Rack machining surface milling equipment
By designing rack surface milling equipment for automatic conveying and tool setting systems, the problems of low milling efficiency and low accuracy caused by frequent manual adjustments in the prior art are solved, and more efficient and accurate rack machining is achieved.
Patent Information
- Application Number
- CN202510369265.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-03-27
AI Technical Summary
In the existing rack processing technology, the milling process of long rack embryos requires manual frequent adjustment of bolts and tooling, which leads to long milling time, low efficiency, and difficulty in ensuring accuracy, which may lead to a decrease in milling accuracy.
A rack processing surface milling equipment is designed, using automatic conveying and tool setting system, and through components such as dual-axis moving machines, electric fixtures, servo motors and conveying rollers, automatic conveying and tool setting of rack embryos is realized, reducing manual intervention.
It improves the accuracy and efficiency of rack machining, reduces the number of manual adjustments, ensures the accuracy of each milling position, and improves the overall processing quality.
Smart Images

Figure CN119927330A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rack processing, and in particular to a rack processing surface milling device. Background Art
[0002] As an important transmission component, the rack plays a key role in the mechanical transmission system. In the processing of the rack, surface milling is a crucial process method, which requires milling the surface of the rack blank so that the rack blank surface has tooth grooves, and then subsequent processing.
[0003] The Chinese patent with the announcement number CN101524774B discloses a process method for milling a long rack tooth profile, which belongs to the field of rack milling process technology, including clamping the workpiece, milling the tooth profile to complete the longitudinal stroke of the workbench, measuring the relative position between the workpiece and the reference block on the milling head seat, moving the workpiece as a whole along the longitudinal direction of the workbench to the required position, re-calibrating the tool, clamping the workpiece and milling the tooth profile to complete the milling of all the tooth profiles of the rack, etc. The equipment cost of the present invention is low and the processing efficiency is high; the long rack produced by the present invention is widely used on the tracks of occasions such as elevators and dock transportation. Although the above patent can mill the surface of the rack blank, due to the long rack blank, each time a position is milled, it is necessary to manually twist the bolt to loosen and clamp the rack blank and adjust the position, and each time the rack is replaced or the processing position is adjusted, the tool needs to be re-calibrated. Frequent manual adjustment greatly increases the milling time and reduces the milling efficiency. In addition, due to the error of manual operation, it is difficult to ensure the accuracy of each fixation, which may lead to a decrease in milling accuracy.
[0004] The present invention aims to solve the problems existing in the above patents. To this end, a rack surface milling device is proposed, which can automatically transport and align the rack blank to complete the milling process, thereby improving the milling accuracy and efficiency. Summary of the invention
[0005] In order to overcome the disadvantages that due to the long rack blank, each time a certain position is milled, the rack blank needs to be loosened and clamped and the position needs to be adjusted by manually twisting the bolts, and each time the rack is replaced or the processing position is adjusted, the tool needs to be realigned, and frequent manual adjustments greatly increase the milling time and reduce the milling efficiency. In addition, due to errors in manual operations, it is difficult to ensure the accuracy of each fixation, which may lead to a decrease in milling accuracy. The present invention provides a rack processing surface milling device that can automatically transport and align the rack blank to complete milling processing, thereby improving milling accuracy and efficiency.
[0006] The present invention is achieved through the following technical solutions: A rack surface milling device includes a support frame and a double-axis mobile machine installed on the support frame, a movable seat is installed on the moving part of the double-axis mobile machine, a support plate is symmetrically fixed on the double-axis mobile machine to support and place the rack blank, an electric cutting machine is installed on the double-axis mobile machine, and also includes an electric clamp symmetrically installed on the movable seat for clamping and fixing the rack blank, a conveying roller is rotatably connected to the movable seat at even intervals, a worm gear is fixedly sleeved on the conveying roller, a worm located below the worm gear is rotatably connected to the movable seat, the worm gear is meshed with the worm gear, and a worm is installed on the movable seat. A servo motor is installed, and the end of the output shaft of the servo motor is fixedly connected to the end of the worm. A tool setting device is arranged on the movable seat for setting the tool for the rack blank after milling. When the electric clamp loosens the rack blank after milling once, the servo motor starts to drive the worm to rotate, and the worm drives the conveying roller to rotate forward through the worm gear, so that the conveying roller drives the rack blank to move backward for tool setting by rotating forward, and moves the next milling position of the rack blank to the clamping area for milling. A cleaning component is arranged between the movable seat and the electric clamp for cleaning and collecting debris generated during the cutting process.
