Movable support for welding roller carrier

By designing a movable support for the welded roller frame, including limit, moving fixation and height adjustment mechanism, the existing welded roller frame has solved the problems of difficulty in adjusting position, inconvenient limit and flip, and inconvenient welding height adjustment when the length of the steel pipe changes, achieving flexible limit and flip of the steel pipe, improving welding efficiency and safety.

CN119952405APending Publication Date: 2025-05-09JIANGSU HUADIAN STEEL TOWER MFG
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510280715.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The existing welded roller frames are difficult to adjust their position when the length of the steel pipe changes, which easily leads to the workpiece falling, and it is not convenient to limit and flip steel pipes of different specifications. The welding height is inconvenient to adjust, which affects the welding efficiency and safety of the staff.

Method used

A welded roller frame movable support is designed, including a limiting mechanism, a moving fixing mechanism and a height adjustment mechanism. The limiting mechanism realizes the limiting and flip of the steel pipe through the cooperation of the first connecting box and the second connecting box; the moving fixing mechanism realizes the movement and fixation of the roller frame through the design of the second connecting box and the moving wheel; the height adjustment mechanism realizes the adjustment of the welding height through the cooperation of the third connecting box and the third double threaded screw.

Benefits of technology

It realizes flexible limit and flip of steel pipes, simplifies the adjustment process of steel pipes, improves welding efficiency and safety, and facilitates the adjustment of welding height according to the needs of staff of different heights.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119952405A_ABST
    Figure CN119952405A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of steel pipe welding supports, in particular to a welding roller carrier movable support which comprises a bottom plate, a limiting mechanism, a movable fixing mechanism and a height adjusting mechanism are arranged above the bottom plate, and the limiting mechanism comprises a first connecting box; and the same first double-thread screw is rotationally connected between the inner walls of the two sides of the first connecting box, the outer side of the first double-thread screw is in threaded connection with a rectangular block, and the top of the rectangular block is fixedly connected with two L-shaped plates. In the steel pipe welding process, the roller frame can be conveniently moved and adjusted, meanwhile, the steel pipes of different specifications can be conveniently limited through the welding roller frame, the steel pipes can be conveniently overturned, manual overturning is not needed, welding operation can be conveniently conducted on other positions of the steel pipes, and the welding efficiency is improved. And meanwhile, the height of the welding roller carrier can be conveniently adjusted according to actual needs, and workers with different heights can conveniently conduct welding work.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of steel pipe welding supports, in particular to a movable support for a welding roller frame. Background Art

[0002] The welding roller frame is a welding auxiliary equipment, which is commonly used for welding inner and outer circumferential seams and inner and outer longitudinal seams of cylindrical workpieces. The existing roller frame is placed directly on the ground. When the length of the steel pipe changes, the position of the roller frame needs to be adjusted by a crane. During adjustment, the two roller frames are not easy to align with the center. The steel pipe will change during welding, and the workpiece will collide with the roller, causing the workpiece to fall. During adjustment, the steel pipe needs to be lifted by a crane and then adjusted by a crowbar, which is time-consuming and prone to the problem of the roller frame tipping over. At the same time, the welding roller frame is not convenient for limiting steel pipes of different specifications. After welding on one side of the steel pipe is completed, it is not convenient to flip the steel pipe, and manual flipping is required to perform welding operations on other positions of the steel pipe. At the same time, the height of the welding roller frame is not convenient to adjust according to actual needs, and cannot meet the convenience of welding work for staff who are not tall enough. For this reason, we propose a movable support for the welding roller frame to solve the above problems. Summary of the invention

[0003] The object of the present invention is to provide a movable support for a welding roller frame to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a movable support for a welding roller frame, comprising a bottom plate, a limit mechanism, a movable fixing mechanism and a height adjustment mechanism are arranged above the bottom plate, the limit mechanism comprises a first connection box, a same first double-threaded screw is rotatably connected between the inner walls of both sides of the first connection box, a rectangular block is threadedly connected to the outer side of the first double-threaded screw, two L-shaped plates are fixedly connected to the top of the rectangular block, a same rotating rod is rotatably connected between the two corresponding L-shaped plates, a round roller is arranged on the outer fixed sleeve of the rotating rod, and the tops of the two corresponding round rollers are movably in contact with the same steel pipe;

[0005] The movable fixing mechanism comprises a second connection box, a same horizontal plate is fixedly connected between the inner walls of both sides of the second connection box, a round tube is rotatably connected to the top of the horizontal plate, a second screw is threadedly connected to the inner side of the round tube, a rectangular plate is fixedly connected to the bottom end of the second screw, a rubber plate is fixedly connected to the bottom of the rectangular plate, the four corners of the bottom of the second connection box are rotatably connected to moving wheels, two tracks are fixedly connected to the top of the bottom plate, and the bottom of the moving wheel is rollingly connected to the top of the track;

