System for automatically cleaning concrete guide pipe of cast-in-place pile

By designing an automatic cleaning system for cast-injected pile concrete conduits, efficient cleaning and wastewater recovery are achieved using automatic pipe rollers and circulating water systems, the problems of low manual cleaning efficiency and muddy construction site in the prior art are solved, and construction efficiency and safety are improved.

CN119951828APending Publication Date: 2025-05-09CHINA MCC 2 GRP CO LTD
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Patent Information

Application Number
CN202510291306.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The existing concrete conduit cleaning method requires multiple manual cooperation, which is inefficient and can easily cause mud on the construction site and affect the construction order.

Method used

An automatic cleaning system for cast-injected pile concrete conduits is designed, including a carrier, an automatic pipe reel and a circulating water system. The automatic pipe reel drives the rotating nozzle for cleaning, and the dirty water is recovered and filtered through the circulating water system to realize the recycling of wastewater.

Benefits of technology

It realizes efficient automatic cleaning of concrete conduits, reduces waste of human resources, avoids mud in the construction site, improves construction order and efficiency, and reduces safety hazards.

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Abstract

The automatic cleaning system for the concrete guide pipe of the cast-in-place pile has the following beneficial technical effects that conventional steel pipes and steel plates are easy to machine, manufacture and form on site, and the manufacturing process is simple and convenient; and in addition, the cleaning wastewater automatic recovery and cyclic utilization functions are provided, the situation that a construction site is muddy is avoided, and no clear related requirements for the segment length and weight of the guide pipe exist. The automatic pipe coiling device is used for driving the rotary spray head, the spray head penetrates into the guide pipe to conduct rotary water spraying, and therefore the cleaning effect is achieved, and the guide pipe cleaning speed is effectively increased under the condition that the construction period is dense or the number of cast-in-place piles is large and the piles are long. The cleaning wastewater automatic recovery and cyclic utilization functions are provided, so that the muddy construction site is avoided, and the site construction order is not influenced; there is no clear related requirements for the segment length and weight of the catheter, and no potential safety hazard exists in the cleaning process.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete conduit cleaning, and in particular to a system for automatically cleaning a concrete conduit of a cast-in-place pile. Background Art

[0002] At present, the common cleaning method for concrete ducts on construction sites is to lift and remove the concrete ducts after the concrete pouring of the bored piles is completed, and manually use a water pipe to insert into the concrete ducts for cleaning, and multiple people are required to manually rotate the concrete ducts to complete the cleaning.

[0003] Manual cleaning: Currently, manual cleaning requires at least two people to cooperate with each other, which will cause a waste of human resources. Manual cleaning usually involves removing the conduit after the concrete pouring of the bored pile is completed, and then using a nearby water spray pipe to clean the concrete conduit. The water from the conduit cannot be effectively discharged or collected for recycling, causing mud on the construction site, affecting the on-site construction order, further affecting the development of other construction processes, slowing down the construction progress, and indirectly increasing the time cost.

[0004] Chinese patent application No. 201920841048.3 discloses a concrete pipe cleaning device, the principle of which is to place the concrete pipe vertically and spray water for cleaning. When the length of the pipe section is too long, it cannot be effectively placed, which poses a certain safety hazard. It has high requirements for the flatness of the site. If the site is uneven, it cannot be effectively and stably placed, and it is easy to overturn when rotating and spraying water, causing danger. Summary of the invention

[0005] In view of this, the present invention proposes a system for automatic cleaning of cast-in-place pile concrete conduits, comprising a bearing component, an automatic hose reel, and a circulating water system; the bearing component is used to bear the concrete conduit to be cleaned, the circulating water system comprises a circulating water tank and a circulating water pipe, the circulating water pipe is connected to the circulating water tank, and can transport water in the circulating water tank to the concrete conduit for cleaning, and after cleaning, dirty water is transported to the circulating water tank again for recycling, the automatic hose reel can drive the pipe head of the circulating water pipe to move back and forth in the concrete conduit, and can flush the interior of the concrete conduit.

[0006] Furthermore, the automatic hose reel is mounted on a height-adjustable mounting frame, one end of the bearing member is mounted on the mounting frame, and the other end is mounted on one side of the circulating water tank. The horizontal position of the bearing member at one end of the mounting frame is higher than the height of the other end of the circulating water tank, so that the dirty water after cleaning in the concrete conduit can flow into the circulating water tank.

