Organic photovoltaic cell counting device and method thereof
By designing an organic photovoltaic cell counting device including a rotating support plate and a transfer conveyor, the problem of counting error in the prior art is solved, and high-precision counting and efficient transfer counting are achieved.
Patent Information
- Application Number
- CN202510440414.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-09
AI Technical Summary
When the existing organic photovoltaic cell counting device contacts and transports two adjacent organic photovoltaic cells, due to the lack of gaps or small gaps, light reflection may not occur when counting through the photoelectric sensor, resulting in counting errors and affecting the counting accuracy.
An organic photovoltaic cell counting device is designed, including a feed conveyor, a discharge conveyor and a transfer counting assembly. The transport counting assembly uses a rotating support plate and a transport conveyor to count, and uses a conductive rod and a current sensor to drive the rotating support plate through gears and motors to realize the sequential transport and counting of organic photovoltaic cells.
Through this device, counting errors can be effectively avoided, counting accuracy and transport counting efficiency can be improved, and sequential transport and accurate counting of organic photovoltaic cells can be ensured.
Smart Images

Figure CN119929473A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of counting devices, and in particular relates to an organic photovoltaic cell counting device and a counting method thereof. Background Art
[0002] The organic photovoltaic cell counting device is a device used to count the number of organic photovoltaic cells. Generally, a counting device based on a photoelectric sensor is used, which usually includes a photoelectric sensor, a signal processing circuit and a counter. The photoelectric sensor is a core component, and there are types such as through-beam type and reflective type. The through-beam photoelectric sensor consists of a transmitter and a receiver, which emits light and receives light; the reflective photoelectric sensor is an integrated transmitter and a receiver, and works by detecting reflected light. The signal processing circuit is used to amplify, filter and other processes on the electrical signal output by the photoelectric sensor to improve the quality and stability of the signal. The counter is used to count the processed signal. During the transportation process of the organic photovoltaic cell, when the organic photovoltaic cell passes through the detection area of the photoelectric sensor, it will block or reflect the light, causing the output signal of the photoelectric sensor to change. The signal processing circuit converts this change into a recognizable electrical signal pulse, and the counter counts these pulses to achieve the counting of the organic photovoltaic cell, but there are the following defects: When two adjacent organic photovoltaic cells are transported in contact, since there is no gap between the two organic photovoltaic cells or the gap is very small, light reflection may not be caused when passing through the detection area of the photoelectric sensor, resulting in errors in counting and affecting the counting accuracy. Summary of the invention
[0003] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides an organic photovoltaic cell counting device and method thereof, which effectively solves the problem of error defects in counting by photoelectric sensors.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: an organic photovoltaic cell counting device, comprising a feed conveyor and a discharge conveyor, wherein a transfer counting component is arranged between the feed conveyor and the discharge conveyor; The transfer counting assembly includes a supporting truncated platform disposed between the feed conveyor and the discharge conveyor, a rotating transfer member for battery transfer is disposed on the outer side of the supporting truncated platform, and an input material stopper is disposed at the bottom end of the supporting truncated platform; The input material blocking component includes a base box arranged below the supporting truncated table, a movable plate is movably installed inside the base box, support columns are symmetrically installed on the top of the movable plate, the top of the support column is fixedly connected to the supporting truncated table, support springs are symmetrically installed on the bottom end of the movable plate, the bottom end of the support spring is fixedly connected to the inner bottom wall of the base box, a connecting frame is fixedly installed on the top of the supporting truncated table, a material blocking plate is installed on one end of the connecting frame, and an electrical control component is arranged between the movable plate and the base box.
[0005] Preferably, the rotating transfer member includes a rotating support plate rotatably installed on the outer side of the supporting truncated table, the rotating support plate is symmetrically provided with end grooves at both ends close to the feed conveyor and the discharge conveyor, the transfer conveyors are installed inside the end grooves, and the two transfer conveyors are both provided with limit baffles at one end close to each other, the limit baffles are used to limit the position of the batteries, the upper and lower sides of the supporting truncated table are both provided with limit plates, the rotating support plate is arranged between the upper and lower limit plates, and the top of the supporting truncated table is provided with an output push member.
