Self-coupling filter screen device for pump suction pipe
By designing a self-coupled filter device for pump suction pipes, the problem of cumbersome installation and lack of self-cleaning function of traditional filter devices is solved, and rapid installation and disassembly, automatic cleaning and impurity collection are achieved, which improves the filtration efficiency and service life of the equipment.
Patent Information
- Application Number
- CN202411922269.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-05-06
AI Technical Summary
The installation and replacement process of traditional filter devices is complicated and lacks self-cleaning function, resulting in a decrease in filtration efficiency over use.
A self-coupled filter device is designed, including a pipe body, a pump body, an installation structure, a cleaning structure and a collection structure, which can be quickly installed and disassembled through threaded connections, and is equipped with a cleaning structure and a collection structure for automatic cleaning and impurity collection.
It realizes rapid installation and disassembly, improves the efficiency of filter replacement, enhances the filtering capacity of large-particle impurities, prevents impurities from entering the pump body, extends the service life of the equipment, and improves the filtration efficiency through automatic cleaning and impurities collection.
Smart Images

Figure CN119934016A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of suction pipes for pumps, and in particular to a self-coupling filter device for the suction pipes of pumps. Background Art
[0002] In many fields such as industrial production, municipal water supply, sewage treatment and chemical industry, pumps are a very critical equipment. Their main function is to transport various liquid media. However, these liquid media are often not pure substances, and may contain a large amount of solid impurities, such as metal debris and fiber particles generated in the industrial production process, sediment in municipal water supply, residues in sewage treatment and undissolved substances in chemical fluids. When the pump is running, if these solid impurities directly enter the pump body, it will cause a series of serious problems.
[0003] Although traditional filter devices can filter solid impurities to a certain extent, they have many shortcomings. The installation process of many filter devices is relatively cumbersome, requiring professional tools and a large amount of manpower, and it is difficult to quickly disassemble and replace them after installation. In addition, most traditional filters lack effective self-cleaning functions during the filtering process and cannot automatically clean impurities on the surface of the filter during operation, causing the filtering efficiency of the filter to gradually decrease with the increase of usage time. In order to solve the above problems, the present application proposes a self-coupling filter device for a pump suction pipe. Summary of the invention
[0004] The present invention provides a self-coupling filter device for a pump suction pipe to solve the technical problems existing in the background technology.
[0005] In order to solve the above problems, the present invention proposes a self-coupling filter device for a pump suction pipe, comprising a pipeline body, a pump body, a mounting structure, a cleaning structure and a collecting structure, characterized in that a connecting flange coupled to the pipeline body is installed on one side of the pump body, a connecting expansion pipe is connected to the upper end of the pipeline body, a sealing cover is arranged on the upper side of the connecting expansion pipe, a mounting seat is arranged on one side of the pipeline body near the connecting flange, a first filter screen is threadedly connected to the inside of the mounting seat, a mounting structure is arranged at the bottom end of the pipeline body, and the mounting structure is located at the lower side of the connecting expansion pipe, a cleaning structure is arranged on the upper side of the mounting structure, and a collecting structure is arranged at the lower end of the pipeline body.
