Automatic welding device for photovoltaic inverter production

By designing automatic welding devices, using technical means such as conveying structure, clamping structure and magnetic suction structure, the problem of low welding efficiency of inverter housing mounting plates is solved, and efficient automated welding and improvement of production efficiency is achieved.

CN119952393AActive Publication Date: 2025-05-09KUNSHAN HENGJU ELECTRONIC CO LTD

Patent Information

Application Number
CN202510447960.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-05-09
Estimated Expiration
2045-04-10

AI Technical Summary

Technical Problem

In the prior art, the welding efficiency of the inverter housing mounting plates is low, and it is necessary to manually position the mounting plates, resulting in low production efficiency.

Method used

An automatic welding device for the production of photovoltaic inverters was designed, including a conveying structure, clamping structure, drive structure, feeding structure and magnetic suction structure, and the mounting plates were quickly positioned and welded through automated means.

Benefits of technology

It improves the welding efficiency of the mounting plate and the production efficiency of the inverter, reduces the demand for manual operation, and enhances the processing efficiency and convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of inverter welding, in particular to an automatic welding device for photovoltaic inverter production, comprising a conveying structure for conveying an inverter shell; after the inverter shell moves to a specific position, a first worm is driven by a double-shaft motor to rotate, the first worm is in meshing transmission with a first gear when rotating, clamping plates are driven to swing upwards when the first gear rotates, and the inverter shell can be conveniently moved into the two sets of clamping plates by means of the guiding effect of a guiding plate; meanwhile, an extrusion plate makes contact with the outer side of the inverter shell, the stability of the inverter shell is further guaranteed by means of the extrusion plate, meanwhile, the movable mounting plate makes contact with one side of the inverter shell, the mounting plate is welded to the upper surface of the inverter shell by means of a mechanical arm and a welding gun, and therefore the mounting plate can be conveniently and rapidly positioned; and the welding efficiency of the mounting plate and the production efficiency of the inverter are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of inverter welding, and in particular to an automatic welding device for producing photovoltaic inverters. Background Art

[0002] When producing the inverter, it is necessary to weld the mounting plate of the inverter housing. After the welding is completed, it is convenient for the subsequent installation of the inverter. Currently, when welding the mounting plate, most of the time, the mounting plate is manually placed against the outside of the inverter housing and then the welding operation is performed. This processing method is inefficient and requires manual positioning of the mounting plate. Therefore, an automatic welding device for photovoltaic inverter production is proposed to facilitate the rapid positioning of the mounting plate, improve the welding efficiency of the mounting plate and the production efficiency of the inverter. Summary of the invention

[0003] In view of the problems in the prior art, the present invention provides an automatic welding device for photovoltaic inverter production to facilitate rapid positioning of mounting panels, thereby improving the welding efficiency of mounting panels and the production efficiency of inverters.

[0004] The technical solution adopted by the present invention to solve its technical problems is an automatic welding device for photovoltaic inverter production, including a conveying structure for conveying an inverter housing, symmetrically arranged clamping structures for positioning the inverter housing are provided on both sides of the conveying structure, a driving structure for driving the clamping structure to swing is provided below the conveying structure, a feeding structure for conveying a mounting plate is provided on the outer side of the conveying structure, a plurality of groups of vertically arranged mounting plates are provided on the feeding structure, a magnetic structure is provided on the clamping structure, and after the conveying structure swings, the magnetic structure corresponds to a group of mounting plates, and a welding structure is provided on one side of the conveying structure.

[0005] Specifically, the clamping structures include a horizontal plate arranged above the conveying structure, both ends of the horizontal plate are fixedly connected with vertically arranged clamping plates, two groups of the clamping plates are provided with arc-shaped notches on one side close to the horizontal plate, the lower side of the horizontal plate is fixedly connected with a vertically arranged rotating plate, one side of the rotating plate is fixedly connected with a horizontally arranged driving rod, one end of the driving rod is fixedly connected with a first gear, the first gear is meshed with the driving structure for transmission, and one end of the driving rod away from the first gear is rotatably connected with a vertically arranged first supporting rod;

[0006] The clamping plates are provided with inclined guide plates on one side away from the horizontal plate, and the two groups of guide plates are expanded outward at one end away from the horizontal plate. Adjustment structures that can clamp inverter housings of different widths are provided in the two groups of clamping plates, and the adjustment structures drive the magnetic attraction structure to move after being squeezed.

[0007] Specifically, the magnetic attraction structure includes a movable plate arranged above the mounting plate, the movable plate is initially located above a side of the mounting plate away from the horizontal plate, a groove is provided on the lower surface of the movable plate, a plurality of groups of magnets are arranged in the groove, and the magnets are magnetically attracted to the mounting plate;

[0008] A first hydraulic telescopic rod is provided on the side away from the two groups of clamping plates, and the fixed end of the first hydraulic telescopic rod is fixedly connected to one side of the clamping plate through a connecting plate, and the output end of the first hydraulic telescopic rod is fixedly connected to an L-shaped connecting rod, one end of the L-shaped connecting rod is fixedly connected to one side of the movable plate, and the first hydraulic telescopic rod is connected to the adjustment structure.

