a first half-mould-cavity, and a plurality of bulges arranged on the first mould-closing surface in a bulged mode and positioned around the first half-mould-cavity; and the second mold-closing surface of the second half-mould is provided with a second half-mould-cavity, and a plurality of indentations arranged in the positions, corresponding to the multiple bulges, in the second mould-closing surface in a sunken mode and matched with the multiple bulges in a concave-convex mode; S102, slurry is injected from an injection port of the gypsum grouting mould into the ceramic wine bottle outline mould cavity of the gypsum grouting mould; S103, forming is conducted, specifically, when the bottle wall of a wine bottle blank in the gypsum grouting mould is formed to reach the predetermined thickness, the slurry in the blank is poured out from the injection port; ad S104, the mould is released.
Owner:重庆市民益陶瓷有限公司

High-pressure grouting molding manufacturing process of toilet bowl, molding die of high-pressure grouting molding manufacturing process and ceramic toilet bowl

The invention relates to the field of manufacturing processes, molding dies and finished products of sanitary ceramic products, and provides a high-pressure grouting molding manufacturing process of a toilet bowl. The high-pressure grouting molding manufacturing process comprises the steps of arranging of horizontal type high-pressure grouting equipment, arranging of a plurality of molding die bodies, die closing, grouting, die opening, die releasing and bonding and molding. Each molding die body comprises two female dies and a male die between the female dies. The molding die bodies are arranged on a bearing system of the horizontal type high-pressure grouting equipment in the horizontal direction. Two half-edge blanks are obtained every time die opening and die releasing are carried out. A complete toilet bowl blank is molded after each step of bonding and molding. Thus, according to the high-pressure grouting molding manufacturing process of the toilet bowl, the grouting molding yield and efficacy can be increased, and equipment cost is reduced; and a double-face grout eating manner can also be adopted so that the product yield and quality can be increased, the grout return manufacturing process is omitted, and the grouting molding time is greatly shortened.
Owner:GLOBE UNION INDAL

Ceramic manufacturing method, ceramic female die, a ceramic female die manufacturing method and male die manufacturing method

The invention discloses a ceramic manufacturing method, a ceramic female die, a ceramic female die manufacturing method and a male die manufacturing method. The male die manufacturing method comprises the steps of building a male die three-dimensional digitizing model, converting the male die three-dimensional digitizing model into a female die three-dimensional digitizing model, according to the shrinking percentage of ceramic in the sintering process, treating the female die three-dimensional digitizing model to obtain a female die three-dimensional digitizing printing model, performing layer-by-layer slicing treatment on the female die three-dimensional digitizing printing model, obtaining outlines of sections of all layers of the female die three-dimensional digitizing model, obtaining a female die model through printing according to a three-dimensional printing technology, injecting liquid silicone and a plasticizer into the female die model, performing standing and curing, and finally, performing demolding to obtain a male die. Compared with a manner that in the prior art, a male die is manufactured through hand engraving, the male die manufacturing method has the beneficial effects that the machining efficiency of the male die can be improved; when damaged, the male die can be directly manufactured through the female die model, the machining time of the male die is shortened, and the ceramic production efficiency is improved to a certain degree.
Owner:SHEN ZHEN QIANHAI SCICORE 3D TECH CO LTD

Manufacturing method of three-opening mold high-pressure grouting forming toilet body

The invention discloses a manufacturing method of a three-opening mold high-pressure grouting forming toilet body, and belongs to the field of ceramic manufacturing. The method comprises the followingsteps that S1, mold closing is carried out, specifically pressure of 195-245N is applied by a pressure cylinder through a jacking bar, and molds on a production line are jacked tightly and sealed oneby one; S2, grouting is carried out, specifically after the previous step is completed, pressure of 100-145N is applied by the pressure cylinder, slurry is pressed into a cavity in the mold through aslurry inlet pipe, the grouting is carried out for 10 minutes, and after the slurry fills the mold, the mold can absorb water in the slurry to start to form a mud blank; S3, slurry discharging is carried out, specifically after the previous step is completed, pressure of 5-8 Mpa is applied through an air pipe, and the redundant slurry in the cavity of the mold is discharged; S4, consolidation iscarried out, specifically after the previous step is completed, pressure of 1-2 Mpa is applied by a consolidating air pipe, and the mud blank is consolidated for 20 minutes; S5, mold opening and blanktaking are carried out, after the previous step is completed, depressurizing and mold opening are carried out, after the pressure of the pressure cylinder is completely drained, the mold is opened, and a blank body is taken out; and S6, mold washing and dehydration are carried out, after the previous step is completed, the mold is cleaned by water through a water pipe for 2 minutes, and pressureof 5-8 Mpa is applied through the air pipe for dehydration.
Owner:任丘市喜彪洁具有限公司

