Production scheduling cooperation management method, system and terminal based on smart factory
By demarcating production nodes on the production line of a smart factory, performing tool pairing and permission settings, and setting up redundant tools and managers, the problem of low scheduling efficiency in production line emergencies is solved, and rapid response and efficient management are achieved.
Patent Information
- Application Number
- CN202411849757.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-05-06
AI Technical Summary
The production scheduling methods of existing smart factories are difficult to quickly respond to production line emergencies, resulting in low efficiency in the coordination and management of production line scheduling operations.
By dividing multiple sub-production nodes on the production line, counting the types and quantities of tools required by each node, and pairing tools through the Internet of Things, activate tool adaptation permissions, and setting up redundant tools and managers to deal with emergencies.
It has achieved rapid allocation of workers and tools in case of emergencies in production lines, improved the scheduling and management efficiency of the production line, and enhanced emergency response capabilities.
Smart Images
Figure CN119937470A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of production scheduling, and in particular to a production scheduling coordination management method, system and terminal based on a smart factory. Background Art
[0002] As a new stage of the development of modern factory informatization, smart factory integrates advanced technologies such as Internet of Things, artificial intelligence, big data, etc., and has brought revolutionary changes to the manufacturing industry. Based on digital factory, smart factory strengthens information management and services through Internet of Things technology and equipment monitoring technology. It can clearly grasp the production and sales process, improve the controllability of the production process, reduce manual intervention on the production line, collect production line data in real time and correctly, and make reasonable production plan arrangement and production schedule adjustment. The core of smart factory is to realize the automation, informatization, digitization and intelligence of the production process through data-driven intelligent manufacturing. Compared with traditional factories, it has the advantages of improving production efficiency, reducing costs, optimizing resource allocation, and achieving sustainable development.
[0003] Currently, the operating machinery on the smart production line has the management personnel input verification information into the data terminal or scan the barcode information into the data terminal for machine identity verification. By verifying the digital information, the adapted operating machinery and other production tools are located on a specific production line, material or product line. Although the existing scheduling method can sense in real time whether the production machinery is adapted to the production line it operates, thereby reducing the losses caused by human operational errors, it is difficult to quickly coordinate corresponding equipment to deal with emergencies on the production line, which is not conducive to improving the efficiency of scheduling and coordinating management of operating machinery on the production line. Summary of the invention
[0004] The purpose of the present invention is to provide a production scheduling and coordination management method, system, terminal and storage medium based on a smart factory. By setting redundancy, workers can be quickly deployed to deal with emergencies on the production line, which is conducive to efficient scheduling and management of the production line.
[0005] On the one hand, to achieve the above-mentioned purpose, the present invention provides a production scheduling and coordination management method based on a smart factory, comprising the following steps:
[0006] According to the function of the production line, the production line is divided into multiple sub-production nodes;
[0007] Count the types and quantities of production tools required on different sub-nodes;
[0008] Matching sub-production nodes with corresponding production tools one by one through the Internet of Things;
[0009] Enable the production tool to adapt to its adjacent upstream and / or downstream production nodes, and pair the production tool with its upstream and / or downstream production nodes through IoT;
[0010] Set the redundant tool scale for each sub-production node and enable the redundant tool to adapt to each sub-production node;
[0011] Allocate different batches of management personnel to each of the sub-production nodes;
[0012] Equip redundant tools with redundant managers.
[0013] As a further solution of the present invention: the plurality of sub-production nodes include a first sub-production node, a second sub-production node and a third sub-production node, and the first sub-production node, the second sub-production node and the third sub-production node are all independent and continuously operated production lines;
[0014] The first sub-production node is the starting node of the second sub-production node, the second sub-production node is the ending node of the first sub-production node, and the second sub-production node is the starting node of the third sub-production node, and the third sub-production node is the ending node of the second sub-production node. External tools are required for transfer between the first sub-production node and the second sub-production node, and between the second sub-production node and the third sub-production node.