[0009] Specifically, the adjustment structure includes an extrusion plate vertically arranged between two groups of clamping plates, a second hydraulic telescopic rod is fixedly connected between the extrusion plate and the cross plate, the fixed end of the second hydraulic telescopic rod is fixedly connected to one side of the cross plate, the output end of the second hydraulic telescopic rod is fixedly connected to one side of the extrusion plate, the fixed end of the second hydraulic telescopic rod is connected to the fixed end of the first hydraulic telescopic rod through a pipeline; a plurality of groups of return springs are fixedly connected between the extrusion plate and the cross plate.

[0010] By adopting the above technical solution, when the width of the inverter housing is large, the inverter housing is squeezed and contacted with one side of the extrusion plate, and the extrusion plate can ensure the stability of the inverter housing, and at the same time drive the extrusion plate to move. When the extrusion plate moves, it squeezes the second hydraulic telescopic rod and drives the reset spring to store force. The second hydraulic telescopic rod is connected with the first hydraulic telescopic rod through a pipeline, thereby driving the output end of the first hydraulic telescopic rod to extend, thereby driving the moving plate to move. When the moving plate moves, it drives the mounting plate to move synchronously, so as to facilitate the automatic adjustment of the position of the mounting plate according to the width of the inverter, while ensuring the stability of the inverter housing, improving processing efficiency and convenience of use;

[0011] When the welding of one group of inverter housings is completed, the driving structure drives the clamping plate to reset and swing downward. At this time, the reset spring drives the extrusion plate to reset, the second hydraulic telescopic rod extends, and the output end of the first hydraulic telescopic rod drives the L-shaped connecting rod and the moving plate to reset and move synchronously, so as to facilitate the subsequent welding of the mounting plate of the next group of inverter housings.

[0012] Specifically, the driving structure includes a double-axis motor horizontally arranged below the conveying structure, the output ends of the double-axis motor are fixedly connected to a horizontally arranged first worm, the first worm is located below the first gear and meshes with the first gear for transmission, a vertically arranged second support rod is fixedly connected below the double-axis motor, one end of the driving rod away from the first support rod is rotatably connected to a fixed rod, and one end of the fixed rod is fixedly connected to one side of the second support rod;

[0013] The output ends of the dual-axis motors are both rotatably connected to a vertically arranged third support rod.

[0014] Specifically, the feeding structure includes a plurality of groups of conveying rollers horizontally and symmetrically arranged on both sides of the conveying structure, both ends of the conveying rollers are rotatably connected to first supporting legs vertically arranged, a plurality of groups of conveying rollers are provided with conveyor belts on the outside, a plurality of groups of symmetrically arranged clamping blocks are fixedly connected to the outside of the conveyor belts, a positioning groove is arranged on one side of the clamping block, the mounting plate is installed between the two groups of clamping blocks through the positioning groove, and a plurality of mounting holes are arranged on the mounting plate;

[0015] A transmission structure for driving the conveyor belt to move is provided on one side of the conveying roller.

[0016] Specifically, the transmission structure includes a second gear vertically arranged on one side of the first supporting leg, a transmission shaft is fixedly connected to one side of the second gear, an end of the transmission shaft away from the second gear passes through the first supporting leg and is fixedly connected to one end of a group of conveying rollers, and a one-way bearing is connected between the conveying roller and the transmission shaft;

[0017] The third support rod is provided with an inclined rotating shaft on the side away from the dual-axis motor, and the end of the rotating shaft away from the third support rod is fixedly connected to the second worm gear, and the second worm gear is meshed with the second gear for transmission. One end of the rotating shaft is fixedly connected to the output end of the dual-axis motor through a universal joint, and the end of the rotating shaft away from the third support rod is rotatably connected to a vertically arranged fourth support rod.

[0018] Specifically, the conveying structure includes a horizontally arranged electric conveyor belt, a plurality of groups of vertically arranged second supporting legs are arranged on the outer side of the electric conveyor belt, and a plurality of groups of inverter housings are arranged on the electric conveyor belt.

[0019] Specifically, the welding structure includes a base, a mechanical arm is provided above the base, and a welding gun is provided at one end of the mechanical arm.

[0020] Beneficial effects of the present invention:

[0021] (1) The automatic welding device for photovoltaic inverter production described in the present invention, when the inverter housing is moved to a specific position, relies on the dual-axis motor to drive the first worm to rotate, and the first worm rotates to mesh with the first gear for transmission, and the first gear rotates to drive the clamping plate to swing upward, relying on the guiding effect of the guide plate, it is convenient to move the inverter housing into the two sets of clamping plates, and at the same time, the extrusion plate contacts the outer side of the inverter housing, and the stability of the inverter housing is further guaranteed by the extrusion plate. At the same time, the moving mounting plate contacts one side of the inverter housing, and the mounting plate is welded to the upper surface of the inverter housing by a robotic arm and a welding gun, so as to facilitate the rapid positioning of the mounting plate, improve the welding efficiency of the mounting plate and the production efficiency of the inverter.

[0022] (2) The present invention relates to an automatic welding device for producing photovoltaic inverters. When the width of the inverter housing is large, the inverter housing is in squeeze contact with one side of the extrusion plate. The extrusion plate can ensure the stability of the inverter housing and drive the extrusion plate to move. When the extrusion plate moves, it squeezes the second hydraulic telescopic rod and drives the reset spring to store force. The second hydraulic telescopic rod is connected to the first hydraulic telescopic rod through a pipeline, thereby driving the output end of the first hydraulic telescopic rod to extend, thereby driving the moving plate to move. When the moving plate moves, it drives the mounting plate to move synchronously, so as to facilitate the automatic adjustment of the position of the mounting plate according to the width of the inverter, while ensuring the stability of the inverter housing, improving processing efficiency and convenience of use.

