Reserved opening early-dismantling system for dismantling-free outer formwork of outer wall and early-dismantling method of reserved opening early-dismantling system

By setting up a pre-demolition system with reserved openings and sealing parts on the exterior wall-free exterior formwork, the problems of low construction efficiency and inability to use the formwork in traditional construction methods are solved, and the effect of quickly removing sealing parts to install crawler embedded parts is achieved, which improves construction efficiency and reduces costs.

CN119933354AActive Publication Date: 2025-05-06CHINA CONSTR EIGHT ENG DIV CORP LTD
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Patent Information

Application Number
CN202510204115.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-05-06
Estimated Expiration
2045-02-24

AI Technical Summary

Technical Problem

In high-rise building construction, traditional methods require cutting holes on prefabricated formwork to install crawler embedded parts, resulting in inefficient construction efficiency and inability to reuse the formwork, affecting construction costs.

Method used

The reserved opening early removal system is adopted for the exterior wall without disassembly external formwork. By setting a reserved opening on the disassembly external formwork and inserting a sealing piece. The sealing piece includes the bottom plate, the side plate, the limiting baffle and the back corrugated component, allowing the sealing piece to be quickly removed without cutting the formwork to install the crawler embedded parts.

Benefits of technology

It realizes that the sealing parts can be quickly removed to install the embedded parts of the climbing frame without affecting the use of the external formwork without disassembly, which improves construction efficiency, retains the secondary utilization value of the formwork and reduces construction costs.

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Abstract

A non-dismantling inner formwork and a non-dismantling outer formwork are arranged on the inner surface and the outer surface of a to-be-poured outer wall correspondingly, and a reserved opening used for installation of a climbing frame fastener is formed in the non-dismantling outer formwork in the thickness direction in a penetrating mode. The early dismantling system comprises a plugging piece used for being embedded in the reserved opening, and the plugging piece comprises a bottom plate matched with the reserved opening; the side plate is arranged along the inner wall of the reserved opening in a surrounding mode, and the side plate is connected with the bottom plate; the multiple limiting baffles are arranged around the reserved opening, one end of each limiting baffle is connected with the corresponding side plate, and the other end of each limiting baffle is erected on the surface of the disassembly-free outer formwork; and the back ridge assembly is used for limiting the plugging piece and connected to the opposite outer sides of the non-dismantling outer formwork and the non-dismantling inner formwork, and the construction efficiency is improved by arranging the early dismantling system.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, and in particular to a reserved opening early dismantling system for an external wall non-dismantling external formwork and an early dismantling method thereof. Background Art

[0002] At present, prefabricated composite thermal insulation non-removal formwork is generally used for concrete cast-in-place exterior walls. It has the functions of thermal insulation and non-removal formwork, referred to as prefabricated non-removal formwork. Prefabricated non-removal formwork is an integrated system of building insulation and structure. The application of this material not only saves construction time, but also saves investment in exterior wall formwork.

[0003] During the construction of high-rise buildings, climbing frames need to be set up on the periphery of the building. The climbing frames need to fix the embedded parts of the climbing frames in the concrete structure to ensure the stability of the connection. Therefore, in traditional construction practices, after the concrete pouring and maintenance is completed, it is necessary to cut and open holes on the prefabricated non-disassembly formwork until the concrete surface of the structure is exposed for the installation of the embedded parts of the climbing frames. This method requires the reinforcement system on the prefabricated non-disassembly formwork to be removed before opening holes. While the construction efficiency is low, the prefabricated non-disassembly formwork has no secondary utilization value after being cut, which affects the construction cost. Summary of the invention

[0004] The purpose of the present invention is to overcome the defects of the prior art and provide a reserved opening early dismantling system and an early dismantling method for an exterior wall non-dismantling external formwork. When it is necessary to install the embedded parts of the climbing frame, it is convenient to quickly remove the blocking parts in the reserved opening and expose the concrete surface, avoiding cutting of the non-dismantling external formwork and affecting subsequent turnover use.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is a reserved opening early dismantling system for the external wall non-dismantling external formwork, wherein the inner and outer surfaces of the external wall to be cast are respectively provided with a non-dismantling inner formwork and a non-dismantling outer formwork, and a reserved opening for the installation of a climbing frame fastener is provided through the non-dismantling outer formwork in the thickness direction, and the early dismantling system comprises:

