Needle bed type lithium battery formation and capacity grading heat dissipation device, heat dissipation equipment and system
Through the needle-bed lithium battery component heat dissipation device, the internal air duct design directly contacts the cold air on the battery surface, solving the problems of high energy consumption, high cost, low efficiency and poor temperature equalization in the lithium battery component capacity in the prior art, achieving efficient and low-cost heat dissipation effect, ensuring the safety and stability of the battery.
Patent Information
- Application Number
- CN202510127304.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-03
- Publication Date
- 2025-05-06
AI Technical Summary
The existing lithium battery component capacity has high energy consumption, high cost, low heat dissipation efficiency and poor temperature equalization, which affects the safety and stability of the battery.
A needle-bed lithium battery-based component heat dissipation device is adopted. The device includes an upper thimble plate component, a tray body, a floating support frame and a lower thimble plate component. Through the internal air duct design, the cold air is directly contacted with the battery surface to achieve efficient heat dissipation. Through a unified cold air supply main pipe and cold air recovery main pipe, the cold air source and temperature of each warehouse location are ensured to be consistent.
It significantly reduces the energy consumption and cost of refrigeration, improves heat dissipation efficiency and temperature equalization, and ensures battery quality and safety.
Smart Images

Figure CN119944153A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lithium battery capacity dissipation, and in particular to a needle bed type lithium battery capacity dissipation device, a heat dissipation device and a system. Background Art
[0002] During the lithium battery capacity splitting process, the performance parameters of the battery cells directly affect the battery quality and service life, especially the safety and stability of battery use. Therefore, in order to ensure the consistency of the battery cell performance parameters, heat dissipation treatment is required during the battery capacity splitting process to maintain the temperature of the battery cell surrounding environment consistent and stable. It can be seen that heat dissipation treatment of the battery during the capacity splitting process is crucial to improving the safety and stability of the battery pack.
[0003] In the prior art, the conventional heat dissipation method for lithium battery capacity conversion is to use a constant temperature workshop to cool down the whole body, and control the whole temperature in the workshop within a certain set temperature range through air conditioning. The constant temperature workshop overall cooling method consumes a lot of energy for cooling, and the direct cooling cost is high. On the other hand, since the equipment continuously generates heat during operation, including the heat generated by the cell capacity conversion process and the heat generated by the equipment power supply itself, if the temperature around the cell needs to be maintained at 25°C, the set temperature of the constant temperature workshop must be reduced by at least 3°C. The low utilization rate of cold air and low heat dissipation efficiency further increase energy consumption and cost, and the heat dissipation plan of the constant temperature workshop also needs to consider cooling down the cell and the equipment power supply at the same time to control the average temperature of the workshop. On the other hand, the equipment is partially turned on or turned on successively during the production process. The temperature balance of the whole workshop is affected by the air duct layout, the cooling capacity and air volume of the air conditioner, which will cause the temperature around each device to be different, and the equipment ventilation design will also affect the temperature balance of each point on the same tray of batteries, and the actual temperature difference may even exceed ±3°C.
[0004] In summary, the existing lithium battery capacity splitting and heat dissipation solutions and capacity splitting equipment have the defects of high energy consumption, high operating cost, low heat dissipation efficiency and poor temperature balance, which directly affect the safety and stability of the battery. Summary of the invention
[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a needle bed type lithium battery capacity splitting heat dissipation device, a heat dissipation device including the heat dissipation device, and a heat dissipation system including the heat dissipation device, aiming to solve the problems of high energy consumption, high operating cost, poor heat dissipation effect and temperature balance in the lithium battery capacity splitting process in the prior art.
[0006] The first object of the present invention is to provide a needle bed type lithium battery capacity dissipation device, the technical scheme of which is: comprising an upper ejector plate component, an upper ejector plate mounting frame for mounting the upper ejector plate component, a tray body for loading batteries, a floating support frame for mounting the tray body, a lower ejector plate component and a storage base, the tray body is provided with a battery slot in a rectangular array, the bottom of the battery slot is provided with a lower ejector air-avoiding hole, and the lower ejector air-avoiding hole is provided with tray ventilation holes around it; The upper ejector disk component is installed with an upper ejector fixing plate, the upper ejector body is embedded and installed in a rectangular array on the upper ejector fixing plate, the upper ejector disk air vents are opened in a rectangular array on the upper ejector fixing plate, and the upper ejector disk component is installed on the bottom of the upper ejector disk mounting frame with screws; The lower ejector plate component is fixedly installed on the storage base, a lower ejector plate component base is provided below the lower ejector plate component, a lower ejector plate air inlet connected to cold air is opened at the bottom of the lower ejector plate base, a number of supporting studs are installed on the lower ejector plate base, a lower ejector plate fixing plate is fixedly installed on the supporting studs, a lower ejector body is embedded and installed in a rectangular array on the lower ejector plate fixing plate, and lower ejector plate air vents are opened in a rectangular array on the lower ejector plate fixing plate.