[0006] Preferably, the material baffle plate is located directly above the gap between the conveyor belt on the transfer conveyor near the side of the feed conveyor and the conveyor belt on the feed conveyor, the bottom end thickness of the material baffle plate decreases continuously from top to bottom, and the top walls of the conveyor belts on the two transfer conveyors continuously move toward one side of the supporting table.
[0007] Preferably, a gear ring is provided at the bottom end of the rotating support plate, and a connecting block is symmetrically installed between the gear ring and the rotating support plate. A gear is meshingly connected to the inner side of the gear ring, and the gear is fixedly connected to the output shaft of the first motor. The gear is fixedly installed on a mounting frame, and the mounting frame is fixedly installed on the bottom end of the supporting table.
[0008] Preferably, the output pushing member includes a top box fixedly mounted on the top of the supporting table, a sliding plate is movably mounted inside the top box, a push rod is fixedly mounted on the side of the sliding plate close to the discharge conveyor, a screw is rotatably mounted inside the top box, the screw is threadedly connected to the sliding plate, one end of the screw is fixedly connected to the output shaft of the second motor, the second motor is fixedly mounted on the top box, both limit baffles are provided with sockets, and the diameter of the push rod is smaller than the inner diameter of the socket.
[0009] Preferably, the power connection control component includes side grooves symmetrically opened on the inner walls on both sides of the base box, side blocks are symmetrically installed on both sides of the movable plate, the side blocks are slidably installed on the inner sides of the side grooves, a first conductive rod is fixedly installed in the movable plate, two ends of the first conductive rod respectively penetrate to the sides of the two side blocks away from each other, a current sensor is arranged in parallel between the two ends of the first conductive rod, contacts are installed at the bottom of the inner wall on the side where the two side grooves are away from each other, when the side block contacts with the bottom wall of the side groove, the end of the first conductive rod contacts with the contact, and an auxiliary power connection component is arranged on the side of the base box away from the feeding conveyor.
[0010] Preferably, the auxiliary power connection part includes a support plate fixedly installed on the side of the base box away from the feed conveyor, two fixed plates are fixedly installed on the top of the support plate, a force rod is arranged between the two fixed plates, sliding blocks are symmetrically installed at both ends of the force rod, and the two sliding blocks are respectively slidably installed inside the sliding groove, and the sliding groove is opened inside the fixed plate.
[0011] Preferably, a second conductive rod is installed inside the force-bearing rod, and both ends of the second conductive rod respectively penetrate to the side where the two sliding blocks are away from each other, and a conductive sliding bar is installed on the side where the two sliding grooves are away from each other, and an empty slot is provided at one end of the conductive sliding bar, one of the conductive sliding bars is electrically connected to one of the contacts, and a power supply and a first motor are arranged in series between the other conductive sliding bar and the other contact.
[0012] Preferably, a connecting rod is fixedly installed on one side of the sliding block close to the empty slot, one end of the connecting rod passes through the outside of one end of the fixed plate, an end plate is fixedly installed on one end of the connecting rod, a return spring is symmetrically installed between the end plate and the end of the fixed plate, and a toggle rod is symmetrically installed at the bottom end of the gear ring, and the two toggle rods are respectively located under the two transfer conveyors.
