Multiphase flow intelligent control mixed transportation system
By designing a multi-phase flow intelligent control mixing system, and using the linkage of the piston structure and the transmission mechanism, the problem of the existing technology being unable to achieve continuous transport of gas, solid and liquid mixtures is solved, and efficient transport of gas, solid and liquid mixtures is achieved, which is suitable for harsh working conditions of multi-phase flow media.
Patent Information
- Application Number
- CN202510314065.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-05-06
AI Technical Summary
The existing multi-phase flow mixing device cannot effectively realize the continuous transport of gas, solid and liquid mixtures, and has a complex structure and low efficiency, so it cannot be used for gas, solid and liquid mixture transportation.
A multi-phase flow intelligent control mixing and transportation system is designed, including a suction and mining tank, a separate pressurized mixing tank, an intelligent control cabinet, a pump body, a frequency converter, a transmission mechanism and a continuous suction and mining unit. Through the linkage of the piston structure and the transmission mechanism, the efficient continuous transportation of gas, solid and liquid mixtures is achieved.
It realizes efficient and continuous transport of gas, solid and liquid mixtures, overcomes the extreme requirements of gas, solid and liquid mixtures for pump and valves, and is suitable for the harsh working conditions of output, boosting, separation and mixing of gas, solid and liquid multi-phase flow media.
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Figure CN119934426A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of medium conveying devices, and in particular to a multiphase flow intelligent control mixing system. Background Art
[0002] In oil production, the oil well output is often accompanied by a certain amount of natural gas, water and solid particles. In order to reduce wellhead back pressure, increase crude oil production, improve development economic benefits and achieve the purpose of closed oil and gas transportation, oil and gas mixed transportation technology is increasingly widely used in oil and gas development.
[0003] Oil and gas mixed transportation technology is a new technology that mixes and pressurizes crude oil output and directly transports it to the joint station. Compared with traditional oil production technology, it can save one gas pipeline and reduce the oil and gas separation equipment. For offshore oil fields, the platform area can be reduced. Oil and gas mixed transportation technology can not only make full use of energy, but also improve environmental conditions. Its economic and social benefits are very considerable.
[0004] The invention patent with application number CN202023351253.3 discloses a multiphase flow mixed delivery device, which includes a first tank body, a second tank body and a reversing mechanism. The reversing mechanism drives the liquid in the first tank body and the second tank body to circulate back and forth, so that the first tank body and the second tank body alternately form a vacuum suction chamber and / or a compression discharge chamber to achieve continuous delivery of liquid, gas or a gas-liquid mixture. In actual use, the structure has the following defects: (1) First, the reversing mechanism drives the liquid in the first tank body and the second tank body to circulate back and forth, which is not only complex in structure, but also vacuum suction and compression discharge cannot be carried out at the same time, and the efficiency is low; (2) It is only suitable for the delivery of liquid, gas or a gas-liquid mixture, and is not suitable for the mixed delivery of gas, solid and liquid.
[0005] Therefore, it is very necessary to develop a multiphase flow intelligent control mixing system that can realize the continuous mixing and transportation of gas, solid and liquid. Summary of the invention
[0006] The purpose of the present invention is to provide a multiphase flow intelligent control mixing system. The present invention is not only simple and reliable in structure, but also can be applied to the harsh working conditions of gas, solid and liquid multiphase flow medium output, pressurization, separation and mixing, and realize the efficient and continuous transportation of gas, solid and liquid single or mixed, which can be sucked and injected.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multiphase flow intelligent control mixed delivery system, comprising a suction tank, a separation and boosting mixed delivery tank, an intelligent control cabinet, a pump body, a variable frequency motor, a transmission mechanism and at least one group of continuous suction units arranged in the pump body, the suction tank is provided with a suction inlet, the separation and boosting mixed delivery tank is provided with a gas delivery outlet, a liquid delivery outlet and a solid delivery outlet from top to bottom, the surface of the pump body is provided with an inlet and a plurality of outlets, the suction tank is connected to the inlet of the pump body through a first pipeline, the separation and boosting mixed delivery tank is connected to the plurality of outlets of the pump body through a plurality of second pipelines, the intelligent control cabinet is electrically connected to the variable frequency motor through a wire, the continuous suction unit comprises two groups of suction components, the variable frequency motor is linked to the continuous suction unit through a transmission mechanism, so that when one group of suction components sucks the medium in the suction tank, the other group of suction components discharges the medium into the separation and boosting mixed delivery tank, and when one group of suction components discharges the medium into the separation and boosting mixed delivery tank, the other group of suction components sucks the medium in the suction tank.