[0007] Preferably, a front windshield plate and a rear windshield plate are fixedly installed at the front and rear ends of the lower ejector plate component, and side baffles are arranged on both sides, and a relatively closed space is formed by the front windshield plate, the rear windshield plate and the side baffles on both sides.
[0008] The storage bases are installed in several layers at equal intervals and are connected and fixed by four optical axes to form a needle bed module frame; storage areas are formed between the storage bases, and cylinders are fixedly installed on both sides of the top of each storage area; a horizontal air duct is fixedly installed under the storage base; vertical air ducts are fixedly installed on both sides of the horizontal air duct; a vertical air duct cover is installed on the outside of the vertical air duct; a total horizontal air inlet duct is fixedly installed on the top of the vertical air duct; an air inlet is arranged on the top of the total horizontal air inlet duct, and the horizontal air duct, vertical air duct, vertical air duct cover and total horizontal air inlet duct together constitute an internal air duct.
[0009] Preferably, four linear bearings are fixedly installed on both sides of the floating support frame, and four linear bearings are matched and installed on the optical axis in the storage area; a guide bar is installed on the floating support frame; a pallet positioning block is installed on the rear side of the floating support frame; the guide bar and the pallet positioning block jointly limit the freedom of the pallet body in the plane direction after it is loaded, so that the battery cells loaded on the pallet body correspond to the positions of the upper ejector body and the lower ejector body.
[0010] Preferably, battery height limiting hexagonal studs are installed on both sides of the floating support frame; after the floating support frame is installed on the needle bed module frame, it is supported by the elastic force of the support spring to maintain the upward bouncing tendency, and at the same time is restricted by the floating upper limit hexagonal studs and the floating lower limit hexagonal studs, so that it can only float up and down within a specific range.
[0011] The needle bed module with air duct is composed of a needle bed module frame, an internal air duct, an upper ejector disk mounting frame, an upper ejector disk component, a tray body, a floating support frame, and a lower ejector disk component.
[0012] The second object of the present invention is to provide a needle bed type lithium battery capacity splitting device with a heat dissipation device, including the above-mentioned needle bed type lithium battery capacity splitting heat dissipation device, which also includes: a frame module; the frame module is divided into a front end and a rear end isolated from each other, the front end is installed with the needle bed module, and the two sides of the rear end are installed with a capacity splitting power supply board for supplying power to the upper ejector body and the lower ejector body; the installation position of the needle bed module is a semi-enclosed structure, and the front end side of the frame module is provided with an openable and closable movable compartment door, a module side door, and an air path valve , a cold air inlet and a cold air exhaust are provided on the top; the cold air inlet is connected to the air inlet arranged on the top of the total horizontal air inlet duct; the installation area of the chemical component power board is a semi-closed structure and normal temperature vents are provided at the lower ends of both sides of the installation area, and the rear end of the rack module is provided with an openable power side cabinet door and a power rear cabinet door, and a normal temperature air inlet and a normal temperature exhaust are provided on the top, and an air duct is formed inside the power cabinet. Normal temperature air enters from the normal temperature air inlet and flows through the surface of the power board, taking away heat, and is finally discharged from the normal temperature exhaust port.
[0013] Preferably, the cold air inlet is equipped with a cold air active fan, and the normal temperature air inlet is equipped with a normal temperature active fan, both of which are used to ensure and enhance the air intake power.
[0014] Further optimized, the cold air active fan is connected to the cold air inlet soft air duct, and two cold air exhaust outlets are provided and respectively connected to the cold air exhaust soft air ducts; the normal temperature active fan is connected to the normal temperature air inlet soft air duct; two normal temperature exhaust outlets are provided and respectively connected to the normal temperature exhaust soft air ducts.
