Anti-fog automatic instrument device

By designing an anti-fog automation instrument device that combines the protective cover and the internal and external anti-fog mechanism, the problem of outdoor vortex flowmeter fogging or ash in harsh environments is solved, achieving a more accurate reading and a safer operating environment.

CN119947016APending Publication Date: 2025-05-06云南天冶化工有限公司
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Patent Information

Application Number
CN202510182081.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

Existing outdoor vortex flowmeters are prone to fogging or dust on the outside of the instrument in harsh environments, which affects the reading effect, and cleaning the instrument in a high-risk chemical environment poses a threat to the health of the operator.

Method used

An anti-fog automation instrument device is designed, using a combination of protective cover and internal and external anti-fog mechanisms. The internal anti-fog mechanism includes motors, lead screws, fans, electric heating pipes, etc., and the external anti-fog mechanism includes electric slide rails, sponge cleaning rollers, etc. Through the coordinated work of these components, the dust-proof and anti-fog effect on the instrument body is achieved.

Benefits of technology

Effectively prevent the impact of mist and dust on the outside of the instrument, ensure the accuracy of the instrument reading, and reduce the risk to the health of the operator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of chemical automation instruments, and discloses an anti-fog automation instrument device which comprises a pipeline, a base is fixedly mounted at the top of the pipeline, an instrument body is fixedly mounted at the top of the base, and a protective cover is movably mounted outside the instrument body. According to the anti-fog automatic instrument device, the interior of the protective cover is monitored in real time through the temperature and humidity sensor, when a threshold value is exceeded, the controller drives the motor to be started, the rotating first lead screw and second lead screw can drive the baffle to be closed, the controller drives the first draught fan and the electric heating pipe to be started, and the first draught fan can diffuse heat of the electric heating pipe; when the controller drives a second fan to start, air passes through an air inlet pipe, is dried by a drying box, then reaches an air guide pipe, is heated by an electric heating wire and then enters an annular pipe, and when hot air enters the annular pipe, the hot air is sprayed out by a spray head, so that the exterior of the instrument body is heated; therefore, water drops gathered on the surface of the anti-fog film are blow-dried.
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Description

Technical Field

[0001] The invention relates to the technical field of chemical automation instruments, in particular to an anti-fog automation instrument device. Background Art

[0002] Chemical automation instrument refers to an automation technology tool used in the chemical production process, which is composed of several automation components and has relatively complete functions. Chemical automation instrument itself is a system and a subsystem in the entire automation system. Its main function is to convert information forms and convert input signals into output signals. These signals can be used for measurement, display, recording, control, alarm and other functions.

[0003] Chemical automation instruments mainly include the following categories: temperature instruments, pressure instruments, flow meters, liquid level meters, analytical instruments, control valves, actuators, recorders, signal transmission equipment and laboratory instruments, etc.

[0004] Existing outdoor vortex flowmeters usually have fog or dust on the outside of the instrument during use due to the harsh environment, which affects the reading effect. Therefore, they need to be manually cleaned repeatedly. However, cleaning the instrument in a high-risk chemical environment will have a certain impact on the health of the operators. Therefore, an anti-fog automatic instrument device is proposed to solve the above-mentioned problem. Summary of the invention

[0005] 1. Technical issues to be solved

[0006] In view of the shortcomings of the prior art, the present invention provides an anti-fog automatic instrument device, which has the advantage of good anti-fogging effect, and solves the problem that the existing outdoor vortex flowmeter usually causes fogging or dust adhesion on the outside of the instrument due to harsh environment during use, thereby affecting the reading effect, and thus requires repeated manual cleaning, but cleaning the instrument in a high-risk chemical environment will have a certain impact on the health of the operator.

[0007] Technical Solution

[0008] In order to achieve the above-mentioned purpose of anti-fogging, the present invention provides the following technical solutions: an anti-fogging automatic instrument device, comprising a pipeline, a base is fixedly installed on the top of the pipeline, an instrument body is fixedly installed on the top of the base, a protective cover is movably installed outside the instrument body, an internal anti-fogging mechanism is arranged inside the protective cover, and an external anti-fogging mechanism is arranged outside the protective cover;

