A hole site detection device, a heliostat main beam machining equipment and a main beam punching system

By employing a hole position detection device in the drilling equipment, using the drill bit as a marker, and combining it with camera equipment to detect the hole position in real time, the problem of not being able to detect the drilling accuracy of the main beam in real time in the existing technology is solved, thereby improving the accuracy and efficiency of the main beam processing.

CN119927714BActive Publication Date: 2026-03-20ZHEJIANG SUPCON SOLAR TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The lack of existing technology for real-time detection of main beam drilling accuracy leads to a huge amount of rework due to substandard main beam drilling. Furthermore, existing technology cannot detect this during drilling, resulting in a large amount of rework. The lack of effective hole position detection equipment in existing technology also contributes to the problem of substandard main beam machining accuracy.

Method used

A hole position detection device is used, which uses the drill bit as a marker for hole position detection. The device captures images in real time and compares them with a preset image to achieve rapid detection of hole position accuracy.

Benefits of technology

This allows for the determination of hole position accuracy during or after the drilling process, reducing rework, improving the machining accuracy of the main beam, and ensuring stable quality in mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a hole position detection device, a heliostat main beam machining equipment and a main beam punching system, wherein a drill bit in a punching equipment is used as a hole position detection marker, and then the hole position is detected when the punching equipment punches. The hole position detection device comprises a supporting seat, a punching equipment and a camera equipment. The supporting seat comprises at least two first supporting seats which are parallel and spaced. The punching equipment punches the at least two first supporting seats in the supporting seat in sequence through the drill bit. The lens of the camera equipment is aligned with the punching path of the drill bit, the optical axis of the lens is perpendicular to the reference punching path, the camera equipment is configured to shoot the movement track of the drill bit in the punching process, the picture shot by the camera equipment is used to compare with a preset picture to judge the punching precision, and the reference punching path is a straight line where the axes of the through holes punched by the punching equipment on the adjacent at least two first supporting seats under the preset condition.
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Description

Technical Field

[0001] This invention belongs to the field of solar thermal power generation technology, and particularly relates to a hole position detection device, a heliostat main beam processing equipment, and a main beam drilling system. Background Technology

[0002] Solar energy is being used more and more as a clean and renewable energy source. In particular, concentrated solar power (CSP) technology is an emerging solar energy utilization technology following photovoltaic power generation technology. Among them, tower CSP technology has developed rapidly in recent years due to its advantages in energy storage and peak shaving.

[0003] In tower solar thermal power generation, heliostats concentrate sunlight onto the receiver. Each field requires a large number of heliostats to reflect sufficient heat to the receiver, and each heliostat's mirror surface needs to be curved to concentrate and reflect sunlight onto the receiver on the tower. Therefore, the precision of the mirror frame assembly is crucial, and this precision depends on the drilling accuracy of the main beam and the riveting accuracy of the sub-beams. Drilling holes in the main beam is for installing the sub-beams, so the riveting accuracy of the heliostat sub-beams partly depends on the drilling accuracy. Currently, there is no equipment capable of real-time detection of the main beam drilling accuracy. Therefore, defects in the main beam drilling accuracy are usually only discovered after drilling is complete. However, main beam drilling is difficult to repair, resulting in significant rework. Summary of the Invention

[0004] To address the aforementioned problems, this invention provides a hole position detection device, a heliostat main beam processing equipment, and a main beam drilling system. The drill bit in the drilling equipment serves as a marker for hole position detection, thereby detecting the hole position during drilling and enabling the accuracy of the hole position to be determined during or after drilling.

[0005] The technical solution of this invention is as follows:

[0006] A hole position detection device, comprising:

[0007] A support base, wherein the support base includes at least two first supports that are parallel to each other and spaced apart;

[0008] A drilling device, wherein a drill bit is installed in the drilling device, and the drilling device uses the drill bit to drill holes in at least two first supports that are parallel and spaced apart in the support base in sequence;

[0009] A camera device is mounted on a mounting base. The lens of the camera device is aimed at the drilling path of the drill bit, and the optical axis of the lens is perpendicular to the reference drilling path. The camera device is configured to capture the movement trajectory of the drill bit during the drilling process. The captured image is used to compare with a preset image to determine the drilling accuracy.

[0010] The reference punching path is a straight line on which axes of a plurality of through holes formed by the punching device on at least two first supports adjacent under a preset condition.

