Dispensing equipment for relay production
By designing a dispensing equipment for relay production, using a special structure of glue injection head and a double-controlled glue supply system, the problems of leakage points and waste in the glue fill joints in the prior art are solved, and a higher dispensing sealing yield and higher processing efficiency are achieved.
Patent Information
- Application Number
- CN202510451104.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production of existing relays, it is difficult for the dispenser to ensure that the glue is fully filled with the edge joints, resulting in a lax seal, low yield rate, and a problem of glue waste.
A dispensing equipment for relay production is designed, and a special structure of the glue injection head, including the side seam injection assembly and the pin injection assembly. Through the coordination of the longitudinal conveying mechanism and the horizontal linear module, a rapid integrated glue injection treatment of the relay side seam is achieved, and the dual control of the dispensing valve and the glue outlet is avoided.
The yield rate of dispensing seals is improved, glue waste is reduced, processing efficiency is improved, and the sealing and reliability of the relay is ensured.
Smart Images

Figure CN119951716A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of relay production, and in particular to a glue dispensing device for relay production. Background Art
[0002] A relay is a commonly used electrical control device. It is an automatic switch that uses a small current to control the operation of a large current. In automated production scenarios such as high humidity, dust, and high vibration, the relays used in such scenarios need to be glued during production to ensure their performance and reliability. The glue treatment of the relay is mainly for the side seams between the relay housing and the base plate, and the side seams between the relay pins and the base plate. After glue dispensing, the inside of the relay can be sealed, thereby improving its reliability and life.
[0003] The glue dispensing machine currently used in relay production usually combines a glue dispensing valve and a glue dispensing needle. By supplying glue with a certain pressure into the needle and moving the needle along the glue dispensing track, the glue dispensing process on the edge seam of the relay is realized. Although this glue dispensing method can complete the automatic glue dispensing process, the glue can only fall on the surface of the relay and enter the edge seam of the relay through the natural flow of the glue. In actual production, there are often leaks in the glue filling, resulting in poor sealing of the relay, and the glue dispensing yield needs to be improved; in addition, the existing glue dispensing machine only uses a glue dispensing valve to control the glue supply. After the glue dispensing valve is closed, the remaining glue in the needle is prone to dripping, resulting in a waste of glue. Therefore, a glue dispensing device for relay production is needed to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide a dispensing device for relay production to solve the problems existing in the prior art mentioned in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A dispensing device for relay production comprises: a base, a dispensing head driving mechanism and a longitudinal conveying mechanism are installed on the base, a dispensing head is installed on the dispensing head driving mechanism, the dispensing head driving mechanism is used to drive the dispensing head to move horizontally and vertically, and the longitudinal conveying mechanism is used to position and longitudinally convey the relay, and is characterized in that: The glue injection head includes a base plate, a side seam glue injection component and a pin glue injection component. The side seam glue injection component is installed around the bottom surface of the base plate and is used to inject glue into the side seams of the relay shell. The pin glue injection component is installed in the middle area of the base plate. The number and specific positions of the pin glue injection components correspond to the pin positions of the relay. The pin glue injection component is used to inject glue into the side seams of the relay pins.
[0006] Preferably, the glue injection head driving mechanism includes a column, and the column is installed on both sides of the upper end surface of the base. A horizontal linear module is installed on the upper end of the column, and a vertical linear module is installed on the output end of the horizontal linear module. The output end of the vertical linear module is connected to a mounting frame, and the glue injection head is installed on the mounting frame.
[0007] Preferably, the longitudinal conveying mechanism comprises a longitudinal linear module and a carrying plate, the longitudinal linear module is mounted on a base, the carrying plate is mounted on an output end of the longitudinal linear module, and the carrying plate is provided with a plurality of grooves for placing relays; The longitudinal linear module can drive the carrier plate to move longitudinally, and can cooperate with the transverse linear module and the vertical linear module to implement glue injection processing for each position relay on the carrier plate.