[0015] As a further solution of the present invention: the plurality of sub-production nodes include a first sub-production node, a second sub-production node or a third sub-production node, and the first sub-production node, the second sub-production node and the third sub-production node are all independent and continuously operated production lines;
[0016] The first sub-production node is the starting node of the second sub-production node or the third sub-production node, the second sub-production node or the third sub-production node can respectively serve as the ending node of the first sub-production node, the second sub-production node and the third sub-production node operate independently of each other, when the second sub-production node and the third sub-production node respectively serve as the ending nodes of the first sub-production node, they can independently continue the process of the first sub-production node, at this time, the paired production tools on the first sub-production node alternately adapt to the second sub-production node or the third sub-production node.
[0017] As a further solution of the present invention: the first sub-production node includes a first start node, a first intermediate node No. 1, a first intermediate node No. 2, and a first end node; the second sub-production node includes a second start node, a second intermediate node No. 1, a second intermediate node No. 2, and a second end node; the third sub-production node includes a third start node, a third intermediate node No. 1, a third intermediate node No. 2, and a third end node;
[0018] The first starting node, the first intermediate node, the first second intermediate node, the first ending node, the second starting node, the second first intermediate node, the second second intermediate node, the second ending node, the third starting node, the third first intermediate node, the third second intermediate node, and the third ending node respectively serve as internal nodes of the corresponding sub-production nodes; the first starting node, the first intermediate node, the first second intermediate node, and the first ending node correspond to continuous and different operating methods or process methods, and the personnel operating the internal node processes of the first sub-production node, the second sub-production node, or the third sub-production node have the ability to complete the adjacent downstream processes on the internal nodes, and can quickly deploy upstream personnel for emergency processing when there is a need to promptly expand personnel for processing at the internal nodes, so as to strengthen the emergency processing capabilities of each internal node.
[0019] As a further solution of the present invention: the method for pairing a sub-production node with a corresponding production tool includes installing a barcode scanning device on the sub-production node and setting a pairing key, and printing or pasting a readable barcode that can be recognized by the corresponding barcode scanning device on the surface of the corresponding production tool, wherein the readable barcode is a barcode and / or a two-dimensional code, and readable information decoded by the adaptation key is written in the barcode and / or the two-dimensional code respectively, and the readable barcode set on the surface of the production tool can be recognized by the adjacent downstream sub-production nodes of the same level of the paired sub-production node at the same time;
[0020] The method of pairing sub-production nodes with corresponding production tools also includes Bluetooth pairing or FEID identification pairing. By pairing at least two adjacent sub-production nodes with the same production tool, the same production tool can be adaptively used for two adjacent sub-production nodes, which is conducive to dealing with emergencies of adjacent nodes, facilitating timely scheduling of production tools, reducing production losses, and improving resource management and scheduling capabilities.
[0021] As a further solution of the present invention: the scale of redundant tools of each sub-production node is 5% to 10% of the scale of tools paired with the corresponding sub-production node. By opening up redundant tools to adapt the permissions of each sub-production node, it is possible to use redundant tools to deal with emergencies on each sub-production node. Emergencies include sudden damage to paired tools on sub-production nodes. By using redundant tools with fully open permissions, it is possible to quickly respond to emergencies on sub-production nodes corresponding to their operating functions, thereby improving the safe production capabilities of sub-production nodes. By equipping each sub-production node with different batches of management personnel, the normal production operation status of each sub-production node can be guaranteed.
[0022] As a further solution of the present invention: the redundant management personnel has the authority to use the redundant tools. When the redundant management personnel use the redundant tools to deal with emergencies, they need to use fingerprints to unlock and open the redundant tools so as to record the usage of the redundant tools, facilitate the scheduling and management of the redundant tools, and improve the convenience of redundant tool management.
[0023] In a second aspect, the present invention provides a production scheduling and coordination management system based on a smart factory, wherein the management system adopts the production scheduling and coordination management method based on a smart factory as described in the above scheme, and the management system includes a first acquisition module, a second acquisition module, a control module and a display module;
[0024] The signal output end of the first acquisition module is electrically connected to the signal input end of the control module, and the first acquisition module is used to collect pairing information of each sub-production unit and its adapted production tool, and send the collected information to the control module;
[0025] The second collection module collects fingerprint information of redundant managers and sends the collected fingerprint information to the control module;
[0026] The control module includes a central processing unit and a storage unit, wherein the storage unit is used to record information sent to the control module by the first acquisition module and the second acquisition module, and the central processing unit performs logical judgment according to the information stored in the storage unit and sends a control instruction to the first acquisition module or the second acquisition module;
[0027] The input end of the display module is electrically connected to the output end of the control module, and the display module is used to display the operating conditions of the production tool and the redundant tool.