[0007] Further explanation, the tool-setting device includes an n-type plate vertically slidably connected to both sides of a movable seat, wherein a pressure roller for pressing and guiding the rack blank is rotatably connected between the two sides of one of the n-type plates, and a reference block is detachably installed on the other n-type plate for tool-setting the rack blank, and a driving assembly is arranged on the movable seat for driving the n-type plate to move.
[0008] To further explain, the driving assembly includes a guide rod symmetrically slidably connected to the n-type plate, a connecting spring is connected between the guide rod and the n-type plate, a return plate is slidably connected to the movable seat, the return plate is fixedly connected to the end of the guide rod, and electric screws threadedly connected to the return plate are evenly installed on the movable seat to drive the return plate to move.
[0009] Further explanation, the cleaning component includes an air guide shell symmetrically fixed to the top of the movable seat, a semicircular frame located directly below the air guide shell is fixed to the electric clamp, a porous tube is fixedly connected between the two sides of the semicircular frame, the front side of the porous tube has no holes in the circumference and is outside the semicircular frame, the discharge end of the porous tube is at the front side, the porous tube is in contact with the inner side of the semicircular frame, a spiral conveyor shaft is rotatably connected between the two sides of the porous tube to drive the debris to move and discharge, a driving motor is installed on the porous tube, the output shaft end of the driving motor is fixedly connected to the end of the spiral conveyor shaft, and a suction assembly is arranged between the semicircular frame and the movable seat for exhausting air in the semicircular frame.
[0010] Further explanation, the suction assembly includes a bellows connected to the semicircular frame, the bellows corresponds to the porous tube, a suction pipe is connected between the two sides of the movable seat, and the suction end of the suction pipe is connected to the end of the bellows.
[0011] Further explanation, the rack surface milling equipment also includes a positioning component, which includes an embedded guide rod slidably connected to the movable seat, a guide frame fixedly connected to the end of the guide rod, a positioning plate slidably connected to the inner side of the guide frame, which is used to position the rack blank, and an adjustment component is arranged between the movable seat and the guide frame for adjusting the position of the movable frame.
[0012] Further explanation, the adjustment component includes an adjustment screw rod vertically connected to the guide frame, the adjustment screw rod is threadedly connected to the positioning plate to drive the positioning plate to move, a stepper motor is installed on the guide frame, the output shaft end of the stepper motor is fixedly connected to the end of the adjustment screw rod, and an adjustment screw rod is rotatably connected to the guide frame to drive the guide frame to move for position adjustment.
[0013] Further explanation, the rack surface milling equipment also includes a water spray pipe fixedly connected to the electric cutting machine to spray cutting fluid on the rack blank and the electric cutting machine. An inclined plate is fixedly connected to the bottom of the semicircular frame to guide water. A drainage pipe that passes through the porous pipe is connected to the semicircular frame, and the drainage end of the drainage pipe is located in the porous pipe.
[0014] The beneficial effects of the present invention are: 1. Place the rack blank on the support plate and push it onto the conveyor roller, then start the electric clamp to clamp the rack blank, and then start the electric cutting machine to mill the rack blank. Every time the rack blank is milled for a section, the electric clamp loosens the rack blank, and then starts the servo motor to make the conveyor roller rotate forward to drive the rack blank to move backward, so that the next milling position is under the electric cutting machine, and the electric lead screw is started to move the reference block downward to align the rack blank. In this way, through the action of the conveyor roller, the rack blank can be automatically transported and aligned to complete the milling process, so that the position of the rack blank can be adjusted without manual intervention, thereby improving the milling accuracy and efficiency.
[0015] 2. Under the action of the cleaning component, whenever the electric cutting machine performs milling processing on the rack blank, the cleaning component can remove and collect the debris generated during the cutting process, which can prevent the debris from being ejected to the surroundings and affecting the working environment, thereby ensuring a good working environment.
[0016] 3. Under the action of the positioning plate, each time the rack blank is placed, the positioning plate can position the rack blank so that the position of the rack blank is consistent each time, which can prevent the inconsistent position of the rack blank each time from affecting the accuracy of milling, thereby further improving the accuracy of milling of the rack blank. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the movable seat and the support plate of the present invention.
[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the electric clamp and the conveying roller of the present invention.
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the worm wheel, worm and servo motor of the present invention.