[0008] Preferably, the glue injection head also includes a synchronous drive component, which is used to change the sealing state of the pin glue injection component on the side of the relay pin according to the state of the side seam glue injection component, so as to facilitate the relay pin to flexibly enter and exit the glue injection head. A shell is installed on the bottom plate, and a main glue supply port is provided on the shell.
[0009] Preferably, the edge seam glue injection assembly comprises a guide frame, an outer sealing frame and an inner sealing frame, the guide frame is mounted on the bottom plate, a groove is provided at the bottom of the guide frame, the outer sealing frame and the inner sealing frame are both vertically slidably connected in the groove of the guide frame, and the outer sealing frame and the inner sealing frame are sealed and slidably connected; The upper end surfaces of the outer sealing frame and the inner sealing frame are both provided with guide columns, and the guide columns are slidably connected to the guide cylinders arranged inside the guide frames. A spring is arranged in the guide cylinders, and a first glue supply port is arranged on the inner side wall of the guide frame, and a first corresponding port that can overlap with the first glue supply port is arranged on the side wall of the inner sealing frame.
[0010] Preferably, the pin injection assembly comprises a pin sleeve, a first sealing plate and a second sealing plate, the pin sleeve is a rectangular cylindrical structure, the lower side of the pin sleeve is provided with through grooves, the through grooves on the front and rear sides of the pin sleeve are horizontally slidably connected with the first sealing plate, the through grooves on the left and right sides of the pin sleeve are horizontally slidably connected with the second sealing plate, and the first sealing plate and the second sealing plate move towards each other at the same time to compress and seal the pins of the relay; A return spring is disposed between the first sealing plate, the second sealing plate and the outer wall of the lead sleeve, and a glue supply channel is disposed inside the second sealing plate.
[0011] Preferably, the synchronous driving assembly comprises a driving frame, a first pushing block and a second pushing block, the driving frame is arranged at the periphery of the pin sleeve, the first pushing block and the second pushing block are installed on corresponding sides of the driving frame, and are used to push the first sealing plate and the second sealing plate respectively; A main drive frame is also provided in the shell, and the main drive frame is used to fixedly connect all the drive frames, and the main drive frame is fixedly connected to the inner sealing frame.
[0012] Preferably, the first sealing plate, the second sealing plate and the bottom surface of the lead sleeve are all provided with sealing gaskets.
[0013] Preferably, the first glue supply port and the glue supply channel are both connected to the main glue supply port.
[0014] Preferably, more than two of the injection heads can be installed according to processing requirements, and the shape and size of the injection heads can be customized according to the model and size of the relay.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can realize the rapid integrated glue injection processing of each side seam of the relay through the design of a special structure glue injection head. Compared with the traditional glue dispensing method, it can provide a certain glue dispensing pressure, so that the glue can fill the side seam more fully, and improve the yield rate of glue dispensing sealing. At the same time, the equipment adopts rapid integrated glue injection processing, and compared with the traditional needle track movement method, the equipment has higher processing efficiency.
[0016] 2. The present invention can combine the glue dispensing valve and the glue outlet to automatically control the supply of glue through the structural design of the side seam glue injection component and the pin glue injection component, thereby avoiding the dripping of glue in the pipeline, thereby saving glue and preventing the glue from accumulating too thickly on the surface of the relay. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is a schematic diagram of the structure of the longitudinal conveying mechanism of the present invention.
[0019] Figure 3 It is a schematic diagram of the installation structure of the mounting frame of the present invention.
[0020] Figure 4 It is a schematic diagram of the overall structure of the glue injection head of the present invention.
[0021] Figure 5 It is a schematic diagram of the bottom structure of the glue injection head of the present invention.
[0022] Figure 6 This is a schematic diagram of the structure of the glue injection head of the present invention without the shell.
[0023] Figure 7 It is a schematic diagram of the front cross-sectional structure of the glue injection head of the present invention.
[0024] Figure 8 For the present invention Figure 7 Schematic diagram of the local enlarged structure at point A in the middle.
[0025] Fig. 9 It is a schematic diagram of the structure of the edge seam glue injection assembly of the present invention.
[0026] Fig.10 For the present invention Fig. 9 Schematic diagram of the local enlarged structure at point B in the middle.
