Coating ion permeation treatment equipment
By designing a movable absorption compensation film and conveying mechanism in the coating infiltration treatment equipment, the problem of incomplete absorption layer coverage is solved, and the laser impact strengthening effect and coating outfiltration effect are improved.
Patent Information
- Application Number
- CN202411867402.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-05-06
AI Technical Summary
During the continuous laser impact enhancement process of metal substrates, the absorption layer at the subsequent laser impact position is incompletely covered, resulting in a reduced laser impact enhancement effect and affecting the coating outflow effect.
A coating outflow treatment device is designed, including a carrier stage and an absorption compensation device. The absorption compensation device includes a movable absorption compensation film that moves in a vertical direction through the conveying mechanism, and is close to the position to be impacted under the action of the restraining liquid discharged from the liquid conduction channel of the laser impact head, ensuring the complete coverage of the absorbing layer to the laser impact position.
By increasing the coverage area of the absorbing layer over the non-first laser impact position, the impact strengthening effect of laser on the coating substrate is enhanced, and the coating outflow effect of the coating outflow treatment equipment is significantly improved.
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Figure CN119932301A_ABST
Abstract
Description
Technical Field
[0001] The present invention generally relates to the technical field of gear repair, and in particular to a coating desorption treatment device. Background Art
[0002] Coating desorption treatment equipment is a surface strengthening equipment, which mainly strengthens the metal substrate with coating on the surface through laser shock and other treatments. Through the above strengthening treatment, plastic deformation can be formed between the coating and the substrate, and the coating elements can be diffused and penetrated into the substrate through the above plastic deformation, thereby improving the bonding strength between the coating and the substrate.
[0003] In the process of continuous laser shock peening of metal substrates, a certain overlap ratio is usually required between adjacent impact positions. For the first position to be laser-shocked, its surface is covered with a complete absorption layer, while for the subsequent positions to be laser-shocked, due to the existence of the above overlap ratio, the absorption layer cannot completely cover them, resulting in a reduction in the laser impact strengthening effect and affecting the coating desorption effect. Summary of the invention
[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a coating desorption treatment device.
[0005] The present application provides a coating desorption treatment device, comprising: A carrying platform, the carrying platform is used to carry a coating substrate provided with a first absorption layer; The absorption compensation device comprises an absorption compensation piece, which is movably arranged to cover the position to be supplemented on the first absorption layer.
[0006] Furthermore, the absorption compensation part is an absorption compensation film, and the absorption compensation device also includes a conveying mechanism, which is arranged on both sides of the supporting platform. The absorption compensation film is arranged on the conveying mechanism and moves along the first direction under the drive of the conveying mechanism, wherein a partial section of the absorption compensation film covers the first absorption layer.
[0007] Furthermore, it also includes a laser impact device, which includes a laser impact head. The laser impact head is arranged above the absorption compensation film, and the laser impact head includes a liquid conducting channel for discharging the constrained liquid, wherein the absorption compensation film is tightly attached to the current position to be impacted on the first absorption layer under the action of the constrained liquid discharged by the liquid conducting channel.
[0008] Further, the conveying mechanism is movably arranged along the second direction, and the first direction is perpendicular to the second direction.
[0009] Furthermore, the supporting platform can be raised and lowered to adjust the fitting force between the absorption compensation film and the first absorption layer.
[0010] Furthermore, the conveying mechanism comprises a first reel and a second reel both rotatable, the first reel and the second reel are respectively located on two sides of the supporting platform, and two ends of the absorption compensation film are respectively wound around the first reel and the second reel.
[0011] Furthermore, the conveying mechanism also includes a first guide roller assembly and a second guide roller assembly, the first guide roller assembly is located between the first reel and the supporting platform, the second guide roller assembly is located between the second reel and the supporting platform, the first guide roller assembly includes two first guide rollers arranged opposite to each other, the second guide roller assembly includes two second guide rollers arranged opposite to each other, and the absorption compensation film passes between the two first guide rollers and between the two second guide rollers in sequence, and the two second guide rollers can move relative to each other.
[0012] Furthermore, an adjusting roller is provided between the first guide roller assembly and the first reel and between the second guide roller assembly and the second reel, and the adjusting roller is suspended and pressed on the top surface of the absorption compensation film.