[0006] A plugging member used to be embedded in the reserved opening, the plugging member comprising:

[0007] A bottom plate used for being embedded in the bottom of the hole of the reserved opening, wherein the bottom plate is adapted to the reserved opening;

[0008] A side panel is arranged along the inner wall of the reserved opening, the side panel is connected to the bottom panel, and the height of the side panel is equal to the depth of the reserved opening;

[0009] A plurality of limit baffles are arranged at intervals around the reserved opening, one end of each limit baffle is connected to the side plate, and the other end is placed on the surface of the non-disassembly outer template;

[0010] A back rib assembly for limiting the blocking member, the back rib assembly comprising a first back rib for blocking the surface of the non-disassembly outer formwork and spanning the reserved opening, and a second back rib for blocking the surface of the non-disassembly inner formwork and arranged corresponding to the first back rib, the first back rib and the second back rib being connected by a tension bolt group.

[0011] A further improvement of the reserved opening early dismantling system for the external wall non-dismantling external formwork of the present invention is that the blocking piece is spliced ​​by a plurality of blocking units, each of which comprises:

[0012] A bottom plate unit, when a plurality of the blocking units are spliced ​​together, the plurality of the bottom plate units are spliced ​​together to form the bottom plate;

[0013] A plurality of side panel units are provided, wherein the plurality of side panel units are located on the top of the bottom panel unit and are surrounded by the outer periphery of the bottom panel unit, and the height of the side panel unit is equal to the depth of the reserved opening. When the plurality of blocking units are spliced, the adjacent side panel units of the adjacent blocking units are abutted against each other and are detachably connected through connecting pieces, and the plurality of side panel units abutting against the inner wall of the reserved opening are spliced ​​to form the side panel.

[0014] A further improvement of the reserved opening early dismantling system for the external wall non-dismantling external formwork of the present invention is that the connecting member is a limit pin, and adjacent side plate units of adjacent blocking units are provided with insertion holes for the limit pins to be inserted.

[0015] A further improvement of the reserved opening early dismantling system for the external wall non-dismantling external formwork of the present invention is that the tension bolt group includes two first tension bolts, and the two first tension bolts are respectively arranged on opposite sides of the reserved opening and are respectively tensioned between the two ends of the first back rib and the second back rib.

[0016] A further improvement of the reserved opening early dismantling system for the external wall non-dismantling external formwork of the present invention is that the first back rib comprises two detachable butt-jointed back rib units, one end of the two back rib units away from the butt end extends to the opposite sides of the reserved opening and is respectively connected by two of the first tension bolts, and the two back rib units can rotate around the corresponding first tension bolts when in a non-joint state.

[0017] A further improvement of the reserved opening early dismantling system for the external wall non-dismantling external formwork of the present invention is that there are multiple back rib components, and the multiple back rib components are arranged at intervals within the range of the reserved opening.

[0018] A method for early removal of a reserved opening for an external wall formwork without removal, comprising the steps of:

[0019] Step 1: Providing the above-mentioned reserved opening early dismantling system for the external wall formwork to carry out formwork pouring of the external wall;

[0020] Step 2: After the exterior wall maintenance is completed, remove the first back rib;

[0021] Step 3: Remove the blocking parts as a whole and expose the surface of the outer wall for the installation of the embedded climbing frame parts.

[0022] The present invention further improves the method for early dismantling of the reserved opening of the external wall non-dismantling external formwork in that the first back rib comprises two detachable butted back rib units, one end of the two back rib units away from the butt end extends to opposite sides of the reserved opening and is connected by two first tension bolts respectively, and the two back rib units can rotate around the corresponding first tension bolts when not butted;

[0023] When executing the above step 2, the connection between the butt ends of the two back-rib units is released, and the two back-rib units are respectively rotated around the corresponding first tension bolts until the two back-rib units are no longer blocked by the reserved opening.