[0013] Preferably, a counting method of an organic photovoltaic cell counting device comprises: S1. Input: The organic photovoltaic cells are input from the feed conveyor to the transfer conveyor on the rotating support plate close to the feed conveyor; S2, counting: after the organic photovoltaic cell moves to the rotating support plate, under the action of pressure, the supporting truncated table moves downward to make the first conductive rod contact the contact point, so that the current sensor flows into the current for one count, and at the same time the first motor is turned on to drive the rotating support plate to rotate, so that the organic photovoltaic cell moves to the position corresponding to the discharge conveyor; S3, output: when the organic photovoltaic cell moves to the position corresponding to the discharge conveyor, the push rod moves outward to push the organic photovoltaic cell onto the discharge conveyor for subsequent transportation; S4, re-input: After the organic photovoltaic cell leaves the rotating support plate, the rotating support plate moves back upward, and the subsequent organic photovoltaic cell on the feeding conveyor enters the rotating support plate again, and the operation is repeated for subsequent counting.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1) During operation, the organic photovoltaic cells on the feeding conveyor are transported to one of the transfer conveyors on the rotating support plate by setting the rotating support plate to correspond to the feeding conveyor, so that the weight of the rotating support plate increases, and the pressing support truncated table moves downward until the end of the first conductive rod contacts the contact point, so that the current sensor is energized to complete one induction and count. At the same time, when the supporting truncated table moves downward, the baffle plate moves downward to close the end of the feeding conveyor, preventing the subsequent organic photovoltaic cells from continuing to move, ensuring that the organic photovoltaic cells can be transferred and counted in sequence, and improving the counting accuracy; 2) During operation, the two transfer conveyors on both sides of the rotating support plate correspond to the feed conveyor and the discharge conveyor respectively. When the transfer conveyor on the rotating support plate is at the same height as the feed conveyor, the organic photovoltaic cells on the feed conveyor are transferred to the transfer conveyor. When the transfer conveyor on the rotating support plate is at the same height as the discharge conveyor, the organic photovoltaic cells on the transfer conveyor are transferred to the discharge conveyor, thereby improving the transfer counting efficiency of the organic photovoltaic cells; 3) During operation, the two ends of the second conductive rod are respectively in contact with the two conductive slide bars. When the support truncated table moves downward to make the end of the first conductive rod contact the contact point, the first motor is powered on to drive the rotating support plate to rotate, so as to facilitate driving the organic photovoltaic cell from the position corresponding to the feeding conveyor to the position corresponding to the discharging conveyor, so as to facilitate the transportation of the organic photovoltaic cell; 4) During operation, the two toggle rods at the bottom of the gear ring correspond to the two transfer conveyors respectively. When the rotating support plate rotates, one of the toggle rods will push the force-bearing rod to the position corresponding to the second conductive rod and the empty slot, thereby stopping the rotating support plate and facilitating the output of the organic photovoltaic cells. When the rotating support plate moves downward, one of the toggle rods moves to the side of the force-bearing rod close to the empty slot, which will not hinder the power connection of the second conductive rod and facilitate subsequent transfer. 5) During operation, the top of the conveyor belt on the transfer conveyor moves toward the side of the supporting truncated table, which facilitates the movement of the organic photovoltaic cells from the feed conveyor to the transfer conveyor. At the same time, during the rotation of the rotating support plate, the conveyor belt generates a friction force on the organic photovoltaic cells toward the side of the supporting truncated table, thereby preventing the organic photovoltaic cells from being thrown out under the action of centrifugal force during the rotation of the rotating support plate, thereby improving the transportation stability of the organic photovoltaic cells. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0016] In the attached picture: Figure 1 This is a schematic structural diagram of an organic photovoltaic cell counting device of the present invention; Figure 2 It is a schematic diagram of the structure of the transport counting component of the present invention; Figure 3 It is a schematic diagram of the top structure of the rotating support plate of the present invention; Figure 4 It is a schematic diagram of the bottom structure of the rotating support plate of the present invention; Figure 5 It is a schematic diagram of the supporting truncated table structure of the present invention; Figure 6 This is a schematic diagram of the structure of the input material stopper of the present invention; Figure 7 It is a schematic diagram of the structure of the output pusher of the present invention; Figure 8 It is a schematic diagram of the top structure of the support plate of the present invention; Fig. 9 It is a circuit diagram of the present invention.