[0023] (3) The automatic welding device for photovoltaic inverter production described in the present invention, when the next set of inverter housings needs to be welded with mounting plates, the dual-axis motor drives the two sets of clamping structures to swing upward, and the dual-axis motor and the universal coupling drive the rotating shaft to rotate. When the rotating shaft rotates, it drives the second worm to rotate and mesh with the second gear for transmission. The second gear and the one-way bearing drive the transmission shaft and a set of conveyor rollers to rotate. When the conveyor rollers rotate, it drives the conveyor belt to move, thereby facilitating the movement of several sets of mounting plates. When the two sets of clamping plates swing downward to the initial position, a set of mounting plates on the conveyor belt corresponds to the slots of the movable plate, and at the same time, the magnets are magnetically adsorbed with the corresponding set of mounting plates, thereby facilitating the subsequent welding of the mounting plates for the next set of inverter housings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Figure 1 is an axonometric view of the present invention;

[0026] Figure 2 for Figure 1 A magnified image of area A;

[0027] Figure 3 for Figure 1 A magnified view of area B;

[0028] Figure 4 It is a schematic top view of the clamping structure of the present invention;

[0029] Figure 5 It is another perspective axonometric drawing of the present invention;

[0030] Figure 6 for Figure 5 A magnified view of region C;

[0031] Figure 7 is a side view of the present invention;

[0032] Figure 8 for Figure 7 A magnified view of region D;

[0033] Fig. 9 It is a schematic diagram of the structure after the clamping plate of the present invention swings downward;

[0034] Fig.10 for Fig. 9 A magnified view of the E region;

[0035] Fig.11 It is a cross-sectional schematic diagram of the clamping structure of the present invention;

[0036] Fig.12 for Fig.11 A magnified view of the F region;

[0037] In the figure: 1. mounting plate; 2. horizontal plate; 3. clamping plate; 4. arc notch; 5. rotating plate; 6. driving rod; 7. first gear; 8. first support rod; 9. guide plate; 10. moving plate; 11. slot; 12. magnet; 13. first hydraulic telescopic rod; 14. connecting plate; 15. L-shaped connecting rod; 16. extrusion plate; 17. second hydraulic telescopic rod; 18. reset spring; 19. dual-axis motor; 20. first worm; 21. The second support rod; 22. the fixing rod; 23. the third support rod; 24. the conveying roller; 25. the first support leg; 26. the conveying belt; 27. the block; 28. the positioning groove; 29. ​​the mounting hole; 30. the second gear; 31. the rotating shaft; 32. the second worm; 33. the universal coupling; 34. the fourth support rod; 35. the electric conveying belt; 36. the inverter housing; 37. the base; 38. the robot arm; 39. the welding gun; 40. the second support leg. DETAILED DESCRIPTION

[0038] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0039] In order to facilitate the rapid positioning of the mounting plate, improve the welding efficiency of the mounting plate and the production efficiency of the inverter, as an embodiment of the present invention, Figure 1 As shown, an automatic welding device for photovoltaic inverter production described in the present invention includes a conveying structure for conveying an inverter housing 36, and symmetrically arranged clamping structures for positioning the inverter housing 36 are provided on both sides of the conveying structure. A driving structure for driving the clamping structure to swing is provided below the conveying structure, and a feeding structure for conveying a mounting plate 1 is provided on the outer side of the conveying structure, and a plurality of groups of vertically arranged mounting plates 1 are provided on the feeding structure, and a magnetic structure is provided on the clamping structure. After the conveying structure swings, the magnetic structure corresponds to a group of mounting plates 1, and a welding structure is provided on one side of the conveying structure.

[0040] When in use, the inverter housing 36 is driven to move by the conveying structure. When the inverter housing 36 moves to a specific position, the driving structure drives the two groups of clamping structures to swing upward. When the two groups of clamping structures swing upward, the magnetic structure drives a group of mounting plates 1 to swing upward synchronously. When the two groups of clamping structures swing to a certain position, the inverter housing 36 is located in the two groups of clamping structures. The inverter housing 36 is positioned by the two groups of clamping structures to ensure the stability of the inverter housing 36. At the same time, the magnetic structure moves the mounting plate 1 to the upper surface of the inverter housing 36. At the same time, one side of the mounting plate 1 is abutted against the upper surface of the inverter housing 36. The welding structure is used to weld the mounting plate 1 to the upper surface of the inverter housing 36, thereby completing the welding of the mounting plate 1, thereby facilitating the rapid positioning of the mounting plate 1 and improving the welding efficiency of the mounting plate 1 and the production efficiency of the inverter.

[0041] When one group of inverter housings 36 completes the welding of the mounting plate 1, the driving structure drives the two groups of clamping structures to swing downward, and the clamping structure drives the magnetic structure to swing downward synchronously when swinging. When the clamping structure swings to a certain position, the magnetic structure corresponds to another group of mounting plates 1 on the feeding structure. The conveying structure continues to drive the next group of inverter housings 36 to move to a specific position, and then the driving structure drives the clamping structure and the magnetic structure to swing upward again, so as to facilitate the welding of the mounting plate 1 for the next group of inverter housings 36, thereby improving processing efficiency and ease of use.