[0007] Furthermore, the circulating water tank is provided with a filter screen, which can filter and recycle the dirty water after cleaning the concrete conduit.

[0008] Furthermore, the circulating water pipe is arranged at the bottom side of the circulating water tank, and the water in the circulating water tank is transported to the circulating water pipe through a pressure water pump.

[0009] Furthermore, the bearing member is provided with two cushions, and the cushions are provided with grooves matching the outer diameter of the concrete conduit, so as to position and fix the concrete conduit.

[0010] Furthermore, the mounting frame includes a frame body, a mounting base and a baffle; the mounting base is arranged at the center position of the frame body, and is used to carry the automatic hose reel; the baffle is arranged on one side of the mounting base and is connected to the frame body, and can position and fix the automatic hose reel in the vertical direction.

[0011] Furthermore, a rotating nozzle is connected to the circulating water pipe, and the automatic hose reel drives the rotating nozzle to reciprocate along the concrete conduit by contracting and unfolding its hose reel, and sprays the water in the circulating water pipe into the concrete conduit through the rotating nozzle for cleaning.

[0012] Furthermore, the reel end of the automatic hose reel is connected to a conveying pulley, and the rotating nozzle is arranged on the conveying pulley. The automatic hose reel drives the conveying pulley to reciprocate in the concrete conduit through the extension and expansion of its hose, thereby driving the rotating nozzle to spray the water in the circulating water pipe into the concrete conduit for cleaning.

[0013] Furthermore, the reel end of the automatic hose reel is connected to a hard pipe, and the rotating nozzle is arranged at the end of the hard pipe. The automatic hose reel drives the hard pipe to reciprocate in the concrete conduit through the extension and expansion of its reel, thereby driving the rotating nozzle to spray the water in the circulating water pipe into the concrete conduit for cleaning.

[0014] Furthermore, the filter screen is a steel wire filter screen, which is detachably mounted on the top of the circulating water tank and can filter dirty water after cleaning in the concrete conduit.

[0015] The system provided by the present invention is for automatically cleaning the concrete conduit of a bored pile, and has the following advantages: an automatic hose reel is used to drive a rotating spray head, so that the spray head penetrates into the conduit to perform a rotating spray, thereby achieving a cleaning effect, and effectively speeding up the conduit cleaning speed when the construction period is relatively intensive or the number of bored piles is large and the pile length is long; the present invention also provides a function of automatically recovering and recycling cleaning waste water, thereby avoiding muddying of the construction site and not affecting the on-site construction order; there are no clear requirements for the segmented length and weight of the conduit, and there are no safety hazards during the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings: Figure 1 A schematic diagram of the structure of an automatic cleaning system provided by an embodiment of the present invention; Figure 2 A schematic diagram of the structure of a mounting frame provided by an embodiment of the present invention; Figure 3 A schematic diagram of the structure of a circulating water system provided in an embodiment of the present invention; In the figure, 1, bearing member, 2, automatic hose reel, 3, circulating water tank, 4, circulating water pipe, 5, filter screen, 6, pressurized water pump, 7, mounting frame, 8, concrete conduit, 9, cushion seat; 71. frame, 72. mounting base, 73. baffle, 91. groove. DETAILED DESCRIPTION

[0017] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to be able to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that, in the absence of conflict, the embodiments of the present invention and the features described in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0018] See also Figure 1-3As shown, it is a system for automatic cleaning of cast-in-place pile concrete conduits provided by an embodiment of the present invention, comprising a bearing member 1, an automatic hose reel 2, and a circulating water system; the bearing member 1 is used to bear the concrete conduit 8 to be cleaned, the circulating water system comprises a circulating water tank 3 and a circulating water pipe 4, the circulating water pipe 4 is connected to the circulating water tank 3, and can transport water in the circulating water tank 3 to the concrete conduit 8 for cleaning, and after cleaning, dirty water is transported to the circulating water tank 3 again for recycling, the automatic hose reel 2 can drive the pipe head of the circulating water pipe 4 to move back and forth in the concrete conduit 8, and can flush the interior of the concrete conduit 8.