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the tool setting device of the present invention.
[0022] Figure 6 It is a three-dimensional structural schematic diagram of the cleaning component of the present invention.
[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the bellows and the semicircular frame of the present invention.
[0024] Figure 8 It is a schematic diagram of the three-dimensional structure of the suction pipe and the bellows of the present invention.
[0025] Fig. 9 It is a schematic diagram of the three-dimensional structure of the spiral conveying shaft of the present invention.
[0026] Fig.10 It is a schematic diagram of the three-dimensional structure of the positioning component of the present invention.
[0027] Fig.11 It is a schematic diagram of the three-dimensional structure of the adjusting screw and the adjusting lead screw of the present invention.
[0028] Fig.12 It is a schematic diagram of the three-dimensional structure of the inclined plate and the drain pipe of the present invention.
[0029] Figure numbers: 1-support frame, 2-double-axis moving machine, 3-movable seat, 4-support plate, 5-electric cutting machine, 6-electric clamp, 7-conveying roller, 8-worm gear, 9-worm, 10-servo motor, 11-n-type plate, 111-pressure roller, 112-reference block, 113-guide rod, 114-connecting spring, 115-return plate, 116-electric screw, 12-air guide shell, 121-porous tube, 122-drive motor, 123-suction pipe, 1231-corrugated pipe, 124-semicircular frame, 125-screw conveyor shaft, 13-guide frame, 131-guide rod, 132-positioning plate, 133-adjusting screw, 134-adjusting screw, 135-stepping motor, 14-inclined plate, 15-drain pipe, 16-spray pipe. DETAILED DESCRIPTION
[0030] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.
[0031] Embodiment: A rack surface milling device, see Figure 1-Figure 9 As shown, it includes a support frame 1 and a double-axis mobile machine 2 installed on the top of the support frame 1, a movable seat 3 is installed on the moving part of the double-axis mobile machine 2, and a support plate 4 is fixedly connected to the double-axis mobile machine 2 symmetrically in front and back, and the support plate 4 can support and place the rack blank, an electric cutting machine 5 is installed on the left side of the top of the double-axis mobile machine 2, and also includes an electric clamp 6, a conveying roller 7, a worm gear 8, a worm 9, a servo motor 10, a tool setting device and a cleaning component, an electric clamp 6 is symmetrically installed on the left and right sides of the movable seat 3, and the electric clamp 6 can clamp and fix the rack blank, eight conveying rollers 7 are evenly spaced and rotatably connected in the middle of the movable seat 3, and a worm gear 8 is fixedly mounted in the middle of the eight conveying rollers 7, and a worm gear 8 is rotatably connected in the middle of the movable seat 3, and the worm gear 9 is located below the worm gear 8. The rod 9 is meshed with the worm gear 8, and a servo motor 10 is installed in the middle of the front side of the movable seat 3. The output shaft end of the servo motor 10 is fixedly connected to the front end of the worm 9. A tool setting device is arranged on the movable seat 3. When the tool setting device is in operation, the tool setting device can realize tool setting processing on the rack blank after milling. When the electric clamp 6 loosens the rack blank after milling once, the servo motor 10 starts to drive the worm 9 to rotate. The worm 9 drives the conveying roller 7 to rotate forward through the worm gear 8, so that the conveying roller 7 drives the rack blank to move backward for tool setting processing when it rotates forward, and moves the next milling position of the rack blank to the clamping area for milling. A cleaning component is arranged between the movable seat 3 and the electric clamp 6. When the cleaning component is in operation, the cleaning component can realize the cleaning and collection of debris generated during the cutting process.
[0032] See also Figure 5As shown, the tool setting device includes an n-type plate 11, a pressure roller 111, a reference block 112 and a driving component. The front and rear sides of the movable seat 3 are vertically slidably connected with the n-type plate 11. The upper parts of the left and right sides of the front n-type plate 11 are rotatably connected with the pressure roller 111. When the pressure roller 111 moves downward and contacts the rack blank, the pressure roller 111 can press and guide the rack blank to prevent the rack blank from tilting and affecting the tool setting process. A reference block 112 is detachably installed in the middle of the top of the rear n-type plate 11. When the reference block 112 moves downward and contacts the tooth groove on the rack blank, the reference block 112 can perform tool setting on the rack blank. A driving component is arranged on the movable seat 3. When the driving component is in operation, the driving component The components can drive the n-type plate 11 to move up and down; the driving component includes a guide rod 113, a connecting spring 114, a return plate 115 and an electric screw 116. The lower parts of the front and rear n-type plates 11 are symmetrically and slidingly connected with guide rods 113 on both sides. A connecting spring 114 is connected between the upper part of the guide rod 113 and the lower part of the n-type plate 11. The return plate 115 is slidably connected on the movable seat 3. The top of the return plate 115 is fixedly connected to the bottom ends of the four guide rods 113. Four electric screws 116 are evenly spaced and installed on the movable seat 3. The four electric screws 116 are all threadedly connected to the return plate 115. When the electric screw 116 rotates, the electric screw 116 can drive the return plate 115 to move up and down.