[0013] The coating desorption treatment equipment provided by the present application is equipped with an absorption compensation device, which has an absorption compensation part. The absorption compensation part can be movably arranged to cover the position to be supplemented on the first absorption layer, thereby increasing the coverage area of the absorption layer for non-first positions to be laser impacted, increasing the impact strengthening effect of the laser on the coating substrate, and improving the coating desorption effect of the coating desorption treatment equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 A schematic diagram of the structure of a coating desorption treatment device provided in an embodiment of the present application; Figure 2 A cross-sectional view of a laser impact head provided in an embodiment of the present application; Figure 3 Schematic diagram of the coverage compensation of the position to be compensated by the absorption compensation layer provided in the embodiment of the present application. DETAILED DESCRIPTION
[0015] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.
[0016] Please refer to the attached Figure 1-3The embodiment of the present application provides a coating 210 desorption treatment device, including a frame and a support platform 110 and an absorption compensation device arranged on the frame, the support platform 110 is used to support the coating 210 substrate, the coating 210 substrate includes a metal base layer 230, a coating 210 and a first absorption layer 220, the coating 210 is located on the top surface of the metal base layer 230, and the first absorption layer 220 is located on the top surface of the metal coating 210. Among them, the coating 210 can be but not limited to a PVD coating 210, such as an AlCrN coating 210, the material of the metal base layer 230 can be but not limited to titanium alloy, etc., and the first absorption layer 220 can be but not limited to a black tape layer. The coating 210 desorption treatment device also includes a laser shock device, which performs laser shock treatment on the coating 210 substrate according to a set path and a set overlap rate between adjacent laser shock positions 310. The laser shock position 310 is the position where the laser spot is irradiated on the coating 210 substrate. The portion of the first absorption layer 220 covering the overlapping portion between two adjacent positions to be laser shocked is vaporized and removed after the laser shock is applied to the first position to be laser shocked, so that the first absorption layer 220 has a covering gap on the second position to be laser shocked. The covering gap is the overlapping portion between two adjacent positions to be laser shocked, that is, the position to be supplemented. The absorption compensation device includes an absorption compensation member, which can be movably arranged to cover the position to be supplemented on the first absorption layer 220, thereby increasing the coverage area of the absorption layer on the non-first position to be laser shocked, increasing the impact strengthening effect of the laser on the coating 210 substrate, and increasing the coating 210 desorption effect of the coating 210 desorption treatment device.
[0017] In some embodiments of the present application, the absorption compensation member is an absorption compensation film 170, which can be black in color to have a better absorption effect on laser energy. The absorption compensation device also includes a conveying mechanism, which is arranged on both sides of the carrier 110, and the absorption compensation film 170 is arranged on the conveying mechanism and a part of the absorption compensation film 170 covers the top surface of the first absorption layer 220, wherein the absorption compensation film 170 and the first absorption layer 220 together form the absorption layer of the metal substrate 200. The absorption compensation film 170 moves along the first direction under the drive of the conveying mechanism, and during the movement, there is always a part of the absorption compensation film 170 covering the surface of the first absorption layer 220, so that the absorption compensation film 170 can sequentially cover the position to be supplemented formed after each laser shock treatment along the first direction, thereby improving the efficiency of laser shock.
[0018] The thickness of the absorption compensation film 170 and the first absorption layer 220 may be the same or different. For example, the thickness of the absorption compensation film 170 is less than the thickness of the first absorption layer 220. The material of the absorption compensation film 170 may be, but is not limited to, black PVC, PET, etc. The first absorption layer 220 includes a base film layer and a glue layer coated on one side of the base film layer. The material of the base film layer is preferably the same as that of the absorption compensation film 170. The width of the absorption compensation film 170 is greater than the laser spot diameter, preferably more than twice the laser spot diameter.
[0019] The laser impact path on the metal substrate 200 may be, but is not limited to, arranged along the first direction.