[0011] Preferably, a space between the two adjacent first supports is a detection space, and the optical axis of the lens is located in the preset detection space.

[0012] Preferably,

[0013] The detection space in which the optical axis of the lens is located is a first detection space.

[0014] The distance from the optical axis of the lens to the two first supports in the first detection space is equal.

[0015] Preferably, the camera device is arranged on the mounting seat through an adjustment structure, and the adjustment structure is used to adjust the relative position of the camera device on the mounting seat.

[0016] Preferably, the adjustment structure comprises an offset assembly, the offset assembly comprising an offset fixed base, a lead screw and a moving member.

[0017] The offset fixed base is arranged on the mounting seat, and the moving member is movably arranged in the offset fixed base.

[0018] Both ends of the lead screw are rotatably connected with the offset fixed base, and the axis direction of the lead screw is parallel to the direction of the reference punching path, and the lead screw passes through the moving member and is threadedly connected with the moving member.

[0019] The camera device is arranged on the moving member.

[0020] Preferably, a lifting assembly is further arranged between the camera device and the moving member, and the lifting assembly comprises a lifting fixed member, a device fixed member and a lifting locking member.

[0021] The camera device is arranged on the device fixed member, and the device fixed member is slidingly connected with the lifting fixed member along the optical axis direction of the lens; the lifting locking member is connected with the lifting fixed member and the device fixed member respectively, and is used to lock the relative position of the lifting fixed member and the device fixed member.

[0022] The lifting fixed member is the moving member, or the lifting fixed member is detachably arranged on the moving member.

[0023] Preferably, the lifting fixing member is provided with a lifting guide groove arranged along the optical axis of the lens, and the equipment fixing member is slidingly connected in the lifting guide groove.

[0024] The side wall of the lifting guide groove is provided with a locking groove, and the equipment fixing member is provided with a locking part protruding into the locking groove, which can move along the optical axis of the lens in the locking groove.

[0025] The two side walls of the locking groove are respectively provided with a locking hole corresponding to the lifting locking member, and the equipment fixing member is provided with a plurality of adjusting holes arranged along the optical axis of the lens, the lifting locking member passes through two locking holes and one adjusting hole to lock the relative position of the lifting fixing member and the equipment fixing member; the lifting locking member can be withdrawn from at least one locking hole and the adjusting hole to adjust the relative position of the lifting fixing member and the equipment fixing member.

[0026] Preferably, the support seat comprises two first support seats arranged in parallel and spaced apart.

[0027] A heliostat main beam processing device comprises a drilling machine base and a plurality of hole position detection devices as described above.

[0028] The drilling machine base is provided with a main beam mounting position for positioning and fixing the main beam, and the drilling device and the mounting seat are connected to the drilling machine base.

[0029] The main beam is provided with at least one support seat, the number of drilling devices corresponds to the number of support seats, and the number of support seats corresponds to the number of camera devices.

[0030] A main beam drilling system comprises a heliostat main beam processing device as described above.

[0031] Compared with the prior art, the heliostat main beam processing device has the following advantages and positive effects:

[0032] (1) The hole position detection device provided by the application takes the drill bit in the punching equipment as the marker for hole position detection, and realizes rapid detection of the hole position on the first support in the support seat in batch production. Specifically, taking one-time standard punching of the first support by the punching equipment as the comparative basis, the picture taken by the camera equipment in this process is the preset picture (which can be an actually taken picture or a picture obtained after computer processing). Then, when punching the support seat in batches, the picture taken by the camera equipment in the actual punching process is compared with the preset picture, the parameter difference is obtained by comparing the drill bit contour parameters in the preset picture with the drill bit contour parameters in the picture taken by the camera equipment 3 in real time, and the parameter difference is compared with the preset threshold value, and it is considered that the hole position accuracy is unqualified when the parameter difference exceeds the preset threshold value.

[0033] (2) The hole position detection device provided by the application comprises an adjusting structure, which comprises an offset component and a lifting component, so as to accurately adjust the relative position of the camera equipment on the mounting seat, thereby reducing miscellaneous items in the taken picture. Specifically, the offset component comprises an offset fixed base, a lead screw and a moving member, the offset fixed base is provided with an offset sliding groove, the offset sliding groove is arranged in parallel to the reference punching path direction, the moving member is movably arranged in the offset sliding groove, the lead screw is arranged through the moving member and is threadedly connected with the moving member. In this way, the left and right positions (that is, the positions in parallel to the reference punching path direction) of the camera equipment can be adjusted by rotating the lead screw. A lifting guide groove is arranged on the moving member in the direction of the lens optical axis, and a device fixing member with the camera equipment is slidably arranged in the lifting guide groove, so that the relative position of the camera equipment on the mounting seat can be accurately adjusted.