[0009] The internal anti-fog mechanism comprises a motor, a first lead screw, a second lead screw, a driving wheel, a driven wheel, a baffle, a first fan, an electric heating pipe, a containing box, a drying box, a second fan, an air duct, an electric heating wire, an annular tube and an anti-fog film, a motor is fixedly installed inside the protective cover, a first lead screw is connected to the output shaft of the motor, a second lead screw is movably installed inside the protective cover, a driving wheel is fixedly installed outside the first lead screw, a driven wheel is installed at the bottom of the second lead screw, a baffle is hinged on the outside of the protective cover, a first fan is installed inside the protective cover, an electric heating pipe is fixedly installed inside the protective cover, a containing box is fixedly installed on the bottom of the instrument body, a drying box is fixedly installed on the rear side of the containing box, a second fan is connected to the front side of the drying box, an air duct is connected to the front side of the second fan, an electric heating wire is installed inside the air duct, an annular tube surrounds the outside of the instrument body, and an anti-fog film is installed on the outside of the instrument body.

[0010] Preferably, the external anti-fog mechanism includes an electric slide rail, a connecting rod and a sponge cleaning roller, the electric slide rail is fixedly installed inside the protective cover, the electric slide rail is slidably connected to the outside of the connecting rod, and the sponge cleaning roller is installed outside the connecting rod.

[0011] Preferably, two fixing screws are fixedly installed on the top of the protective cover, and the two fixing screws pass through the protective cover and are threadedly connected to the top of the pipe. A visual window is installed on the outside of the protective cover, and the sponge cleaning roller is located in front of the visual window.

[0012] Preferably, the number of the electric slide rails is two, the two electric slide rails are respectively located on the left and right sides of the visual window, and the left and right sides of the connecting rod are respectively connected to the two electric slide rails.

[0013] Preferably, air outlets are provided on the top and rear side of the protective cover, and two dustproof nets are fixedly installed inside the protective cover, and the two dustproof nets correspond to the two air outlets respectively.

[0014] Preferably, there are two baffles, which are respectively located outside the two air outlets, and the side of the first lead screw away from the motor is interconnected with the rear baffle, and the driving wheel is meshed with the driven wheel.

[0015] Preferably, the side of the second lead screw away from the driven wheel is interconnected with the baffle at the top.

[0016] Preferably, the first fan is located at the top of the electric heating tube, the drying box is filled with desiccant, an air inlet pipe is installed on the side of the drying box away from the containing box, and the top of the air guide pipe is connected to the annular tube.

[0017] Preferably, no less than five nozzles are fixedly mounted on one side of the annular tube close to the instrument body, the anti-fog film comprises nano-fluorine element polymer and PET, and a temperature and humidity sensor is fixedly mounted on the top of the base.

[0018] Beneficial Effects

[0019] Compared with the prior art, the present invention provides an anti-fog automatic instrument device, which has the following beneficial effects:

[0020] The anti-fog automatic instrument device protects the instrument body through a protective cover, thereby achieving a dust-proof effect, and further achieves an anti-fog effect through the cooperation of an internal anti-fog mechanism and an external anti-fog mechanism, thereby ensuring that the instrument body has a better visual effect and thus ensuring a more accurate reading. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the external anti-fog mechanism of the present invention;

[0023] Figure 3 It is a side view schematic diagram of the present invention;

[0024] Figure 4 It is a cross-sectional schematic diagram of the present invention;

[0025] Figure 5 Schematic diagram of the anti-fog mechanism in the present invention;

[0026] Figure 6 It is a partial side three-dimensional schematic diagram of the present invention;

[0027] Figure 7 It is a partial top view schematic diagram of the present invention.

[0028] In the figure: 1 pipeline, 2 base, 3 instrument body, 4 protective cover, 5 internal anti-fog mechanism, 501 motor, 502 first lead screw, 503 second lead screw, 504 driving wheel, 505 driven wheel, 506 baffle, 507 first fan, 508 electric heating pipe, 509 storage box, 510 drying box, 511 second fan, 512 air guide pipe, 513 electric heating wire, 514 annular pipe, 515 anti-fog film, 6 external anti-fog mechanism, 601 electric slide rail, 602 connecting rod, 603 sponge cleaning roller, 7 visual window, 8 dust net, 9 air inlet pipe, 10 nozzle, 11 temperature and humidity sensor. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-7 , an anti-fog automatic instrument device, comprising a pipeline 1, a base 2 is fixedly installed on the top of the pipeline 1, an instrument body 3 is fixedly installed on the top of the base 1, a protective cover 4 is movably installed outside the instrument body 3, an inner anti-fog mechanism 5 is arranged inside the protective cover 4, and an outer anti-fog mechanism 6 is arranged outside the protective cover 4;