[0006] The height adjustment mechanism includes a third connecting box fixedly mounted on the top of the second connecting box, the top of the third connecting box being in movably contact with the bottom of the first connecting box, a same third double-threaded screw being rotatably connected between the inner walls on both sides of the third connecting box, the outer sides of the third double-threaded screw being threadedly connected to two rectangular seats, a vertical block being fixedly connected to the top of the rectangular seat, two connecting seats being fixedly connected to the bottom of the first connecting box, and a same connecting rod being rotatably connected between the vertical block and the corresponding connecting seat.

[0007] Further preferably, a pulley is provided on the outer fixed sleeve of the rotating rod, and a same conveyor belt is transmission-connected between two corresponding pulleys.

[0008] Further preferably, a first motor is fixedly connected to the left side of the first connecting box, an end of the output shaft of the first motor is fixedly connected to the left end of the first double-threaded screw, two first square rods are fixedly connected between the inner walls on both sides of the first connecting box, the rectangular block is slidably sleeved on the outer sides of the corresponding two first square rods, a servo motor is fixedly connected to the front side of one of the front L-shaped plates, and an end of the output shaft of the servo motor is fixedly connected to the front end of the corresponding rotating rod.

[0009] Further preferably, an outer fixed sleeve of the circular tube is provided with an outer gear ring, a second motor is fixedly connected to the top of the horizontal plate, a gear is fixedly connected to the end of the output shaft of the second motor, and the gear is meshed with the outer gear ring.

[0010] Further preferably, two second square rods are fixedly connected to the top of the rectangular plate, and the horizontal plate is slidably sleeved on the outer sides of the two second square rods.

[0011] Further preferably, cylinders are fixedly connected to inner walls on both sides of the third connection box, and third rods are fixedly connected to the sides of the two vertical blocks that are away from each other.

[0012] Further preferably, the cylindrical sliding sleeve is arranged on the outer side of the corresponding third-party rod, and the vertical block and the corresponding cylinder are fixedly connected with a same spring.

[0013] Further preferably, the spring is movably sleeved on the outside of the third rod, and two positioning rods are fixedly connected to the bottom of the first connection box.

[0014] Further preferably, two slide grooves are provided on the top of the third connection box, and inner walls of the slide grooves are slidably connected to outer sides of corresponding positioning rods.

[0015] Further preferably, a third motor is fixedly connected to the right side of the third connecting box, and the output shaft end of the third motor is fixedly connected to the right end of the third double-threaded screw.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention starts the first motor so that the L-shaped plate drives the corresponding two round rollers to move, pushes the second connection box to drive the moving wheel to roll on the top of the track, starts the second motor to drive the outer gear ring to rotate through the gear rotation, the outer gear ring rotation drives the round tube to rotate, the round tube rotation drives the second screw to move downward, the second screw drives the rectangular plate to move downward, the rectangular plate drives the rubber plate to move downward and closely contact with the bottom plate, so that the second connection box is fixed and the steel pipe is placed between the corresponding two round rollers.

[0018] 2. The present invention starts the third motor to rotate the third double-threaded screw to drive the two rectangular seats to move towards each other, the rectangular seat drives the vertical block to move, the vertical block drives the corresponding third-party rod to move, the cylinder positions the corresponding third-party rod, the vertical block stretches the spring during the movement, the vertical block squeezes the connecting rod during the movement, the connecting rod drives the first connecting box to move upward, the first connecting box drives the two positioning rods to move upward, and the positioning rods slide in the corresponding slide grooves.

[0019] 3. The present invention starts the servo motor to drive the corresponding rotating rod to rotate, the rotating rod drives an upper pulley to rotate, the upper pulley rotates and drives a lower pulley to rotate through the conveyor belt, the lower pulley rotates and drives the lower roller to rotate, the two corresponding rollers at the bottom rotate and drive the steel pipe to flip, so as to facilitate the welding operation of the staff, thereby forming a movable support for the welding roller frame, which is convenient for the roller frame to be moved and adjusted during the welding of the steel pipe. At the same time, the welding roller frame is convenient for limiting the position of steel pipes of different specifications and flipping the steel pipe without manual flipping, which is convenient for welding operations at other positions of the steel pipe. At the same time, the height of the welding roller frame is convenient for adjustment according to actual needs, which can meet the convenience of welding work for staff who are not tall. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the three-dimensional structure without the steel pipe in the present invention;

[0022] Figure 3 for Figure 2 A rear view stereogram of

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the connection among the round roller, the pulley and the conveyor belt in the present invention;

[0024] Figure 5 It is a schematic diagram of the internal cross-sectional structure of the first connection box in the present invention;

[0025] Figure 6 is a schematic diagram of the internal cross-sectional structure of the second connection box in the present invention;

[0026] Figure 7 It is a schematic diagram of the internal cross-sectional structure of the third connection box in the present invention.