[0017] In the figure: 1, feed conveyor; 2, discharge conveyor; 3, transfer counting assembly; 301, support truncated table; 302, rotating transfer member; 3021, rotating support plate; 3022, end slot; 3023, transfer conveyor; 3024, limit baffle; 3025, gear ring; 3026, connecting block; 3027, mounting frame; 3028, first motor; 3029, gear; 303, input material baffle; 3031, base box; 3032, movable plate; 3033, support column; 3034, support spring; 3035, baffle plate; 3036, connecting frame; 304, output pusher; 3041, jack; 3042, output pusher; 3043, jack; 3044, output pusher; 3045, jack; 3046, output pusher; 3047, output pusher; 3048, output pusher; 3049, output pusher; 3050, output pusher; 3051, jack; 3052, output pusher; 3053, output pusher; 3054, output pusher; 3055, output pusher; 3056, output pusher; 3057, output pusher; 3058, output pusher; 3059, output pusher; 3060, output pusher; 3061, output pusher; 3062, output pusher; 3063, output pusher; 3064, output pusher; 3065, output pusher; 3066, output pusher; 3067, output pusher; 3068, output pusher; 3069, output pusher; 3070, output pusher; 3071, output pusher; 3 042, top box; 3043, sliding plate; 3044, push rod; 3045, screw; 3046, second motor; 305, power control part; 3051, side groove; 3052, contact; 3053, side block; 3054, first conductive rod; 3055, current sensor; 3056, support plate; 3057, fixed plate; 3058, sliding groove; 3059, force rod; 30510, sliding block; 30511, second conductive rod; 30512, conductive slide; 30513, empty groove; 30514, connecting rod; 30515, end plate; 30516, reset spring; 30517, toggle rod. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] Depend on Figures 1 to 9 The present invention relates to an organic photovoltaic cell counting device, comprising a feed conveyor 1 and a discharge conveyor 2, wherein a transfer counting component 3 is arranged between the feed conveyor 1 and the discharge conveyor 2, and the transfer counting component 3 comprises a supporting truncated table 301 arranged between the feed conveyor 1 and the discharge conveyor 2, a rotating transfer member 302 for battery transfer is arranged on the outer side of the supporting truncated table 301, and an input blocking member 303 is arranged at the bottom end of the supporting truncated table 301.
[0020] The rotating transfer member 302 includes a rotating support plate 3021 rotatably installed on the outer side of the supporting truncated platform 301. The rotating support plate 3021 is symmetrically provided with end grooves 3022 at both ends close to the feeding conveyor 1 and the discharging conveyor 2. A transfer conveyor 3023 is installed inside the end grooves 3022. The ends of the two transfer conveyors 3023 close to each other are both provided with limit baffles 3024. The tops of the conveying belts on the transfer conveyors 3023 are all moved toward one side of the supporting truncated platform 301, so that the organic photovoltaic cells are conveniently moved from the feeding conveyor 1 to the transfer conveyor 3023. At the same time, during the rotation of the rotating support plate 3021, the conveyor belt generates a friction force toward the side of the supporting truncated platform 301 on the organic photovoltaic cells, so as to avoid being thrown out under the action of centrifugal force during the rotation of the rotating support plate 3021, thereby improving the transportation stability of the organic photovoltaic cells. The limit baffle 3024 is used to limit the position of the cells. Limit plates are installed on the upper and lower sides of the supporting truncated platform 301. The rotating support plate 3021 is arranged between the upper and lower limit plates. The top of the round table 301 is provided with an output pusher 304, the bottom of the rotating support plate 3021 is provided with a gear ring 3025, a connecting block 3026 is symmetrically installed between the gear ring 3025 and the rotating support plate 3021, the inner side of the gear ring 3025 is meshed with a gear 3029, the gear 3029 is fixedly connected to the output shaft of the first motor 3028, the gear 3029 is fixedly installed on the mounting frame 3027, the mounting frame 3027 is fixedly installed on the bottom of the supporting round table 301, the rotating support plate 3021 The two transfer conveyors 3023 on both sides correspond to the feed conveyor 1 and the discharge conveyor 2 respectively. When the transfer conveyor 3023 on the rotating support plate 3021 is at the same height as the feed conveyor 1, the organic photovoltaic cells on the feed conveyor 1 are transferred to the transfer conveyor 3023. When the transfer conveyor 3023 on the rotating support plate 3021 is at the same height as the discharge conveyor 2, the organic photovoltaic cells on the transfer conveyor 3023 are transferred to the discharge conveyor 2, thereby improving the transfer counting efficiency of the organic photovoltaic cells.