[0024] Compared with the prior art, the advantages of the present invention are:

[0025] 1. By setting reserved openings and matching blocking parts, the blocking effect of the non-dismantling external formwork is guaranteed during concrete pouring. At the same time, during the subsequent installation of embedded parts of the climbing frame, the blocking parts can be directly removed without cutting the non-dismantling external formwork, which facilitates the turnover of the non-dismantling external formwork and saves costs.

[0026] 2. By configuring the blocking member to be a plurality of blocking units, the use of blocking units can be increased or decreased according to the size of the reserved opening to adapt to the size of the reserved opening, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a front view of the usage status of the reserved opening early dismantling system of the present invention for the external wall non-dismantling external formwork.

[0029] Figure 2 This is a structural disassembly diagram of the reserved opening early disassembly system for the external wall formwork that does not require disassembly according to the present invention.

[0030] Figure 3 It is a side view of the use state of the reserved opening early dismantling system of the present invention for the external wall non-dismantling external formwork.

[0031] In the figure: 1. Non-removable outer formwork; 2. Bottom plate unit; 3. Side plate unit; 4. Limit baffle; 5. Limit pin; 6. First back rib; 601. Back rib unit; 602. Connecting plate; 7. Tension bolt group; 701. First tension bolt; 702. Second tension bolt; 8. Non-removable inner formwork; 9. Second back rib; 10. External wall. DETAILED DESCRIPTION

[0032] The following describes the embodiments of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.

[0033] The reserved opening early dismantling system and early dismantling method for the external wall non-dismantling external formwork of the present invention are further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0034] See also Figure 1 to Figure 3 As shown, a reserved opening early dismantling system for an external wall non-dismantling external formwork is provided on the inner and outer surfaces of the external wall 10 to be poured, respectively, and a reserved opening for installing a climbing frame fastener is provided on the non-dismantling external formwork 1 along the thickness direction. The early dismantling system includes:

[0035] A plugging member used to be embedded in the reserved opening, the plugging member comprising:

[0036] A bottom plate used for being embedded in the bottom of the hole of the reserved opening, the bottom plate being adapted to the reserved opening;

[0037] A side plate is arranged along the inner wall of the reserved opening, the side plate is connected to the bottom plate, and the height of the side plate is equal to the depth of the reserved opening;

[0038] A plurality of limit baffles 4 are arranged at intervals around the reserved opening, one end of each limit baffle 4 is connected to the side plate, and the other end is placed on the surface of the non-disassembly outer template 1;

[0039] A back rib assembly for limiting the blocking member includes a first back rib 6 for blocking the surface of the non-disassembly outer formwork 1 and spanning the reserved opening, and a second back rib 9 for blocking the surface of the non-disassembly inner formwork 8 and arranged corresponding to the first back rib 6, wherein the first back rib 6 and the second back rib 9 are connected by a tension bolt group 7.

[0040] By setting the limit baffle 4, when installing the blocking member, it is only necessary to place the limit baffle 4 on the surface of the non-disassembly outer formwork 1 to limit the bottom surface of the base plate to be flush with the relative inner side of the non-disassembly outer formwork 1, thereby ensuring the casting quality of the exterior wall 10.

[0041] Specifically, the bottom surface of the bottom plate is provided with a Teflon coating.

[0042] By providing a Teflon coating on the bottom surface of the base plate, the adhesion between the base plate and the concrete of the outer wall 10 is reduced, which facilitates demoulding of the sealing member.

[0043] Specifically, in the connected state of the first back rib 6 , the first back rib 6 is pressed onto the limit baffle 4 .

[0044] By pressing the first back rib 6 onto the limit baffle 4, the connection effect of the blocking member is improved.