[0015] The third object of the present invention is to provide a needle-bed type lithium battery capacity splitting and heat dissipation system, comprising a workshop and an air-conditioning room, wherein several needle-bed type lithium battery capacity splitting and heat dissipation devices are installed in the workshop, and a cold air supply main pipe and a cold air recovery main pipe connected to the air-conditioning room are arranged in the workshop. The cold air inlet main pipes of several needle-bed type lithium battery capacity splitting and heat dissipation devices in the workshop are connected to the cold air supply main pipe through a cold air inlet soft air duct, and the cold air exhaust port is connected to the cold air recovery main pipe through a cold air exhaust soft air duct. The workshop is also provided with an outdoor air supply main pipe and an outdoor exhaust main pipe connected to the outside, and the normal temperature air inlet soft air duct and the normal temperature exhaust soft air duct of the needle-bed type lithium battery capacity splitting and heat dissipation devices are respectively connected to the outdoor air supply main pipe and the outdoor exhaust main pipe.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. When the needle bed type lithium battery capacity splitting heat dissipation device described in the present invention is used, the input cold air enters the lower ejector plate component from the lower ejector plate air inlet, and then enters the tray from the tray air holes at the bottom of the tray body. After flowing through the batteries loaded on the tray body, it diffuses from the surrounding areas and the upper ejector plate air holes of the upper ejector plate component, thereby achieving more focused heat dissipation of the batteries, making full use of the cold air, greatly reducing the refrigeration energy consumption and cost, and continuously and quickly dissipating the heat generated by the cell capacity splitting, not only the heat dissipation efficiency is high, but also the temperature of the entire battery tray is balanced and stable, which can effectively ensure the battery quality.
[0017] 2. The needle-bed type lithium battery capacity division and heat dissipation equipment described in the present invention can multiply the capacity division and battery heat dissipation capacity and efficiency of lithium batteries through the structure of the needle-bed module, greatly improving the production efficiency of the equipment. The more reasonable cold air delivery and distribution structure enables each layer of battery capacity division and heat dissipation device to achieve direct cold air contact with the battery surface, taking away the heat from the battery surface and quickly dissipating the heat around the battery, maintaining temperature balance, and ensuring the consistency and stability of the battery performance parameters.
[0018] 3. The needle-bed type lithium battery capacity dissipation and cooling system of the present invention outputs cold air to the cooling devices of multiple needle-bed type lithium battery capacity dissipation and cooling equipment in the workshop through the cold air supply main pipe and the cold air recovery main pipe, and uniformly recovers the cold air after heat exchange, so that the cold air sources and temperatures of all needle-bed cabinet storage locations under the same air supply system configuration are consistent, so that the temperature difference of each storage location of each device is extremely small, meeting and exceeding industry requirements; the power cooling air of outdoor normal temperature is uniformly output to the power supply area of multiple needle-bed type lithium battery capacity dissipation equipment in the workshop through the outdoor air supply main pipe and the outdoor exhaust main pipe, and is uniformly recovered and discharged to form an air flow loop; compared with the traditional refrigeration solution for the entire workshop, the consistency of the temperature of each storage location is improved, the volume of the refrigeration space is reduced, and thus the refrigeration energy consumption is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the heat dissipation device for chemical separation and capacity distribution according to the present invention; Figure 2 It is a schematic diagram of the structure of the chemical composition and heat dissipation device in the pop-up state according to the present invention; Figure 3 It is a structural schematic diagram of another angle of the chemical composition and heat dissipation device of the present invention in a pop-up state; Figure 4 For the present invention Figure 3 A local enlarged schematic diagram of point A; Figure 5 This is a schematic diagram of the installation structure of the upper ejector disk component of the present invention; Figure 6 It is a schematic diagram of the installation structure of the upper ejector disk component of the present invention from another angle; Figure 7 This is a schematic diagram of the structure of the battery tray of the present invention; Figure 8 This is a schematic diagram of the structure of the battery tray of the present invention after loading batteries; Fig. 9 A top view of the battery tray of the present invention; Fig.10 For the present invention Fig. 9 A local enlarged schematic diagram of point A; Fig.11 It is a structural schematic diagram of