[0021] The input material stopper 303 includes a base box 3031 arranged below the supporting truncated platform 301, a movable plate 3032 is movably installed inside the base box 3031, a support column 3033 is symmetrically installed on the top of the movable plate 3032, the top of the support column 3033 is fixedly connected to the supporting truncated platform 301, a support spring 3034 is symmetrically installed on the bottom end of the movable plate 3032, the bottom end of the support spring 3034 is fixedly connected to the inner bottom wall of the base box 3031, a connecting frame 3036 is fixedly installed on the top of the supporting truncated platform 301, a material stopper plate 3035 is installed on one end of the connecting frame 3036, and the movable plate 3032 is fixedly installed on the bottom end of the movable plate 3032. An electrical control component 305 is provided between the base box 3031, and the baffle plate 3035 is located just above the gap between the upper conveyor belt of the transfer conveyor 3023 close to the side of the feed conveyor 1 and the upper conveyor belt of the feed conveyor 1. The bottom end thickness of the baffle plate 3035 decreases continuously from top to bottom, and the top walls of the upper conveyor belts of the two transfer conveyors 3023 continuously move toward the side of the supporting truncated table 301. When the supporting truncated table 301 moves downward, the baffle plate 3035 moves downward to close the end of the feed conveyor 1 to prevent the subsequent organic photovoltaic cells from continuing to move, thereby ensuring that the organic photovoltaic cells can be transferred and counted in sequence, thereby improving the counting accuracy.
[0022] The output push member 304 includes a top box 3042 fixedly installed on the top of the supporting table 301, a sliding plate 3043 is movably installed inside the top box 3042, a push rod 3044 is fixedly installed on the side of the sliding plate 3043 close to the discharge conveyor 2, a screw 3045 is rotatably installed inside the top box 3042, the screw 3045 is threadedly connected to the sliding plate 3043, one end of the screw 3045 is fixedly connected to the output shaft of the second motor 3046, the second motor 3046 is fixedly installed on the top box 3042, and two limit baffles 3024 are provided with sockets 3041, and the diameter of the push rod 3044 is smaller than the inner diameter of the socket 3041.
[0023] The power-on control component 305 includes side grooves 3051 symmetrically opened on the inner walls of both sides of the base box 3031, and side blocks 3053 are symmetrically installed on both sides of the movable plate 3032. The side blocks 3053 are slidably installed on the inner sides of the side grooves 3051. A first conductive rod 3054 is fixedly installed in the movable plate 3032. The two ends of the first conductive rod 3054 are respectively penetrated to the sides of the two side blocks 3053 away from each other. A current sensor 3055 is arranged in parallel between the two ends of the first conductive rod 3054. Contacts 3052 are installed at the bottom of the inner walls of the two side grooves 3051 away from each other. The side blocks 3053 and the side grooves are connected to each other. When the inner bottom wall of 3051 is in contact, the end of the first conductive rod 3054 contacts the contact 3052, the rotating support plate 3021 corresponds to the feed conveyor 1, and the organic photovoltaic cells on the feed conveyor 1 are transported to one of the transfer conveyors 3023 on the rotating support plate 3021, so that the weight of the rotating support plate 3021 increases, and the support table 301 is pressed to move downward until the end of the first conductive rod 3054 contacts the contact 3052, so that the current sensor 3055 is energized to complete one induction and count, and an auxiliary power connection part is provided on the side of the base box 3031 away from the feed conveyor 1.