[0034] (3) The heliostat main beam machining equipment provided by the application comprises a plurality of hole position detection devices, so that when a plurality of support seats on the main beam are punched at the same time, a plurality of camera equipment simultaneously take pictures of the movement track of the drill bit of the corresponding punching equipment in the punching process, and then the detection of the hole positions of a plurality of machining holes on the heliostat main beam is completed. Specifically, the main beam is placed on the drill bed base for simultaneous machining of multiple holes (that is, multiple punching equipment punches the first support in the corresponding support seat at the same time), and the camera equipment is fixed on the drill bed base at a specified position through the mounting seat. During the drilling process of the main beam, the camera equipment takes pictures of the drill bit in the middle part of the two first supports during the punching process of the drill bit, a threshold value is preset for the punching deviation, and then the picture taken by the camera equipment is compared with the preset picture, so that the hole position detection of the machining hole is completed directly in the machining process. When the punching deviation exceeds the preset threshold value, the position of the drill bit is corrected in time to ensure the stability of the punching machining precision of the main beam, and the batch rejection caused by too poor punching precision of the main beam can also be prevented. BRIEF DESCRIPTION OF DRAWINGS

[0035] Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments with reference made to the accompanying drawings. The drawings are for purposes of illustration only and are not intended to limit the present application thereto.

[0036] Figure 1 A structure schematic diagram of a hole position detection device of the present application;

[0037] Figure 2 A structure schematic diagram of a camera device, adjustment structure and mounting seat of the present application;

[0038] Figure 3 A schematic diagram of a punching device in a hole position detection device of the present application when punching;

[0039] Figure 4 A schematic diagram of a punching device in a hole position detection device of the present application when rechecking after punching is finished.

[0040] Explanation of reference signs:

[0041] 1: first support; 2: drilling machine base; 3: camera device; 4: punching device; 5: mounting seat; 6: offset fixed base; 7: screw rod; 8: moving member; 9: device fixing member; 10: lifting locking member; 11: main beam; 12: bolt. DETAILED DESCRIPTION

[0042] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, specific embodiments of the present application will be described below with reference to the drawings. Obviously, the drawings in the following description only represent some embodiments of the present application, and for those of ordinary skill in the art, other drawings can be obtained from these drawings without creative labor, and other embodiments can also be obtained.

[0043] In order to make the drawing simple, only the parts related to the present application are shown in each drawing, which do not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, in some drawings, only one of the parts with the same structure or function is shown schematically, or only one of them is marked. In this paper, "one" not only means "only one", but also means "more than one".

[0044] Embodiment 1

[0045] Referring to Figures 1 to 4 , the present embodiment provides a hole position detection device, which comprises a support seat, a punching device 4 and a camera device 3.

[0046] The support seat comprises at least two first supports 1 arranged in parallel and spaced apart. The drilling device 4 is provided with a drill bit, and the drilling device 4 drills the at least two first supports 1 arranged in parallel and spaced apart on the support seat through the drill bit. The camera device 3 is arranged on the mounting seat 5, the lens of the camera device 3 is aligned with the drilling path of the drill bit in the drilling device 4, and the optical axis of the lens is perpendicular to the reference drilling path, the camera device 3 is configured to shoot the movement track of the drill bit in the drilling device 4 during drilling, and the picture shot by the camera device 3 is used for comparison with a preset picture to judge the drilling accuracy. The reference drilling path is a straight line where the axes of a plurality of through holes drilled by the drilling device 4 on the adjacent at least two first supports 1 under a preset condition (i.e. the condition that the axis of the drill bit is always perpendicular to the first support 1 in the support seat under normal circumstances).