[0020] The movement process of the absorption compensation film 170 is as follows: when each laser shock position 310 is completed, the absorption compensation film 170 moves a set distance along the first direction and stops moving after moving the set distance. The set distance is greater than the length of the overlapping portion between two adjacent positions to be laser shocked along the first direction. For example, the set distance can be more than 1.5 times the length of the overlapping portion along the first direction. Preferably, the set distance is greater than the diameter of the position to be laser shocked, so that the portion of the absorption compensation film 170 corresponding to the position to be compensated 320 can maintain a good levelness, thereby improving the compensation effect of the absorption compensation film 170.
[0021] In some embodiments of the present application, the laser impact device includes a laser impact head 400, which is arranged above the absorption compensation film 170, and the laser impact head 400 is formed with a laser channel 410 and a liquid guide channel 420. The laser emission head is arranged toward the laser channel 410, and the laser beam emitted by the laser emission head passes through the laser channel 410, passes through the laser impact head 400, and is emitted toward the current position to be laser impacted. The top of the liquid guide channel 420 is connected to a liquid delivery device, and a restraining liquid is sprayed toward the current position to be laser impacted through the liquid guide channel 420. The restraining liquid can be, but is not limited to, water, etc. Under the action of the restraining liquid discharged by the liquid guide channel 420, the absorption compensation film 170 is tightly attached to the current position to be impacted on the first absorption layer 220, so as to ensure that the absorption compensation film 170 is tightly attached to the first absorption layer 220 at least in the portion corresponding to the current position to be laser impacted, so as to ensure the effect of the absorption layer.
[0022] The laser impact head 400 may be installed on a robotic arm to meet the multi-dimensional movement of the laser impact head 400 .
[0023] In some embodiments of the present application, the conveying mechanism is movably arranged along the second direction, and the first direction is perpendicular to the second direction, so that the absorption compensation film 170 can move two-dimensionally along the horizontal direction to meet the use requirements of different laser impact positions 310.
[0024] The first direction may be parallel to the length direction of the carrying platform 110 , and the second direction may be parallel to the width direction of the carrying platform 110 .
[0025] In some embodiments of the present application, the support platform 110 can be raised and lowered, which can not only meet the laser impact use requirements of the processing equipment for metal substrates 200 of different heights, but also adjust the bonding force between the absorption compensation film 170 and the first absorption layer 220.
[0026] The support platform 110 can be lifted and moved by a driving mechanism such as an electric push rod or a hydraulic cylinder.
[0027] In some embodiments of the present application, the conveying mechanism includes a first reel 120 and a second reel 130, and the first reel 120 and the second reel 130 are both mounted on the frame through a first reel 120 bracket, and the first reel 120 and the second reel 130 can be rotatably arranged. The first reel 120 and the second reel 130 are respectively located on both sides of the carrier 110, and the two ends of the absorption compensation film 170 are respectively wound on the first reel 120 and the second reel 130, and the first reel 120 releases the absorption compensation film 170 by rotation, and the second reel 130 rewinds the compensation film by rotation. The above-mentioned conveying mechanism realizes movement along the first direction by rewinding and unwinding the absorption compensation film 170, ensuring that the moving action can be faster, and realizing efficient operation of laser shock.
[0028] In some embodiments of the present application, the conveying mechanism further includes a first guide roller 140 assembly and a second guide roller 150 assembly, the first guide roller 140 assembly is located between the first reel 120 and the carrier 110, the second guide roller 150 assembly is located between the second reel 130 and the carrier 110, the first guide roller 140 assembly includes two first guide rollers 140 arranged opposite to each other up and down, the second guide roller 150 assembly includes two second guide rollers 150 arranged opposite to each other up and down, the frame is provided with a second reel 130 bracket and a third reel bracket, the two first guide rollers 140 are mounted on the second reel 130 bracket, the two second guide rollers 150 are mounted on the third reel bracket, and the absorption compensation film 170 passes through between the two first guide rollers 140 and between the two second guide rollers 150 in sequence. The two second guide rollers 150 can move relative to each other to clamp the absorption compensation film 170 or release the absorption compensation film 170. The third reel support is provided with a vertically arranged guide groove and a linear drive, the roller neck of the second guide roller 150 located at the top is inserted into the guide groove, and the linear drive cooperates with the roller neck drive to drive the second guide roller 150 to move up and down. When the absorption compensation film 170 needs to be moved to cover the position to be compensated 320, the second guide roller 150 located at the top moves up to separate from the second guide roller 150 located at the bottom; after the absorption compensation film 170 moves a set distance, the second guide roller 150 located at the top moves down to clamp the absorption compensation film 170 together with the second guide roller 150 located at the bottom.