[0033] See also Figure 6-Figure 9 As shown, the cleaning component includes an air guide shell 12, a porous tube 121, a driving motor 122, a suction component, a semicircular frame 124 and a screw conveying shaft 125. The top of the movable seat 3 is symmetrically fixed with the air guide shell 12, and the left and right sides of the electric clamps 6 are fixed with the semicircular frame 124 on the sides away from each other. The semicircular frame 124 is located directly below the air guide shell 12, and the porous tube 121 is fixedly connected between the front and rear sides of the semicircular frame 124. The front side of the porous tube 121 has no holes in the circumferential direction and is outside the semicircular frame 124. The discharge end of the porous tube 121 is at the front side, and the left and right sides of the porous tube 121 are respectively in contact with the left and right sides inside the semicircular frame 124. The front and rear sides of the porous tube 121 are rotatably connected with the screw conveying shaft 125. When the screw conveying shaft 125 rotates, the screw conveying The shaft 125 can drive the debris to move forward and be discharged. A driving motor 122 is installed on the outer front side of the porous tube 121. The output shaft end of the driving motor 122 is fixedly connected to the front end of the spiral conveying shaft 125. A suction component is arranged between the semicircular frame 124 and the movable seat 3. When the suction component is in operation, the suction component can realize vacuuming in the semicircular frame 124 so that the semicircular frame 124 is in a negative pressure state; the suction component includes a suction pipe 123 and a bellows 1231. The left and right sides of the semicircular frames 124 that are away from each other are both connected with the bellows 1231, and the bellows 1231 corresponds to the porous tube 121. The suction pipe 123 is connected between the left and right sides of the movable seat 3, and the suction end of the suction pipe 123 is connected to the ends of the bellows 1231 on the left and right sides.
[0034] Initially, the movable seat 3 is at the front side, the porous tube 121 is externally connected to the collecting container and the suction tube 123 is externally connected to the vacuum pump. First, the rack blank is placed on the front support plate 4 from the front side, and the rack blank is pushed to move backward through the front n-type plate 11 and placed on the conveying roller 7. When the rack blank moves backward to the milling position, the rack blank is stopped from moving backward. The rack blank is located under the electric cutting machine 5. The electric clamps 6 on the left and right sides are started to move inward to clamp the rack blank, and the electric clamps 6 are closed. Then the electric cutting machine 5 is started to move downward to mill the rack blank, so that the rack blank is milled with tooth grooves. At the same time, the left and right movement of the dual-axis moving machine 2 can drive the rack blank to move left and right through the movable seat 3 and the electric clamp 6. The left and right movement of the rack blank makes the tooth grooves completely After the milling is completed, the electric cutting machine 5 moves upward for a distance, and the electric cutting machine 5 is out of contact with the rack blank. At this time, the dual-axis moving machine 2 drives the movable seat 3 to move backward, and the movable seat 3 moves backward and drives the rack blank to move backward through the electric clamp 6, so that the next milling position of the rack blank is directly below the electric cutting machine 5, and the dual-axis moving machine 2 stops driving the movable seat 3 to move backward, and the rack blank stops moving backward. Then the electric cutting machine 5 continues to move downward to mill the rack blank. This process is repeated, and the rack blank can be continuously milled. At the same time, the external vacuum pump is started, and the vacuum pump makes the semicircular frame 124 in a negative pressure state through the suction pipe 123 and the bellows 1231, and the semicircular frame 124 makes the porous tube 121 and the air guide shell 12 in a negative pressure state. In the negative pressure state, the air guide shell 12 draws the debris generated during the cutting process into the porous tube 121 and is adsorbed on the inner wall. The drive motor 122 is started to drive the screw conveying shaft 125 to rotate. The screw conveying shaft 125 rotates and contacts the debris on the inner wall of the porous tube 121. The rotation of the screw conveying shaft 125 drives the debris to move forward for transportation. When the debris is transported to the front side of the porous tube 121, the debris stops being adsorbed by the porous tube 121, and the debris is discharged from the porous tube 121 into an external collection container. This is repeated, and the debris generated during the cutting process can be continuously removed and collected, which can prevent the debris from being ejected to the surroundings and affecting the working environment, thereby ensuring a good working environment. When the part of the rack blank that contacts the conveying roller 7 is milled, the movable seat 3 is close to the rear support plate. 