[0045] Preferably, the blocking member is formed by splicing a plurality of blocking units, each of which comprises:

[0046] A bottom plate unit 2, when a plurality of the blocking units are spliced ​​together, a plurality of the bottom plate units 2 are spliced ​​together to form the bottom plate;

[0047] A plurality of side panel units 3 are provided, and the plurality of side panel units 3 are located on the top of the bottom panel unit 2 and are surrounded by the outer periphery of the bottom panel unit 2. The height of the side panel units 3 is equal to the depth of the reserved opening. When the plurality of blocking units are spliced ​​together, the adjacent side panel units 3 of the adjacent blocking units are abutted against each other and are detachably connected through connecting pieces. The plurality of side panel units 3 abutting against the inner wall of the reserved opening are spliced ​​together to form the side panel.

[0048] By configuring the blocking member to be a plurality of blocking units, the use of the blocking units can be increased or decreased according to the size of the reserved opening to adapt to the size of the reserved opening, thereby meeting the blocking requirements of reserved openings of various sizes and improving practicality.

[0049] Preferably, the connecting member is a limit pin 5, and adjacent side plate units 3 adjacent to the blocking unit are provided with insertion holes for the limit pin 5 to be inserted.

[0050] By providing the limiting latch 5, it is convenient to quickly connect a plurality of the blocking units to form a whole, thereby improving the installation and removal efficiency.

[0051] Preferably, the tension bolt group 7 includes two first tension bolts 701 , which are respectively arranged on opposite sides of the reserved opening and are respectively tensioned between two ends of the first back rib 6 and the second back rib 9 .

[0052] Preferably, the first back rib 6 comprises two detachable docked back rib units 601, the ends of the two back rib units 601 away from the docking ends extend to opposite sides of the reserved opening and are respectively connected by two first tension bolts 701, and the two back rib units 601 can rotate around the corresponding first tension bolts 701 when in a non-docked state.

[0053] Specifically, the tension bolt group 7 also includes a second tension bolt 702, which is connected between the second ends of the two back rib units 601 through a connecting plate 602. When the second ends of the two back rib units 601 are connected, the second ends of the two back rib units 601 are spaced apart and located on the reserved opening. The connecting plate 602 spans the gap between the two back rib units 601 and the second ends of the two back rib units 601 are respectively mounted at both ends. The second tension bolt 702 is connected between the connecting plate 602 and the second back rib 9, and the second tension bolt 702 passes through the gap between the two back rib units 601.

[0054] By configuring the first back rib 6 to be two back rib units 601 and connecting them with the connecting plate 602 and the second tension bolts 702, when it is necessary to remove the first back rib 6, it is only necessary to remove the connecting plate 602 and rotate the two back rib units 601 to release the blocking of the first back rib 6 on the blocking member, thereby improving construction efficiency.

[0055] Preferably, there are multiple back rib components, and the multiple back rib components are spaced apart within the range of the reserved opening.

[0056] By providing a plurality of the back rib components, the limiting effect of the blocking member is improved.

[0057] A method for early removal of a reserved opening for an external wall formwork without removal, comprising the steps of:

[0058] Step 1: Providing the above-mentioned reserved opening early dismantling system for the external wall formwork without dismantling to perform formwork pouring of the external wall 10;

[0059] Step 2: After the curing of the exterior wall 10 is completed, the first back rib 6 is removed;

[0060] Step 3: Remove the blocking member as a whole and expose the surface of the outer wall 10 for installing the embedded climbing frame member.

[0061] Preferably, the first back rib 6 comprises two detachably docked back rib units 601, one end of the two back rib units 601 away from the docking end extends to opposite sides of the reserved opening and is respectively connected by two first tension bolts 701, and the two back rib units 601 can rotate around the corresponding first tension bolts 701 when not docked;

[0062] When executing the above step 2, the connection between the butt ends of the two back rib units 601 is released, and the two back rib units 601 are rotated around the corresponding first tension bolts 701 respectively until the two back rib units 601 are no longer blocked on the reserved opening.

[0063] Specifically, after the climbing frame continues to climb upward, an insulation template that matches the size of the reserved opening is provided and connected to the reserved opening.

[0064] When installing the insulation template, it is only necessary to embed the insulation template into the reserved opening, rotate the two back rib units 601 to block the surface of the insulation template, and then connect the second ends of the two back rib units 601.

[0065] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.