[0031] The inner anti-fog mechanism 5 includes a motor 501, a first lead screw 502, a second lead screw 503, a driving wheel 504, a driven wheel 505, a baffle 506, a first fan 507, an electric heating pipe 508, a storage box 509, a drying box 510, a second fan 511, an air guide duct 512, an electric heating wire 513, an annular tube 514 and an anti-fog film 515. The motor 501 is fixedly installed inside the protective cover 4, and the first lead screw 502 is connected to the output shaft of the motor 501. The second lead screw 503 is movably installed inside the protective cover 4, and the driving wheel 504 is fixedly installed outside the first lead screw 502. The second lead screw 50 A driven wheel 505 is installed at the bottom of 3, a baffle 506 is hinged on the outside of the protective cover 4, a first fan 507 is installed inside the protective cover 4, an electric heating pipe 508 is fixedly installed inside the protective cover 4, a accommodating box 509 is fixedly installed at the bottom of the instrument body 3, a drying box 510 is fixedly installed on the rear side of the accommodating box 509, a second fan 511 is connected to the front side of the drying box 510, an air duct 512 is connected to the front side of the second fan 511, an electric heating wire 513 is installed inside the air duct 512, an annular tube 514 is surrounded on the outside of the instrument body 3, and an anti-fog film 515 is installed on the outside of the instrument body 3.

[0032] exist Figure 1 and Figure 2 The outer anti-fog mechanism 6 includes an electric slide rail 601, a connecting rod 602 and a sponge cleaning roller 603. The electric slide rail 601 is fixedly installed inside the protective cover 4, and the outer part of the electric slide rail 601 is slidably connected to the connecting rod 602, and the sponge cleaning roller 603 is installed outside the connecting rod 602.

[0033] Specifically, through the cooperation of the inner anti-fog mechanism 5 and the outer anti-fog mechanism 6, the anti-fog effect is further achieved, thereby ensuring that the instrument body 3 has a better visual effect, thereby ensuring a more accurate reading.

[0034] exist Figure 1 and Figure 2In the figure, two fixing screws are fixedly installed on the top of the protective cover 4, and the two fixing screws penetrate the protective cover 4 and are threadedly connected to the top of the pipe 1. A visual window 7 is installed on the outside of the protective cover 4, and a sponge cleaning roller 603 is located on the front side of the visual window 7.

[0035] Specifically, when the outside of the viewing window 7 is fogged, the controller drives the electric slide rail 601 to start, driving the sponge cleaning roller 603 to move up and down, so as to scrape off the dust and water mist.

[0036] exist Figure 3 and Figure 4 In the embodiment, there are two electric slide rails 601 , which are respectively located on the left and right sides of the viewing window 7 , and the left and right sides of the connecting rod 602 are respectively connected to the two electric slide rails 601 .

[0037] exist Figure 3 and Figure 5 In the figure, air outlets are provided at the top and the rear side of the protective cover 4, and two dustproof nets 8 are fixedly installed inside the protective cover 4, and the two dustproof nets 8 correspond to the two air outlets respectively.

[0038] Specifically, the dustproof net 8 can effectively block dust from entering, thereby protecting the meter body 3 and preventing poor readings due to dust.

[0039] exist Figure 4 and Figure 5 In the embodiment, there are two baffles 506 , which are respectively located outside the two air outlets. The side of the first lead screw 502 away from the motor 501 is interconnected with the rear baffle 506 , and the driving wheel 504 and the driven wheel 505 are meshed with each other.

[0040] Specifically, the controller drives the motor 501 to start, thereby driving the first screw 502 and the driving wheel 504 to rotate, and drives the second screw 503 to rotate synchronously through the engagement of the driving wheel 504 and the driven wheel 505, so that when the motor 501 is started, the two baffles 506 can be driven to rotate through the first screw 502 and the second screw 503, thereby controlling the opening and closing of the air outlet.

[0041] exist Figure 3 and Figure 6 In the embodiment, a side of the second lead screw 503 away from the driven wheel 505 is connected to the top baffle 506 .