[0047] The hole position detection device provided by the embodiment takes the drill bit in the drilling device 4 as a marker for hole position detection, and realizes rapid detection of the hole position on the first support 1 in the support seat in batch production. Specifically, the standard drilling of the support seat by the drilling device 4 (i.e. the drilling in which the axis of the drill bit is always perpendicular to the first support 1 in the support seat under normal circumstances) is taken as the comparison basis, and the picture shot by the camera device 3 during this process is the preset picture (which can be an actually shot picture or a picture obtained after computer processing). When drilling the support seat in batch, the picture shot by the camera device 3 during actual drilling is compared with the preset picture, the parameter difference is obtained by comparing the drill bit contour parameter in the preset picture (which is usually the included angle between the edge parallel to the axis of the drill bit in the preset picture and the adjacent edge parallel to the axis of the drill bit in the preset picture) with the drill bit contour parameter in the real-time shot picture by the camera device 3 (which is usually the included angle between the edge parallel to the axis of the drill bit in the real-time shot picture by the camera device 3 and the adjacent edge parallel to the axis of the drill bit in the real-time shot picture by the camera device 3), the parameter difference is compared with the preset threshold value, and the hole position accuracy is considered unqualified if the parameter difference exceeds the preset threshold value. The preset picture can be the following pictures:

[0048] During the standard drilling of the support seat by the drilling device 4, the picture (which can be an actually shot picture or a picture obtained after computer processing) between two adjacent first supports 1 (i.e. the two adjacent first supports 1 are the first support and the second support respectively) shot by the camera device 3 is usually the drill bit contour picture between the first support and the second support; or,

[0049] In a standard drilling process of the support seat by the drilling device 4, the picture between any two first supports 1 (i.e. any two first supports 1 are the third support and the fourth support respectively) taken by the camera device 3 (the picture can be the actually taken picture or the picture after computer processing) is usually the picture of the drill bit profile between the third support and the fourth support; or,

[0050] In a standard drilling process of the support seat by the drilling device 4, the picture between the first support 1 drilled first by the drilling device 4 and the first support 1 drilled last by the drilling device 4 taken by the camera device 3 (the picture can be the actually taken picture or the picture after computer processing) is usually the picture of the drill bit profile between the first support 1 drilled first by the drilling device 4 and the first support 1 drilled last by the drilling device 4.

[0051] Of course, the preset picture can also be other pictures (the picture can be the actually taken picture or the picture after computer processing) and is not limited to the above three pictures. The preset picture is not limited here and can be designed according to the actual situation.

[0052] The preset threshold value compared with the parameter difference can also be designed according to the actual situation. For example, the axis of the through hole formed by the drilling device 4 on the first supports 1 in the support seat is usually perpendicular to the first support 1. Therefore, in the picture taken by the camera device 3, the shape formed between two adjacent first supports 1 by the drill bit should be a rectangle. When the axis of the through hole is inclined (i.e. the drill bit is inclined), the shape formed between two adjacent first supports 1 by the drill bit becomes a parallelogram (the parallelogram here does not include a rectangle). The angle between two adjacent sides of the parallelogram can be used to obtain the deviation angle of the axis of the through hole. For another example, in another specific embodiment, in a standard drilling process of the support seat by the drilling device 4, the picture taken by the camera device 3 is the preset picture (the picture can be the actually taken picture or the picture after computer processing). In the preset picture, the girder 11 is a rectangle, the drill bit of the drilling device 4 is also a rectangle, and the side of the profile picture of the girder 11 close to the drill bit is parallel to the side of the profile picture of the drill bit close to the girder 11. When the axis of the through hole is inclined (i.e. the drill bit is inclined), the side of the profile picture of the girder 11 close to the drill bit is not parallel to the side of the profile picture of the drill bit close to the girder 11 in the picture taken by the camera device 3. The angle between the extension line of the side of the profile picture of the drill bit close to the girder 11 and the side of the profile picture of the girder 11 close to the drill bit can be used to obtain the deviation angle of the axis of the through hole.

[0053] The structure of the embodiment will be described.

[0054] In general, the support seat generally includes two first supports 1 arranged in parallel and spaced apart, and the punching device 4 punches one first support 1 in the support seat at a time, that is, the punching device 4 completes the punching of two first supports 1 in the support seat in one punching process. The camera device 3 is preferably arranged at a position where the space between the two adjacent first supports 1 in the support seat is a detection space, and the optical axis of the lens is located in a preset detection space, and the detection space in which the optical axis of the lens is located is defined as a first detection space, and more preferably, the distance between the optical axis of the lens and the two first supports in the first detection space is equal. Of course, in other embodiments, there can be three or more first supports 1 on the support seat, and more accurate detection of the hole positions on which two adjacent first supports 1 is preferred, and the optical axis of the lens can be arranged in the detection space formed by the two adjacent first supports 1.