[0027] In the figure:

[0028] 1. Bottom plate;

[0029] 2. First connection box; 201. First double-threaded screw; 202. Rectangular block; 203. L-shaped plate; 204. Rotating rod; 205. Round roller; 206. Pulley; 207. Conveyor belt; 208. First motor; 209. First square rod; 210. Servo motor;

[0030] 3. Second connection box; 301. Horizontal plate; 302. Round tube; 303. Second screw rod; 304. Rectangular plate; 305. Rubber plate; 306. External gear ring; 307. Second motor; 308. Gear; 309. Second square rod; 310. Moving wheel;

[0031] 4. Third connection box; 401. Third double-threaded screw; 402. Rectangular seat; 403. Vertical block; 404. Connection seat; 405. Connection rod; 406. Cylinder; 407. Third rod; 408. Spring; 409. Positioning rod; 410. Third motor;

[0032] 5. Track; 6. Steel pipe. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example

[0035] See also Figure 1-7The present invention provides a technical solution: a movable support for a welding roller frame, comprising a bottom plate 1, a limiting mechanism, a movable fixing mechanism and a height adjustment mechanism are arranged above the bottom plate 1, the limiting mechanism comprises a first connecting box 2, a first double-threaded screw 201 is rotatably connected between the inner walls of both sides of the first connecting box 2, a rectangular block 202 is threadedly connected to the outer side of the first double-threaded screw 201, two L-shaped plates 203 are fixedly connected to the top of the rectangular block 202, a rotating rod 204 is rotatably connected between the two corresponding L-shaped plates 203, a round roller 205 is fixedly sleeved on the outer side of the rotating rod 204, and the tops of the two corresponding round rollers 205 are movably contacted with a steel pipe 6;

[0036] The mobile fixing mechanism includes a second connection box 3, a same horizontal plate 301 is fixedly connected between the inner walls of both sides of the second connection box 3, a round tube 302 is rotatably connected to the top of the horizontal plate 301, a second screw 303 is threadedly connected to the inner side of the round tube 302, a rectangular plate 304 is fixedly connected to the bottom end of the second screw 303, a rubber plate 305 is fixedly connected to the bottom of the rectangular plate 304, and moving wheels 310 are rotatably connected to the four corners of the bottom of the second connection box 3, two tracks 5 are fixedly connected to the top of the bottom plate 1, and the bottom of the moving wheel 310 is rollingly connected to the top of the track 5;

[0037] The height adjustment mechanism includes a third connecting box 4 fixedly installed on the top of the second connecting box 3, the top of the third connecting box 4 is in movably contact with the bottom of the first connecting box 2, the same third double-threaded screw 401 is rotatably connected between the inner walls on both sides of the third connecting box 4, the outer side of the third double-threaded screw 401 is threadedly connected to two rectangular seats 402, the top of the rectangular seat 402 is fixedly connected to a vertical block 403, the bottom of the first connecting box 2 is fixedly connected to two connecting seats 404, and the same connecting rod 405 is rotatably connected between the vertical block 403 and the corresponding connecting seat 404.

[0038] In this embodiment, specifically: a belt pulley 206 is provided on the outer fixed sleeve of the rotating rod 204, and a conveyor belt 207 is connected between two corresponding belt pulleys 206;

[0039] In this embodiment, specifically: a first motor 208 is fixedly connected to the left side of the first connection box 2, the output shaft end of the first motor 208 is fixedly connected to the left end of the first double-threaded screw 201, two first square rods 209 are fixedly connected between the inner walls of both sides of the first connection box 2, the rectangular block 202 is slidably sleeved on the outer sides of the corresponding two first square rods 209, a servo motor 210 is fixedly connected to the front side of an L-shaped plate 203 on the front side, and the output shaft end of the servo motor 210 is fixedly connected to the front end of the corresponding rotating rod 204;

[0040] In this embodiment, specifically: an outer fixed sleeve of the circular tube 302 is provided with an outer gear ring 306, a second motor 307 is fixedly connected to the top of the horizontal plate 301, a gear 308 is fixedly connected to the end of the output shaft of the second motor 307, and the gear 308 is meshed with the outer gear ring 306;