[0042] Specifically, when the temperature inside the protective cover 4 is too high, the baffle 506 can be opened to dissipate heat. When the temperature difference between the internal temperature of the protective cover 4 and the external temperature is large, the baffle 506 can be closed to avoid fogging of the equipment.

[0043] exist Figure 6 and Figure 7In the figure, the first fan 507 is located at the top of the electric heating tube 508, the drying box 510 is filled with desiccant, the side of the drying box 510 away from the containing box 509 is installed with an air inlet pipe 9, and the top of the air guide pipe 512 is connected to the annular pipe 514.

[0044] Specifically, by setting the first fan 507, the temperature and humidity sensor 11 will monitor the inside of the protective cover 4 in real time. When the temperature and humidity exceed the threshold, the controller drives the first fan 507 and the electric heating tube 508 to start. The first fan 507 will diffuse the heat of the electric heating tube 508, thereby accelerating the air flow and keeping the protective cover 4 dry.

[0045] exist Figure 5 and Figure 6 In the figure, at least five nozzles 10 are fixedly installed on one side of the annular tube 514 close to the instrument body 3, the anti-fog film 515 includes nano-fluorine element polymer and PET polyester, and a temperature and humidity sensor 11 is fixedly installed on the top of the base 2.

[0046] Specifically, when the controller drives the second fan 511 to start, the wind passes through the air inlet pipe 9 and is dried by the drying box 510 before reaching the air guide pipe 512 , and then enters the annular pipe 514 after being heated by the electric heating wire 513 .

[0047] In summary, when the anti-fog automatic instrument device is used, the protective cover 4 is firstly put on the outside of the instrument body 4 and fixed on the pipe 1 by fixing screws, and the inside of the protective cover 4 is monitored in real time by the temperature and humidity sensor 11. When the threshold is exceeded, the temperature and humidity sensor 11 feeds back the information to the controller, and the controller drives the motor 501 to start, and the rotating first screw 502 and the second screw 503 can drive the baffle 506 to close, and then the controller drives the first fan 507 and the electric heating tube 508 to start, and the first fan 507 will diffuse the heat of the electric heating tube 508, thereby accelerating the air Flow, keep the protective cover 4 dry, and at the same time, when the controller drives the second fan 511 to start, the wind passes through the air inlet pipe 9 and is dried by the drying box 510 to reach the air guide pipe 512, and enters the annular tube 514 after being heated by the electric heating wire 513. When the hot air enters the annular tube 514, it is sprayed out by the nozzle 10, thereby heating the outside of the instrument body 3, thereby drying the water droplets gathered on the surface of the anti-fog film 515, and further achieving the anti-fog effect. Finally, when the outside of the visual window 7 is fogged, the controller drives the electric slide rail 601 to start, driving the sponge cleaning roller 603 to move up and down, so as to scrape off the dust and water mist.

[0048] Furthermore, by setting the motor 501, the controller drives the motor 501 to start, thereby driving the first lead screw 502 and the driving wheel 504 to rotate, and the second lead screw 503 is driven to rotate synchronously through the engagement of the driving wheel 504 and the driven wheel 505, so that when the motor 501 is started, the two baffles 506 can be driven to rotate through the first lead screw 502 and the second lead screw 503, thereby controlling the opening and closing of the air outlet. When the temperature inside the protective cover 4 is too high, the baffle 506 can be opened for heat dissipation. When the temperature difference between the internal temperature of the protective cover 4 and the external temperature is large, in order to avoid fogging of the equipment, the baffle 506 can be closed. By setting the first fan 507, the temperature and humidity sensor 11 will detect the temperature of the protective cover 4. Real-time monitoring is carried out internally. When the temperature and humidity exceed the threshold value, the controller drives the first fan 507 and the electric heating tube 508 to start. The first fan 507 will diffuse the heat of the electric heating tube 508, thereby accelerating the air flow and keeping the protective cover 4 dry. The drying box 510 is limited by setting the containing box 509. When the controller drives the second fan 511 to start, the wind passes through the air inlet pipe 9 and is dried by the drying box 510 before reaching the air guide pipe 512. After being heated by the electric heating wire 513, it enters the annular tube 514. By setting the annular tube 514, when the hot air enters the annular tube 514, it is ejected by the nozzle 10, thereby heating the outside of the instrument body 3, thereby effectively preventing the generation of water mist.