[0027] Fig.11 It is a schematic diagram of the structure of the synchronous drive component of the present invention.
[0028] In the figure: 1, base; 2, longitudinal conveying mechanism; 21, longitudinal linear module; 22, bearing plate; 3, column; 4, horizontal linear module; 5, vertical linear module; 6, mounting frame; 7, glue injection head; 71, bottom plate; 72, side seam glue injection assembly; 721, guide frame; 722, outer sealing frame; 723, inner sealing frame; 724, guide column; 725, first glue supply port; 726, first corresponding port; 73, pin glue injection assembly; 731, pin sleeve; 732, first sealing plate; 733, second sealing plate; 734, glue supply channel; 735, reset spring; 74, synchronous drive assembly; 741, drive frame; 742, first push block; 743, second push block; 744, main drive frame; 75, shell; 76, glue supply main pipe port; 8, relay. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0030] See also Figure 1-11 , the present invention provides the following technical solutions: A glue dispensing device for relay production comprises: a base 1, on which a glue injection head driving mechanism and a longitudinal conveying mechanism 2 are installed, on which a glue injection head 7 is installed, and the glue injection head driving mechanism is used to drive the glue injection head 7 to move horizontally and vertically, and the glue injection head driving mechanism comprises a column 3, and the column 3 is installed at both sides of the upper end surface of the base 1, and a horizontal linear module 4 is installed at the upper end of the column 3, and a vertical linear module 5 is installed on the output end of the horizontal linear module 4, and a mounting frame 6 is connected to the output end of the vertical linear module 5, and the glue injection head 7 is installed on the mounting frame 6.
[0031] The longitudinal conveying mechanism 2 is used to position and longitudinally convey the relay 8. The longitudinal conveying mechanism 2 includes a longitudinal linear module 21 and a carrier plate 22. The longitudinal linear module 21 is installed on the base 1. The carrier plate 22 is installed at the output end of the longitudinal linear module 21. The carrier plate 22 is provided with a plurality of grooves for placing the relay 8. The longitudinal linear module 21 can drive the carrier plate 22 to move longitudinally, and can cooperate with the transverse linear module 4 and the vertical linear module 5 to realize the glue injection processing of the relay 8 at each position on the carrier plate 22. Through the coordinated movement of the longitudinal linear module 21, the transverse linear module 4 and the vertical linear module 5, the glue injection head 7 can move relative to the relay 8 in the transverse, longitudinal and vertical directions, thereby realizing the glue dispensing operation for each relay 8.
[0032] The glue injection head 7 is used to inject glue into the shell side seam and the pin side seam of the relay 8 as a whole, thereby improving the glue dispensing pressure and speed of the relay 8. The glue injection head 7 includes a bottom plate 71, a side seam glue injection component 72 and a pin glue injection component 73. The side seam glue injection component 72 is installed around the bottom surface of the bottom plate 71 and is used to inject glue into the shell side seam of the relay 8. The side seam glue injection component 72 includes a guide frame 721, an outer sealing frame 722 and an inner sealing frame 723. The guide frame 721 is installed on the bottom plate 71. A groove is provided at the bottom of the guide frame 721. The outer sealing frame 722 and the inner sealing frame 723 are provided. The inner sealing frame 723 is vertically slidably connected in the groove of the guide frame 721, and the outer sealing frame 722 and the inner sealing frame 723 are sealed and slidably connected; the outer sealing frame 722 and the inner sealing frame 723 form a cavity that matches the shape of the side seam of the relay 8 shell, and can inject glue into the entire side seam of the relay 8 shell and apply a certain pressure to make the glue fill full and obtain a better sealing effect. In addition, the outer sealing frame 722 and the inner sealing frame 723 can move independently, and can be suitable for relays 8 whose relay base is packaged in a concave form toward the shell (the relay base and the bottom surface of the shell are not in the same plane).
[0033] More than two of the glue injection heads 7 can be installed according to processing requirements, and the shape and size of the glue injection heads 7 can be customized according to the model and size of the relay, so that it is suitable for processing and use of relays of various models and sizes.