[0055] Further, in other embodiments, the support seat can include two or more first supports 1 arranged in parallel and spaced apart, and the punching device 4 punches one first support 1 in the support seat at a time, that is, the punching device 4 completes the punching of all the first supports 1 in the support seat in one punching process. The camera device 3 is arranged above the entire punching path and photographs the entire punching path. The photographed picture (here, the photographed picture does not only refer to the drill bit picture between the two adjacent first supports 1 photographed by the camera device 3, but also can be the drill bit picture between any two first supports 1 photographed by the camera device 3, or the drill bit picture between the first support 1 first punched by the punching device 4 and the first support 1 last punched by the punching device 4) is compared with a preset picture, the parameter difference is obtained by comparing the drill bit contour parameters in the preset picture with the drill bit contour parameters in the real-time photographed picture by the camera device 3, and the parameter difference is compared with a preset threshold value, and if the parameter difference exceeds the preset threshold value, it is considered that the hole position accuracy is unqualified. In this embodiment, there are various comparison methods, such as when the photographed picture is the drill bit picture between any two first supports 1 photographed by the camera device 3 in one punching process of the punching device 4, or the drill bit picture between the first support 1 first punched by the punching device 4 and the first support 1 last punched by the punching device 4 in one punching process of the punching device 4, in such photographed drill bit pictures, the photographed drill bit picture can be divided into the same number of segments by the first supports 1;

[0056] In this case, each segment can be extracted and compared with the preset picture (at this time, the preset picture is the drill bit picture between two adjacent first supports 1 photographed by the camera device 3 during a standard punching process of the support seat by the punching device 4), or the drill bit picture photographed by the camera device 3 during the entire punching process can be compared with the preset picture (at this time, the preset picture is the drill bit picture between the first support 1 first punched by the punching device 4 and the first support 1 last punched by the punching device 4 photographed by the camera device 3 during a standard punching process of the support seat by the punching device 4), and the specific adjustment can be made according to the actual situation.

[0057] Of course, in other embodiments, there can also be a case where the photographed drill bit picture is divided into different segments by a plurality of first supports 1, such as when the photographed picture is the drill bit picture between any two first supports 1 photographed by the camera device 3 during a punching process of the punching device 4, or the drill bit picture between the first support 1 first punched by the punching device 4 and the first support 1 last punched by the punching device 4 photographed by the camera device 3 during a punching process of the punching device 4, and the preset picture and the comparison method can be adjusted according to the actual situation.

[0058] In another embodiment, the camera device 3 can be mounted on the mounting seat 5 through an adjustment structure for adjusting the relative position of the camera device 3 on the mounting seat 5, so as to accurately adjust the position of the camera device 3.

[0059] Specifically, the adjustment structure includes an offset component, and the offset component includes an offset fixed base 6, a lead screw 7, and a moving member 8. The offset fixed base 6 is fixedly connected to the mounting seat 5 through a connecting component, which can be a bolt, a rivet, a fixed pin, or other connecting components, which are not limited here; the offset fixed base 6 is provided with an offset sliding groove, which is arranged in parallel to the direction of the reference punching path, and the moving member 8 is movably arranged in the offset sliding groove. Of course, in other embodiments, the offset sliding groove can not be arranged in parallel to the direction of the reference punching path, and the offset sliding groove can be arranged as long as it can meet the requirement that the moving member 8 moves in parallel to the direction of the reference punching path. The two ends of the lead screw 7 are rotatably connected with the offset fixed base 6, and the axis direction of the lead screw 7 is parallel to the direction of the reference punching path, and the lead screw 7 penetrates the moving member 8 and is threadedly connected therewith. The camera device is arranged on the moving member 8. In this way, the left and right positions (i.e., the positions in parallel to the direction of the reference punching path) of the camera device 3 can be adjusted by rotating the lead screw 7.