[0042] In order to ensure the stability of the inverter housing 36, for example, Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the present invention also includes that the clamping structure includes a horizontal plate 2 arranged above the conveying structure, and the two ends of the horizontal plate 2 are fixedly connected with vertically arranged clamping plates 3, and the two groups of the clamping plates 3 are provided with arc-shaped notches 4 on one side close to the horizontal plate 2, and the lower side of the horizontal plate 2 is fixedly connected with a vertically arranged rotating plate 5, and one side of the rotating plate 5 is fixedly connected with a horizontally arranged driving rod 6, and one end of the driving rod 6 is fixedly connected with a first gear 7, and the first gear 7 is meshed with the driving structure for transmission, and one end of the driving rod 6 away from the first gear 7 is rotatably connected with a vertically arranged first supporting rod 8;

[0043] The clamping plates 3 are each provided with an inclined guide plate 9 on one side away from the horizontal plate 2, and the two groups of guide plates 9 are expanded outward at one end away from the horizontal plate 2. Adjustment structures that can clamp inverter housings 36 of different widths are provided in the two groups of clamping plates 3, and the adjustment structures drive the magnetic attraction structure to move after being squeezed.

[0044] When in use, the inverter housing 36 is driven to move by the conveying structure. When the inverter housing 36 moves to a specific position, the driving structure is meshed with the first gear 7 to drive the driving rod 6 to rotate. When the driving rod 6 rotates, it drives the rotating plate 5, the cross plate 2, and the clamping plate 3 to swing upward. Relying on the guiding effect of the guide plate 9, the inverter housing 36 can be easily moved into the two groups of clamping plates 3. The two groups of clamping plates 3 are used to fix the inverter housing 36. When the clamping plates 3 swing upward to a certain position, the adjusting structure contacts the outer side of the inverter housing 36. The adjusting structure further ensures the stability of the inverter housing 36. At the same time, the mounting plate 1 on the magnetic attraction structure contacts one side of the inverter housing 36. The mounting plate 1 is welded to the upper surface of the inverter housing 36 by the welding structure, thereby improving the welding efficiency of the mounting plate 1 and the production efficiency of the inverter.

[0045] When the width of the inverter housing 36 is large, the driving structure drives the clamping plate 3 to swing upward to a certain position. At this time, the adjustment structure is in squeeze contact with the outer side of the inverter housing 36, and the adjustment structure drives the magnetic attraction structure to move synchronously, so as to adjust the position of the mounting plate 1. This facilitates automatic adjustment of the installation position of the mounting plate 1 according to the width of the inverter housing 36, and ensures the stability of the clamping of the inverter housing 36, further improving the convenience of installation and production efficiency.

[0046] When one set of inverter housings 36 completes the welding of the mounting plate 1, the two sets of clamping structures are driven to reset and swing downward by the meshing transmission of the driving structure and the first gear 7. When the two sets of clamping plates 3 swing downward to the initial position, one side of the feeding structure is located in the arc-shaped notch 4, and at the same time, the other set of mounting plates 1 on the feeding structure corresponds to the magnetic attraction structure again, so as to facilitate the subsequent welding of the mounting plate 1 of the next set of inverter housings 36;

[0047] The stability of the driving rod 6 can be ensured by relying on the first supporting rod 8 .

[0048] For example, Figure 1 , Figure 2 , Figure 4 , Fig.11 , Fig.12 As shown, the present invention also includes that the magnetic attraction structure includes a moving plate 10 arranged above the mounting plate 1, the moving plate 10 is initially located above a side of the mounting plate 1 away from the horizontal plate 2, a groove 11 is provided on the lower surface of the moving plate 10, a plurality of groups of magnets 12 are provided in the groove 11, and the magnets 12 are magnetically attracted to the mounting plate 1;

[0049] A first hydraulic telescopic rod 13 is provided on the side away from the two groups of clamping plates 3. The fixed end of the first hydraulic telescopic rod 13 is fixedly connected to one side of the clamping plate 3 through a connecting plate 14. The output end of the first hydraulic telescopic rod 13 is fixedly connected to an L-shaped connecting rod 15. One end of the L-shaped connecting rod 15 is fixedly connected to one side of the movable plate 10. The first hydraulic telescopic rod 13 is connected to the adjustment structure.

[0050] When in use, after the conveying structure drives the inverter housing 36 to move to a specific position, the driving structure drives the clamping plate 3 to swing upward, and when the clamping plate 3 swings upward, it drives the connecting plate 14, the first hydraulic telescopic rod 13, the L-shaped connecting rod 15 and the moving plate 10 to swing upward synchronously. When the moving plate 10 swings upward, the magnet 12 is magnetically adsorbed with the mounting plate 1 to drive the mounting plate 1 to swing upward synchronously. When the clamping plate 3 swings to a certain position, the inverter housing 36 is squeezed and contacted with the adjustment structure, and the stability of the inverter housing 36 can be ensured by the adjustment structure.

[0051] When the width of the inverter housing 36 is large, the inverter housing 36 squeezes the adjustment structure to move, and is connected with the first hydraulic telescopic rod 13 by the adjustment structure, thereby driving the output end of the first hydraulic telescopic rod 13 to extend, and the output end of the first hydraulic telescopic rod 13 drives the L-shaped connecting rod 15 and the moving plate 10 to move synchronously, and the moving plate 10 drives the mounting plate 1 to move synchronously when moving, so as to automatically adjust the position of the mounting plate 1 according to the width of the inverter, thereby improving processing efficiency and convenience of use;

[0052] When one group of inverter housings 36 completes the welding of the mounting plate 1, the driving structure meshes with the first gear 7 to drive the two groups of clamping structures to reset and swing downward. When the two groups of clamping plates 3 swing downward to the initial position, the next group of mounting plates 1 on the feeding structure correspond to the slots 11 of the movable plate 10, and the magnets 12 are magnetically adsorbed with the next group of mounting plates 1, thereby facilitating the subsequent movement of the next group of mounting plates 1 and facilitating the welding of the mounting plates 1 of the next group of inverter housings 36.

