Aluminum coil cast rolling leftover material recovery device

By designing the flattening and cutting mechanism of the aluminum coil cast rolling scrap recycling device, the problem of difficulty in recycling long scraps is solved, and the regular treatment of scraps is achieved, which is convenient for later refueling.

CN119951845APending Publication Date: 2025-05-09LUOYANG SHANGXING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510141253.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The strip-shaped scraps produced during aluminum coil casting and rolling take up a lot of space during recycling, making it difficult to throw them directly into the furnace, causing difficulties in recycling.

Method used

An aluminum coil cast rolled scrap recycling device is designed, including a flattening feeding mechanism and a cutting mechanism. The feeding roller is driven to rotate through the power transmission component, and the scrap material is flattened and transported to the cutting mechanism for shearing, and processed into relatively regular small pieces.

Benefits of technology

Through flattening and shearing treatment, the scraps become more regular, which facilitates post-heavy treatment and improves the convenience of recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of aluminum coil waste recovery, and particularly discloses an aluminum coil cast-rolling leftover material recovery device which comprises a frame body, a flattening feeding mechanism used for rolling and feeding leftover materials is arranged on the frame body, and a cutting mechanism used for cutting the flattened leftover materials is arranged on one side of the flattening feeding mechanism. A power transmission assembly is connected between the cut-off mechanism and the flattening feeding mechanism. The flattening feeding mechanism comprises a feeding roller arranged on the frame body, and the rear end of the feeding roller penetrates through the frame body and is provided with a worm wheel. Through the arrangement of the flattening feeding mechanism, the cutting mechanism and the power transmission assembly, an upper cutter of the cutting mechanism intermittently drives a feeding roller to rotate through the power transmission assembly in the up-and-down moving process; the leftover materials on the feeding roller are gradually flattened and centered through the pressing and holding assembly and the guiding assembly and then conveyed to the lower side of the cutting-off mechanism to be sheared, so that the leftover materials are processed into regular small blocks, and the convenience of later remelting treatment is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum coil waste recycling, in particular to an aluminum coil casting scrap recycling device. Background Art

[0002] Aluminum coil casting and rolling is a method of producing aluminum coils by melting aluminum alloys through continuous casting, rolling and other processes. Excess scraps will be produced during the aluminum coil casting and rolling process. These scraps can be melted after recycling and used as raw materials to continue to produce aluminum coils. When aluminum coils are produced, they are long, so the scraps produced during casting and rolling are generally in the shape of long strips. Long strips of aluminum coils take up a large space after recycling, and when they are melted again as raw materials, they are difficult to throw directly into the furnace, causing difficulties in recycling. Summary of the invention

[0003] The purpose of the present invention is to provide a device for recovering aluminum coil casting scraps in order to solve the above-mentioned problems.

[0004] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0005] A device for recovering scraps from cast and rolled aluminum coils comprises a frame, a flattening feeding mechanism for rolling and feeding the scraps is arranged on the frame, a cutting mechanism for shearing the flattened scraps is arranged on one side of the flattening feeding mechanism, a power transmission component is connected between the cutting mechanism and the flattening feeding mechanism; the flattening feeding mechanism comprises a feeding roller arranged on the frame, a worm gear is installed on the rear end of the feeding roller through the frame, a plurality of feeding rollers are arranged at intervals, a holding component is arranged on the upper side of each group of feeding rollers, the height of the holding component from the feeding roller gradually decreases toward the cutting mechanism, and a The centering component and the cutting mechanism include a frame fixed on the upper end of the frame, a second hydraulic cylinder is fixed on the frame, a support plate is arranged at the lower end of the second hydraulic cylinder, a through groove is opened on the frame for the support plate to pass through, an upper cutting knife is fixed on the lower side of the support plate, a lower cutting knife is arranged at the lower side of the upper cutting knife, a power transmission component includes a support shaft arranged on the rear wall of the frame, a secondary sprocket is rotatably mounted on the support shaft, a worm is arranged on the upper side of the worm wheel at the rear side of the frame, a main sprocket is arranged on the worm gear at the lower side of the secondary sprocket, a ratchet is arranged on the outer ring of the main sprocket, a chain is sleeved on the ratchet and the secondary sprocket, and the chain is fixedly connected to the support plate.

[0006] It is further configured that the pressing assembly includes a mounting seat slidably arranged on the frame, a pressing roller is arranged on the mounting seat, and a first hydraulic cylinder connected to the mounting seat is fixed on the frame.