the needle bed module of the present invention; Fig.12 It is a structural schematic diagram of the floating support frame of the present invention; Fig.13 This is a schematic diagram of the installation structure of the floating support frame of the present invention; Fig.14 This is a schematic diagram of the frame structure of the needle bed module of the present invention; Fig.15 It is a left view of the needle bed module frame of the present invention; Fig.16 It is a front view of the needle bed module frame of the present invention; Fig.17 It is a structural schematic diagram of the internal air duct of the present invention; Fig.18 is a cross-sectional view of the internal air duct of the present invention; Fig.19 It is a schematic diagram of the partial decomposition structure of the needle bed module of the present invention; Fig. 20 This is a schematic diagram of the structure of the needle bed type lithium battery capacity conversion equipment of the present invention; Fig.21 This is a schematic diagram of the hose structure installed in the needle bed type lithium battery capacity splitting equipment of the present invention; Fig. 22 This is a schematic diagram of the structure of the side door of the needle bed type lithium battery capacity splitting equipment module opened in the present invention; Fig.23 This is a schematic diagram of the structure of the bed-type lithium battery capacity conversion equipment with the power supply rear cabinet door opened; Fig.24 This is a schematic diagram of the structure of the needle bed type lithium battery capacity dissipation system of the present invention; Fig.25 This is a schematic diagram of the gas flow in the needle bed type lithium battery capacity dissipation system of the present invention. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0021] like Figures 1 to 10 As shown, in this embodiment, the needle bed type lithium battery capacity dissipation device comprises an upper ejector plate component 3, an upper ejector plate mounting frame 4 for mounting the upper ejector plate component 3, a tray body 5 for loading batteries, a floating support frame 6 for mounting the tray body 5, a lower ejector plate component 7 and a storage base 11, as shown in FIG. Fig. 9 , Fig.10 As shown, the tray body 5 is provided with battery slots 51 in a rectangular array, the bottom of the battery slots 51 is provided with lower ejector pin avoidance holes 52, and tray ventilation holes 53 are provided around the lower ejector pin avoidance holes 52; The upper ejector plate component 3 is installed with an upper ejector fixing plate 32, on which an upper ejector body 31 is embedded and installed in a rectangular array, and an upper ejector plate vent hole 321 is opened in a rectangular array on the upper ejector plate 32, and the upper ejector plate component 3 is installed at the bottom of the upper ejector plate mounting frame 4 by screws; The lower ejector plate component 7 is fixedly mounted on the storage base 11, and a lower ejector plate component base 73 is provided below the lower ejector plate component 7. A lower ejector plate air inlet 731 connected to cold air is provided at the bottom of the lower ejector plate component base 73. A number of supporting studs 72 are installed on the lower ejector plate base 73, and a lower ejector plate fixing plate 71 is fixedly mounted on the supporting studs 72. A lower ejector body 76 is embedded and installed in a rectangular array on the lower ejector plate fixing plate 71, and lower ejector plate air vents 711 are provided in a rectangular array on the lower ejector plate fixing plate 71.
[0022] In this embodiment, a front wind shield 74 and a rear wind shield 75 are fixedly installed at the front and rear ends of the lower ejector plate component 7, and side shields 77 are provided on both sides. The front wind shield 74, the rear wind shield 75 and the side shields 77 are used to form a relatively closed space. After the cold air is injected, it can quickly fill the entire relatively closed space, and the battery is efficiently cooled. The cold air after heat exchange is discharged upward from the air vents 321 of the upper ejector plate. Example
[0023] like Figures 10 to 19 As shown, in this embodiment, the storage base 11 of the needle-bed type lithium battery capacity-fractionating and heat dissipation device is installed in several layers at equal intervals. In this embodiment, a four-layer storage base 11 is used, and is connected and fixed by four optical axes 12. Each layer includes two battery tray bodies 5, forming a needle-bed module frame 1; storage areas are formed between the storage bases 11, and cylinders 13 are fixedly installed on both sides of the top of each storage area; a horizontal air duct 21 is fixedly installed under the storage base 11; vertical air ducts 22 are fixedly installed on both sides of the horizontal air duct 21; a vertical air duct cover 2201 is installed on the outside of the vertical air duct 22, which can facilitate the inspection, maintenance and repair of the inside of the vertical air duct 22; a total horizontal air inlet duct 23 is fixedly installed on the top of the vertical air duct 22; an air inlet 213 is arranged on the top of the total horizontal air inlet duct 23, and the horizontal air duct 21, the vertical air duct 22, the vertical air duct cover 2201, and the total horizontal air inlet duct 23 together constitute an internal air duct 2.