[0053] For example, Figure 4 , Fig.11 , Fig.12 As shown, the present invention also includes that the adjustment structure includes an extrusion plate 16 vertically arranged between the two groups of clamping plates 3, a second hydraulic telescopic rod 17 is fixedly connected between the extrusion plate 16 and the cross plate 2, the fixed end of the second hydraulic telescopic rod 17 is fixedly connected to one side of the cross plate 2, the output end of the second hydraulic telescopic rod 17 is fixedly connected to one side of the extrusion plate 16, and the fixed end of the second hydraulic telescopic rod 17 is connected to the fixed end of the first hydraulic telescopic rod 13 through a pipeline; a plurality of groups of return springs 18 are fixedly connected between the extrusion plate 16 and the cross plate 2.

[0054] When in use, when the width of the inverter housing 36 is large, the inverter housing 36 is squeezed and contacted with one side of the squeezing plate 16, and the squeezing plate 16 can ensure the stability of the inverter housing 36, and at the same time drive the squeezing plate 16 to move. When the squeezing plate 16 moves, it squeezes the second hydraulic telescopic rod 17 and drives the return spring 18 to store force. The second hydraulic telescopic rod 17 is connected with the first hydraulic telescopic rod 13 through a pipeline, thereby driving the output end of the first hydraulic telescopic rod 13 to extend, thereby driving the moving plate 10 to move. When the moving plate 10 moves, it drives the mounting plate 1 to move synchronously, so as to facilitate the automatic adjustment of the position of the mounting plate 1 according to the width of the inverter, and at the same time ensure the stability of the inverter housing 36, improve the processing efficiency and convenience of use;

[0055] When the welding of one group of inverter housings 36 is completed, the driving structure drives the clamping plate 3 to reset and swing downward. At this time, the reset spring 18 drives the extrusion plate 16 to reset, the second hydraulic telescopic rod 17 extends, and the output end of the first hydraulic telescopic rod 13 drives the L-shaped connecting rod 15 and the movable plate 10 to reset and move synchronously, so as to facilitate the subsequent welding of the mounting plate 1 for the next group of inverter housings 36.

[0056] In order to facilitate the swinging of the clamping plate 3, for example, Figure 1 , Figure 3 , Figure 5 , Figure 7 , Fig. 9 As shown, the present invention also includes that the driving structure includes a double-axis motor 19 horizontally arranged below the conveying structure, the output ends of the double-axis motor 19 are fixedly connected to a horizontally arranged first worm 20, the first worm 20 is located below the first gear 7 and meshes with the first gear 7 for transmission, a vertically arranged second support rod 21 is fixedly connected below the double-axis motor 19, one end of the driving rod 6 away from the first support rod 8 is rotatably connected to a fixed rod 22, and one end of the fixed rod 22 is fixedly connected to one side of the second support rod 21;

[0057] The output ends of the dual-axis motor 19 are both rotatably connected to a vertically arranged third support rod 23 .

[0058] When in use, after the conveying structure drives the inverter housing 36 to move to a specific position, the dual-axis motor 19 is turned on, and the dual-axis motor 19 drives the first worm 20 to rotate. When the first worm 20 rotates, it meshes with the first gear 7 for transmission, thereby driving the first gear 7 to rotate. When the first gear 7 rotates, it drives the driving rod 6, the rotating plate 5, the horizontal plate 2, and the clamping plate 3 to swing upward, so as to facilitate clamping the inverter housing 36. At the same time, the moving plate 10 drives the mounting plate 1 to move to the upper surface of the inverter housing 36, thereby improving the installation convenience of the mounting plate 1.

[0059] The second support rod 21 can ensure the stability of the dual-axis motor 19 , the fixing rod 22 can further ensure the stability of the driving rod 6 , and the third support rod 23 can further ensure the rotation stability of the dual-axis motor 19 .

[0060] In order to facilitate the subsequent welding of the mounting plate 1 for the next set of inverter housings 36, for example, Figure 1 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 As shown, the present invention also includes that the feeding structure includes a plurality of groups of conveying rollers 24 horizontally and symmetrically arranged on both sides of the conveying structure, both ends of the conveying rollers 24 are rotatably connected to vertically arranged first supporting legs 25, a plurality of groups of conveying rollers 24 are provided with conveyor belts 26 on the outside, a plurality of groups of symmetrically arranged clamping blocks 27 are fixedly connected to the outside of the conveyor belts 26, a positioning groove 28 is provided on one side of the clamping block 27, the mounting plate 1 is installed between the two groups of clamping blocks 27 through the positioning groove 28, and a plurality of groups of mounting holes 29 are provided on the mounting plate 1;

[0061] A transmission structure for driving the conveyor belt 26 to move is provided on one side of the conveying roller 24 .