[0049] The electrical components appearing in this article are all connected to the external controller and 220V AC power, and the controller can be a conventional known device that plays a control role such as a computer. The specific model specifications of each device in this article need to be selected and determined based on the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-fog automatic instrument device, comprising a pipeline (1), characterized in that: A base (2) is fixedly mounted on the top of the pipeline (1), an instrument body (3) is fixedly mounted on the top of the base (1), a protective cover (4) is movably mounted outside the instrument body (3), an internal anti-fog mechanism (5) is arranged inside the protective cover (4), and an external anti-fog mechanism (6) is arranged outside the protective cover (4); The inner anti-fog mechanism (5) comprises a motor (501), a first lead screw (502), a second lead screw (503), a driving wheel (504), a driven wheel (505), a baffle (506), a first fan (507), an electric heating pipe (508), a containing box (509), a drying box (510), a second fan (511), an air guide pipe (512), an electric heating wire (513), an annular tube (514) and an anti-fog film (515); the motor (501) is fixedly installed inside the protective cover (4); the first lead screw (502) is connected to the output shaft of the motor (501); the second lead screw (503) is movably installed inside the protective cover (4); the driving wheel (504) is fixedly installed outside the first lead screw (502); the second lead screw (503) ) is installed with a driven wheel (505) at the bottom, the outside of the protective cover (4) is hinged with a baffle (506), the inside of the protective cover (4) is installed with a first fan (507), the inside of the protective cover (4) is fixedly installed with an electric heating pipe (508), the bottom of the instrument body (3) is fixedly installed with a storage box (509), the rear side of the storage box (509) is fixedly installed with a drying box (510), the front side of the drying box (510) is connected with a second fan (511), the front side of the second fan (511) is connected with an air duct (512), the inside of the air duct (512) is installed with an electric heating wire (513), the outside of the instrument body (3) is surrounded by an annular tube (514), and the outside of the instrument body (3) is installed with an anti-fog film (515).

2. The anti-fog automatic instrument device according to claim 1, characterized in that: The external anti-fog mechanism (6) comprises an electric slide rail (601), a connecting rod (602) and a sponge cleaning roller (603); the electric slide rail (601) is fixedly installed inside the protective cover (4); the outside of the electric slide rail (601) is slidably connected to the connecting rod (602); and the outside of the connecting rod (602) is installed with a sponge cleaning roller (603).

3. The anti-fog automatic instrument device according to claim 2, characterized in that: Two fixing screws are fixedly installed on the top of the protective cover (4), and the two fixing screws pass through the protective cover (4) and are threadedly connected to the top of the pipe (1). A visual window (7) is installed on the outside of the protective cover (4), and the sponge cleaning roller (603) is located in front of the visual window (7).

4. The anti-fog automatic instrument device according to claim 3, characterized in that: The number of the electric slide rails (601) is two, and the two electric slide rails (601) are respectively located on the left and right sides of the visual window (7), and the left and right sides of the connecting rod (602) are respectively connected to the two electric slide rails (601).

5. The anti-fog automatic instrument device according to claim 1, characterized in that: The top and rear side of the protective cover (4) are provided with air outlets, and two dustproof nets (8) are fixedly installed inside the protective cover (4), and the two dustproof nets (8) correspond to the two air outlets respectively.

6. The anti-fog automatic instrument device according to claim 1, characterized in that: There are two baffles (506), and the two baffles (506) are respectively located outside the two air outlets. The side of the first lead screw (502) away from the motor (501) is interconnected with the rear baffle (506), and the driving wheel (504) and the driven wheel (505) are meshed with each other.

7. The anti-fog automatic instrument device according to claim 1, characterized in that: The side of the second lead screw (503) away from the driven wheel (505) is connected to the baffle plate (506) at the top.

8. The anti-fog automatic instrument device according to claim 1, characterized in that: The first fan (507) is located at the top of the electric heating tube (508), the drying box (510) is filled with desiccant, an air inlet pipe (9) is installed on the side of the drying box (510) away from the containing box (509), and the top of the air guide pipe (512) is interconnected with the annular tube (514).

9. The anti-fog automatic instrument device according to claim 1, characterized in that: No less than five nozzles (10) are fixedly installed on one side of the annular tube (514) close to the instrument body (3); the anti-fog film (515) includes a nano-fluorine element polymer and PET (polyester); and a temperature and humidity sensor (11) is fixedly installed on the top of the base (2).