[0041] In this embodiment, specifically: the top of the rectangular plate 304 is fixedly connected to two second square rods 309, and the horizontal plate 301 is slidably sleeved on the outer sides of the two second square rods 309;

[0042] In this embodiment, specifically: the inner walls on both sides of the third connection box 4 are fixedly connected with cylinders 406, and the sides of the two vertical blocks 403 that are away from each other are fixedly connected with third rods 407;

[0043] In this embodiment, specifically: the cylinder 406 is slidably sleeved on the outer side of the corresponding third rod 407, and the vertical block 403 and the corresponding cylinder 406 are fixedly connected by a same spring 408;

[0044] In this embodiment, specifically: the spring 408 is movably sleeved on the outside of the third rod 407, and two positioning rods 409 are fixedly connected to the bottom of the first connection box 2, and the setting of the positioning rods 409 plays a positioning effect;

[0045] In this embodiment, specifically: two slide grooves are provided on the top of the third connection box 4, and the inner walls of the slide grooves are slidably connected to the outer sides of the corresponding positioning rods 409;

[0046] In this embodiment, specifically: the third motor 410 is fixedly connected to the right side of the third connection box 4 , and the output shaft end of the third motor 410 is fixedly connected to the right end of the third double-threaded screw 401 .

[0047] The present invention is in operation: when in use, the first motor 208 is started, the first motor 208 drives the first double-threaded screw 201 to rotate, the first double-threaded screw 201 rotates and drives the two rectangular blocks 202 to move in a direction close to each other, the rectangular blocks 202 drive the corresponding L-shaped plates 203 to move, the L-shaped plates 203 drive the corresponding two round rollers 205 to move, then the distance between the two second connection boxes 3 is adjusted, the second connection box 3 is pushed, the second connection box 3 drives the moving wheel 310 to move, the moving wheel 310 rolls on the top of the track 5, and when the second connection box 3 needs to be fixed, the second motor 208 is started. The second motor 307 drives the gear 308 to rotate, the gear 308 rotates to drive the outer gear ring 306 to rotate, the outer gear ring 306 rotates to drive the round tube 302 to rotate, the round tube 302 rotates to drive the second screw 303 to move downward, the second screw 303 drives the rectangular plate 304 to move downward, the rectangular plate 304 drives the two second square rods 309 to move downward, the cross plate 301 positions the second square rods 309, the rectangular plate 304 drives the rubber plate 305 to move downward and contact closely with the bottom plate 1, so that the second connection box 3 is fixed, and the steel pipe 6 is placed between the corresponding two round rollers 205;

[0048] When the height of the steel pipe 6 needs to be adjusted to facilitate welding for workers of different heights, the third motor 410 is started, and the third motor 410 drives the third double-threaded screw 401 to rotate, and the rotation of the third double-threaded screw 401 drives the two rectangular seats 402 to move in a direction close to each other, and the rectangular seat 402 drives the vertical block 403 to move, and the vertical block 403 drives the corresponding third-party rod 407 to move, and the cylinder 406 positions the corresponding third-party rod 407, and the vertical block 403 stretches the spring 408 during the movement, and the vertical block 403 squeezes the connecting rod 405 during the movement, and under the action of the squeezing force, the connecting rod 405 moves and rotates, and the connecting rod 405 drives the first connecting box 2 to move upward, and the first connecting box 2 drives the two positioning rods 409 to move upward, and the positioning rods 409 slide in the corresponding slide grooves;