[0024] The auxiliary power connection part includes a support plate 3056 fixedly installed on the side of the base box 3031 away from the feed conveyor 1, two fixed plates 3057 are fixedly installed on the top of the support plate 3056, a force rod 3059 is arranged between the two fixed plates 3057, and sliding blocks 30510 are symmetrically installed at both ends of the force rod 3059. The two sliding blocks 30510 are respectively slidably installed in the sliding groove 3058, and the sliding groove 3058 is opened in the fixed plate 3057. A second conductive rod 30511 is installed in the force rod 3059, and the two ends of the second conductive rod 30511 are respectively in contact with two conductive sliding strips 30512. When the support round table 3 01 moves downward so that the end of the first conductive rod 3054 contacts the contact 3052, so that the first motor 3028 is energized to drive the rotating support plate 3021 to rotate, so as to facilitate the driving of the organic photovoltaic cell from the position corresponding to the feeding conveyor 1 to the position corresponding to the discharging conveyor 2, so as to facilitate the transportation of the organic photovoltaic cell. The two ends of the second conductive rod 30511 respectively penetrate the sides of the two sliding blocks 30510 away from each other, and the two sliding grooves 3058 are both installed with conductive slide bars 30512 on the sides away from each other. An empty groove 30513 is set at one end of the conductive slide bar 30512, and one of the conductive slide bars 30512 is connected to one of the contact points 3052. 52 is electrically connected, a power supply and a first motor 3028 are arranged in series between another conductive sliding strip 30512 and another contact 3052, a connecting rod 30514 is fixedly installed on the side of the sliding block 30510 close to the empty slot 30513, one end of the connecting rod 30514 penetrates to the outside of one end of the fixing plate 3057, an end plate 30515 is fixedly installed on one end of the connecting rod 30514, a return spring 30516 is symmetrically installed between the end plate 30515 and the end of the fixing plate 3057, a toggle rod 30517 is symmetrically installed at the bottom end of the gear ring 3025, and the two toggle rods 30517 are respectively located at the two transfer conveyors Below the machine 3023, two toggle rods 30517 at the bottom of the gear ring 3025 correspond to the two transfer conveyors 3023 respectively. When the rotating support plate 3021 rotates, one of the toggle rods 30517 will push the force-bearing rod 3059 to move to the corresponding position of the second conductive rod 30511 and the empty slot 30513, thereby stopping the rotating support plate 3021 and facilitating the output of the organic photovoltaic cells. When the rotating support plate 3021 moves downward, one of the toggle rods 30517 moves to the side of the force-bearing rod 3059 close to the empty slot 30513, which will not hinder the power connection of the second conductive rod 30511, thereby facilitating subsequent transfer.
[0025] Working principle: During operation, the organic photovoltaic cells are first conveyed above the feed conveyor 1, and the frontmost organic photovoltaic cell is conveyed to the transfer conveyor 3023 close to the side of the feed conveyor 1. When the organic photovoltaic cells are completely conveyed to the transfer conveyor 3023, the rotating support plate 3021 moves downward under the action of gravity until the two ends of the first conductive rod 3054 contact the two contacts 3052 respectively, so that the baffle plate 3035 moves downward with the support round table 301 and is inserted into one end of the feed conveyor 1, preventing the subsequent organic photovoltaic cell from continuing to move forward, so that the organic photovoltaic cells can enter the rotating support plate 3021 in turn for transfer, ensuring the counting accuracy; At this time, the rotating support plate 3021 moves downward, so that the toggle rod 30517 close to the side of the discharge conveyor 2 moves downward to the side of the force-bearing rod 3059 close to the empty slot 30513. At this time, the two ends of the second conductive rod 30511 are respectively in contact with the two conductive slide bars 30512, so that the current sensor 3055 senses a current and counts once, and at the same time, the external circuit of the first motor 3028 is connected and turned on, so that the gear 3029 rotates, and the gear 3029 is meshed with the gear ring 3025, thereby driving the rotating support plate 3021 to rotate 180 degrees until one of the toggle rods 30517 is far away from the force-bearing rod 3059. The force-bearing rod 3059 moves away from the empty slot 30513, and as it rotates, it pushes the force-bearing rod 3059 to move along the sliding slot 3058, driving the second conductive rod 30511 to move synchronously, until the second conductive rod 30511 moves to a position corresponding to the empty slot 30513. At this time, the transfer conveyor 3023 storing the organic photovoltaic cells just moves to a position corresponding to the discharge conveyor 2, and at this time, the force-bearing rod 3059 moves to an extreme position, stops the rotating support plate 3021, and at the same time separates the second conductive rod 30511 from the conductive slide bar 30512, so that the first motor 3028 is powered off and stopped, which is convenient for transferring the organic photovoltaic cells. Then, the second motor 3046 is turned on to drive the screw rod 3045 to rotate, and the screw rod 3045 is threadedly connected to the sliding plate 3043, thereby driving the push rod 3044 to move toward the side of the discharge conveyor 2, so that the push rod 3044 passes through the insertion hole 3041 to generate