The invention belongs to the technical field of precision
machining of superhard materials, and particularly relates to a fine
polishing process of a large-scale
polycrystalline diamond block synthesized by a direct
conversion method, a
polycrystalline diamond product and application of the
polycrystalline diamond product. The fine
polishing process comprises the steps of material drawing through
laser cutting, cooperative cooling rough
polishing,
diamond micro
powder fine polishing and low-temperature heat treatment destressing. According to the process,
mechanical vibration and local overheating can be restrained through three-in-one treatment of a
ceramic bond polishing disc, forced
water cooling and polishing solution collaborative supply and equipment
dynamic balance, and stress introduction is reduced from the source; accumulated microscopic
internal stress can be released through low-temperature heat treatment, and the
structural integrity and long-term service reliability of the product are guaranteed. The considerable
material removal rate can be guaranteed on the premise of
low stress through graded polishing, and the total
machining time is shortened; the yield is high, and the material loss and the comprehensive cost are low. The polycrystalline
diamond product is high in
dimensional precision, surface quality and internal reliability, and can be stably applied to the frontier fields of high-performance
numerical control tools, ultra-precise optical elements and the like.