[0049] When the staff needs to flip the steel pipe 6 during the welding of the outer annular seam or the inner and outer longitudinal seams of the steel pipe 6, the servo motor 210 is started, and the servo motor 210 drives the corresponding rotating rod 204 to rotate, and the rotating rod 204 drives an upper pulley 206 to rotate, and the upper pulley 206 rotates through the conveyor belt 207 to drive a lower pulley 206 to rotate, and the lower pulley 206 rotates to drive the lower round roller 205 to rotate, and the two corresponding round rollers 205 located below rotate to drive the steel pipe 6 to flip, so as to facilitate the staff to perform welding operations, thereby forming a movable support for the welding roller frame, which is convenient for moving and adjusting the roller frame during the welding of the steel pipe 6. At the same time, the welding roller frame is convenient for limiting steel pipes 6 of different specifications, and is convenient for flipping the steel pipe 6. There is no need to rely on manual flipping, which is convenient for welding operations at other positions of the steel pipe 6. At the same time, the height of the welding roller frame is convenient for adjustment according to actual needs, which can meet the convenience of welding work for staff who are not tall.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A movable support for a welding roller frame, comprising a bottom plate (1), characterized in that: A limiting mechanism, a movable fixing mechanism and a height adjustment mechanism are provided above the bottom plate (1), wherein the limiting mechanism comprises a first connection box (2), wherein a first double-threaded screw (201) is rotatably connected between the inner walls on both sides of the first connection box (2), a rectangular block (202) is threadedly connected to the outer side of the first double-threaded screw (201), two L-shaped plates (203) are fixedly connected to the top of the rectangular block (202), a rotating rod (204) is rotatably connected between the two corresponding L-shaped plates (203), a round roller (205) is fixedly sleeved on the outer side of the rotating rod (204), and the tops of the two corresponding round rollers (205) are movably in contact with a steel pipe (6); The movable fixing mechanism comprises a second connection box (3), the inner walls of both sides of the second connection box (3) are fixedly connected to a same horizontal plate (301), the top of the horizontal plate (301) is rotatably connected to a round tube (302), the inner side of the round tube (302) is threadedly connected to a second screw rod (303), the bottom end of the second screw rod (303) is fixedly connected to a rectangular plate (304), the bottom of the rectangular plate (304) is fixedly connected to a rubber plate (305), the four corners of the bottom of the second connection box (3) are rotatably connected to moving wheels (310), the top of the bottom plate (1) is fixedly connected to two tracks (5), and the bottom of the moving wheel (310) is rollingly connected to the top of the track (5); The height adjustment mechanism comprises a third connection box (4) fixedly mounted on the top of the second connection box (3); the top of the third connection box (4) is in active contact with the bottom of the first connection box (2); a third double-threaded screw (401) is rotatably connected between the inner walls on both sides of the third connection box (4); the outer sides of the third double-threaded screw (401) are threadedly connected to two rectangular seats (402); a vertical block (403) is fixedly connected to the top of the rectangular seat (402); two connection seats (404) are fixedly connected to the bottom of the first connection box (2); and a connecting rod (405) is rotatably connected between the vertical block (403) and the corresponding connection seat (404).

2. The movable support for welding rollers according to claim 1 is characterized in that: A belt pulley (206) is disposed on the outer fixed sleeve of the rotating rod (204), and a same conveyor belt (207) is transmission-connected between two corresponding belt pulleys (206).

3. The movable support for welding rollers according to claim 2 is characterized in that: A first motor (208) is fixedly connected to the left side of the first connection box (2); the end of the output shaft of the first motor (208) is fixedly connected to the left end of the first double-threaded screw (201); two first square rods (209) are fixedly connected between the inner walls on both sides of the first connection box (2); the rectangular block (202) is slidably mounted on the outer sides of the corresponding two first square rods (209); a servo motor (210) is fixedly connected to the front side of one of the L-shaped plates (203) on the front side; and the end of the output shaft of the servo motor (210) is fixedly connected to the front end of the corresponding rotating rod (204).

4. The movable support for welding rollers according to claim 3 is characterized in that: An outer fixed sleeve of the circular tube (302) is provided with an outer gear ring (306), a second motor (307) is fixedly connected to the top of the horizontal plate (301), a gear (308) is fixedly connected to the end of the output shaft of the second motor (307), and the gear (308) is meshed with the outer gear ring (306).

5. The movable support for welding rollers according to claim 4 is characterized in that: Two second square rods (309) are fixedly connected to the top of the rectangular plate (304), and the horizontal plate (301) is slidably sleeved on the outer sides of the two second square rods (309).

6. The movable support for welding rollers according to claim 5 is characterized in that: The inner walls on both sides of the third connection box (4) are fixedly connected with cylinders (406), and the sides of the two vertical blocks (403) that are away from each other are fixedly connected with third rods (407).

7. The movable support for welding rollers according to claim 6 is characterized in that: The cylinder (406) is slidably sleeved on the outer side of the corresponding third-party rod (407), and a spring (408) is fixedly connected between the vertical block (403) and the corresponding cylinder (406).

8. The movable support for welding rollers according to claim 7 is characterized in that: The spring (408) is movably sleeved on the outside of the third rod (407), and the bottom of the first connection box (2) is fixedly connected to two positioning rods (409).

9. The movable support for welding rollers according to claim 8, characterized in that: Two slide grooves are provided on the top of the third connection box (4), and the inner walls of the slide grooves are slidably connected to the outer sides of the corresponding positioning rods (409).

10. The movable support for the welding roller frame according to claim 9, wherein the steps are as follows: a third motor (410) is fixedly connected to the right side of the third connecting box (4), and the output shaft end of the third motor (410) is fixedly connected to the right end of the third double-threaded screw (401).