thrust on the organic photovoltaic cells on the transfer conveyor 3023, and pushes the organic photovoltaic cells to enter the discharge conveyor 2 for subsequent transportation, and then the second motor 3046 is connected to the reverse current to make the push rod 3044 move back; When the organic photovoltaic cell enters the discharge conveyor 2, the pressure on the rotating support plate 3021 is reduced, so that the rotating support plate 3021 moves back upward under the elastic force of the support spring 3034, so that the height of the transfer conveyor 3023 corresponds to the feed conveyor 1. At this time, the baffle plate 3035 moves upward to open the end of the feed conveyor 1. At this time, the next organic photovoltaic cell continues to move onto the transfer conveyor 3023, and the above operation is repeated for subsequent counting and transfer. During the upward movement of the rotating support plate 3021, the toggle rod 30517 moves upward and disengages from the force-bearing rod 3059. At this time, the force-bearing rod 3059 moves back along the sliding groove 3058 under the elastic force of the return spring 30516, so as to facilitate the subsequent power-driven transportation of the first motor 3028.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An organic photovoltaic cell counting device, comprising a feeding conveyor (1) and a discharging conveyor (2), characterized in that: A transfer counting component (3) is provided between the feed conveyor (1) and the discharge conveyor (2); The transfer counting assembly (3) comprises a supporting truncated platform (301) arranged between the feeding conveyor (1) and the discharging conveyor (2); a rotating transfer member (302) for transferring batteries is arranged on the outer side of the supporting truncated platform (301); and an input material stop member (303) is arranged at the bottom end of the supporting truncated platform (301); The input material stopper (303) comprises a base box (3031) arranged below the supporting truncated platform (301); a movable plate (3032) is movably installed inside the base box (3031); support columns (3033) are symmetrically installed at the top of the movable plate (3032); the top of the support column (3033) is fixedly connected to the supporting truncated platform (301); support springs (3034) are symmetrically installed at the bottom of the movable plate (3032); the bottom of the support spring (3034) is fixedly connected to the inner bottom wall of the base box (3031); a connecting frame (3036) is fixedly installed at the top of the supporting truncated platform (301); a material stopper plate (3035) is installed at one end of the connecting frame (3036); and an electrical control component (305) is arranged between the movable plate (3032) and the base box (3031).
2. The organic photovoltaic cell counting device according to claim 1, characterized in that: The rotating transfer member (302) comprises a rotating support plate (3021) rotatably mounted on the outside of the supporting truncated platform (301); the rotating support plate (3021) is symmetrically provided with end grooves (3022) at both ends close to the feeding conveyor (1) and the discharging conveyor (2); a transfer conveyor (3023) is installed inside the end grooves (3022); a limit baffle (3024) is installed at one end of the two transfer conveyors (3023) close to each other; the limit baffle (3024) is used to limit the position of the battery; limit plates are installed on both upper and lower sides of the supporting truncated platform (301); the rotating support plate (3021) is arranged between the upper and lower limit plates; and an output push member (304) is arranged at the top of the supporting truncated platform (301).
3. The organic photovoltaic cell counting device according to claim 2, characterized in that: The baffle plate (3035) is located directly above the gap between the upper conveyor belt of the transfer conveyor (3023) close to the side of the feed conveyor (1) and the upper conveyor belt of the feed conveyor (1). The thickness of the bottom end of the baffle plate (3035) decreases continuously from top to bottom, and the top walls of the upper conveyor belts of the two transfer conveyors (3023) continuously move toward one side of the supporting truncated platform (301).
4. The organic photovoltaic cell counting device according to claim 2, characterized in that: A gear ring (3025) is provided at the bottom end of the rotating support plate (3021), a connecting block (3026) is symmetrically installed between the gear ring (3025) and the rotating support plate (3021), a gear (3029) is meshingly connected to the inner side of the gear ring (3025), the gear (3029) is fixedly connected to the output shaft of the first motor (3028), the gear (3029) is fixedly installed on a mounting frame (3027), and the mounting frame (3027) is fixedly installed on the bottom end of the supporting truncated table (301).
5. The organic photovoltaic cell counting device according to claim 2, characterized in that: The output pusher (304) comprises a top box (3042) fixedly mounted on the top of the supporting truncated table (301); a sliding plate (3043) is movably mounted inside the top box (3042); a push rod (3044) is fixedly mounted on a side of the sliding plate (3043) close to the discharge conveyor (2); a screw rod (3045) is rotatably mounted inside the top box (3042); the screw rod (3045) is threadedly connected to the sliding plate (3043); one end of the screw rod (3045) is fixedly connected to the output shaft of a second motor (3046); the second motor (3046) is fixedly mounted on the top box (3042); two limit baffles (3024) are both provided with insertion holes (3041); and the diameter of the push rod (3044) is smaller than the inner diameter of the insertion hole (3041).