[0006] Preferably, the mounting structure includes a fixed platform, a base, a forward and reverse screw rods, a first bevel gear, a connecting rod, a second bevel gear, a turntable, a cross bar, a first L-shaped plate, a clamping block and a clamping groove, a fixed platform is provided at the bottom end of the pipeline body, and the fixed platform is located at the lower side of the connecting expansion pipe, clamping grooves are provided at both left and right ends of the fixed platform, a base is provided at the bottom end of the fixed platform, forward and reverse screw rods and a cross bar are provided inside the base, and the forward and reverse screw rods are located on the upper side of the cross bar, a first bevel gear is provided in the middle of the forward and reverse screw rods, and connecting rods are provided at both front and rear ends of the base, and the second bevel gear is provided at one end of the two connecting rods close to each other, and a turntable is provided at one end of the two connecting rods away from each other, the first L-shaped plates are threadedly connected to the left and right sides of the forward and reverse screw rods, and clamping blocks are provided at one end away from each other, and the clamping blocks are adapted to the clamping grooves; Preferably, the cleaning structure includes a movable box, a first rotating rod, a third bevel gear, a crushing blade, a second rotating rod, a fourth bevel gear, a cleaning scraper, a motor, a reciprocating screw, a vertical rod, a second L-shaped plate and a fifth bevel gear, a movable box is arranged at the upper end of the base, a first rotating rod is arranged at the left end of the movable box, the right end of the first rotating rod penetrates into the movable box and is provided with the third bevel gear, and the left end of the first rotating rod is provided with a crushing blade, a second rotating rod is arranged at the right end of the movable box, and the left end of the second rotating rod penetrates into the movable box and is provided with the fourth bevel gear, and the right end of the second rotating rod is provided with a cleaning scraper, a motor is arranged at the top end of the movable box, and the fifth bevel gear is arranged on the output end of the motor, a reciprocating screw is arranged in the middle of the bottom end of the movable box, and the reciprocating screw is connected to the output end of the motor, a vertical rod is arranged on the left side of the bottom end of the movable box, and the second L-shaped plate is threadedly connected to the reciprocating screw; Preferably, the collecting structure comprises a U-shaped connecting pipe, a sealing valve, a second filter screen and a sewage pipe, the lower end of the pipeline body is connected to the U-shaped connecting pipe, and the lower end of the U-shaped connecting pipe is provided with a sewage pipe, the lower end of the sewage pipe is provided with a sealing valve, and the second filter screen is provided inside the right side of the U-shaped connecting pipe; Preferably, a pressing plate is provided at the lower end of the second L-shaped plate, a plurality of dredging rods are provided at the lower end of the pressing plate, and the pressing plate is adapted to the U-shaped connecting pipe; By adopting the above technical solution, the debris filtered out by the second filter screen is moved into the U-shaped connecting pipe, which is convenient for centralized cleaning.
[0007] Preferably, the first bevel gear is meshed with the second bevel gear; Preferably, the third bevel gear is meshed with the fifth bevel gear, and the fourth bevel gear is meshed with the fifth bevel gear; Preferably, the cleaning scraper is fitted with the first filter screen, and the length of the cleaning scraper is adapted to the first filter screen; Preferably, both left and right ends of the base are provided with through grooves, and the first L-shaped plate is adapted to the first through groove, and the right end of the movable box is provided with a slide groove, and the second L-shaped plate is adapted to the slide groove; The above technical solution of the present invention has the following beneficial technical effects: The device can facilitate the installation and removal of the first filter screen and the movable box by setting the connection expansion pipe and the sealing cover. The first filter screen can be moved from the connection expansion pipe to the pipeline body, and the first filter screen can be installed and removed by means of the threaded connection between the first filter screen and the mounting seat, so that the broken filter screen can be replaced by the staff. The large particle impurities circulating in the pipeline body can be filtered by the setting of the first filter screen, so that the large particle impurities with hard particles can be prevented from entering the pump body and damaging the pump body, thereby effectively increasing the protection of the device. The device realizes the installation of the movable box by setting up an installation structure, and moves the movable box from the connection expansion pipe to the fixed platform, and then rotates the turntable to drive the connecting rod and the second bevel gear to rotate, and drives the forward and reverse screws to rotate by means of the meshing of the second bevel gear and the first bevel gear, so that the two first L-shaped plates and the clamping block are separated from each other, and the clamping block is moved into the clamping groove to complete the installation and fixation of the movable box, and facilitate the subsequent regular maintenance of the internal parts of the movable box to prevent the damage of parts and components from affecting the subsequent cleaning effect of impurities and sludge in the pipeline; The device cleans the filter screen by setting a cleaning structure, and the fifth bevel gear is driven to rotate by the motor, and the first rotating rod and the second rotating rod are driven to rotate by means of the meshing of the fifth bevel gear with the third bevel gear and the fourth bevel gear, thereby driving the crushing blade to break up the sludge lumps circulating in the pipeline body, and at the same time, the second rotating rod drives the cleaning scraper to rotate, so as to clean and scrape the adhesion attached to the first filter screen to prevent the first filter screen from being blocked and affecting the flow rate of the liquid in the pipeline body. At the same time, the motor drives the reciprocating screw rod to rotate, so as to drive the second L-shaped plate, the pressure plate and a plurality of dredging rods to move up and down reciprocatingly, and the solid impurities at the filtered place of the first filter screen are pressed into the U-shaped connecting pipe by the pressure plate for collection, and at the same time, the dredging rod dredges the impurities in the U-shaped connecting pipe to prevent the impurities from being blocked at the pipe mouth of the U-shaped connecting pipe; The device collects impurities filtered by the first filter screen by setting a collection structure, which is convenient for subsequent staff to clean the impurities through the sewage pipe and the sealing valve, and the liquid flowing into the U-shaped connecting pipe can be discharged from the second filter screen into the pipeline body; BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 The present invention is a schematic structural diagram of a self-coupling filter device for a pump suction pipe.