[0024] In actual applications, a guide plate 231 is provided at a corresponding position below the air inlet 213 inside the total transverse air inlet duct 23, which is used to evenly divert the cold air input from the air inlet 213 to both sides. In order to make the delivery of the cold air smoother, guide plates 232 are provided at both ends of the total transverse air inlet duct 23 to quickly guide the cold air to the vertical air duct 22.
[0025] Specifically, four linear bearings 61 are fixedly installed on both sides of the floating support frame 6, and the four linear bearings 61 are matched and installed on the optical axis 12 in the storage area; a guide bar 63 is installed on the floating support frame 6; a tray positioning block 64 is installed on the rear side of the floating support frame 6; the guide bar 63 and the tray positioning block 64 jointly limit the freedom of the tray body 5 in the plane direction after it is loaded, so that the battery cells loaded on the tray body 5 correspond to the positions of the upper ejector body 31 and the lower ejector body 76.
[0026] In actual applications, battery height limiting hexagonal studs 62 are installed on both sides of the floating support frame 6; after the floating support frame 6 is installed on the needle bed module frame 1, it is supported by the elastic force of the support spring 16 to maintain the upward bouncing tendency, and at the same time is restricted by the floating upper limit hexagonal stud 14 and the floating lower limit hexagonal stud 15, so that it can only float up and down within a specific range.
[0027] The needle bed module described above, when the tray body 5 filled with batteries 55 is pushed into the storage position from the channel formed by the guide strip 63 on the floating support frame 6, the air path valve 212 is operated to control the cylinder shaft 131 to extend downward, and the upper ejector plate mounting frame 4 and the upper ejector plate component 3 are synchronously driven to be pressed down along the optical axis 12. When the lower end surface of the cylinder connecting piece 42 on the upper ejector mounting frame 4 contacts the upper end surface of the battery height limiting hexagonal studs 62 on both sides of the floating support frame, and the upper ejector contacts the upper end surface of the battery 55, the downward pressure of the cylinder is transmitted to the floating support frame 6, driving the floating support frame 6 and the tray body 5 as a whole to move forward It moves downward until the bottom of the floating support frame 6 contacts the upper end face of the floating lower limit hexagonal stud 15, at which time the lower ejector spring forms elastic contact with the lower end face of the battery 55, and the bottom surface of the tray body 5 contacts the sheet metal surrounding edge of the lower ejector disk component 7, forming an air duct that is connected from top to bottom and closed on all sides; at this time, cold air is ejected from the horizontal air duct outlet 2101, enters the lower ejector disk component 7 from the lower ejector disk air inlet 731, and then enters the tray from the tray air vent 53 at the bottom of the tray. After flowing through the battery 55, it diffuses from the surrounding areas and the upper ejector disk air vent 321 of the upper ejector disk component 3 to dissipate heat to the battery 55.
[0028] The tray body 5 is slidably mounted on the floating support frame by the guiding action of the guide strip 63 on the floating support frame 6. The tray body 5 is used to stack the batteries 55. A lower ejector hole 52 is provided at the bottom of the tray body 5 to expose the lower end surface of the battery. The upper end surface of the battery 55 is located directly below the upper ejector body 31, and the lower end surface of the battery 55 is located directly above the lower ejector body 76.
[0029] When the above technical solution is adopted, the tray body is used to stack the batteries 55 , and the structure is reasonably designed, so that the entire tray body 5 loaded with batteries can be easily loaded and unloaded.
[0030] The needle bed module 100 with air duct is composed of a needle bed module frame 1, an internal air duct 2, an upper ejector disk mounting frame 4, an upper ejector disk component 3, a tray body 5, a floating support frame 6, and a lower ejector disk component 7.