[0019] refer to Figure 1-2 As shown, the automatic hose reel 2 is mounted on a height-adjustable mounting frame 7, one end of the bearing member 1 is mounted on the mounting frame 7, and the other end is mounted on one side of the circulating water tank 3. The horizontal position of the bearing member 1 mounted on one end of the mounting frame 7 is higher than the height of the other end of the circulating water tank 3, so that the dirty water in the concrete conduit 8 after cleaning can flow into the circulating water tank 3. Figure 1-2 As shown, the mounting frame 7 includes a frame 71, a mounting base 72 and a baffle 73; the mounting frame 7 is made of seamless steel pipes by welding, the mounting base 72 is arranged at the center of the frame 71, and is used to carry the automatic hose reel 2, and the baffle 73 is arranged on one side of the mounting base and connected to the frame 71, and can position and fix the automatic hose reel 2 in the vertical direction. In this embodiment, the height of the mounting frame can be adjusted, and the height of the automatic hose reel can be conveniently controlled during use, while the water spray end extending into the concrete conduit can be controlled.

[0020] Reference Figure 1 , 3 As shown, the circulating water tank 3 is provided with a filter 5, which can filter and recycle the dirty water after cleaning the concrete conduit 8. Specifically, the filter 5 is used to filter the concrete residue flowing out when cleaning the concrete conduit 8. This part is detachable, which is convenient for timely cleaning of the residue.

[0021] Reference Figure 1 As shown, the circulating water pipe 4 is arranged at the bottom side of the circulating water tank 3, and the water in the circulating water tank 3 is transported to the circulating water pipe 4 through the provided pressure water pump 6. Specifically, the provided pressure water pump 6 can pressurize the water in the circulating water tank 3 to a degree that can effectively clean the concrete, soil and other residues on the inner wall of the concrete conduit 8.

[0022] Reference Figure 1As shown, the support member 1 is provided with two cushions 9, and the cushions 9 are provided with grooves 91 matching the outer diameter of the concrete conduit 8, which can position and fix the concrete conduit 8, making it difficult for the concrete conduit 8 to slide, and can prevent the concrete conduit 8 from sliding and shifting, thereby further ensuring the safety during the cleaning process.

[0023] In this embodiment, a rotating nozzle is connected to the circulating water pipe 4, and the automatic hose reel 2 drives the rotating nozzle to reciprocate along the concrete conduit 8 by contracting and unfolding its hose reel, and sprays the water in the circulating water pipe 8 into the concrete conduit 8 through the rotating nozzle for cleaning.

[0024] In this embodiment, the reel end of the automatic hose reel 2 is connected to a conveying pulley, and the rotary nozzle is arranged on the conveying pulley. The automatic hose reel 2 drives the conveying pulley to reciprocate in the concrete conduit 8 through the extension and expansion of its hose, thereby driving the rotary nozzle to spray the water in the circulating water pipe 4 into the concrete conduit 8 for cleaning.

[0025] In this embodiment, the reel end of the automatic hose reel 2 can also be connected to a hard pipe, and the rotating nozzle is arranged at the end of the hard pipe. The automatic hose reel 2 drives the hard pipe to reciprocate in the concrete conduit 8 through the extension and expansion of its reel, thereby driving the rotating nozzle to spray the water in the circulating water pipe 8 into the concrete conduit 8 for cleaning.

[0026] Reference Figure 1 , 3 As shown, in this embodiment, the filter screen 5 is a steel wire filter screen, which is detachably arranged on the top of the circulating water tank 3 and can filter the dirty water after cleaning in the concrete conduit 8. The filtered water enters the circulating water tank 3 for recycling.

[0027] In summary, the system for automatic cleaning of bored pile concrete conduits provided by the embodiment of the present invention has the following beneficial technical effects: it is easy to process and shape on site using conventional steel pipes and steel plates, and the manufacturing process is simple and convenient; and the present invention provides the function of automatic recovery and recycling of cleaning wastewater, which avoids muddy construction sites, and has no clear requirements for the length and weight of the conduits. The automatic hose reel is used to drive the rotating nozzle, so that the nozzle can penetrate into the conduit to rotate and spray water, thereby achieving a cleaning effect, which effectively speeds up the cleaning speed of the conduit when the construction period is relatively intensive or the number of bored piles is large and the pile length is long; and the present invention provides the function of automatic recovery and recycling of cleaning wastewater, which avoids muddy construction sites and will not affect the on-site construction order; there are no clear requirements for the length and weight of the conduits, and there will be no safety hazards during the cleaning process.