[0009] Figure 2 The present invention is a side cross-sectional view of a self-coupling filter device for a pump suction pipe.
[0010] Figure 3The present invention is a side cross-sectional view of a base in a self-coupling filter device for a pump suction pipe.
[0011] Figure 4 For the present invention Figure 1 A is an enlarged view of the middle image.
[0012] Figure 5 For the present invention Figure 1 Enlarged view of B.
[0013] 1. Pipe body; 2. Connecting expansion pipe; 3. Sealing cover; 4. Mounting seat; 5. First filter screen; 6. U-shaped connecting pipe; 7. Sealing valve; 8. Second filter screen; 9. Fixing table; 10. Base; 11. Forward and reverse screw rods; 12. First bevel gear; 13. Connecting rod; 14. Second bevel gear; 15. Turntable; 16. Cross bar; 17. First L-shaped plate; 18. Snap-in block; 19. Snap-in groove; 20. Movable box; 21. First rotating rod; 22. Third bevel gear; 23. Crushing blade; 24. Second rotating rod; 25. Fourth bevel gear; 26. Cleaning scraper; 27. Motor; 28. Reciprocating screw rod; 29. Vertical rod; 30. Second L-shaped plate; 31. Pressing plate; 32. Clearing rod; 33. Connecting flange; 34. Pump body; 35. Drain pipe; 36. Fifth bevel gear. DETAILED DESCRIPTION
[0014] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.
[0015] like Figure 1-5 As shown, a self-coupling filter device for a pump suction pipe proposed by the present invention comprises a pipe body 1, a pump body 34, a mounting structure, a cleaning structure and a collecting structure, and is characterized in that a connecting flange 33 coupled to the pipe body 1 is mounted on one side of the pump body 34, a connecting expansion pipe 2 is connected to the upper end of the pipe body 1, a sealing cover 3 is arranged on the upper side of the connecting expansion pipe 2, a mounting seat 4 is arranged on one side of the pipe body 1 near the connecting flange 33, a first filter screen 5 is threadedly connected to the internal part of the mounting seat 4, a mounting structure is arranged at the bottom end of the pipe body 1, and the mounting structure is located at the lower side of the connecting expansion pipe 2, a cleaning structure is arranged on the upper side of the mounting structure, and a collecting structure is arranged at the lower end of the pipe body 1.