4. Start the electric clamps 6 on the left and right sides to move outward and reset to loosen the rack blank. At this time, the servo motor 10 starts to drive the worm 9 to rotate forward, and the worm 9 rotates forward to drive the worm wheel 8 to rotate forward. The worm wheel 8 rotates forward to drive the conveying roller 7 to rotate forward. The conveying roller 7 rotates forward to drive the rack blank to move backward. The rack blank moves backward and is on the rear support plate 4. The rear support plate 4 supports the rack blank. When the position of the next section of the rack blank that needs to be milled moves to the conveying roller 7, turn off the servo motor 10, and the worm 9 stops driving the conveying roller 7 to rotate forward through the worm wheel 8. At this time, the electric lead screw 116 rotates forward to drive the return plate 115 to move downward, and the return plate 115 moves downward to drive the guide rod 113 to move downward. The guide rod 113 moves downward and drives the n-type plate 11 to move downward through the connecting spring 114.The front n-type plate 11 moves downward, driving the pressure roller 111 to move downward and contact the rack blank. The pressure roller 111 limits the rack blank. At the same time, the rear n-type plate 11 moves downward, driving the reference block 112 to move downward. The reference block 112 moves downward and contacts the tooth grooves milled on the rack blank. The reference block 112 performs tool alignment on the rack blank, so that the rack blank is in a precise position for subsequent milling processing. Due to the action of the connecting spring 114, the reference block 112 can be more closely contacted with the rack blank for tool alignment. Then the electric screw rod 116 reverses and drives the return plate 115 to move upward and reset. The return plate 115 drives the n-type plate 11 to move upward and reset through the guide rod 113 and the connecting spring 114. The reset of the n-type plate 11 drives the pressure roller 111 and the reference block 112 to move upward and reset. Then the electric clamp 6 clamps and fixes the rack blank after tool alignment. According to the above operation, the rack blank can continue to be milled until the milling of all the tooth grooves of the rack blank is completed. When all the tooth grooves of the rack blank are milled, the external vacuum pump is turned off, the air guide shell 12 and the porous tube 121 stop being in a negative pressure state, and then the drive motor 122 is turned off, the spiral conveying shaft 125 stops rotating, and the rack blank can be removed from the support plate 4 for subsequent processing. In this way, through the function of the conveying roller 7, the rack blank can be automatically conveyed and the tool is aligned to complete the milling process, so that the position of the rack blank can be adjusted without manual intervention, thereby improving the milling accuracy and efficiency.
[0035] See also Fig.10 and Fig.11 As shown, the rack surface milling device also includes a positioning component installed on the movable seat 3, the positioning component includes a guide frame 13, a guide rod 131, a positioning plate 132 and an adjustment component, the right side of the rear side of the movable seat 3 is embedded with a guide rod 131 in a sliding connection, the rear end of the guide rod 131 is fixedly connected to the guide frame 13, and the inner side of the guide frame 13 is slidably connected with a positioning plate 132. When the rack embryo moves and contacts the positioning plate 132, the positioning plate 132 can realize the positioning of the rack embryo. An adjustment component is arranged between the movable seat 3 and the guide frame 13. When the adjustment component is in operation, the adjustment component can realize the adjustment of the position of the movable frame; the adjustment component It includes an adjusting screw 133, an adjusting screw 134 and a stepper motor 135. The adjusting screw 134 is vertically rotatably connected to the rear side of the guide frame 13. The adjusting screw 134 is threadedly connected to the rear side of the positioning plate 132. When the adjusting screw 134 rotates, the adjusting screw 134 can drive the positioning plate 132 to move downward and retract. A stepper motor 135 is installed on the rear side of the bottom of the guide frame 13. The output shaft end of the stepper motor 135 is fixedly connected to the bottom end of the adjusting screw 134. The adjusting screw 133 is rotatably connected to the left side of the guide frame 13. When the adjusting screw 133 rotates, the adjusting screw 133 can drive the guide frame 13 to move for position adjustment.