[0034] The upper end surfaces of the outer sealing frame 722 and the inner sealing frame 723 are both provided with guide columns 724, and the guide columns 724 are slidably connected to the guide cylinder arranged inside the guide frame 721. A spring is arranged in the guide cylinder, and a first glue supply port 725 is arranged on the inner side wall of the guide frame 721, and a first corresponding port 726 that can overlap with the first glue supply port 725 is arranged on the side wall of the inner sealing frame 723; through the arrangement of the first glue supply port 725 and the first corresponding port 726, when the glue injection head 7 completes the glue injection and moves upward, the inner sealing frame 723 resets downward relative to the guide frame 721, so that the first glue supply port 725 and the first corresponding port 726 are quickly staggered to avoid dripping of glue in the pipeline and excess glue discharge.
[0035] The pin glue injection assembly 73 is installed in the middle area of the bottom plate 71. The number and specific position of the pin glue injection assembly 73 correspond to the pin position of the relay 8. The pin glue injection assembly 73 is used to inject glue into the edge seam of the pin of the relay 8; the pin glue injection assembly 73 includes a pin sleeve 731, a first sealing plate 732 and a second sealing plate 733. The pin sleeve 731 is a rectangular cylindrical structure. The lower side of the pin sleeve 731 is provided with through grooves. The first sealing plate 732 is horizontally slidably connected in the through grooves on the front and rear sides of the pin sleeve 731. The second sealing plate 733 is horizontally slidably connected in the through grooves on the left and right sides of the pin sleeve 731. The first sealing plate 732 and the second sealing plate 733 move close to each other at the same time to compress and seal the pins of the relay 8; reset springs 735 are provided between the first sealing plate 732 and the second sealing plate 733 and the outer wall of the pin sleeve 731, and a glue supply channel 734 is provided inside the second sealing plate 733; the outlet of the glue supply channel 734 is set downward, such as Figure 8 As shown, when the second sealing plate 733 is in a contracted state, the outlet of the glue supply channel 734 on the second sealing plate 733 is blocked, which also prevents the leakage of excess glue.
[0036] The bottom surfaces of the first sealing plate 732, the second sealing plate 733 and the pin sleeve 731 are all provided with sealing gaskets, and the setting of the sealing gaskets can make the glue injection head 7 and the surface of the relay 8 pressed and sealed to avoid overflow of glue during the glue injection process; the first glue supply port 725 and the glue supply channel 734 are both connected to the main glue supply port 76, and the glue dispensing valve outlet is connected to the main glue supply port 76, and the main glue supply port 76 supplies glue to the first glue supply port 725 and the glue supply channel 734.
[0037] The glue injection head 7 also includes a synchronous drive component 74, which is used to change the sealing state of the pin injection component 73 on the side of the relay 8 pin according to the state of the edge seam glue injection component 72, so as to facilitate the pin of the relay 8 to flexibly enter and exit the glue injection head 7. A shell 75 is installed on the bottom plate 71, and a glue supply main pipe 76 is provided on the shell 75; the synchronous drive component 74 includes a drive frame 741, a first push block 742 and a second push block 743. The drive frame 741 is arranged on the periphery of the pin sleeve 731, and the first push block 742 and the second push block 743 are installed on the corresponding sides of the drive frame 741, and are respectively Used to push the first sealing plate 732 and the second sealing plate 733; a total driving frame 744 is also provided in the shell 75, and the total driving frame 744 is used to fix all the driving frames 741 in connection, and the total driving frame 744 is fixedly connected to the inner sealing frame 723; in the process that the injection head 7 contacts and presses down the relay 8, the inner sealing frame 723 will move upward relative to the guide frame 721, and the synchronous driving component 74 utilizes this movement process to drive the first sealing plate 732 and the second sealing plate 733 to press and seal the sides of the relay 8 pins to form a glue injection space, and after the glue injection is completed, it is convenient for the relay 8 pins to detach from the injection head 7.