[0028] In a third aspect, a terminal is provided, including a processor and a storage medium;
[0029] The storage medium is used to store instructions;
[0030] The processor is used to operate according to the instructions to execute the steps of the production scheduling and coordination management method described in the above scheme.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] 1. The present invention opens the downstream machine pairing authority to personnel who have the ability to complete adjacent downstream processes on internal nodes. When an internal node needs to increase personnel in time to handle a situation, the upstream personnel can be quickly deployed to carry out emergency processing, thereby strengthening the emergency processing capabilities of each internal node.
[0033] 2. The present invention enables production tools to adapt to the permissions of adjacent upstream and / or downstream production nodes, and pairs the production tools with their upstream and / or downstream production nodes through the Internet of Things. On the one hand, it is beneficial for managers to manage the production tools online, and at the same time, it can reduce the dispatching pipeline routes and dispatching costs in the event of an emergency.
[0034] 3. The present invention can quickly respond to emergencies on sub-production nodes corresponding to their operating functions by adopting redundant tools with fully open permissions, thereby improving the safe production capabilities of the sub-production nodes. By equipping each of the sub-production nodes with different batches of management personnel, the normal production and operation status of each sub-production node can be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a diagram of the method steps of the present invention;
[0036] Figure 2 It is a system module diagram of the present invention. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Unless otherwise defined, the technical terms or scientific terms used herein should be understood by people with general skills in the field to which the present invention belongs. "Including" and similar words used in this article mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects.
[0038] Embodiment 1:
[0039] like Figure 1 As shown, the present invention provides a production scheduling and coordination management method based on a smart factory, comprising the following steps:
[0040] S1: Divide the production line into multiple sub-production nodes according to its functions;
[0041] S2: Count the types and quantities of production tools required on different sub-nodes;
[0042] S3: Pairing sub-production nodes with corresponding production tools one by one through the Internet of Things;
[0043] S4: Enable the production tool to adapt to its adjacent upstream and / or downstream production nodes, and IoT-pair the production tool with its upstream and / or downstream production nodes;
[0044] S5: Set the redundant tool scale of each sub-production node, enable the redundant tool to adapt to the permissions of each sub-production node, and assign different batches of management personnel to each sub-production node;
[0045] S6: Equip redundant tools with redundant managers.
[0046] Preferably, the plurality of sub-production nodes include a first sub-production node, a second sub-production node and a third sub-production node, and the first sub-production node, the second sub-production node and the third sub-production node are all independent and continuously operated production lines;
[0047] The first sub-production node is the starting node of the second sub-production node, the second sub-production node is the ending node of the first sub-production node, and the second sub-production node is the starting node of the third sub-production node, the third sub-production node is the ending node of the second sub-production node, and external tools are required for transfer between the first sub-production node and the second sub-production node, and between the second sub-production node and the third sub-production node.
[0048] The first sub-production node is the starting node of the second sub-production node or the third sub-production node. The second sub-production node or the third sub-production node can respectively serve as the end node of the first sub-production node. The second sub-production node and the third sub-production node operate independently of each other. When the second sub-production node and the third sub-production node respectively serve as the end nodes of the first sub-production node, they can independently continue the process of the first sub-production node. At this time, the paired production tools on the first sub-production node alternately adapt to the second sub-production node or the third sub-production node.
[0049] Preferably, the first sub-production node includes a first start node, a first intermediate node, a first second intermediate node and a first end node, the second sub-production node includes a second start node, a second intermediate node, a second second intermediate node and a second end node, and the third sub-production node includes a third start node, a third intermediate node, a third second intermediate node and a third end node;
[0050] The first starting node, the 11th intermediate node, the 12th intermediate node, the first ending node, the second starting node, the 21st intermediate node, the 22nd intermediate node, the second ending node, the third starting node, the 31st intermediate node, the 32nd intermediate node and the third ending node respectively serve as internal nodes of the corresponding sub-production nodes; the first starting node, the 11th intermediate node, the 12th intermediate node and the first ending node correspond to continuous and different operating methods or process methods, and the personnel operating the internal node processes of the first sub-production node, the second sub-production node or the third sub-production node have the ability to complete the adjacent downstream processes on the internal nodes, and can quickly deploy upstream personnel for emergency processing when there is a need to promptly expand personnel for processing at the internal nodes, so as to strengthen the emergency processing capabilities of each internal node.