[0008] By adopting the above technical scheme, continuous and uninterrupted suction operation can be achieved during suction operation, that is, the medium can be discharged at the same time of suction, which significantly improves the medium transportation efficiency. It can be used for suction and re-injection, and can carry out continuous transportation of gas, solid and liquid mixture, as well as transportation of any mixture of gas, solid and liquid, and transportation of any single medium of gas, solid and liquid. It can be applied to the harsh working conditions of gas, solid and liquid multiphase flow medium output, pressurization, separation and mixed transportation.
[0009] The present invention is further configured as follows: the suction assembly includes a cylinder body, a piston, a suction valve ear, a discharge valve ear and an output pipe; a transmission chamber and a medium chamber are separated in the pump body by a partition, an inlet and a plurality of outlets on the surface of the pump body are connected with the medium chamber, the cylinder body is installed on a side of the partition corresponding to the transmission chamber, the piston is movably arranged in the cylinder body, and a piston rod connected with the transmission mechanism is provided on the piston, the output pipe is installed on a side of the partition corresponding to the medium chamber and is connected with the corresponding outlet, a suction port connecting the medium chamber with the inside of the cylinder body and a discharge port connecting the cylinder body with the output pipe are provided on the partition, and the suction valve ear and the discharge valve ear are respectively installed on the suction port and the discharge port; when the piston moves in a direction away from the partition, the suction valve ear opens the suction port and the discharge valve ear closes the discharge port, and when the piston moves in a direction close to the partition, the suction valve ear closes the suction port and the discharge valve ear opens the discharge port.
[0010] By adopting the above technical solution, a piston structure is used to realize multiphase flow, that is, efficient and continuous transportation of gas, solid and liquid mixtures, overcoming the extreme requirements of gas, solid and liquid mixtures on pumps and valves.
[0011] The present invention is further configured such that the suction valve ear includes a suction valve stem matched with a transmission mechanism, a suction valve flap arranged on the suction valve stem, and a first elastic member for driving the suction valve stem and the suction valve flap to reset; the discharge valve ear includes a discharge valve stem matched with a transmission mechanism, a discharge valve flap arranged on the discharge valve stem, and a second elastic member for driving the discharge valve stem and the discharge valve flap to reset.
[0012] By adopting the above technical solution, the suction valve ear and the discharge valve stem cooperate with the piston structure to open and close, thereby realizing the suction and discharge of the medium, and the structure is stable and reliable.
[0013] The present invention is further configured as follows: the transmission mechanism includes a driving crankshaft and a driven crankshaft, the driving crankshaft and the driven crankshaft are rotatably arranged on the pump body, and the driving crankshaft and the driven crankshaft are linked and connected through a transmission member, the variable frequency motor is linked and connected to the driving crankshaft to drive the driving crankshaft to rotate, the driving crankshaft is axially provided with a plurality of main shaft cams, and the directions of each two adjacent main shaft cams are opposite, the main shaft cams are connected to the corresponding piston rods for pushing and pulling the piston for axial displacement along the cylinder body, the driven crankshaft is axially provided with a plurality of slave shaft cams, and the directions of each two adjacent slave shaft cams are opposite, and the suction valve stem and the discharge valve stem are respectively matched with the two adjacent slave shaft cams.
[0014] By adopting the above technical solution, the driving crankshaft and the driven crankshaft are connected through a transmission member, that is, when the variable frequency motor drives the driving crankshaft to rotate, the driven crankshaft rotates at the same time, realizing the movement of the piston while the corresponding suction valve ears and discharge valve ears perform opening and closing actions. Only one variable frequency motor is needed to realize the linkage of multiple structures, which not only has lower costs but also better structural stability.
[0015] The present invention is further configured such that the transmission member is a gear transmission assembly, a chain transmission assembly, or a belt transmission assembly.
[0016] By adopting the above technical solution, which is a variety of settings of the transmission parts, the linkage of the driving crankshaft and the driven crankshaft can be achieved.
[0017] The present invention is further configured such that a sealing ring is provided on the outer circumferential surface of the piston for forming a sealing fit with the inner circumferential surface of the cylinder body.
[0018] By adopting the above technical solution, the sealing between the two can be achieved to prevent the medium from leaking from the gap between the two.
[0019] The present invention is further configured such that a first check valve that only allows the medium to enter the pump body is provided at the inlet of the pump body, and a second check valve that only allows the medium to discharge from the pump body is provided at the outlet of the pump body.
[0020] By adopting the above technical solution, the first check valve and the second check valve not only prevent backflow, but also have the effects of reducing noise and breaking tail flow.
[0021] The present invention is further configured such that a lubricating oil groove for conveying lubricating oil to each lubricating point is provided in the pump body.