[0036] First, the operator twists the adjusting screw 133 to rotate forward, and the adjusting screw 133 rotates forward to drive the guide frame 13 to move backward, and the guide rod 131 guides the guide frame 13. The guide frame 13 moves backward to drive the positioning plate 132 to move backward. When the positioning plate 132 moves backward to the position where the rack blank is placed, the operator stops twisting the adjusting screw 133, and the guide frame 13 stops driving the positioning plate 132 to move backward. Then, the rack blank can be placed and pushed to move backward onto the conveying roller 7. When the rack blank moves backward and contacts the positioning plate 132, the rack blank also moves to the milling position. At this time, the stepper motor 135 is started to drive the adjusting screw 134 to rotate forward, and the adjusting screw 134 rotates forward to drive the positioning plate 132 to move downward. The positioning plate 132 moves downward and loses contact with the rack blank. The stepper motor 135 is turned off, and the rack blank can be milled. When the milling of a rack blank is completed, the stepper motor 135 is started to reverse and drive the adjusting screw 134 to reverse, and the adjusting screw 134 reverses and drives the positioning plate 132 to move upward and reset, and the positioning plate 132 continues to position the next rack blank, so that the position of the rack blank is consistent each time without affecting the accuracy of milling. When all rack blanks are milled, the adjusting screw 133 is twisted to reverse and drive the guide frame 13 to move forward and reset, and the guide frame 13 resets and drives the positioning plate 132 to move forward and reset. In this way, the inconsistent position of the rack blank each time can be prevented from affecting the accuracy of milling, thereby further improving the accuracy of rack blank milling.
[0037] See also Figure 1 and Fig.12 As shown, the rack surface milling equipment also includes an inclined plate 14, a drain pipe 15 and a water spray pipe 16. The water spray pipe 16 is fixedly connected to the electric cutting machine 5, and the water spray pipe 16 can spray the cutting fluid on the rack blank and the electric cutting machine 5. The bottom of the semicircular frame 124 is fixedly connected to the inclined plate 14, and the inclined plate 14 can guide water. The lower front part of the semicircular frame 124 is connected to the drain pipe 15, and the drain pipe 15 passes through the porous pipe 121. The drainage end of the drain pipe 15 is located in the porous pipe 121.
[0038] Initially, the water spray pipe 16 is externally connected to a machine equipped with cutting fluid. When the electric cutting machine 5 performs milling processing on the rack blank, the cutting fluid is discharged into the water spray pipe 16. The water spray pipe 16 sprays the cutting fluid on the electric cutting machine 5 and the rack blank. The electric cutting machine 5 performs milling processing on the rack blank through the cutting fluid, and the used cutting fluid flows into the porous pipe 121 through the electric clamp 6. The cutting fluid passes through the porous pipe 121 and falls downward onto the inclined plate 14. The cutting fluid on the inclined plate 14 is discharged into the drain pipe 15, and the drain pipe 15 discharges the cutting fluid into the collection container. When the milling processing of the rack blank is completed, the cutting fluid is stopped from being discharged into the water spray pipe 16. In this way, the electric cutting machine 5 can be cooled and lubricated, so as to better mill the rack blank.
[0039] Finally, it is necessary to point out that the above content is only used to help understand the technical solution of the present invention and cannot be understood as limiting the scope of protection of the present invention; non-essential improvements and adjustments made by technical personnel in the field of technology based on the above content of the present invention are all within the scope of protection required by the present invention.
Claims
1. A rack surface milling device, comprising a support frame (1) and a double-axis moving machine (2) mounted on the support frame (1), a movable seat (3) being mounted on the moving part of the double-axis moving machine (2), a support plate (4) being symmetrically fixed to the double-axis moving machine (2) to support and place the rack blank, and an electric cutting machine (5) being mounted on the double-axis moving machine (2), wherein: The invention also includes an electric clamp (6) symmetrically mounted on the movable seat (3) for clamping and fixing the rack blank. The movable seat (3) is rotatably connected to conveying rollers (7) at even intervals. A worm wheel (8) is fixedly mounted on the conveying roller (7). The movable seat (3) is rotatably connected to a worm (9) located below the worm wheel (8). The worm wheel (9) meshes with the worm wheel (8). A servo motor (10) is mounted on the movable seat (3). The end of the output shaft of the servo motor (10) is fixedly connected to the end of the worm wheel (9). A tool setting device is provided on the movable seat (3). The device is used for performing tool alignment processing on the rack blank after milling. When the electric clamp (6) loosens the rack blank after milling once, the servo motor (10) starts to drive the worm (9) to rotate. The worm (9) drives the conveying roller (7) to rotate forward through the worm gear (8), so that the conveying roller (7) rotates forward and drives the rack blank to move backward for tool alignment processing, and the next milling position of the rack blank is moved to the clamping area for milling. A cleaning component is arranged between the movable seat (3) and the electric clamp (6) for cleaning and collecting debris generated during the cutting process.