[0028] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0029] In this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article, or apparatus. In the absence of further limitations, the elements defined by the sentence "comprising a ..." do not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes the elements. In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A system for automatic cleaning of cast-in-place concrete conduits, characterized in that: It includes a bearing component, an automatic hose reel, and a circulating water system; the bearing component is used to bear the concrete conduit to be cleaned, the circulating water system includes a circulating water tank and a circulating water pipe, the circulating water pipe is connected to the circulating water tank, and can transport water in the circulating water tank to the concrete conduit for cleaning, and after cleaning, dirty water is transported to the circulating water tank again for recycling, and the automatic hose reel can drive the pipe head of the circulating water pipe to move back and forth in the concrete conduit, and can flush the inside of the concrete conduit.

2. The system for automatic cleaning of cast-in-place pile concrete conduit according to claim 1, characterized in that: The automatic hose reel is mounted on a height-adjustable mounting frame, one end of the bearing member is mounted on the mounting frame, and the other end is mounted on one side of the circulating water tank. The horizontal position of the bearing member at one end of the mounting frame is higher than the height of the other end of the circulating water tank, so that the dirty water after cleaning in the concrete conduit can flow into the circulating water tank.

3. The system for automatic cleaning of cast-in-place pile concrete conduit according to claim 1, characterized in that: The circulating water tank is provided with a filter screen, which can filter and recycle the dirty water after cleaning the concrete conduit.

4. The system for automatic cleaning of cast-in-place pile concrete conduit according to claim 1, characterized in that: The circulating water pipe is arranged at the bottom side of the circulating water tank, and the water in the circulating water tank is transported to the circulating water pipe through the arranged pressurized water pump.

5. The system for automatic cleaning of cast-in-place pile concrete conduit according to claim 1, characterized in that: The bearing member is provided with two cushion seats, and the cushion seats are provided with grooves matching the outer diameter of the concrete conduit, so as to position and fix the concrete conduit.

6. The system for automatic cleaning of cast-in-place pile concrete conduit according to claim 2, characterized in that: The mounting frame includes a frame body, a mounting base and a baffle; the mounting base is arranged at the center position of the frame body, and is used to carry the automatic hose reel; the baffle is arranged on one side of the mounting base and is connected to the frame body, and can position and fix the automatic hose reel in the vertical direction.

7. The system for automatic cleaning of cast-in-place pile concrete conduit according to claim 1, characterized in that: The circulating water pipe is connected with a rotating nozzle, and the automatic hose reel drives the rotating nozzle to reciprocate along the concrete conduit by contracting and unfolding the hose, and sprays the water in the circulating water pipe into the concrete conduit through the rotating nozzle for cleaning.

8. The system for automatic cleaning of cast-in-place pile concrete conduit according to claim 7, characterized in that: The reel end of the automatic hose reel is connected to a conveying pulley, and the rotating nozzle is arranged on the conveying pulley. The automatic hose reel drives the conveying pulley to reciprocate in the concrete conduit through the extension and expansion of its reel, thereby driving the rotating nozzle to spray the water in the circulating water pipe into the concrete conduit for cleaning.

9. The system for automatic cleaning of cast-in-place pile concrete conduit according to claim 7, characterized in that: The reel end of the automatic hose reel is connected to a hard pipe, and the rotating nozzle is arranged at the end of the hard pipe. The automatic hose reel drives the hard pipe to reciprocate in the concrete conduit through the extension and expansion of its reel, thereby driving the rotating nozzle to spray the water in the circulating water pipe into the concrete conduit for cleaning.

10. The system for automatic cleaning of cast-in-place pile concrete conduit according to claim 3, characterized in that: The filter screen is a steel wire filter screen, which is detachably arranged on the top of the circulating water tank and can filter the dirty water after cleaning in the concrete conduit.

Citation Information

Patent Citations

  • Concrete guide pipe cleaning device

    CN210207944U