[0007] It is further arranged that the pressure roller is rotatably connected to the mounting seat, and the mounting seat is slidably connected to the frame.

[0008] Further configuration: the centering component includes left and right spiral screws and guide pillars parallel to the feeding roller, sliding seats are relatively arranged on the left and right spiral screws and guide pillars, and hand wheels are fixed at the front ends of the left and right spiral screws.

[0009] Further configuration: vertical guide rollers are rotatably arranged on opposite surfaces of the sliding seat, the sliding seat is threadedly connected to the left and right spiral screws, the sliding seat is slidably connected to the guide column, and the left and right spiral screws are rotatably connected to the frame.

[0010] It is further arranged that the distance between the sliding seats of each group of centering components gradually decreases toward the cutting mechanism.

[0011] Further configuration: a support platform flush with the cut surface of the feed roller is arranged on the lower side of the frame, the worm and the worm wheel are meshed and rotated, the worm and the frame are rotationally connected, and the feed roller and the frame are rotationally connected.

[0012] Further configuration: the second hydraulic cylinder is provided at two locations, and a collection box is provided on one side of the frame at the lower side of the frame.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By setting up the flattening feeding mechanism, the cutting mechanism and the power transmission component, the upper cutter of the cutting mechanism can intermittently drive the feeding roller to rotate through the power transmission component during the up and down movement, and the scraps on the feeding roller are gradually flattened and centered by the holding component and the guide component, and then transported to the lower side of the cutting mechanism for shearing, so that the scraps are processed into more regular small pieces, thereby improving the convenience of later remelting processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is an axonometric diagram of an aluminum coil casting scrap recovery device according to the present invention;

[0017] Figure 2 This is a schematic structural diagram from another perspective of a device for recovering scraps from aluminum coil casting and rolling according to the present invention;

[0018] Figure 3 It is a schematic diagram of the top view of the structure of a device for recovering scraps of aluminum coil casting and rolling according to the present invention;

[0019] Figure 4 It is a schematic diagram of the main cross-sectional structure of an aluminum coil casting scrap recovery device according to the present invention;

[0020] Figure 5 It is a partial structural schematic diagram of a cutting mechanism of an aluminum coil casting scrap recovery device according to the present invention;

[0021] Figure 6 It is a structural schematic diagram of a partial cross-section of a flattening and feeding mechanism of an aluminum coil casting scrap recovery device described in the present invention.

[0022] The following are the descriptions of the reference numerals:

[0023] 1. Frame; 21. Feed roller; 22. Worm gear; 23. Pressure roller; 24. Mounting seat; 25. First hydraulic cylinder; 26. Left and right screw screws; 27. Sliding seat; 28. Guide roller; 29. ​​Hand wheel; 210. Guide column; 31. Frame; 32. Second hydraulic cylinder; 33. Support plate; 34. Upper cutter; 35. Support table; 36. Lower cutter; 41. Worm; 42. Main sprocket; 43. Ratchet; 44. Support shaft; 45. Secondary sprocket; 46. Chain; 5. Collection box. DETAILED DESCRIPTION

[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0026] The present invention will be further described below in conjunction with the accompanying drawings:

[0027] like Figure 1-Figure 6 As shown, a device for recovering scraps of aluminum coil casting and rolling includes a frame 1, on which a flattening feeding mechanism for rolling and feeding the scraps is arranged, a cutting mechanism for shearing the flattened scraps is arranged on one side of the flattening feeding mechanism, and a power transmission component is connected between the cutting mechanism and the flattening feeding mechanism;