[0022] By adopting the above technical solution, the lubricating oil is delivered to each lubrication point through the oil pump, so that each transmission component in the pump body can be accurately lubricated, reducing the wear of components and improving the overall service life.
[0023] The present invention is further configured such that the plurality of continuous suction units are all arranged on the same side of the driving crankshaft and are evenly distributed along the axial direction of the driving crankshaft.
[0024] By adopting the above technical solution, which is the first setting method of the continuous suction unit, it has the advantage of efficient transmission.
[0025] The present invention is further configured such that a plurality of continuous suction units are arranged on both sides of the active crankshaft, and the continuous suction units on both sides are evenly distributed along the axial direction of the active crankshaft.
[0026] By adopting the above technical solution, which is the second setting method of the continuous suction unit, the mixing efficiency can be further improved.
[0027] The present invention is further configured such that a porous baffle is provided at a position corresponding to the inner end of each second pipeline of the separation, pressurization and mixing tank, and a feed discharge port is provided at the bottom of the porous baffle.
[0028] By adopting the above technical solution, not only can the pressure reduction effect be achieved, but also the medium can be prevented from impacting the inner wall of the tank body, thereby protecting the separation, boosting and mixing tank and reducing noise.
[0029] The present invention is further configured as follows: the suction tank is provided with a suction liquid level sensor interface and a suction pressure frequency conversion sensor interface, and the suction liquid level sensor interface and the suction pressure frequency conversion sensor interface are respectively installed with a first liquid level sensor and a first pressure frequency conversion sensor; the separation and pressurization mixing tank is provided with a mixed liquid level sensor interface and a mixed pressure frequency conversion sensor interface, and the mixed liquid level sensor interface and the mixed pressure frequency conversion sensor interface are respectively installed with a second liquid level sensor and a second pressure frequency conversion sensor; the cylinder body is provided with a detection element for detecting the temperature, pressure and flow rate inside the cylinder body, and the first liquid level sensor, the first pressure frequency conversion sensor, the second liquid level sensor, the second pressure frequency conversion sensor, and the detection element are all electrically connected to the intelligent control cabinet through wires.
[0030] By adopting the above technical solution, various sensors are set to obtain important internal data information (such as pressure, liquid level, temperature, etc.) of the suction tank, separation booster mixing tank and cylinder body in real time, so that the intelligent control cabinet can control the working status of the variable frequency motor (such as start and stop, speed, etc.) in real time and accurately.
[0031] The present invention is further configured such that a suction safety valve interface is provided on the suction tank, a first safety valve is connected to the suction safety valve interface, and a mixed flow safety valve interface is provided on the separation and pressurization mixed flow tank, a second safety valve is connected to the mixed flow safety valve interface.
[0032] By adopting the above technical solution, safety valve structures are provided on both the suction tank and the separation pressurization mixing tank. When the internal pressure of any tank is too high, the pressure can be released through the corresponding safety valve to avoid the occurrence of safety accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the structure of the first viewing angle of the whole present invention; Figure 2 It is a structural schematic diagram of the continuous suction unit of the present invention; Figure 3 It is a second perspective structural schematic diagram of the present invention as a whole.
[0034] In the figure: 1. Suction tank; 2. Separation booster mixed tank; 3. Intelligent control cabinet; 4. Pump body; 5. Frequency conversion motor; 7. Transmission mechanism; 8. Continuous suction unit; 9. Suction inlet; 10. Gas outlet; 11. Liquid outlet; 12. Solid outlet; 13. Inlet; 14. Outlet; 15. First pipeline; 16. Second pipeline; 17. Suction assembly; 18. Cylinder; 19. Piston; 20. Suction valve ear; 21. Discharge valve ear; 22. Output pipe; 23. Partition; 24. Transmission chamber; 25. Medium chamber; 26. Piston rod; 27. Suction port; 28. Discharge port; 29. Suction valve stem; 30. Suction valve flap; 31. First elastic member; 32. Discharge valve stem; 33. Discharge valve flap; 34 , the second elastic member; 35, the active crankshaft; 36, the driven crankshaft; 37, the transmission member; 38, the main shaft cam; 39, the slave shaft cam; 40, the first check valve; 41, the second check valve; 42, the lubricating oil groove; 43, the porous baffle; 44, the feed port; 45, the suction level sensor interface; 46, the suction pressure frequency conversion sensor interface; 47, the first liquid level sensor; 48, the first pressure frequency conversion sensor; 49, the mixed liquid level sensor interface; 50, the mixed pressure frequency conversion sensor interface; 51, the second liquid level sensor; 52, the second pressure frequency conversion sensor; 53, the detection element; 54, the suction safety valve interface; 55, the first safety valve; 56, the mixed safety valve interface; 57, the second safety valve. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Example: As shown in the attached Figures 1 to 3 The multiphase flow intelligent control mixed delivery system shown in the figure includes a suction tank 1, a separation and boosting mixed delivery tank 2, an intelligent control cabinet 3, a pump body 4, a variable frequency motor 5 (the variable frequency motor 5 can be adjusted according to the working conditions, and the high frequency is used to achieve boosting, so as to achieve pressure delivery flow and safety requirements), a transmission mechanism 7 and at least one group of continuous suction units 8 arranged in the pump body 4, the suction tank 1 is provided with a suction inlet 9, the separation and boosting mixed delivery tank 2 is provided with a gas delivery outlet 10, a liquid delivery outlet 11 and a solid delivery outlet 12 from top to bottom, the surface of the pump body 4 is provided with an inlet 13 and multiple outlets 14, the suction tank 1 is connected to the pump body 4 through a first pipeline 15 The inlet 13 of the pump body 4 is connected, the separation and pressurization mixing tank 2 is connected to the multiple outlets 14 of the pump body 4 through multiple second pipes 16, the intelligent control cabinet 3 is electrically connected to the variable frequency motor 5 through a wire, and the continuous suction unit 8 includes two groups of suction components 17, and the variable frequency motor 5 is linked to the continuous suction unit 8 through a transmission mechanism 7, so that when one group of suction components 17 sucks the medium in the suction tank 1, the other group of suction components 17 discharges the medium into the separation and pressurization mixing tank 2, and when one group of suction components 17 discharges the medium into the separation and pressurization mixing tank 2, the other group of suction components 17 sucks the medium in the suction tank 1. Among them, multiphase flow can refer to a mixture composed of oil, natural gas, water, mortar, etc. During the suction operation, continuous and uninterrupted suction operation can be achieved, that is, the medium can be discharged while suctioning, which significantly improves the medium transportation efficiency. It can be suctioned or reinjected. It can carry out continuous transportation of gas, solid and liquid mixtures, and can also transport any mixture of gas, solid and liquid. It can also transport any single medium of gas, solid and liquid. It can be suitable for the harsh working conditions of gas, solid and liquid multiphase flow medium output, pressurization, separation, and mixed transportation.
[0037] As attached Figure 1 and attached Figure 2As shown, the suction assembly 17 includes a cylinder 18, a piston 19, a suction valve ear 20, a discharge valve ear 21 and an output pipe 22; the pump body 4 is separated into a transmission chamber 24 and a medium chamber 25 by a partition 23, the inlet 13 and multiple outlets 14 on the surface of the pump body 4 are connected to the medium chamber 25, the cylinder 18 is installed on the side of the partition 23 corresponding to the transmission chamber 24, and the internal space of the cylinder 18 is separated from the medium chamber 25, the piston 19 is movably arranged in the cylinder 18, and the piston 19 is provided with a piston rod 26 connected to the transmission mechanism 7, and the output pipe 22 is installed on the partition 23 corresponding to the medium One side of the cavity 25 is connected to the corresponding outlet 14. The partition 23 is provided with a suction port 27 connecting the medium cavity 25 with the inside of the cylinder 18 and a discharge port 28 connecting the cylinder 18 with the output pipe 22. The suction valve ear 20 and the discharge valve ear 21 are respectively installed on the suction port 27 and the discharge port 28. When the piston 19 moves away from the partition 23, the suction valve ear 20 opens the suction port 27 and the discharge valve ear 21 closes the discharge port 28. When the piston 19 moves toward the partition 23, the suction valve ear 20 closes the suction port 27 and the discharge valve ear 21 opens the discharge port 28. The piston 19 structure is used to realize multiphase flow, that is, efficient and continuous transportation of gas, solid and liquid mixtures, which overcomes the extreme requirements of gas, solid and liquid mixtures on pumps and valves.
[0038] As attached Figure 1 and attached Figure 2 As shown, the suction valve ear 20 includes a suction valve stem 29 matched with the transmission mechanism 7, a suction valve disc 30 arranged on the suction valve stem 29, and a first elastic member 31 for driving the suction valve stem 29 and the suction valve disc 30 to reset; the discharge valve ear 21 includes a discharge valve stem 32 matched with the transmission mechanism 7, a discharge valve disc 33 arranged on the discharge valve stem 32, and a second elastic member 34 for driving the discharge valve stem 32 and the discharge valve disc 33 to reset, wherein the suction valve disc 30 and the discharge valve disc 33 both have a first conical sealing surface, the suction port 27 and the discharge port 28 both have a second conical sealing surface, the first elastic member 31 and the second elastic member 34 can be springs, one end of the first elastic member 31 is relatively fixed and can be fixedly connected to the cylinder body 18, and the other end is fixedly connected to the suction valve disc 30 or the suction valve stem 29, and the second elastic member 34 is the same. The suction valve ear 20 and the discharge valve stem 32 cooperate with the piston 19 structure to open and close, thereby realizing the suction and discharge of the medium, and the structure is stable and reliable.