[0031] When the above technical solution is adopted, the end face of the cylinder shaft 131 of the cylinder 13 that drives the upper ejector disk component 3 to rise and fall is fixedly connected to the upper ejector mounting frame, thereby realizing effective transmission of the lifting and falling motion. The cylinders 13 on the left and right sides are controlled by the same air circuit valve 212 through parallel pipe connection, thereby ensuring stable lifting and falling of the upper ejector disk component 3. Example
[0032] like Figure 20 to Figure 23 As shown, this embodiment provides a needle bed type lithium battery capacity splitting device with a heat dissipation device, including the above-mentioned needle bed type lithium battery capacity splitting heat dissipation device, and also includes a frame module, the frame module is divided into a front end and a rear end isolated from each other, the front end is installed with the needle bed module 100, and the two sides of the rear end are installed with a capacity splitting power supply board 201 for powering the upper ejector body 31 and the lower ejector body 76; the installation position of the needle bed module 100 is a semi-enclosed structure, and the front side of the frame module is provided with an openable and closable movable compartment door 210, a module side door 211, and an air circuit valve 212, and the top is provided with a cold air inlet 213 and a cold air exhaust 214. ; The cold air inlet 213 is connected to the air inlet 213 arranged on the top of the total horizontal air inlet duct 23; the installation area of the chemical component power board 201 is a semi-closed structure and normal temperature vents 224 are opened at the lower ends of both sides of the installation area, and the rear end of the rack module is provided with an openable power side cabinet door 220 and a power rear cabinet door 221, and a normal temperature air inlet 222 and a normal temperature exhaust port 223 are provided on the top. An air duct is formed inside the power cabinet. Normal temperature air enters from the normal temperature air inlet 222 and flows through the surface of the power board, taking away heat, and finally discharged from the normal temperature exhaust port 223.
[0033] The cold air inlet 213 is installed with a cold air active fan 2131, and the normal temperature air inlet 222 is installed with a normal temperature active fan 2221, both of which are used to ensure and enhance the air intake power.
[0034] The cold air active fan 2131 is connected to the cold air inlet soft air duct 2132, and two cold air exhaust outlets 214 are provided and respectively connected to the cold air exhaust soft air ducts 2141; the normal temperature active fan 2221 is connected to the normal temperature air inlet soft air duct 2222; two normal temperature exhaust outlets 223 are provided and respectively connected to the normal temperature exhaust soft air ducts 2231.
[0035] When the above technical solution is adopted, the active fan on the top of the cabinet provides a stable airflow for the internal air duct of the equipment, which enhances the heat dissipation effect. The design of vertical and horizontal air ducts forms an effective air duct system, which helps to evenly distribute the cold air in each storage location. Example
[0036] like Fig.24 , Fig.25As shown, this embodiment provides a needle bed type lithium battery capacity dissipation system, including a workshop 400 and an air conditioning room 407, wherein a plurality of needle bed type lithium battery capacity dissipation devices are installed in the workshop 400, and a cold air supply main pipe 401 and a cold air recovery main pipe 402 connected to the air conditioning room are arranged in the workshop 400, and the cold air inlet main pipes 401 of the plurality of needle bed type lithium battery capacity dissipation devices in the workshop are connected to the cold air supply main pipe 401 through the cold air inlet soft air pipe 2132, and the cold air exhaust port 2133 is connected to the cold air exhaust port 2134. 14 is connected to the cold air recovery main pipe 402 through the cold air exhaust soft air duct 2141, and the workshop is also equipped with an outdoor air supply main pipe 403 and an outdoor exhaust main pipe 404 connected to the outside, and the normal temperature air inlet soft air duct 2222 and the normal temperature exhaust soft air duct 2231 of the needle bed type lithium battery component capacity heat dissipation equipment are respectively connected to the outdoor air supply main pipe 403 and the outdoor exhaust main pipe 404, a blower 405 is installed at the inlet of the outdoor air supply main pipe 403, and an exhaust fan 406 is installed at the outlet of the outdoor exhaust main pipe 404.
[0037] The workshop is rationally arranged according to the plan and connected by a unified piping system to form a needle-bed type lithium battery chemical composition production line with intelligent temperature control. The above-mentioned cold air active fan 2131, cold air inlet soft air duct 2132, normal temperature active fan 2221, normal temperature inlet soft air duct 2222, cold air inlet main pipe 401, cold air exhaust main pipe 402, normal temperature air inlet main pipe 403, normal temperature air exhaust main pipe 404, blower 405, exhaust fan 406, air conditioning room 407, etc. together constitute the main air duct control system 400.