[0028] In this embodiment: the flattening feeding mechanism includes a feeding roller 21 arranged on the frame 1, and a worm gear 22 is installed at the rear end of the feeding roller 21 through the frame 1. The feeding rollers 21 are arranged in multiple groups at intervals, and the feeding rollers 21 are rotatably connected to the frame 1. A holding assembly is arranged on the upper side of each group of feeding rollers 21, and the height of the holding assembly from the feeding rollers 21 gradually decreases toward the cutting mechanism, and a centering assembly is arranged between each group of feeding rollers 21; the holding assembly includes a mounting seat 24 slidably arranged on the frame 1, a pressure roller 23 is arranged on the mounting seat 24, a first hydraulic cylinder 25 connected to the mounting seat 24 is fixed on the frame 1, the pressure roller 23 is rotatably connected to the mounting seat 24, and the mounting seat 24 is slidably connected to the frame 1; the centering assembly includes left and right spiral screws 26 and guide posts 210 parallel to the feeding rollers 21, and sliding seats 27 are relatively arranged on the left and right spiral screws 26 and the guide posts 210, and hand wheels 29 are fixed on the front ends of the left and right spiral screws 26; the sliding seats 27 rotate on the opposite surfaces A vertical guide roller 28 is dynamically arranged, and the sliding seat 27 is threadedly connected with the left and right spiral screws 26, and the sliding seat 27 is slidably connected with the guide column 210, and the left and right spiral screws 26 are rotatably connected with the frame 1; the spacing between the sliding seats 27 of each group of centering components gradually decreases toward the cutting mechanism; the first hydraulic cylinder 25 is telescopically pushed to adjust the upper and lower positions of the mounting seat 24, so that the height of the pressure roller 23 on the mounting seat 24 from the feeding roller 21 is gradually reduced toward the cutting mechanism, and the left and right spiral screws 26 are driven to rotate by turning the hand wheel 29, so that the left and right spiral screws 26 push the sliding seat 27 to move relatively under the limit of the guide column 210, so that the spacing between the guide rollers 28 between the sliding seats 27 is gradually reduced toward the cutting mechanism, so that the scraps are gradually flattened by the extrusion between the pressure roller 23 and the feeding roller 21 during the feeding process, and at the same time, the scraps are centrally guided by the guide rollers 28 between the sliding seats 27, so that the scraps are centrally moved to the lower side of the cutting mechanism.

[0029] In this embodiment, the cutting mechanism includes a frame 31 fixed to the upper end of the frame 1, a second hydraulic cylinder 32 is fixed to the frame 31, a support plate 33 is arranged at the lower end of the second hydraulic cylinder 32, a through slot is provided on the frame 31 for the support plate 33 to pass through, an upper cutter 34 is fixed to the lower side of the support plate 33, a lower cutter 36 is arranged at the lower side of the upper cutter 34, a support platform 35 is arranged on the frame 1 at the lower side of the frame 31, and the worm 41 is meshed with the worm wheel 22 to rotate The worm 41 is rotatably connected to the frame 1, and the second hydraulic cylinder 32 is provided at two places. A collecting box 5 is provided on one side of the frame 1 at the lower side of the frame 31. The second hydraulic cylinder 32 extends downward to push the support plate 33 and the upper cutter 34 to move downward, and shears the incoming scraps together with the lower cutter 36. The second hydraulic cylinder 32 contracts upward, driving the support plate 33 to move upward, and drives the worm gear 22 and the feed roller 21 to rotate through the power transmission component, so that the scraps are fed to the lower cutter 36.

[0030] In this embodiment: the power transmission component includes a support shaft 44 arranged on the rear wall of the frame 31, and a secondary sprocket 45 is rotatably mounted on the support shaft 44. A worm 41 is arranged on the upper side of the worm wheel 22 at the rear side of the frame 1, and a main sprocket 42 is arranged on the worm 41 at the lower side of the secondary sprocket 45. A ratchet 43 is arranged on the outer ring of the main sprocket 42, and a pawl is arranged inside the ratchet 43, and the pawl cooperates with the main sprocket 42. A chain 46 is sleeved on the ratchet 43 and the secondary sprocket 45, and the chain 46 is fixedly connected to the support plate 33. When the support plate 33 moves up and down, it drives the chain 46 to rotate under the support of the main sprocket 42 and the secondary sprocket 45, so that when the chain 46 rotates downward, the ratchet 43 rotates, and the main sprocket 42 does not rotate. When the chain 46 rotates upward, the ratchet 43 rotates synchronously with the main sprocket 42.