2. A rack surface milling device according to claim 1, characterized in that: The tool setting device comprises an n-type plate (11) vertically slidably connected to both sides of a movable seat (3), wherein a pressure roller (111) for pressing and guiding the rack blank is rotatably connected between the two sides of one of the n-type plates (11), and a reference block (112) is detachably mounted on the other n-type plate (11) for performing tool setting on the rack blank, and a driving assembly is arranged on the movable seat (3) for driving the n-type plate (11) to move.
3. A rack surface milling device according to claim 2, characterized in that: The driving assembly comprises a guide rod (113) symmetrically slidably connected to the n-type plate (11), a connecting spring (114) is connected between the guide rod (113) and the n-type plate (11), a return plate (115) is slidably connected to the movable seat (3), the return plate (115) is fixedly connected to the end of the guide rod (113), and electric screw rods (116) threadedly connected to the return plate (115) are evenly spaced on the movable seat (3) for driving the return plate (115) to move.
4. A rack surface milling device according to claim 3, characterized in that: The cleaning component comprises an air guide shell (12) symmetrically fixed to the top of the movable seat (3); a semicircular frame (124) located directly below the air guide shell (12) is fixedly connected to the electric clamp (6); a porous tube (121) is fixedly connected between the two sides of the semicircular frame (124); the front side of the porous tube (121) has no holes in the circumferential direction and is located outside the semicircular frame (124); the discharge end of the porous tube (121) is located at the front side; the porous tube (121) contacts the inner side of the semicircular frame (124); a spiral conveying shaft (125) is rotatably connected between the two sides of the porous tube (121) to drive the debris to move and discharge; a driving motor (122) is installed on the porous tube (121); the output shaft end of the driving motor (122) is fixedly connected to the end of the spiral conveying shaft (125); and a suction component is arranged between the semicircular frame (124) and the movable seat (3) for sucking air from the semicircular frame (124).
5. A rack surface milling device according to claim 4, characterized in that: The suction assembly comprises a bellows (1231) connected to the semicircular frame (124), the bellows (1231) corresponds to the porous tube (121), a suction pipe (123) is connected between the two sides of the movable seat (3), and the suction end of the suction pipe (123) is connected to the end of the bellows (1231).
6. A rack surface milling device according to claim 5, characterized in that: The rack surface milling device also includes a positioning assembly, which includes an embedded guide rod (131) slidably connected to the movable seat (3), the end of the guide rod (131) is fixedly connected to the guide frame (13), and the inner side of the guide frame (13) is slidably connected to a positioning plate (132) for positioning the rack blank. An adjustment assembly is provided between the movable seat (3) and the guide frame (13) for adjusting the position of the movable frame.
7. A rack surface milling device according to claim 6, characterized in that: The adjustment assembly comprises an adjustment screw (134) vertically rotatably connected to the guide frame (13), the adjustment screw (134) being threadedly connected to the positioning plate (132) to drive the positioning plate (132) to move, a stepping motor (135) being mounted on the guide frame (13), the output shaft end of the stepping motor (135) being fixedly connected to the end of the adjustment screw (134), and an adjustment screw (133) being rotatably connected to the guide frame (13) to drive the guide frame (13) to move for position adjustment.
8. A rack surface milling device according to claim 7, characterized in that: The rack surface milling device also includes a water spray pipe (16) fixedly connected to the electric cutting machine (5) to spray cutting fluid onto the rack blank and the electric cutting machine (5); an inclined plate (14) is fixedly connected to the bottom of the semicircular frame (124) to guide water; a drainage pipe (15) penetrating the porous pipe (121) is connected to the semicircular frame (124); and a drainage end of the drainage pipe (15) is located inside the porous pipe (121).
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