[0066] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A reserved opening early dismantling system for external wall formwork, characterized in that: The inner and outer surfaces of the exterior wall to be poured are respectively provided with a non-dismantling inner formwork and a non-dismantling outer formwork, and a reserved opening for the installation of a climbing frame fastener is opened through the thickness direction of the non-dismantling outer formwork. The early dismantling system includes: A plugging member used to be embedded in the reserved opening, the plugging member comprising: A bottom plate used for being embedded in the bottom of the hole of the reserved opening, wherein the bottom plate is adapted to the reserved opening; A side panel is arranged along the inner wall of the reserved opening, the side panel is connected to the bottom panel, and the height of the side panel is equal to the depth of the reserved opening; A plurality of limit baffles are arranged at intervals around the reserved opening, one end of each limit baffle is connected to the side plate, and the other end is placed on the surface of the non-disassembly outer template; A back rib assembly for limiting the blocking member, the back rib assembly comprising a first back rib for blocking the surface of the non-disassembly outer formwork and spanning the reserved opening, and a second back rib for blocking the surface of the non-disassembly inner formwork and arranged corresponding to the first back rib, the first back rib and the second back rib being connected by a tension bolt group.

2. The reserved opening early dismantling system for the external wall non-dismantling external formwork according to claim 1 is characterized in that: The blocking member is composed of a plurality of blocking units, each of which comprises: A bottom plate unit, when a plurality of the blocking units are spliced ​​together, the plurality of the bottom plate units are spliced ​​together to form the bottom plate; A plurality of side panel units are provided, wherein the plurality of side panel units are located on the top of the bottom panel unit and are surrounded by the outer periphery of the bottom panel unit, and the height of the side panel unit is equal to the depth of the reserved opening. When the plurality of blocking units are spliced, the adjacent side panel units of the adjacent blocking units are abutted against each other and are detachably connected through connecting pieces, and the plurality of side panel units abutting against the inner wall of the reserved opening are spliced ​​to form the side panel.

3. The reserved opening early dismantling system for the external wall non-dismantling external formwork according to claim 2 is characterized in that: The connecting piece is a limit pin, and adjacent side plate units of adjacent blocking units are provided with insertion holes for the limit pin to be inserted.

4. The reserved opening early dismantling system for the external wall non-dismantling external formwork according to claim 1, characterized in that: The tension bolt group includes two first tension bolts, which are respectively arranged on opposite sides of the reserved opening and are respectively tensioned between two ends of the first back rib and the second back rib.

5. The reserved opening early dismantling system for the external wall non-dismantling external formwork according to claim 4 is characterized in that: The first back rib comprises two detachable butt-jointed back rib units, wherein one end of the two back rib units away from the butt end extends to opposite sides of the reserved opening and is respectively connected by two first tension bolts, and the two back rib units can rotate around the corresponding first tension bolts when not in a butt joint.

6. The reserved opening early dismantling system for the external wall non-dismantling external formwork according to claim 1, characterized in that: There are multiple back rib components, and the multiple back rib components are arranged at intervals within the range of the reserved opening.

7. A method for early removal of a reserved opening for an external wall formwork without removal, characterized in that: Includes steps: Step 1: Providing the reserved opening early dismantling system for the external wall formwork free from dismantling as claimed in claim 1 to perform formwork casting of the external wall; Step 2: After the exterior wall maintenance is completed, remove the first back rib; Step 3: Remove the blocking parts as a whole and expose the surface of the outer wall for the installation of the embedded climbing frame parts.

8. The method for early dismantling of a reserved opening for an external wall formwork free of dismantling as claimed in claim 7, characterized in that: The first back rib comprises two detachably connected back rib units, one end of the two back rib units away from the butt end extends to opposite sides of the reserved opening and is respectively connected by two first tension bolts, and the two back rib units can rotate around the corresponding first tension bolts when not in a butt state; When executing the above step 2, the connection between the butt ends of the two back-rib units is released, and the two back-rib units are respectively rotated around the corresponding first tension bolts until the two back-rib units are no longer blocked by the reserved opening.

Citation Information

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