[0039] As attached Figure 1 and attached Figure 2As shown, the transmission mechanism 7 includes a driving crankshaft 35 and a driven crankshaft 36, which are rotatably arranged on the pump body 4, and the driving crankshaft 35 and the driven crankshaft 36 are linked by a transmission member 37. The variable frequency motor 5 is linked with the driving crankshaft 35 to drive the driving crankshaft 35 to rotate. The driving crankshaft 35 is axially provided with a plurality of main shaft cams 38, and the directions of each adjacent two main shaft cams 38 are opposite. In this embodiment, they are arranged on the left and right. The main shaft cams 38 are connected to the corresponding piston rod 26 to push and pull the piston 19 for axial displacement along the cylinder body 18. The driven crankshaft 36 is axially provided with a plurality of slave shaft cams 39, and the directions of each adjacent two slave shaft cams 39 are opposite. In this embodiment, they are arranged on the left and right. The suction valve stem 29 and the discharge valve stem 32 are respectively matched with the two adjacent slave shaft cams 39. The driving crankshaft 35 and the driven crankshaft 36 are connected by a transmission member 37, that is, when the variable frequency motor 5 drives the driving crankshaft 35 to rotate, the driven crankshaft 36 rotates at the same time, so that the piston 19 moves, and the corresponding suction valve ear 20 and discharge valve ear 21 are opened and closed. Only one variable frequency motor 5 is needed to realize the linkage of multiple structures, which not only has lower cost but also better structural stability.
[0040] More specifically, the transmission member 37 is a gear transmission assembly, a chain transmission assembly, or a belt transmission assembly. (1) The gear transmission assembly includes a driving gear disposed on the driving crankshaft 35 and a driven gear disposed on the driven crankshaft 36, and the driving gear and the driven gear are meshed with each other. (2) The chain transmission assembly includes a driving sprocket disposed on the driving crankshaft 35 and a driven sprocket disposed on the driven crankshaft 36, and a chain is meshed and connected on the driving linkage and the driven sprocket. (3) The belt transmission assembly includes a driving pulley disposed on the driving crankshaft 35 and a driven pulley disposed on the driven crankshaft 36, and a belt is coated on the driving pulley and the driven pulley. These are multiple settings of the transmission member 37, which can realize the linkage of the driving crankshaft 35 and the driven crankshaft 36.
[0041] The outer circumferential surface of the piston 19 is provided with a sealing ring for sealing with the inner circumferential surface of the cylinder body 18. The sealing between the two can be achieved to prevent the medium from leaking from the gap between the two.
[0042] As attached Figure 1 As shown, a first check valve 40 is provided at the inlet 13 of the pump body 4, which only allows the medium to enter the pump body 4, and a second check valve 41 is provided at the outlet 14 of the pump body 4, which only allows the medium to be discharged from the outside of the pump body 4. The first check valve 40 and the second check valve 41 not only prevent backflow, but also have the effects of reducing noise and breaking tail flow.
[0043] As attached Figure 1As shown, a lubricating oil groove 42 for delivering lubricating oil to each lubricating point is provided in the pump body 4. By delivering lubricating oil to each lubricating point through the oil pump, each transmission component in the pump body 4 can be accurately lubricated, reducing component wear and extending the overall service life.
[0044] As an extended solution, multiple continuous suction units 8 are all arranged on the same side of the active crankshaft 35 and are evenly distributed along the axial direction of the active crankshaft 35. This is the first arrangement of the continuous suction units 8, which has the advantage of efficient transmission.
[0045] As a further expansion scheme, multiple continuous suction units 8 are arranged on both sides of the active crankshaft 35, and the continuous suction units 8 on both sides are evenly distributed along the axial direction of the active crankshaft 35. In this scheme, the corresponding piston rods 26 on both sides can share a rod or two separate rods, and in this scheme, one active crankshaft 35 drives and two driven crankshafts 36 transmit. This is the second setting mode of the continuous suction unit 8, which can further improve the mixed transmission efficiency.
[0046] As attached Figure 1 As shown, the separation, boosting and mixing tank 2 is provided with a porous baffle 43 at the position corresponding to the inner end of each second pipe 16, and a feed port 44 is provided at the bottom of the porous baffle 43. This design can not only achieve a decompression effect, but also prevent the medium from impacting the inner wall of the tank body, thereby protecting the separation, boosting and mixing tank 2 and reducing noise.