[0016] In an optional embodiment, the mounting structure includes a fixed platform 9, a base 10, a forward and reverse screw rod 11, a first bevel gear 12, a connecting rod 13, a second bevel gear 14, a turntable 15, a cross bar 16, a first L-shaped plate 17, a clamping block 18 and a clamping groove 19, the bottom end of the pipe body 1 is provided with a fixed platform 9, and the fixed platform 9 is located at the lower side of the connecting expansion pipe 2, and the left and right ends of the fixed platform 9 are provided with clamping grooves 19, the bottom end of the fixed platform 9 is provided with a base 10, the inside of the base 10 is provided with a forward and reverse screw rod 11 and a cross bar 16, and the forward and reverse screw rod 11 is located on the upper side of the cross bar 16, and the middle of the forward and reverse screw rod 11 A first bevel gear 12 is provided, and connecting rods 13 are provided at both front and rear ends of the base 10, and a second bevel gear 14 is provided at the ends close to the two connecting rods 13, the first bevel gear 12 is meshed with the second bevel gear 14, and a turntable 15 is provided at the ends away from the two connecting rods 13 that penetrate the base 10, and a first L-shaped plate 17 is threadedly connected on both sides of the forward and reverse screw rods 11, through grooves are provided at both ends of the base 10, and the first L-shaped plate 17 is adapted to the first through grooves, and a clamping block 18 is provided at the ends away from the two first L-shaped plates 17, and the clamping block 18 is adapted to the clamping groove 19.
[0017] In an optional embodiment, the cleaning structure includes a movable box 20, a first rotating rod 21, a third bevel gear 22, a crushing blade 23, a second rotating rod 24, a fourth bevel gear 25, a cleaning scraper 26, a motor 27, a reciprocating screw rod 28, a vertical rod 29, a second L-shaped plate 30 and a fifth bevel gear 36. The upper end of the base 10 is provided with a movable box 20, the left end of the movable box 20 is provided with a first rotating rod 21, the right end of the first rotating rod 21 penetrates into the movable box 20 and is provided with a third bevel gear 22, and the left end of the first rotating rod 21 is provided with a crushing blade 23, the right end of the movable box 20 is provided with a second rotating rod 24, and the left end of the second rotating rod 24 penetrates into the movable box 20 and is provided with a fourth bevel gear 25, and the right end of the second rotating rod 24 is provided with a cleaning scraper 26, and the cleaning scraper 26 and the first filter screen are connected to each other. 5 is fitted together, and the length of the cleaning scraper 26 is adapted to the first filter screen 5, a motor 27 is arranged at the top of the movable box 20, a fifth bevel gear 36 is arranged on the output end of the motor 27, the third bevel gear 22 is meshed with the fifth bevel gear 36, and the fourth bevel gear 25 is meshed with the fifth bevel gear 36, a reciprocating screw 28 is arranged at the middle of the bottom end of the movable box 20, and the reciprocating screw 28 is connected to the output end of the motor 27, a vertical rod 29 is arranged on the left side of the bottom end of the movable box 20, and a second L-shaped plate 30 is threadedly connected to the reciprocating screw 28, a slide groove is opened at the right end of the movable box 20, and the second L-shaped plate 30 is adapted to the slide groove, a pressing plate 31 is arranged at the lower end of the second L-shaped plate 30, a plurality of dredging rods 32 are arranged at the lower end of the pressing plate 31, and the pressing plate 31 is adapted to the U-shaped connecting pipe 6.
[0018] In an optional embodiment, the collecting structure includes a U-shaped connecting pipe 6, a sealing valve 7, a second filter screen 8 and a drain pipe 35. The lower end of the pipeline body 1 is connected to the U-shaped connecting pipe 6, and the drain pipe 35 is arranged at the lower end of the U-shaped connecting pipe 6. The lower end of the drain pipe 35 is provided with a sealing valve 7, and a second filter screen 8 is arranged on the right side inside the U-shaped connecting pipe 6.