[0060] Further, the camera device 3 and the moving member 8 are further provided with a lifting assembly, which comprises a lifting fixing member, the device fixing member 9 and a lifting locking member 10. The camera device 3 is connected to the device fixing member 9, and the device fixing member 9 is slidingly connected to the lifting fixing member along the optical axis direction of the lens. The lifting locking member 10 is connected to the lifting fixing member and the device fixing member 9 respectively, and is used for locking the relative position of the lifting fixing member and the device fixing member 9. The lifting fixing member can be the moving member 8, or can be detachably arranged on the moving member 8, which is not limited here. In this embodiment, the lifting fixing member is the moving member 8.

[0061] Specifically, referring to Figure 2 , the lifting fixing member is provided with a lifting guide slot arranged along the optical axis direction of the lens, and the device fixing member 9 is slidingly connected in the lifting guide slot. The side wall of the lifting guide slot is provided with a locking groove, and the device fixing member 9 is provided with a locking portion protruding into the locking groove, which can move along the optical axis direction of the lens in the locking groove. The two side walls of the locking groove are respectively provided with a locking hole corresponding to the lifting locking member 10, and the device fixing member 9 is provided with a plurality of adjusting holes arranged along the optical axis direction of the lens. The lifting locking member 10 passes through the two locking holes and one adjusting hole to lock the relative position of the lifting fixing member and the device fixing member 9. Further, the lifting locking member 10 can be withdrawn from the adjusting hole and at least one locking hole to adjust the relative position of the lifting fixing member and the device fixing member 9.

[0062] Embodiment 2

[0063] In addition, the embodiment also provides a heliostat main beam processing equipment, which further comprises a drilling machine base 2 and a plurality of hole position detection devices in the embodiment 1.

[0064] The drilling machine base 2 is provided with a main beam mounting position, which is used for positioning and fixing the main beam 11. The punching device 4 and the mounting seat are connected to the drilling machine base 2.

[0065] The main beam 11 is provided with at least one supporting seat, the number of the punching devices 4 corresponds to the number of the supporting seats, and the number of the supporting seats corresponds to the number of the camera devices.

[0066] Specifically, referring to Figure 1 , Figure 3 and Figure 4The heliostat main beam processing equipment comprises a drill base 2, the drill base 2 is provided with a main beam installation position for positioning and fixing the main beam 11; and a punching device 4 is installed on the drill base 2. The camera device 3 is installed on the mounting seat 5 and connected with other components through the mounting seat 5. In the embodiment, the camera device 3 is preferably installed on the drill base 2 through the mounting seat 5, that is, the mounting seat 5 is connected to the drill base 2. Generally, the main beam 11 is provided with a plurality of support seats. Therefore, the heliostat main beam processing equipment is preferably provided with a plurality of punching devices 4 and a plurality of camera devices 3, and the support seat, the punching device 4 and the camera device 3 are one-to-one corresponding, that is, the plurality of punching devices 4 can act simultaneously to complete the punching of the first support seat 1 in all support seats on the main beam 11, and at the same time, the plurality of camera devices 3 simultaneously shoot the movement track of the drill bit of the corresponding punching device 4 in the punching process. Specifically, the mounting seat 5 can be connected to the drill base 2 of the drill through bolts or the like.

[0067] In use, the heliostat main beam processing equipment provided in the embodiment is used to place the main beam 11 on the drill base 2 for simultaneous processing of multiple groups of holes (that is, the plurality of punching devices 4 simultaneously punch the first support seat 1 in the corresponding support seat), and the camera device is fixed on the specified position on the drill base 2 through the mounting seat 5. During the drilling process of the main beam 11, the camera device 3 completes the shooting of the drill bit in the middle part of the two first support seats 1 during the punching process of the drill bit, a threshold value is preset for the punching deviation, so as to compare the picture shot by the camera device 3 with the preset picture, realize the hole position detection of the processed hole directly in the processing process, and timely correct the position of the drill bit when the punching deviation exceeds the preset threshold value, so as to ensure the stability of the punching processing precision of the main beam 11, and also prevent the batch report caused by too poor punching precision of the main beam 11.

[0068] Embodiment 3

[0069] The embodiment provides a main beam punching system, which comprises the heliostat main beam processing equipment as described in the embodiment 2.

[0070] The embodiments of the application are described in detail above with reference to the drawings, but the application is not limited to the above-described embodiments. Even if various changes are made to the application, if the changes fall within the scope of the claims of the application and equivalent technologies thereof, they still fall within the protection scope of the application.