[0038] When the above technical solution is adopted, multiple needle bed type lithium battery chemical component cooling equipment are reasonably arranged in the workshop according to the plan and connected by a unified pipeline system to form a needle bed type lithium battery chemical component production line with intelligent temperature control. During operation, the cold air is distributed to each cabinet through the hose from the main pipe, and then distributed to each storage position through the internal air duct, so that the cold air source and temperature of all needle bed cabinet storage positions under the same air supply system configuration are consistent, so that the temperature difference of each machine and each storage position is very small, ensuring that the industry requirements are met. The cold air after passing through the battery is discharged through the exhaust port and then collected through the main air duct before returning to the air-conditioned room. Since the temperature of the cold air after passing through the battery will rise within 4 degrees, when the temperature difference between the cold air at the cabinet inlet and the outdoor is greater than the temperature difference with the cabinet outlet, the cold air is concentrated and returned to the air-conditioned room for reuse, which can further reduce the cooling energy consumption.
[0039] Since the hot air from the power cabinet is also connected through a hose and connected to the external ventilation system through the main pipeline, the hot air from the power cabinet is isolated from the workshop and will not affect the ambient temperature of the workshop, thereby keeping the temperature of the workshop at normal temperature and improving the comfort of the workshop production environment.
[0040] It should be understood that although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. The description of the specification is only for the sake of clarity and is not intended to limit the scope of protection of the present invention. The specification should be taken as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art and are within the scope of protection of the present invention.
Claims
1. A needle bed type lithium battery capacity dissipation device, characterized in that: The invention comprises an upper ejector plate component (3), an upper ejector plate mounting frame (4) for mounting the upper ejector plate component (3), a tray body (5) for loading batteries, a floating support frame (6) for mounting the tray body (5), a lower ejector plate component (7) and a storage base (11), wherein the tray body (5) is provided with battery slots (51) in a rectangular array, lower ejector air-avoiding holes (52) are provided at the bottom of the battery slots (51), tray air-permeable holes (53) are provided around the lower ejector air-avoiding holes (52), and the tray body (5) is provided with battery slots (51) in a rectangular array, lower ejector air-avoiding holes (52) are provided at the bottom of the battery slots (51), and tray air-permeable holes (53) are provided around the lower ejector air-avoiding holes (52); The upper ejector disk component (3) is installed with an upper ejector fixing plate (32), on which an upper ejector body (31) is embedded and installed in a rectangular array, and on the upper ejector fixing plate (32) are upper ejector disk air vents (321) in a rectangular array, and the upper ejector disk component (3) is installed at the bottom of an upper ejector disk mounting frame (4); The lower ejector plate component (7) is fixedly mounted on the storage position base (11); a lower ejector plate component base (73) is provided below the lower ejector plate component (7); a lower ejector plate air inlet (731) connected to cold air is provided at the bottom of the lower ejector plate component base (73); a plurality of support studs (72) are mounted on the lower ejector plate base (73); a lower ejector plate fixing plate (71) is fixedly mounted on the support studs (72); a lower ejector body (76) is embedded and mounted in a rectangular array on the lower ejector plate fixing plate (71); and lower ejector plate air vents (711) are provided in a rectangular array on the lower ejector plate fixing plate (71).
2. A needle bed type lithium battery capacity dissipation device according to claim 1, characterized in that: A front windshield plate (74) and a rear windshield plate (75) are fixedly mounted at the front and rear ends of the lower ejector plate component (7), and side baffles (77) are arranged on both sides.
3. A needle bed type lithium battery capacity dissipation device according to claim 1 or 2, characterized in that: The storage bases (11) are installed in a plurality of layers at equal intervals and connected and fixed by four optical axes (12) to form a needle bed module frame (1); storage areas are formed between the storage bases (11), and cylinders (13) are fixedly installed on both sides of the top of each storage area; a transverse air duct (21) is fixedly installed below the storage base (11); vertical air ducts (22) are fixedly installed on both sides of the transverse air duct (21); a vertical air duct cover (2201) is installed on the outside of the vertical air duct (22); a total transverse air inlet duct (23) is fixedly installed on the top of the vertical air duct (22); an air inlet (213) is arranged on the top of the total transverse air inlet duct (23); the transverse air duct (21), the vertical air duct (22), the vertical air duct cover (2201), and the total transverse air inlet duct (23) together form an internal air duct (2).