[0062] When in use, when the dual-axis motor 19 drives the two groups of clamping structures to swing upward, the transmission structure drives the conveying roller 24 to rotate, and when the conveying roller 24 rotates, it drives the conveyor belt 26 to move. When the conveyor belt 26 moves, it drives several groups of mounting plates 1 to move synchronously by relying on the clamping block 27. When the two groups of clamping plates 3 swing upward, a group of mounting plates 1 on the conveyor belt 26 corresponds to the moving trajectory of the moving plate 10. When the dual-axis motor 19 drives the moving plate 10 to swing, the mounting plate 1 can be inserted into the slot 11, and at the same time, it relies on the magnet 12 to magnetically adsorb with the corresponding group of mounting plates 1, so as to facilitate the subsequent welding of the mounting plate 1 to the next group of inverter housings 36;

[0063] The vertical stability of the mounting plate 1 can be ensured by the action of the clamping block 27 and the positioning groove 28, so that after the movable plate 10 swings downward, the mounting plate 1 corresponds to the groove 11 of the movable plate 10;

[0064] After the mounting plate 1 and the inverter housing 36 are welded, the inverter housing 36 can be easily installed later by relying on the mounting holes 29 , thereby ensuring the stability of the inverter housing 36 after installation.

[0065] In order to facilitate the movement of several groups of mounting plates 1, for example, Figure 5 , Figure 6As shown, the present invention also includes that the transmission structure includes a second gear 30 vertically arranged on one side of the first supporting leg 25, a transmission shaft is fixedly connected to one side of the second gear 30, an end of the transmission shaft away from the second gear 30 passes through the first supporting leg 25 and is fixedly connected to one end of a group of conveying rollers 24, and a one-way bearing is connected between the conveying roller 24 and the transmission shaft;

[0066] The third support rod 23 is provided with an inclined rotating shaft 31 on the side away from the dual-axis motor 19, and the end of the rotating shaft 31 away from the third support rod 23 is fixedly connected to the second worm 32, and the second worm 32 is meshed with the second gear 30 for transmission. One end of the rotating shaft 31 is fixedly connected to the output end of the dual-axis motor 19 through a universal coupling 33, and the end of the rotating shaft 31 away from the third support rod 23 is rotatably connected to a vertically arranged fourth support rod 34.

[0067] When in use, when the next set of inverter housings 36 needs to be welded with the mounting plate 1, the dual-axis motor 19 drives the two sets of clamping structures to swing upward, and the dual-axis motor 19 and the universal coupling 33 drive the rotating shaft 31 to rotate. When the rotating shaft 31 rotates, it drives the second worm 32 to rotate and mesh with the second gear 30 for transmission, and the second gear 30 and the one-way bearing drive the transmission shaft and a set of conveying rollers 24 to rotate. When the conveying rollers 24 rotate, it drives the conveyor belt 26 to move, so as to facilitate the movement of several sets of mounting plates 1; when the two sets of clamping plates 3 swing downward to the initial position, at this time, a set of mounting plates 1 on the conveyor belt 26 corresponds to the slot 11 of the movable plate 10, and at the same time, the magnet 12 is magnetically adsorbed with the corresponding set of mounting plates 1, so as to facilitate the subsequent welding of the mounting plates 1 of the next set of inverter housings 36;

[0068] When the dual-axis motor 19 drives the clamping plate 3 to swing downward, the second worm 32 is meshed with the second gear 30 for transmission. At this time, relying on the effect of the one-way bearing, the conveying roller 24 is no longer driven to rotate; when the dual-axis motor 19 drives the clamping plate 3 to swing upward, the second worm 32 is meshed with the second gear 30 for transmission. At this time, relying on the effect of the one-way bearing, the transmission shaft and the conveying roller 24 are driven to rotate, and thereby the mounting plate 1 is driven to move, ensuring that after the clamping plate 3 swings downward, a group of mounting plates 1 on the conveyor belt 26 correspond to the slots 11 of the movable plate 10.

[0069] For example, Figure 1 As shown, the present invention also includes that the conveying structure includes a horizontally arranged electric conveyor belt 35, a plurality of groups of vertically arranged second supporting legs 40 are arranged on the outer side of the electric conveyor belt 35, and a plurality of groups of inverter housings 36 are arranged on the electric conveyor belt 35.

[0070] When in use, the inverter housing 36 can be driven to move by the electric conveyor belt 35 , and the stability of the electric conveyor belt 35 can be ensured by the second supporting legs 40 .

[0071] For example, Figure 5 , Fig. 9 As shown, the present invention also includes that the welding structure includes a base 37 , a mechanical arm 38 is provided above the base 37 , and a welding gun 39 is provided at one end of the mechanical arm 38 .

[0072] During use, after the electric conveyor belt 35 drives the inverter housing 36 to move to a specific position, the clamping plate 3 is swung upward so that the inverter housing 36 is located on the inner side of the clamping plate 3, and at the same time, the extrusion plate 16 contacts the outer side of the inverter housing 36. The stability of the inverter housing 36 is further guaranteed by the extrusion plate 16. At the same time, the mounting plate 1 on the moving plate 10 contacts one side of the inverter housing 36. At this time, the welding gun 39 is driven to move by the mechanical arm 38, and the mounting plate 1 is welded to the upper surface of the inverter housing 36 by the welding gun 39, thereby improving the welding efficiency of the mounting plate 1 and the production efficiency of the inverter; the stability of the mechanical arm 38 can be guaranteed by the base 37.