Claims

1. A hole position detection device, characterized in that, include: A support base, wherein the support base includes at least two first supports that are parallel to each other and spaced apart; A drilling device, wherein a drill bit is installed in the drilling device, and the drilling device uses the drill bit to drill holes in at least two first supports that are parallel and spaced apart in the support base in sequence; A camera device is mounted on a mounting base. The lens of the camera device is aimed at the drilling path of the drill bit, and the optical axis of the lens is perpendicular to the reference drilling path. The camera device is configured to capture the movement trajectory of the drill bit during the drilling process. The captured image is compared with a preset image to determine the drilling accuracy. The determination method includes comparing the drill bit contour parameters in the preset image with the drill bit contour parameters in the real-time captured image to obtain a parameter difference. The parameter difference is then compared with a preset threshold. If the difference exceeds the preset threshold, the hole position accuracy is considered unqualified. The drill bit contour parameters in the preset image are the angle between the side parallel to the drill bit axis in the preset image and its adjacent side. The drill bit contour parameters in the real-time captured image are the angle between the side parallel to the drill bit axis in the real-time captured image and its adjacent side. Wherein, the reference drilling path is the straight line containing the axis of a plurality of through holes formed by the drilling device on at least two adjacent first supports under a preset condition, wherein the preset condition is that the axis of the drill bit is always perpendicular to the first support in the support base.

2. The hole position detection device according to claim 1, characterized in that, The space between two adjacent first supports is the detection space, and the optical axis of the lens is located within the preset detection space.

3. The hole position detection device according to claim 2, characterized in that, The detection space in which the optical axis of the lens is located is the first detection space; The distance from the optical axis of the lens to the two first supports in the first detection space is equal.

4. The hole position detection device according to claim 1, 2, or 3, characterized in that, It also includes an adjustment structure, through which the camera device is mounted on the mounting base, and the adjustment structure is used to adjust the relative position of the camera device on the mounting base.

5. The hole position detection device according to claim 4, characterized in that, The adjustment structure includes an offset component, which includes an offset fixing base, a lead screw, and a moving component. The offset fixing base is disposed on the mounting base, and the movable component is movably disposed in the offset fixing base; Both ends of the lead screw are rotatably connected to the offset fixing base, and the axial direction of the lead screw is parallel to the reference drilling path direction. The lead screw passes through the moving component and is threadedly connected to it. The camera device is mounted on the moving component.

6. The hole position detection device according to claim 5, characterized in that, A lifting assembly is also provided between the camera device and the moving component. The lifting assembly includes a lifting fixing component, a device fixing component, and a lifting locking component. The camera device is mounted on the device fixing component, and the device fixing component is slidably connected to the lifting fixing component along the optical axis of the lens; The lifting locking component is connected to the lifting fixing component and the equipment fixing component respectively, and is used to lock the relative position of the lifting fixing component and the equipment fixing component; Wherein, the lifting and fixing component is the moving component, or the lifting and fixing component is detachably mounted on the moving component.

7. The hole position detection device according to claim 6, characterized in that, The lifting and fixing component is provided with a lifting guide groove arranged along the optical axis of the lens, and the device fixing component is slidably connected in the lifting guide groove; The side wall of the lifting guide groove is provided with a locking groove, and the device fixing component is provided with a locking part that extends into the locking groove. The locking part can move along the optical axis of the lens within the locking groove with the device fixing component. The locking groove has locking holes on its two side walls that correspond to the lifting locking member. The device fixing member has multiple adjustment holes arranged along the optical axis of the lens. The lifting locking member passes through two of the locking holes and one of the adjustment holes to lock the relative positions of the lifting fixing member and the device fixing member. The lifting locking member can be withdrawn from at least one of the locking holes and the adjustment hole to adjust the relative positions of the lifting fixing member and the device fixing member.

8. The hole position detection device according to claim 1, characterized in that, The support base includes two parallel and spaced-apart first supports.

9. A heliostat main beam processing equipment, characterized in that, Includes a drill press base and several hole position detection devices as described in claim 1, 2, 3 or 8; The drilling machine base is provided with a main beam mounting position, which is used for positioning and fixing the main beam. The drilling equipment and the mounting base are connected to the drilling machine base. At least one support seat is installed on the main beam, the number of drilling devices corresponds to the number of support seats, and the number of support seats corresponds to the number of camera devices.

10. A main beam drilling system, characterized in that, Includes the heliostat main beam processing equipment as described in claim 9.

Citation Information

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