[0029] In some embodiments of the present application, an adjusting roller 160 is provided between the first guide roller 140 assembly and the first reel 120 and between the second guide roller 150 assembly and the second reel 130. The adjusting roller 160 is suspended on the top surface of the absorption compensation film 170, so that the first reel 120 and the second reel 130 do not need to be stopped for processing during the laser shock operation. Specifically: the adjusting roller 160 can use its own weight to press down the absorption compensation film 170, so that the absorption compensation film 170 forms a surplus section between the first guide roller 140 assembly and the first reel 120 and between the second guide roller 150 assembly and the second reel 130. When the two second guide rollers 150 clamp the absorption compensation film 170, the adjusting roller 160 located between the first guide roller 140 assembly and the first reel 120 moves downward and the surplus of the absorption compensation film 170 in this section is expanded, and the adjusting roller 160 located between the second guide roller 150 assembly and the second reel 130 moves upward and the surplus of the absorption compensation film 170 in this section is reduced.
[0030] Among them, the first reel 120 bracket, the second reel 130 bracket and the third reel bracket are all installed on a rectangular frame, the rectangular frame is sleeved on the outer periphery of the supporting platform 110, the rectangular frame and the frame are slidably matched and the rectangular frame moves along the second direction under the drive of the linear drive.
[0031] It should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like used above to indicate orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means more than two.
[0032] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.
Claims
1. A coating desorption treatment device, characterized in that: include: A carrying platform, the carrying platform is used to carry a coating substrate provided with a first absorption layer; The absorption compensation device comprises an absorption compensation piece, and the absorption compensation piece is movably arranged to cover the position to be supplemented on the first absorption layer.
2. The coating desorption treatment equipment according to claim 1, characterized in that: The absorption compensation part is an absorption compensation film, and the absorption compensation device also includes a conveying mechanism, which is arranged on both sides of the supporting platform. The absorption compensation film is arranged on the conveying mechanism and moves along the first direction under the drive of the conveying mechanism, wherein a partial section of the absorption compensation film covers the first absorption layer.
3. The coating desorption treatment equipment according to claim 2, characterized in that: It also includes a laser impact device, which includes a laser impact head. The laser impact head is arranged above the absorption compensation film, and the laser impact head includes a liquid conducting channel for discharging the constrained liquid. The absorption compensation film is tightly attached to the current position to be impacted on the first absorption layer under the action of the constrained liquid discharged by the liquid conducting channel.
4. The coating desorption treatment equipment according to claim 2, characterized in that: The conveying mechanism is movably arranged along a second direction, and the first direction is perpendicular to the second direction.
5. The coating desorption treatment equipment according to claim 2, characterized in that: The supporting platform can be raised and lowered to adjust the adhesion between the absorption compensation film and the first absorption layer.
6. The coating desorption treatment equipment according to claim 2, characterized in that: The conveying mechanism comprises a first reel and a second reel both rotatable, the first reel and the second reel are respectively located at two sides of the supporting platform, and two ends of the absorption compensation film are respectively wound around the first reel and the second reel.
7. The coating desorption treatment equipment according to claim 6, characterized in that: The conveying mechanism also includes a first guide roller assembly and a second guide roller assembly, the first guide roller assembly is located between the first reel and the supporting platform, the second guide roller assembly is located between the second reel and the supporting platform, the first guide roller assembly includes two first guide rollers arranged opposite to each other, the second guide roller assembly includes two second guide rollers arranged opposite to each other, the absorption compensation film passes through between the two first guide rollers and between the two second guide rollers in sequence, and the two second guide rollers can move relative to each other.
8. The coating desorption treatment equipment according to claim 7, characterized in that: An adjusting roller is provided between the first guide roller assembly and the first reel and between the second guide roller assembly and the second reel. The adjusting roller is suspended and pressed on the top surface of the absorption compensation film.