[0073] When the present invention is in use, the electric conveyor belt 35 is driven to drive the inverter housing 36 to move. When the inverter housing 36 moves to a specific position, the double-axis motor 19 is turned on, and the double-axis motor 19 is used to drive the first worm 20 to rotate. When the first worm 20 rotates, it meshes with the first gear 7 for transmission, thereby driving the first gear 7 to rotate. When the first gear 7 rotates, it drives the driving rod 6, the rotating plate 5, the cross plate 2, and the clamping plate 3 to swing upward. Relying on the guiding effect of the guide plate 9, the inverter housing 36 can be easily moved into the two groups of clamping plates 3. Relying on the two groups of clamping plates 3, it is convenient to fix the inverter housing 36. When the clamping plates 3 swing upward to a certain position, the inverter The housing 36 is in extrusion contact with one side of the extrusion plate 16. The extrusion plate 16 can ensure the stability of the inverter housing 36 and drive the extrusion plate 16 to move. When the extrusion plate 16 moves, it squeezes the second hydraulic telescopic rod 17 and drives the return spring 18 to store force. The second hydraulic telescopic rod 17 is connected with the first hydraulic telescopic rod 13 through a pipeline, thereby driving the output end of the first hydraulic telescopic rod 13 to extend, thereby driving the moving plate 10 to move. When the moving plate 10 moves, it drives the mounting plate 1 to move synchronously, so as to facilitate the automatic adjustment of the position of the mounting plate 1 according to the width of the inverter, and at the same time ensure the stability of the inverter housing 36, thereby improving the processing efficiency and convenience of use;

[0074] When the dual-axis motor 19 drives the two groups of clamping structures to swing upward, the dual-axis motor 19 and the universal coupling 33 drive the rotating shaft 31 to rotate. When the rotating shaft 31 rotates, it drives the second worm 32 to rotate and mesh with the second gear 30 for transmission. The second gear 30 and the one-way bearing drive the transmission shaft and a group of conveying rollers 24 to rotate. When the conveying rollers 24 rotate, they drive the conveyor belt 26 to move, so as to facilitate the movement of several groups of mounting plates 1.

[0075] After the inverter housing 36 is clamped and fixed, the mechanical arm 38 drives the welding gun 39 to move, and the welding gun 39 is used to weld the mounting plate 1 to the upper surface of the inverter housing 36, thereby improving the welding efficiency of the mounting plate 1 and the production efficiency of the inverter;

[0076] When one set of inverter housings 36 completes the welding of the mounting plate 1, the first worm 20 and the first gear 7 mesh with each other to drive the two sets of clamping structures to reset and swing downward. When the two sets of clamping plates 3 swing downward to the initial position, the next set of mounting plates 1 on the conveyor belt 26 correspond to the slots 11 of the movable plate 10, and the magnets 12 are magnetically adsorbed with the next set of mounting plates 1, so as to facilitate the subsequent movement of the next set of mounting plates 1 and facilitate the welding of the mounting plates 1 of the next set of inverter housings 36.

[0077] The double-axis motor 19 drives the clamping plate 3 to reset and swing downward, and the reset spring 18 drives the extrusion plate 16 to reset, so that the second hydraulic telescopic rod 17 is extended, and at the same time, the output end of the first hydraulic telescopic rod 13 drives the L-shaped connecting rod 15 and the moving plate 10 to reset and move synchronously, so as to facilitate the subsequent welding of the mounting plate 1 on the next set of inverter housings 36;

[0078] When the dual-axis motor 19 drives the clamping plate 3 to swing downward, the second worm 32 is meshed with the second gear 30 for transmission. At this time, relying on the effect of the one-way bearing, the conveying roller 24 is no longer driven to rotate; when the dual-axis motor 19 drives the clamping plate 3 to swing upward, the second worm 32 is meshed with the second gear 30 for transmission. At this time, relying on the effect of the one-way bearing, the transmission shaft and the conveying roller 24 are driven to rotate, and thereby the mounting plate 1 is driven to move, ensuring that after the clamping plate 3 swings downward, a group of mounting plates 1 on the conveyor belt 26 correspond to the slots 11 of the movable plate 10.

[0079] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. An automatic welding device for photovoltaic inverter production, characterized in that: The invention comprises a conveying structure for conveying an inverter housing (36), symmetrically arranged clamping structures for positioning the inverter housing (36) are arranged on both sides of the conveying structure, a driving structure for driving the clamping structure to swing is arranged below the conveying structure, a feeding structure for conveying a mounting plate (1) is arranged on the outer side of the conveying structure, a plurality of groups of vertically arranged mounting plates (1) are arranged on the feeding structure, a magnetic attraction structure is arranged on the clamping structure, and after the conveying structure swings, the magnetic attraction structure corresponds to a group of mounting plates (1), and a welding structure is arranged on one side of the conveying structure.

2. The automatic welding device for photovoltaic inverter production according to claim 1, characterized in that: The clamping structures each comprise a horizontal plate (2) arranged above the conveying structure, both ends of the horizontal plate (2) being fixedly connected to vertically arranged clamping plates (3), two sets of the clamping plates (3) being provided with arc-shaped notches (4) on one side close to the horizontal plate (2), a vertically arranged rotating plate (5) being fixedly connected to the lower side of the horizontal plate (2), one side of the rotating plate (5) being fixedly connected to a horizontally arranged driving rod (6), one end of the driving rod (6) being fixedly connected to a first gear (7), the first gear (7) being meshed with the driving structure for transmission, and one end of the driving rod (6) being away from the first gear (7) being rotatably connected to a vertically arranged first supporting rod (8); The clamping plates (3) are each provided with an inclined guide plate (9) on one side away from the transverse plate (2); one end of the two groups of guide plates (9) away from the transverse plate (2) expands outward; and the two groups of clamping plates (3) are provided with an adjustment structure capable of clamping inverter housings (36) of different widths; the adjustment structure drives the magnetic attraction structure to move when squeezed.