4. A needle bed type lithium battery capacity dissipation device according to claim 3, characterized in that: Four linear bearings (61) are fixedly installed on both sides of the floating support frame (6), and the four linear bearings (61) are matched and installed on the optical axis (12) in the storage area; a guide bar (63) is installed on the floating support frame (6); a tray positioning block (64) is installed on the rear side of the floating support frame (6); the guide bar (63) and the tray positioning block (64) jointly limit the degree of freedom of the tray body (5) in the plane direction after it is loaded, so that the battery cells carried by the tray correspond to the positions of the upper and lower ejector pins.
5. The needle bed type lithium battery capacity dissipation device according to claim 4, characterized in that: Battery height limiting hexagonal studs (62) are installed on both sides of the floating support frame (6); after the floating support frame (6) is installed on the needle bed module frame (1), it is supported by the elastic force of the support spring (16) to maintain an upward rebounding trend, and is limited by the floating upper limit hexagonal stud (14) and the floating lower limit hexagonal stud (15), so that it can only float up and down within a specific range.
6. A needle bed type lithium battery capacity dissipation device according to claim 5, characterized in that: A needle bed module (100) having an air duct is composed of a needle bed module frame (1), an internal air duct (2), an upper ejector plate mounting frame (4), an upper ejector plate component (3), a tray body (5), a floating support frame (6), and a lower ejector plate component (7).
7. A needle bed type lithium battery capacity splitting device, characterized in that: The needle bed type lithium battery chemical fractionation and heat dissipation device comprises the needle bed type lithium battery chemical fractionation and heat dissipation device according to any one of claims 1 to 5, and further comprises: a frame module; the frame module is divided into a front end and a rear end which are isolated from each other, the needle bed module (100) is installed at the front end, and chemical fractionation power supply boards (201) for supplying power to the upper ejector body (31) and the lower ejector body (76) are installed on both sides of the rear end; the installation position of the needle bed module (100) is a semi-enclosed structure, and the side part of the front end of the frame module is provided with an openable and closable movable door (210), a module side door (211), and an air path valve (2 12), a cold air inlet (213) and a cold air exhaust (214) are provided on the top; the cold air inlet (213) is connected to the air inlet (213) provided on the top of the total transverse air inlet pipe (23); the installation area of the chemical component power board (201) is a semi-enclosed structure and normal temperature vents (224) are provided at the lower ends of both sides of the installation area; the rear end side of the rack module is provided with an openable power side cabinet door (220) and a power rear cabinet door (221), and the top is provided with a normal temperature air inlet (222) and a normal temperature exhaust (223).
8. The needle bed type lithium battery capacity dissipation device according to claim 7, characterized in that: The cold air inlet (213) is installed with a cold air active fan (2131), and the normal temperature air inlet (222) is installed with a normal temperature active fan (2221).
9. The needle bed type lithium battery capacity dissipation device according to claim 8, characterized in that: The cold air active fan (2131) is connected to a cold air inlet flexible air duct (2132); two cold air exhaust outlets (214) are provided and are respectively connected to cold air exhaust flexible air ducts (2141); the normal temperature active fan (2221) is connected to a normal temperature inlet flexible air duct (2222); two normal temperature exhaust outlets (223) are provided and are respectively connected to normal temperature exhaust flexible air ducts (2231).
10. A needle bed type lithium battery component dissipation system, comprising a workshop (400) and an air conditioning room (407), characterized in that: The workshop (400) is equipped with a plurality of needle-bed type lithium battery capacity-splitting and heat dissipation devices as described in any one of claims 6 to 9. A cold air supply main pipe (401) and a cold air recovery main pipe (402) connected to the air-conditioning room are arranged in the workshop (400). The cold air inlet main pipes (401) of the plurality of needle-bed type lithium battery capacity-splitting and heat dissipation devices in the workshop are connected to the cold air supply main pipe (401) through cold air inlet soft air pipes (2132). The exhaust port (214) is connected to the cold air recovery main pipe (402) via a cold air exhaust soft air duct (2141); an outdoor air supply main pipe (403) and an outdoor exhaust main pipe (404) connected to the outside are also arranged in the workshop (400); the normal temperature air inlet soft air duct (2222) and the normal temperature air exhaust soft air duct (2231) of the needle bed type lithium battery component capacity heat dissipation equipment are respectively connected to the outdoor air supply main pipe (403) and the outdoor exhaust main pipe (404).