6. The organic photovoltaic cell counting device according to claim 1, characterized in that: The power connection control component (305) comprises side grooves (3051) symmetrically arranged on the inner walls of both sides of the base box (3031); side blocks (3053) are symmetrically installed on both sides of the movable plate (3032); the side blocks (3053) are slidably installed on the inner sides of the side grooves (3051); a first conductive rod (3054) is fixedly installed in the movable plate (3032); two ends of the first conductive rod (3054) respectively penetrate to the sides of the two side blocks (3053) away from each other; a current sensor (3055) is arranged in parallel between the two ends of the first conductive rod (3054); contacts (3052) are installed at the bottom of the inner walls of the two side grooves (3051) away from each other; when the side blocks (3053) are in contact with the inner bottom walls of the side grooves (3051), the end of the first conductive rod (3054) is in contact with the contact (3052); and an auxiliary power connection component is arranged on the side of the base box (3031) away from the feeding conveyor (1).
7. The organic photovoltaic cell counting device according to claim 6, characterized in that: The auxiliary power connection component comprises a support plate (3056) fixedly mounted on a side of the base box (3031) away from the feed conveyor (1); two fixed plates (3057) are fixedly mounted on the top of the support plate (3056); a force rod (3059) is arranged between the two fixed plates (3057); sliding blocks (30510) are symmetrically mounted at both ends of the force rod (3059); the two sliding blocks (30510) are respectively slidably mounted inside the sliding groove (3058); and the sliding groove (3058) is opened inside the fixed plate (3057).
8. The organic photovoltaic cell counting device according to claim 7, characterized in that: A second conductive rod (30511) is installed inside the force-bearing rod (3059), and two ends of the second conductive rod (30511) respectively penetrate to the side of the two sliding blocks (30510) away from each other, and a conductive sliding bar (30512) is installed on the side of the two sliding grooves (3058) away from each other, and an empty groove (30513) is provided at one end of the conductive sliding bar (30512), one of the conductive sliding bars (30512) is electrically connected to one of the contacts (3052), and a power supply and a first motor (3028) are arranged in series between the other conductive sliding bar (30512) and the other contact (3052).
9. The organic photovoltaic cell counting device according to claim 8, characterized in that: A connecting rod (30514) is fixedly installed on one side of the sliding block (30510) close to the empty slot (30513), one end of the connecting rod (30514) passes through the outer side of one end of the fixed plate (3057), an end plate (30515) is fixedly installed on one end of the connecting rod (30514), a return spring (30516) is symmetrically installed between the end plate (30515) and the end of the fixed plate (3057), and a toggle rod (30517) is symmetrically installed at the bottom end of the gear ring (3025), and the two toggle rods (30517) are respectively located below the two transfer conveyors (3023).
10. A counting method of the organic photovoltaic cell counting device according to any one of claims 1 to 9, characterized in that: include: S1. Input: The organic photovoltaic cells are input from the feed conveyor (1) to the transfer conveyor (3023) on the side of the rotating support plate (3021) close to the feed conveyor (1); S2, counting: after the organic photovoltaic cell moves onto the rotating support plate (3021), under the action of pressure, the supporting truncated table (301) moves downward so that the first conductive rod (3054) contacts the contact point (3052), so that the current sensor (3055) flows current for one count, and at the same time the first motor (3028) is turned on to drive the rotating support plate (3021) to rotate, so that the organic photovoltaic cell moves to a position corresponding to the discharge conveyor (2); S3, output: when the organic photovoltaic cell moves to a position corresponding to the discharge conveyor (2), the push rod (3044) moves outward to push the organic photovoltaic cell onto the discharge conveyor (2) for subsequent transportation; S4, re-input: When the organic photovoltaic cell leaves the rotating support plate (3021), the rotating support plate (3021) moves back upward, and the subsequent organic photovoltaic cell on the feeding conveyor (1) enters the rotating support plate (3021) again, and the operation is repeated for subsequent counting.
Citation Information
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