Normal-pressure solid-phase sintered silicon carbide ceramic profiled part and manufacture method thereof

The invention discloses a normal-pressure solid-phase sintered silicon carbide ceramic profiled part and a manufacture method thereof. A compact silicon carbide ceramic profiled part product is obtained by material preparation, material mixing through ball milling, high pressure grouting, drying in shade and low temperature drying and high temperature sintering. Through optimized matching of silicon carbide particles at different levels and effective design of channels of a resin die, micrometer powder is introduced to overcome obstruction of die channels, thereby obviously prolonging the service life of the die. The micrometer powder is large in size and small in specific surface area, thereby preventing loss of components, and through matching of particles with different size, sub-micrometer powder is uniformly dispersed in micrometer powder, thereby overcoming low grouting efficiency and nonuniform components. The density of a blank obtained from matching of particles with different size is obviously increased, so that the contraction is reduced and the blank is beneficial for preventing sintering deformation and cracking of a solid-phase sintered silicon carbide ceramic profiled part. Boric acid or/and diboron trioxide is adopted as a sintering aid and is dissolved in a thick liquid, so that the sintering aid is uniformly dispersed, and the density distribution of high-temperature-sintered silicon carbide ceramic profiled part is uniform.
Owner:NANTONG SANZER PRECISION CERAMICS CO LTD

Hollow mold grouting production line

The invention discloses a hollow mold grouting production line. The hollow mold grouting production line comprises a mold moving mechanism, wherein the mold moving mechanism is provided with a conveying station, a grouting station, a forming station, a mold moving frame, a first moving component and a second moving component, and the first moving component is matched with the second moving component to drive the mold moving frame to move a plaster mold among the conveying station, the grouting station and the forming station; a slurry pouring mechanism comprises cross-shaped rotating plates and slurry pouring motors arranged on the side edge of a slurry pouring rack, wherein rotating shafts are fixed to the slurry pouring motors, each rotating shaft penetrates through the center of the corresponding cross-shaped rotating plate and stretches across the slurry pouring rack, and a filler strip is fixed to the side edge of a rotating strip of each cross-shaped rotating plate; slurry pouring conveyor belts are arranged on the slurry pouring rack, the cross-shaped rotating plates are arranged on the two sides of each slurry pouring conveyor belt, and the filler strips on the rotating strips in the transverse direction of the cross-shaped rotating plates are flush with the belt surfaces of the slurry pouring conveyor belts; and the slurry pouring motors drive the rotating shafts to rotate and drive the cross-shaped rotating plates to rotate in the advancing direction of the slurry pouring conveyor belts. According to the hollow mold grouting production line, the manual operation process in the grouting production line is replaced, and the production efficiency is improved.
Owner:ZHIXINLONG TECH (GUANGDONG) CO LTD

Ceramic component and manufacturing method thereof and electronic equipment thereof

The disclosure relates to a ceramic component and a manufacturing method thereof and electronic equipment thereof. The manufacturing method of the ceramic component comprises the steps that surface treatment is conducted on a ceramic body in the forming process of the ceramic body, so that a plurality of holes are formed in the surface after the ceramic body is sintered and formed; a to-be-formed area used for forming a structural component is arranged on the sintered and formed ceramic body; the ceramic body is placed into an injection mould, a mould cavity corresponding to the structure of the structural component is formed in the injection mould, and the position of the to-be-formed area corresponds to the position of the mould cavity; and injection materials are injected into the injection mould, the structural component combined with the surface of the ceramic body is injected and formed in the mould cavity, and the ceramic component formed by combination of the structural component and the ceramic body is obtained. According to the technical scheme of the ceramic component and the manufacturing method thereof and the electronic equipment thereof, the machining technology of the ceramic component can be simplified, the production efficiency is accelerated, the machining precision is improved, and the combination strength of the ceramic body of the ceramic component and promotion of the structural component is facilitated.
Owner:BEIJING XIAOMI MOBILE SOFTWARE CO LTD
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