3. The automatic welding device for photovoltaic inverter production according to claim 2, characterized in that: The magnetic attraction structure comprises a movable plate (10) arranged above the mounting plate (1); the movable plate (10) is initially located above a side of the mounting plate (1) away from the horizontal plate (2); a groove (11) is provided on the lower surface of the movable plate (10); a plurality of groups of magnets (12) are provided in the groove (11); and the magnets (12) are magnetically attracted to the mounting plate (1); A first hydraulic telescopic rod (13) is provided on one side of the two groups of clamping plates (3) that are away from each other. The fixed end of the first hydraulic telescopic rod (13) is fixedly connected to one side of the clamping plate (3) via a connecting plate (14). The output end of the first hydraulic telescopic rod (13) is fixedly connected to an L-shaped connecting rod (15). One end of the L-shaped connecting rod (15) is fixedly connected to one side of the movable plate (10). The first hydraulic telescopic rod (13) is connected to the adjustment structure.

4. The automatic welding device for photovoltaic inverter production according to claim 3, characterized in that: The adjustment structure comprises an extrusion plate (16) vertically arranged between two groups of clamping plates (3); a second hydraulic telescopic rod (17) is fixedly connected between the extrusion plate (16) and the transverse plate (2); a fixed end of the second hydraulic telescopic rod (17) is fixedly connected to one side of the transverse plate (2); an output end of the second hydraulic telescopic rod (17) is fixedly connected to one side of the extrusion plate (16); and a fixed end of the second hydraulic telescopic rod (17) is connected to a fixed end of the first hydraulic telescopic rod (13) via a pipeline; and a plurality of groups of return springs (18) are fixedly connected between the extrusion plate (16) and the transverse plate (2).

5. The automatic welding device for photovoltaic inverter production according to claim 4, characterized in that: The driving structure comprises a double-axis motor (19) horizontally arranged below the conveying structure, the output ends of the double-axis motor (19) are fixedly connected to a first worm (20) arranged horizontally, the first worm (20) is located below the first gear (7) and meshes with the first gear (7) for transmission, a second vertically arranged support rod (21) is fixedly connected below the double-axis motor (19), one end of the driving rod (6) away from the first support rod (8) is rotatably connected to a fixed rod (22), one end of the fixed rod (22) is fixedly connected to one side of the second support rod (21); The output ends of the dual-axis motor (19) are both rotatably connected to a vertically arranged third support rod (23).

6. The automatic welding device for photovoltaic inverter production according to claim 5, characterized in that: The feeding structure comprises a plurality of groups of conveying rollers (24) horizontally and symmetrically arranged on both sides of the conveying structure, both ends of the conveying rollers (24) are rotatably connected to first supporting legs (25) arranged vertically, a conveyor belt (26) is arranged outside the plurality of groups of conveying rollers (24), a plurality of groups of symmetrically arranged clamping blocks (27) are fixedly connected to the outside of the conveyor belt (26), a positioning groove (28) is arranged on one side of the clamping block (27), the mounting plate (1) is mounted between the two groups of clamping blocks (27) via the positioning groove (28), and a plurality of groups of mounting holes (29) are arranged on the mounting plate (1); A transmission structure for driving the conveyor belt (26) to move is provided on one side of the conveying roller (24).

7. The automatic welding device for photovoltaic inverter production according to claim 6, characterized in that: The transmission structure comprises a second gear (30) vertically arranged on one side of the first supporting leg (25); a transmission shaft is fixedly connected to one side of the second gear (30); an end of the transmission shaft away from the second gear (30) passes through the first supporting leg (25) and is fixedly connected to one end of a group of conveying rollers (24); a one-way bearing is connected between the conveying rollers (24) and the transmission shaft; A rotating shaft (31) arranged obliquely is provided on a side of the third support rod (23) away from the dual-axis motor (19); one end of the rotating shaft (31) away from the third support rod (23) is fixedly connected to a second worm gear (32); the second worm gear (32) is meshed with a second gear (30) for transmission; one end of the rotating shaft (31) is fixedly connected to an output end of the dual-axis motor (19) via a universal coupling (33); and one end of the rotating shaft (31) away from the third support rod (23) is rotatably connected to a fourth support rod (34) arranged vertically.

8. The automatic welding device for photovoltaic inverter production according to claim 7, characterized in that: The conveying structure comprises a horizontally arranged electric conveyor belt (35), a plurality of groups of vertically arranged second support legs (40) are arranged outside the electric conveyor belt (35), and a plurality of groups of inverter housings (36) are arranged on the electric conveyor belt (35).

9. The automatic welding device for photovoltaic inverter production according to claim 8, characterized in that: The welding structure comprises a base (37), a mechanical arm (38) is provided above the base (37), and a welding gun (39) is provided at one end of the mechanical arm (38).

Citation Information

Patent Citations

  • Automatic production line of laminated board and automatic production method of laminated board

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