[0047] As attached Figure 1 As shown, the suction tank 1 is provided with a suction level sensor interface 45 and a suction pressure frequency conversion sensor interface 46, and the suction level sensor interface 45 and the suction pressure frequency conversion sensor interface 46 are respectively installed with a first liquid level sensor 47 and a first pressure frequency conversion sensor 48; the separation and pressurization mixing tank 2 is provided with a mixed liquid level sensor interface 49 and a mixed pressure frequency conversion sensor interface 50, and the mixed liquid level sensor interface 49 and the mixed pressure frequency conversion sensor interface 50 are respectively installed with a second liquid level sensor 51 and a second pressure frequency conversion sensor 52; the cylinder body 18 is provided with a detection element 53, which can be a temperature and pressure sensor and a flow sensor, and the first liquid level sensor 47, the first pressure frequency conversion sensor 48, the second liquid level sensor 51, the second pressure frequency conversion sensor 52, and the detection element 53 are all electrically connected to the intelligent control cabinet 3 through wires. The sensors are arranged to obtain important internal data information (such as pressure, liquid level, temperature, etc.) of the suction tank 1, the separation and pressurization mixing tank 2 and the cylinder body 18 in real time, so that the intelligent control cabinet 3 can control the working state of the variable frequency motor 5 (such as start and stop, speed, etc.) in real time and accurately.
[0048] As attached Figure 1As shown, the suction tank 1 is provided with a suction safety valve interface 54, and the suction safety valve interface 54 is connected to a first safety valve 55. The separation and pressurization mixed tank 2 is provided with a mixed safety valve interface 56, and the mixed safety valve interface 56 is connected to a second safety valve 57. The first safety valve 55 and the second safety valve 57 are both conventional parts available on the market, so their specific structures are not described in detail here. Safety valve structures are set on both the suction tank 1 and the separation and pressurization mixed tank 2. When the internal pressure of any tank is too high, the corresponding safety valve can be used to release the pressure to avoid the occurrence of safety accidents.
[0049] Working principle: During the suction operation, the data signals of each sensor are transmitted to the intelligent control cabinet 3, and the intelligent control cabinet 3 controls the start and stop and the speed of the variable frequency motor 5. The variable frequency motor 5 drives the active crankshaft 35 to rotate, and the active crankshaft 35 drives the driven crankshaft 36 to rotate through the transmission member 37. The main shaft cam 38 on the active crankshaft 35 cooperates with the corresponding piston rod 26, and the driven crankshaft 36 cooperates with the corresponding suction valve ear 20 or the discharge valve ear 21; taking a group of continuous suction units 8 as an example, the piston 19 of one group of suction components 17 is pulled by the piston rod 26 of the active crankshaft 35, so that the internal space of the cylinder body 18 generates negative pressure. At the same time, the suction valve ear 20 corresponding to the piston 19 structure opens the suction port 27 under the action of the corresponding slave shaft cam 39 on the driven crankshaft 36, and the discharge valve ear 21 corresponding to the piston 19 structure closes the discharge port 28 under the action of the second elastic member 34. At this time, the suction component 17 performs the suction process. , then the piston 19 of the suction assembly 17 is pushed by the piston rod 26 of the active crankshaft 35, so that the internal space of the cylinder 18 is compressed. At the same time, the suction valve ear 20 corresponding to the piston 19 structure closes the suction port 27 under the action of the first elastic member 31, and the discharge valve ear 21 corresponding to the piston 19 structure opens the discharge port 28 under the action of the corresponding slave cam 39 on the driven crankshaft 36, realizing a suction-one-discharge action; while an adjacent group of suction assemblies 17 performs the opposite work, that is, a row-one suction action, from transporting the medium in the suction tank 1 to the separation booster mixed tank 2; the solid, liquid and gas media in the separation booster mixed tank 2 will be layered in the tank body due to different densities, and will be discharged from the gas outlet 10, the liquid outlet 11 and the solid outlet 12 respectively; similarly, it can also transport any two mixtures of gas, solid and liquid, and can also transport any single medium of gas, solid and liquid. Similarly, multiple groups of continuous suction units 8 can be set as needed to further improve the mixed transport efficiency. In addition, by switching the first check valve 40 and the second check valve 41, suction and injection can be performed.
[0050] The multiphase flow intelligent control mixed transmission system can be applied in the following fields: 1. Oil and gas industry - In oil or gas extraction, "multiphase flow intelligent control mixed transportation system" can refer to a system used to extract underground oil and gas resources and transport the oil and gas mixture to processing facilities. This system is often used in complex oil and gas field development, especially in the case of multiphase flow (oil, gas, water and sand mixture) to ensure safe mixed transportation.