[0038] The longitudinal linear module 21, the transverse linear module 4, the vertical linear module 5, and the air pump and the dispensing valve used for glue supply in the present invention are all made of existing technology components, and the models of the relevant components are as follows: Part Name model Manufacturer Linear guides HGR15 THK Ball Screw BNFN1204 HIWIN Stepper Motor 57HS09 Oriental Motor Motion control card PCI-1245U Advantech Stepper Motor Driver DM542 Leadshine Dispensing valve DV10 Fisnar air pump VBA40A-04 Dongguan Weisute Automation Equipment Co., Ltd. The working process of the present invention is as follows: When dispensing processing is required, first place the relay 8 upside down in the groove of the supporting plate 22 to achieve positioning of the relay 8, start the equipment, the longitudinal linear module 21 drives the supporting plate 22 to move, the transverse linear module 4 drives the glue injection head 7 on the mounting frame 6 to move, so that the glue injection head 7 is located directly above the corresponding relay 8, and the vertical linear module 5 drives the glue injection head 7 to move downward, so that the pin of the relay 8 enters the pin sleeve 731.
[0039] When the outer sealing frame 722 and the inner sealing frame 723 are in contact with the surface of the relay 8, the mounting frame 6 drives the glue injection head 7 to continue to move downward, so that the outer sealing frame 722 and the inner sealing frame 723 slide into the guide frame 721 and are pressed against the surface of the relay 8 under the action of the spring until the first corresponding port 726 on the first sealing plate 732 coincides with the first glue supply port 725 on the guide frame 721.
[0040] During the movement of the inner sealing frame 723, the inner sealing frame 723 drives the total driving frame 744 to move synchronously, and the total driving frame 744 drives all the driving frames 741 to move upward, so that the first push block 742 and the second push block 743 squeeze the corresponding first sealing plate 732 and the second sealing plate 733, and the first sealing plate 732 and the second sealing plate 733 extend out and fit on the surrounding surfaces of the pins of the relay 8 to form a glue injection space. At this time, the outlet of the glue supply channel 734 in the second sealing plate 733 is in an open state.
[0041] The glue dispensing valve is started to supply glue to the glue supply main pipe port 76, and the glue supply main pipe port 76 supplies glue into the corresponding area and makes the glue have a certain pressure to fully fill the side seams of the relay 8, thereby realizing the rapid integrated glue dispensing processing of the relay 8; after the processing is completed, the vertical linear module 5 drives the glue injection head 7 to move upward, the glue injection head 7 is separated from the relay 8, and the inner sealing frame 723 is quickly reset under the action of the spring, so that the first corresponding port 726 and the first glue supply port 725 are staggered, and the second sealing plate 733 is reset to quickly block the outlet of the glue supply channel 734, thereby avoiding leakage of excess glue in the pipeline.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dispensing device for relay production, comprising: A base (1), wherein a glue injection head driving mechanism and a longitudinal conveying mechanism (2) are mounted on the base (1), a glue injection head (7) is mounted on the glue injection head driving mechanism, the glue injection head driving mechanism is used to drive the glue injection head (7) to move horizontally and vertically, and the longitudinal conveying mechanism (2) is used to position and longitudinally convey the relay (8), characterized in that: The glue injection head (7) comprises a base plate (71), a side seam glue injection assembly (72) and a pin glue injection assembly (73); the side seam glue injection assembly (72) is mounted on the bottom surface of the base plate (71) and is used to inject glue into the side seams of the housing of the relay (8); the pin glue injection assembly (73) is mounted on the middle area of the base plate (71); the number and specific positions of the pin glue injection assemblies (73) correspond to the positions of the pins of the relay (8); and the pin glue injection assembly (73) is used to inject glue into the side seams of the pins of the relay (8).
2. The dispensing equipment for relay production according to claim 1, characterized in that: The glue injection head driving mechanism comprises a column (3), the column (3) being mounted on both sides of the upper end surface of the base (1), a horizontal linear module (4) being mounted on the upper end of the column (3), a vertical linear module (5) being mounted on the output end of the horizontal linear module (4), a mounting frame (6) being connected to the output end of the vertical linear module (5), and the glue injection head (7) being mounted on the mounting frame (6).