[0031] The working principle and use process of the present invention are as follows: the first hydraulic cylinder 25 is extended and retracted to push the mounting seat 24 to adjust the upper and lower positions, so that the height between the pressure roller 23 on the mounting seat 24 and the feed roller 21 is gradually reduced toward the cutting mechanism, and the left and right spiral screws 26 are driven to rotate by turning the hand wheel 29, so that the left and right spiral screws 26 push the sliding seat 27 to move relatively under the limit of the guide column 210, so that the spacing between the guide rollers 28 between the sliding seats 27 is gradually reduced toward the cutting mechanism, and the aluminum coil scraps are placed on the feed roller 21, and the support plate 33 and the upper cutter are pushed downward by the second hydraulic cylinder 32. 34 moves downward to shear the incoming scraps together with the lower cutter 36, the support plate 33 drives the chain 46 to rotate downward, the ratchet 43 rotates, and the main sprocket 42 does not rotate. When the second hydraulic cylinder 32 contracts upward, the support plate 33 drives the chain 46 to rotate upward, so that the chain 46 drives the main sprocket 42 to rotate synchronously through the pawl in the ratchet 43, and then the worm 41 is rotated, and the worm 41 rotates in meshing with the worm wheel 22, driving the feed roller 21 to rotate, and the scraps on the feed roller 21 are gradually transported to the cutting mechanism, so that the cut scraps fall into the collection box 5.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A device for recovering scraps from aluminum coil casting and rolling, comprising a frame (1), characterized in that: The frame (1) is provided with a flattening feeding mechanism for rolling and feeding the scraps, and a cutting mechanism for shearing the flattened scraps is provided on one side of the flattening feeding mechanism, and a power transmission component is connected between the cutting mechanism and the flattening feeding mechanism; the flattening feeding mechanism comprises a feeding roller (21) provided on the frame (1), and the rear end of the feeding roller (21) passes through the frame (1) and is equipped with a worm gear (22), and the feeding rollers (21) are arranged in multiple groups at intervals, and a holding component is provided on the upper side of each group of the feeding rollers (21), and the height of the holding component from the feeding rollers (21) gradually decreases toward the cutting mechanism, and a centering component is provided between each group of the feeding rollers (21); the cutting mechanism comprises a frame (31) fixed to the upper end of the frame (1), and a second hydraulic cylinder (32) is fixed on the frame (31). A support plate (33) is provided at the lower end of the second hydraulic cylinder (32); a through slot through which the support plate (33) passes is provided on the frame (31); an upper cutter (34) is fixed on the lower side of the support plate (33); a lower cutter (36) is provided on the lower side of the upper cutter (34); the power transmission component comprises a support shaft (44) arranged on the rear wall of the frame (31); a secondary sprocket (45) is rotatably mounted on the support shaft (44); a worm (41) is provided on the upper side of the worm wheel (22) at the rear side of the frame body (1); a main sprocket (42) is provided on the worm (41) and is located below the secondary sprocket (45); a ratchet (43) is provided on the outer ring of the main sprocket (42); a chain (46) is sleeved on the ratchet (43) and the secondary sprocket (45); and the chain (46) is fixedly connected to the support plate (33).

2. The device for recovering aluminum coil casting scraps according to claim 1, characterized in that: The pressing assembly comprises a mounting seat (24) slidably arranged on the frame (1), a pressing roller (23) is arranged on the mounting seat (24), and a first hydraulic cylinder (25) connected to the mounting seat (24) is fixed on the frame (1).

3. The device for recovering aluminum coil casting scraps according to claim 2, characterized in that: The pressure roller (23) is rotatably connected to the mounting seat (24), and the mounting seat (24) is slidably connected to the frame (1).

4. The device for recovering aluminum coil casting scraps according to claim 1, characterized in that: The centering component comprises left and right spiral screws (26) and a guide column (210) parallel to the feeding roller (21), and sliding seats (27) are arranged on the left and right spiral screws (26) and the guide column (210) in a relative manner, and a hand wheel (29) is fixed at the front end of the left and right spiral screws (26).

5. The device for recovering aluminum coil casting scraps according to claim 4, characterized in that: A vertical guide roller (28) is rotatably arranged on the opposite surface of the sliding seat (27); the sliding seat (27) is threadedly connected to the left and right spiral screws (26); the sliding seat (27) is slidably connected to the guide column (210); and the left and right spiral screws (26) are rotatably connected to the frame (1).

6. The device for recovering aluminum coil casting scraps according to claim 4, characterized in that: The spacing between the sliding seats (27) of each group of the centering components gradually decreases toward the cutting mechanism.

7. The device for recovering aluminum coil casting scraps according to claim 1, characterized in that: A support platform (35) flush with the cut surface of the feed roller (21) is provided on the frame (1) and located at the lower side of the frame (31); the worm (41) meshes and rotates with the worm wheel (22); the worm (41) is rotationally connected to the frame (1); and the feed roller (21) is rotationally connected to the frame (1).

8. The device for recovering aluminum coil casting scraps according to claim 1, characterized in that: The second hydraulic cylinder (32) is provided at two locations, and a collection box (5) is provided on one side of the frame (1) located below the frame (31).

Citation Information

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