[0051] 2. Medical field - In medical equipment, "multiphase flow intelligent control mixing system" can refer to a device used to absorb body fluids (such as sputum or blood), collect samples and mix and transport them. For example, some medical equipment can perform sputum suction and infusion operations at the same time to produce mixed media for pharmaceutical processes.
[0052] 3. Chemical or industrial fields - In chemical or industrial production, this system may be used to absorb raw materials, harvest and mix multiple substances and then transport them to the next production link.
[0053] For example, in liquid mixing or reaction processes, different components may need to be mixed and delivered in a certain proportion.
[0054] Such as used as a delivery pump for various acid, alkali, salt solutions, resins, pigments, inks, paints, glycerin, and paraffin; Oil refinery: used for transporting various heating oils, asphalt oil, tar, latex, asphalt and for loading and unloading various oil products in oil transport, oil pool and oil tank trucks.
[0055] 4. Environmental protection or sewage treatment - In the field of environmental protection, the "multiphase flow intelligent control mixing system" can be used to absorb sewage or sludge, collect samples and mix and transport them for further processing or analysis.
[0056] Core features: (1) Suction sampling: sucking liquid, gas or solid particles and collecting samples.
[0057] (2) Mixed transport: Mix multiple substances and transport them to a designated location.
[0058] 5. Shipbuilding: used as ship loading pump, sweeping pump, ship ballast pump, main engine lubricating oil pump, fuel delivery pump, fuel injection pump, cargo oil pump, etc. v Thermal power plant: used as heavy oil and crude oil delivery pump, heavy oil fuel pump, etc.
[0059] 6. Food: used in wineries, food factories, sugar factories, canning factories, to transport alcohol, honey, sugar juice, toothpaste, milk, cream, soy sauce, vegetable oil, animal oil, etc.
Claims
1. Multiphase flow intelligent control mixed transmission system, characterized by: The invention comprises a suction tank (1), a separation and boosting mixed flow tank (2), an intelligent control cabinet (3), a pump body (4), a variable frequency motor (5), a transmission mechanism (7), and at least one group of continuous suction units (8) arranged in the pump body (4); the suction tank (1) is provided with a suction inlet (9); the separation and boosting mixed flow tank (2) is provided with a gas delivery outlet (10), a liquid delivery outlet (11), and a solid delivery outlet (12) in order from top to bottom; the surface of the pump body (4) is provided with an inlet (13) and a plurality of outlets (14); the suction tank (1) is connected to the inlet (13) of the pump body (4) through a first pipeline (15); the separation and boosting mixed flow tank (2) is connected to the inlet (13) of the pump body (4) through a plurality of The second pipeline (16) is connected to the multiple outlets (14) of the pump body (4); the intelligent control cabinet (3) is electrically connected to the variable frequency motor (5) via a wire; the continuous suction unit (8) comprises two groups of suction components (17); the variable frequency motor (5) is linked to the continuous suction unit (8) via a transmission mechanism (7), so that when one group of suction components (17) sucks the medium in the suction tank (1), the other group of suction components (17) discharges the medium into the separation boosting and mixing tank (2); and when one group of suction components (17) discharges the medium into the separation boosting and mixing tank (2), the other group of suction components (17) sucks the medium in the suction tank (1).
2. The multiphase flow intelligent control mixed delivery system according to claim 1 is characterized by: The suction assembly (17) comprises a cylinder body (18), a piston (19), a suction valve ear (20), a discharge valve ear (21) and an output pipe (22); a transmission chamber (24) and a medium chamber (25) are separated in the pump body (4) by a partition (23); an inlet (13) and a plurality of outlets (14) on the surface of the pump body (4) are connected to the medium chamber (25); the cylinder body (18) is mounted on a side of the partition (23) corresponding to the transmission chamber (24); the piston (19) is movably arranged in the cylinder body (18); and a piston rod (26) connected to the transmission mechanism (7) is provided on the piston (19); the output pipe (22) is mounted on a side of the partition (23) corresponding to the medium chamber (25) and is connected to the corresponding medium chamber (25). The partition (23) is provided with a suction port (27) for connecting the medium cavity (25) with the interior of the cylinder body (18) and a discharge port (28) for connecting the cylinder body (18) with an output pipe (22). The suction valve ear (20) and the discharge valve ear (21) are respectively mounted on the suction port (27) and the discharge port (28). When the piston (19) moves in a direction away from the partition (23), the suction valve ear (20) opens the suction port (27) and the discharge valve ear (21) closes the discharge port (28); when the piston (19) moves in a direction close to the partition (23), the suction valve ear (20) closes the suction port (27) and the discharge valve ear (21) opens the discharge port (28).