[0051] Preferably, the method for pairing a sub-production node with a corresponding production tool includes installing a barcode scanning device on the sub-production node and setting a pairing key, and printing or pasting a readable barcode that can be recognized by the corresponding barcode scanning device on the surface of the corresponding production tool, the readable barcode is a barcode and / or a two-dimensional code, and readable information decoded by the adaptation key is written in the barcode and / or the two-dimensional code respectively, and the readable barcode set on the surface of the production tool can be recognized by the adjacent downstream sub-production nodes of the same level of the paired sub-production node at the same time;
[0052] The method of pairing sub-production nodes with corresponding production tools also includes Bluetooth pairing or FEID identification pairing. By pairing at least two adjacent sub-production nodes with the same production tool, the same production tool can be adaptively used for two adjacent sub-production nodes, which is conducive to dealing with emergencies at adjacent nodes, facilitating timely scheduling of production tools, reducing production losses, and improving resource management and scheduling capabilities.
[0053] Preferably, the scale of redundant tools of each sub-production node is 10% of the scale of tools paired with its corresponding sub-production node. By opening up the permissions of redundant tools to adapt to each sub-production node, it is possible to respond to emergencies on each sub-production node through redundant tools. Emergencies include sudden damage to paired tools on sub-production nodes. By adopting redundant tools with fully open permissions, it is possible to quickly respond to emergencies on sub-production nodes corresponding to their operating functions, thereby improving the safe production capabilities of sub-production nodes. By equipping each sub-production node with different batches of management personnel, the normal production operation status of each sub-production node can be guaranteed.
[0054] Preferably, redundant managers have the authority to use redundant tools. When redundant managers use redundant tools to deal with emergencies, they need to use fingerprints to unlock and open the redundant tools so as to record the usage of the redundant tools, facilitate the scheduling and management of the redundant tools, and improve the convenience of redundant tool management.
[0055] Embodiment 2:
[0056] The difference from the above embodiment is that: the multiple sub-production nodes include a first sub-production node, a second sub-production node or a third sub-production node, and the first sub-production node, the second sub-production node and the third sub-production node are all independent and continuously running production lines;
[0057] like Figure 2 As shown, the present invention provides a production scheduling and coordination management system based on a smart factory. The management system adopts the production scheduling and coordination management method based on a smart factory as described above. The management system includes a first acquisition module, a second acquisition module, a control module and a display module;
[0058] The signal output end of the first acquisition module is electrically connected to the signal input end of the control module, and the first acquisition module is used to collect the pairing information of each sub-production unit and its adapted production tool, and send the collected information to the control module;
[0059] The second collection module collects fingerprint information of redundant managers and sends the collected fingerprint information to the control module;
[0060] The control module includes a central processing unit and a storage unit, the storage unit is used to record the information sent to the control module by the first acquisition module and the second acquisition module, the central processing unit performs logical judgment according to the information stored in the storage unit, and sends a control instruction to the first acquisition module or the second acquisition module;
[0061] The input end of the display module is electrically connected to the output end of the control module, and the display module is used to display the operating conditions of the production tool and the redundant tool.
[0062] The present invention also provides a terminal (not shown), comprising a processor and a storage medium;
[0063] The storage medium is used to store instructions;
[0064] The processor is used to operate according to the instructions to execute the steps of the production scheduling and coordination management method according to the above scheme.
[0065] Although the embodiments of the present invention are described in detail above, it is obvious to those skilled in the art that various modifications and variations can be made to these embodiments. However, it should be understood that such modifications and variations are within the scope and spirit of the present invention in the claims. Moreover, the present invention described herein may have other embodiments and may be implemented or realized in a variety of ways.
Claims
1. A production scheduling and coordination management method based on a smart factory, characterized in that: The steps include: According to the function of the production line, the production line is divided into multiple sub-production nodes; Count the types and quantities of production tools required on different sub-nodes; Matching sub-production nodes with corresponding production tools one by one through the Internet of Things; Enable the production tool to adapt to its adjacent upstream and / or downstream production nodes, and pair the production tool with its upstream and / or downstream production nodes through IoT; Set the redundant tool scale of each sub-production node, enable the redundant tool to adapt to the permissions of each sub-production node, and assign different batches of management personnel to each sub-production node; Equip redundant tools with redundant managers.