[0019] The working principle of the present invention is as follows: when in use, the first filter screen 5 is first moved from the connection expansion pipe 2 to the pipeline body 1, and the first filter screen 5 is installed and disassembled by means of the threaded connection between the first filter screen 5 and the mounting seat 4, so that the staff can replace the broken first filter screen 5 conveniently, and the setting of the first filter screen 5 can filter the large particles of impurities circulating in the pipeline body 1, and prevent the large particles of hard impurities from entering the pump body 34 and causing damage to the pump body 34, effectively increasing the protection of the device. After the first filter screen 5 is installed, the movable box 20 is moved from the connection expansion pipe 2 to the pipeline body 1. The first bevel gear 14 is engaged with the second bevel gear 14 to drive the forward and reverse screw rods 11 to rotate, so that the two first L-shaped plates 17 and the clamping block 18 are moved away from each other, and the clamping block 18 is moved into the clamping groove 19 to complete the installation and fixation of the base 10 and the movable box 20, and facilitate the subsequent regular maintenance of the internal parts of the movable box 20 to prevent the damage of the parts from affecting the subsequent cleaning effect of the impurities and sludge in the pipeline body 1, and then the connection expansion pipe 2 is connected through the sealing cover 3. When the pipeline body 1 is connected to the pump body 34 for use, the motor 27 is turned on, and the fifth bevel gear 36 is driven to rotate by the motor 27. The first rotating rod 21 and the second rotating rod 24 are driven to rotate by the meshing of the fifth bevel gear 36 with the third bevel gear 22 and the fourth bevel gear 25, thereby driving the crushing blade 23 to break up the sludge agglomerates flowing in the pipeline body 1. At the same time, the second rotating rod 24 drives the cleaning scraper 26 to rotate, thereby cleaning and scraping off the adhesion attached to the first filter screen 5, so as to prevent the first filter screen 5 from being blocked and affecting the circulation speed of the liquid in the pipeline body 1. At the same time, the motor 27 drives the reciprocating screw rod 28 to rotate, thereby driving the second L-shaped plate 30, the pressure plate 31 and a plurality of dredging rods 32 to move up and down reciprocatingly, and the solid impurities filtered by the first filter screen 5 are pressed into the U-shaped connecting pipe 6 for collection through the pressure plate 31. At the same time, the dredging rod 32 dredges the impurities in the U-shaped connecting pipe 6 to prevent the impurities from being blocked at the pipe mouth of the U-shaped connecting pipe 6. The impurities are collected at the U-shaped connecting pipe 6, and the staff can clean them together through the drain pipe 35 and the sealing valve 7, and the liquid flowing into the U-shaped connecting pipe 6 can be discharged from the second filter screen 8 to the pipeline body 1.
[0020] It should be understood that the above specific embodiments of the present invention are used to illustrate or explain the principles of the present invention, and do not constitute a limitation of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalent forms of such scope and boundaries.
Claims
1. A self-coupling filter device for a pump suction pipe, comprising a pipe body (1), a pump body (34), a mounting structure, a cleaning structure and a collecting structure, characterized in that: A connecting flange (33) coupled to the pipeline body (1) is installed on one side of the pump body (34); a connecting expansion pipe (2) is connected to the upper end of the pipeline body (1); a sealing cover (3) is arranged on the upper side of the connecting expansion pipe (2); a mounting seat (4) is arranged on the inner side of the pipeline body (1) near the connecting flange (33); a first filter screen (5) is connected to the inner thread of the mounting seat (4); a mounting structure is arranged at the inner bottom end of the pipeline body (1); the mounting structure is located at the lower side of the connecting expansion pipe (2); a cleaning structure is arranged on the upper side of the mounting structure; and a collecting structure is arranged at the lower end of the pipeline body (1).
2. A self-coupling filter device for a pump suction pipe according to claim 1, characterized in that: The mounting structure comprises a fixing platform (9), a base (10), a forward and reverse screw rod (11), a first bevel gear (12), a connecting rod (13), a second bevel gear (14), a rotating disk (15), a cross bar (16), a first L-shaped plate (17), a clamping block (18) and a clamping groove (19). The fixing platform (9) is arranged at the bottom end of the interior of the pipeline body (1), and the fixing platform (9) is located at the lower side of the connecting expansion pipe (2). The clamping grooves (19) are arranged at both left and right ends of the interior of the fixing platform (9). The base (10) is arranged at the bottom end of the interior of the fixing platform (9), and the forward and reverse screw rods (11) and the cross bar (16) are arranged inside the base (10). The forward and reverse screw rods (11) are located on the upper side of the cross bar (16), a first bevel gear (12) is arranged in the middle of the forward and reverse screw rods (11), and connecting rods (13) are arranged at both front and rear ends inside the base (10), and the two connecting rods (13) are arranged at the ends close to each other with a second bevel gear (14), and the two connecting rods (13) are arranged at the ends away from each other and a turntable (15) is arranged through the base (10), the left and right sides of the forward and reverse screw rods (11) are threadedly connected with first L-shaped plates (17), and the two first L-shaped plates (17) are arranged at the ends away from each other with a clamping block (18), and the clamping block (18) is matched with the clamping groove (19).