3. The multiphase flow intelligent control mixed delivery system according to claim 2 is characterized by: The suction valve ear (20) comprises a suction valve stem (29) matched with the transmission mechanism (7), a suction valve flap (30) arranged on the suction valve stem (29), and a first elastic member (31) used for driving the suction valve stem (29) and the suction valve flap (30) to return to their original position; the discharge valve ear (21) comprises a discharge valve stem (32) matched with the transmission mechanism (7), a discharge valve flap (33) arranged on the discharge valve stem (32), and a second elastic member (34) used for driving the discharge valve stem (32) and the discharge valve flap (33) to return to their original position.
4. The multiphase flow intelligent control mixed transmission system according to claim 3 is characterized by: The transmission mechanism (7) comprises a driving crankshaft (35) and a driven crankshaft (36). The driving crankshaft (35) and the driven crankshaft (36) are rotatably arranged on the pump body (4), and the driving crankshaft (35) and the driven crankshaft (36) are linked and connected via a transmission member (37). The variable frequency motor (5) is linked and connected with the driving crankshaft (35) to drive the driving crankshaft (35) to rotate. The driving crankshaft (35) is axially provided with a plurality of main shaft cams (38), and each adjacent two main shaft cams (38) are oriented in opposite directions. The main shaft cams (38) are connected to the corresponding piston rod (26) to push and pull the piston (19) to axially displace along the cylinder body (18). The driven crankshaft (36) is axially provided with a plurality of slave shaft cams (39), and each adjacent two slave shaft cams (39) are oriented in opposite directions. The suction valve stem (29) and the discharge valve stem (32) are respectively matched with the two adjacent slave shaft cams (39).
5. The multiphase flow intelligent control mixed transmission system according to claim 2 is characterized by: A first check valve (40) is provided at the inlet (13) of the pump body (4) for allowing only the medium to enter the pump body (4), and a second check valve (41) is provided at the outlet (14) of the pump body (4) for allowing only the medium to be discharged from the outside of the pump body (4).
6. The multiphase flow intelligent control mixed transmission system according to claim 1 is characterized by: The pump body (4) is provided with a lubricating oil groove (42) for conveying lubricating oil to each lubricating point.
7. The multiphase flow intelligent control mixed transmission system according to claim 4 is characterized in that: The plurality of continuous suction units (8) are all arranged on the same side of the active crankshaft (35) and are evenly distributed along the axial direction of the active crankshaft (35); or the plurality of continuous suction units (8) are all arranged on both sides of the active crankshaft (35), and the continuous suction units (8) on both sides are evenly distributed along the axial direction of the active crankshaft (35).
8. The multiphase flow intelligent control mixed delivery system according to claim 1 is characterized by: The separation, pressurization and mixing tank (2) is provided with a porous baffle (43) at a position corresponding to the inner end of each second pipeline (16), and a discharge port (44) is provided at the bottom of the porous baffle (43).
9. The multiphase flow intelligent control mixed delivery system according to claim 2, characterized in that: The suction tank (1) is provided with a suction level sensor interface (45) and a suction pressure frequency conversion sensor interface (46), and the suction level sensor interface (45) and the suction pressure frequency conversion sensor interface (46) are respectively installed with a first level sensor (47) and a first pressure frequency conversion sensor (48); the separation and pressurization mixing tank (2) is provided with a mixed liquid level sensor interface (49) and a mixed pressure frequency conversion sensor interface (50), and the mixed liquid level sensor interface (49) and the mixed pressure frequency conversion sensor interface (50) are respectively installed with a second level sensor (51) and a second pressure frequency conversion sensor (52); the cylinder body (18) is provided with a detection element (53) for detecting the temperature, pressure and flow rate inside the cylinder body (18), and the first level sensor (47), the first pressure frequency conversion sensor (48), the second level sensor (51), the second pressure frequency conversion sensor (52), and the detection element (53) are all electrically connected to the intelligent control cabinet (3) through wires.
10. The multiphase flow intelligent control mixed delivery system according to claim 2, characterized in that: The suction tank (1) is provided with a suction safety valve interface (54), and the suction safety valve interface (54) is connected to a first safety valve (55); the separation and pressurization mixed flow tank (2) is provided with a mixed flow safety valve interface (56), and the mixed flow safety valve interface (56) is connected to a second safety valve (57).
Citation Information
Patent Citations
Multiphase flow mixed transportation device
CN214500886U
Multiphase flow mixed transportation device and multiphase flow mixed transportation application system
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Cited By
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