3. The dispensing equipment for relay production according to claim 1, characterized in that: The longitudinal conveying mechanism (2) comprises a longitudinal linear module (21) and a carrier plate (22), wherein the longitudinal linear module (21) is mounted on the base (1), and the carrier plate (22) is mounted on the output end of the longitudinal linear module (21), and the carrier plate (22) is provided with a plurality of grooves for accommodating the relays (8); The longitudinal linear module (21) can drive the carrier plate (22) to move longitudinally, and can cooperate with the transverse linear module (4) and the vertical linear module (5) to implement glue injection processing for each position relay (8) on the carrier plate (22).
4. The dispensing equipment for relay production according to claim 1, characterized in that: The glue injection head (7) further comprises a synchronous drive component (74), wherein the synchronous drive component (74) is used to change the sealing state of the pin glue injection component (73) on the side of the pin of the relay (8) according to the state of the side seam glue injection component (72), so as to facilitate the pin of the relay (8) to flexibly enter and exit the glue injection head (7), and a shell (75) is installed on the bottom plate (71), and a glue supply main pipe port (76) is provided on the shell (75).
5. The dispensing equipment for relay production according to claim 4, characterized in that: The side seam glue injection assembly (72) comprises a guide frame (721), an outer sealing frame (722) and an inner sealing frame (723); the guide frame (721) is mounted on the bottom plate (71); a groove is provided at the bottom of the guide frame (721); the outer sealing frame (722) and the inner sealing frame (723) are both vertically slidably connected in the groove of the guide frame (721); and the outer sealing frame (722) and the inner sealing frame (723) are sealed and slidably connected; The upper end surfaces of the outer sealing frame (722) and the inner sealing frame (723) are both provided with guide columns (724), the guide columns (724) being slidably connected to a guide cylinder provided inside the guide frame (721), a spring being provided inside the guide cylinder, a first glue supply port (725) being provided on the inner side wall of the guide frame (721), and a first corresponding port (726) being capable of overlapping with the first glue supply port (725) being provided on the side wall of the inner sealing frame (723).
6. The dispensing equipment for relay production according to claim 5, characterized in that: The pin injection assembly (73) comprises a pin sleeve (731), a first sealing plate (732) and a second sealing plate (733); the pin sleeve (731) is a rectangular cylindrical structure; through grooves are provided around the lower side of the pin sleeve (731); the first sealing plate (732) is horizontally slidably connected in the through grooves on the front and rear sides of the pin sleeve (731); the second sealing plate (733) is horizontally slidably connected in the through grooves on the left and right sides of the pin sleeve (731); the first sealing plate (732) and the second sealing plate (733) can be pressed and sealed around the pin of the relay (8) by moving towards each other at the same time; A return spring (735) is provided between the first sealing plate (732) and the second sealing plate (733) and the outer wall of the pin sleeve (731), and a glue supply channel (734) is provided inside the second sealing plate (733).
7. The dispensing equipment for relay production according to claim 6, characterized in that: The synchronous drive assembly (74) comprises a drive frame (741), a first push block (742) and a second push block (743); the drive frame (741) is arranged on the periphery of the pin sleeve (731); the first push block (742) and the second push block (743) are installed on corresponding sides of the drive frame (741) and are used to push the first sealing plate (732) and the second sealing plate (733) respectively; A total drive frame (744) is also provided in the housing (75), and the total drive frame (744) is used to fixedly connect all the drive frames (741). The total drive frame (744) is fixedly connected to the inner sealing frame (723).
8. The dispensing equipment for relay production according to claim 6, characterized in that: The bottom surfaces of the first sealing plate (732), the second sealing plate (733) and the pin sleeve (731) are all provided with sealing gaskets.
9. The dispensing equipment for relay production according to claim 6, characterized in that: The first glue supply port (725) and the glue supply channel (734) are both in communication with the main glue supply pipe port (76).
10. The dispensing equipment for relay production according to claim 1, characterized in that: More than two of the glue injection heads (7) can be installed according to processing requirements, and the shape and size of the glue injection heads (7) can be customized according to the model and size of the relay.
Citation Information
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