2. The production scheduling and coordination management method based on a smart factory according to claim 1 is characterized in that: The plurality of sub-production nodes include a first sub-production node, a second sub-production node and a third sub-production node, and the first sub-production node, the second sub-production node and the third sub-production node are all independent and continuously operated production lines; The first sub-production node is the starting node of the second sub-production node, the second sub-production node is the ending node of the first sub-production node, and the second sub-production node is the starting node of the third sub-production node, and the third sub-production node is the ending node of the second sub-production node.
3. The production scheduling and coordination management method based on a smart factory according to claim 1 is characterized in that: The plurality of sub-production nodes include a first sub-production node, a second sub-production node or a third sub-production node, and the first sub-production node, the second sub-production node and the third sub-production node are all independent and continuously operated production lines; The first sub-production node is the starting node of the second sub-production node or the third sub-production node, the second sub-production node or the third sub-production node can respectively serve as the ending node of the first sub-production node, and the second sub-production node and the third sub-production node operate independently of each other.
4. The production scheduling and coordination management method based on a smart factory according to claim 2 or 3, characterized in that: The first sub-production node includes a first start node, a first intermediate node, a first second intermediate node, and a first end node; the second sub-production node includes a second start node, a second intermediate node, a second second intermediate node, and a second end node; the third sub-production node includes a third start node, a third intermediate node, a third second intermediate node, and a third end node; The first starting node, the first intermediate node No. 1, the first intermediate node No. 2, the first ending node, the second starting node, the second intermediate node No. 1, the second intermediate node No. 2, the second ending node, the third starting node, the third intermediate node No. 1, the third intermediate node No. 2, and the third ending node respectively serve as internal nodes of the corresponding sub-production nodes.
5. The production scheduling and coordination management method based on a smart factory according to claim 1 is characterized in that: The method for pairing a sub-production node with a corresponding production tool includes installing a barcode scanning device on the sub-production node and setting a pairing key, and printing or pasting a readable barcode that can be recognized by the corresponding barcode scanning device on the surface of the corresponding production tool, wherein the readable barcode is a barcode and / or a two-dimensional code, and readable information decoded by the adaptation key is written in the barcode and / or the two-dimensional code respectively, and the readable barcode set on the surface of the production tool can be recognized by the adjacent downstream sub-production nodes of the same level of the paired sub-production node at the same time; The method of pairing the sub-production node with the corresponding production tool also includes Bluetooth pairing or FEID identification pairing.
6. The production scheduling and coordination management method based on a smart factory according to claim 1 is characterized in that: The redundant tool scale of each sub-production node is 5% to 10% of the tool scale of the corresponding sub-production node. By enabling redundant tools to adapt to the permissions of each sub-production node, redundant tools can be used to deal with emergencies on each sub-production node.
7. A production scheduling and coordination management method based on a smart factory according to claim 1, characterized in that: The redundancy manager has the authority to use the redundancy tool.
8. A production scheduling and coordination management system based on a smart factory, characterized in that: The management system adopts the production scheduling and coordination management method based on a smart factory according to any one of claims 1 to 7, and the management system includes: A first acquisition module, wherein a signal output terminal of the first acquisition module is electrically connected to a signal input terminal of the control module, and the first acquisition module is used to acquire pairing information of each sub-production unit and its adapted production tool, and send the acquired information to the control module; A second collection module, wherein the second collection module collects fingerprint information of redundant management personnel and sends the collected fingerprint information to the control module; The control module includes a central processing unit and a storage unit, wherein the storage unit is used to record information sent to the control module by the first acquisition module and the second acquisition module, and the central processing unit performs logical judgment according to the information stored in the storage unit and sends a control instruction to the first acquisition module or the second acquisition module; A display module, the input end of the display module is electrically connected to the output end of the control module, and the display module is used to display the operating conditions of the production tool and the redundant tool.
9. A terminal comprising a processor and a storage medium; The storage medium is used to store instructions; The processor is used to operate according to the instructions to execute the steps of the production scheduling and coordination management method according to any one of claims 1-7.