3. A self-coupling filter device for a pump suction pipe according to claim 1, characterized in that: The cleaning structure comprises a movable box (20), a first rotating rod (21), a third bevel gear (22), a crushing blade (23), a second rotating rod (24), a fourth bevel gear (25), a cleaning scraper (26), a motor (27), a reciprocating screw rod (28), a vertical rod (29), a second L-shaped plate (30) and a fifth bevel gear (36). The movable box (20) is arranged at the upper end of the base (10), the first rotating rod (21) is arranged at the left end of the movable box (20), the third bevel gear (22) is arranged at the right end of the first rotating rod (21) penetrating into the movable box (20), and the crushing blade (23) is arranged at the left end of the first rotating rod (21). The movable box (20) is provided with a first rotating rod (21). A second rotating rod (24) is provided at the right end of the movable box (20), and the left end of the second rotating rod (24) penetrates through the movable box (20) and is provided with a fourth bevel gear (25), and a cleaning scraper (26) is provided at the right end of the second rotating rod (24), a motor (27) is provided at the top end of the movable box (20), and a fifth bevel gear (36) is provided on the output end of the motor (27), a reciprocating screw (28) is provided at the middle of the bottom end of the movable box (20), and the reciprocating screw (28) is connected to the output end of the motor (27), a vertical rod (29) is provided on the left side of the bottom end of the movable box (20), and a second L-shaped plate (30) is threadedly connected to the reciprocating screw (28).
4. A self-coupling filter device for a pump suction pipe according to claim 1, characterized in that: The collecting structure comprises a U-shaped connecting pipe (6), a sealing valve (7), a second filter screen (8) and a sewage discharge pipe (35); the lower end of the pipeline body (1) is connected to the U-shaped connecting pipe (6), the lower end of the U-shaped connecting pipe (6) is provided with a sewage discharge pipe (35), the lower end of the sewage discharge pipe (35) is provided with a sealing valve (7), and the second filter screen (8) is provided on the right side of the inside of the U-shaped connecting pipe (6).
5. A self-coupling filter device for a pump suction pipe according to claim 3, characterized in that: A pressing plate (31) is provided at the lower end of the second L-shaped plate (30), a plurality of dredging rods (32) are provided at the lower end of the pressing plate (31), and the pressing plate (31) is adapted to fit the U-shaped connecting pipe (6).
6. A self-coupling filter device for a pump suction pipe according to claim 2, characterized in that: The first bevel gear (12) is meshed with the second bevel gear (14).
7. A self-coupling filter device for a pump suction pipe according to claim 3, characterized in that: The third bevel gear (22) is meshed with the fifth bevel gear (36), and the fourth bevel gear (25) is meshed with the fifth bevel gear (36).
8. A self-coupling filter device for a pump suction pipe according to claim 3, characterized in that: The cleaning scraper (26) is fitted with the first filter screen (5), and the length of the cleaning scraper (26) is adapted to the first filter screen (5).
9. A self-coupling filter device for a pump suction pipe according to claim 2, characterized in that: The base (10) is provided with through slots at both left and right ends, and the first L-shaped plate (17) is adapted to fit the first through slot; the movable box (20) is provided with a slide slot at the right end, and the second L-shaped plate (30) is adapted to fit the slide slot.