Semi-automatic locking mechanism

Abstract

The invention relates to the technical field of industrial production equipment, in particular to a semi-automatic locking mechanism which comprises an assembly table, two high-precision adjustable up-down displacement mechanisms, an extension spring, an electric screwdriver support and an intelligent electric screwdriver. Each high-precision adjustable up-and-down displacement mechanism is provided with an electric screwdriver support in a sliding mode, the electric screwdriver supports can rotate, the high-precision adjustable up-and-down displacement mechanisms are sleeved with extension springs, the two ends of each extension spring are connected with the assembling table and the corresponding electric screwdriver support respectively, and intelligent electric screwdrivers are installed on the electric screwdriver supports. The intelligent electric screwdriver starts to work and locks a screw by pressing down a start button, so that the purpose of semi-automatic locking is achieved, the intelligent electric screwdriver is matched with an industrial display, product quality changes can be detected in real time, the current operation state and result can be displayed, workers are helped to find and correct potential problems in time, and production efficiency and quality are improved.

Description

Technical Field

[0001] The invention relates to the technical field of industrial production equipment, and in particular to a semi-automatic locking mechanism. Background Art

[0002] Semi-automatic locking mechanism is a device or apparatus used in industrial production, designed to partially automate the installation process of screws, bolts or other fasteners. It combines manual operation and automation functions to improve work efficiency, reduce manual labor intensity, and ensure consistent assembly quality.

[0003] Manual locking stations rely on manual operation and have low production efficiency, which cannot be compared with automated equipment. Especially in mass production, the speed of manual locking lags behind that of automated equipment. However, due to the complexity of special workpieces, manual processing is necessary. However, manual locking is easily affected by the worker's skill level and fatigue, resulting in uneven locking quality, difficulty in maintaining consistency, and inability to detect and correct potential problems in a timely manner, reducing production efficiency and quality.

[0004] Therefore, a semi-automatic locking mechanism is needed. Summary of the invention

[0005] In order to overcome the shortcomings of manual locking in the prior art, which is easily affected by the worker's skill level and fatigue level, resulting in uneven locking quality, difficulty in maintaining consistency, and failure to promptly discover and correct potential problems, thereby reducing production efficiency and quality, the present invention provides a semi-automatic locking mechanism.

[0006] The technical solution of the present invention is: a semi-automatic locking mechanism, including an assembly table, a high-precision adjustable up and down displacement mechanism, a tension spring, an electric screwdriver bracket, an intelligent electric screwdriver, a tool cable connector, a screwdriver head quick-change mechanism and a screwdriver head. Two high-precision adjustable up and down displacement mechanisms are fixedly connected to the assembly table, and each high-precision adjustable up and down displacement mechanism is slidably provided with an electric screwdriver bracket, and the electric screwdriver bracket can rotate. A tension spring is sleeved on the high-precision adjustable up and down displacement mechanism, and both ends of the tension spring are respectively connected to the assembly table and the electric screwdriver bracket. An intelligent electric screwdriver is installed on the electric screwdriver bracket, and a tool cable connector is fixedly connected to the top of the intelligent electric screwdriver. A screwdriver head quick-change mechanism is arranged at the bottom of the intelligent electric screwdriver, and a screwdriver head is threadedly arranged on the screwdriver head quick-change mechanism. It also includes a three-axis rotating bracket and an industrial display. A three-axis rotating bracket is installed on the assembly table, and an industrial display is installed on the three-axis rotating bracket. The industrial display is electrically connected to the intelligent electric screwdriver.

[0007] In one of the embodiments, it also includes a mounting block and a tension balancer. The assembly table is fixedly connected to two mounting blocks, and the mounting blocks are provided with a tension balancer, which is connected to the intelligent electric screwdriver.

[0008] In one of the embodiments, it also includes a feed box, a movable feed block, an electric slide rail and a push block. Two feed boxes are placed on the assembly table. The feed box is provided with an electric slide rail inside. The movable feed block is slidably provided on the electric slide rail. The push block is rotatably provided on the front side of the feed box.

[0009] In one of the embodiments, a balancing and positioning foot cup is also included, and a plurality of balancing and positioning foot cups are arranged at the bottom of the assembly table.

[0010] In one embodiment, an insulating bakelite rubber platform is also included, and the insulating bakelite rubber platform is laid on the assembly table.

[0011] In one of the embodiments, a working light is also included, and two working lights are arranged on the assembly table.

[0012] Compared with the prior art, the present invention provides a semi-automatic locking mechanism with the following beneficial effects: 1. By pressing the start button, the intelligent electric screwdriver starts working and tightens the screws, thereby achieving the purpose of semi-automatic locking. By combining the intelligent electric screwdriver with an industrial display, it is possible to detect product quality changes in real time and display the current operating status and results, thereby helping workers to promptly discover and correct potential problems and improve production efficiency and quality.

[0013] 2. Connect the tension balancer with the intelligent electric screwdriver to help maintain constant tension and reduce the operating burden of workers.

[0014] 3. By controlling the movement of the mobile feeding block and cooperating with the pushing block, the material is pushed onto the assembly table, thereby achieving the purpose of automatic loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0016] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the assembly table, the high-precision adjustable up and down displacement mechanism and the electric screwdriver bracket of the present invention.

[0017] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the mounting block, tension balancer and feed box of the present invention.

[0018] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the intelligent electric screwdriver, tool cable connector and screwdriver bit quick-change mechanism of the present invention.

[0019] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the mobile feeding block, the electric slide rail and the pushing block of the present invention.

[0020] Figure 6It is a three-dimensional structural schematic diagram of the balancing and positioning foot cup, the insulating bakelite rubber platform and the working lamp of the present invention.

[0021] In the accompanying drawings: 1-assembly table, 2-high-precision adjustable up and down displacement mechanism, 201-tension spring, 3-electric screwdriver bracket, 4-intelligent electric screwdriver, 401-tool cable connector, 402-bit quick-change mechanism, 403-screwdriver head, 5-three-axis rotation bracket, 6-industrial display, 7-mounting block, 8-tension balancer, 9-feed box, 10-mobile feeding block, 11-electric slide rail, 12-push block, 13-balanced positioning foot cup, 14-insulated bakelite rubber platform, 15-work light. DETAILED DESCRIPTION

[0022] Embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0023] Embodiment 1: Semi-automatic locking mechanism, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 , including an assembly table 1, a high-precision adjustable up and down displacement mechanism 2, a tension spring 201, an electric screwdriver bracket 3, an intelligent electric screwdriver 4, a tool cable connector 401, a screwdriver head quick-change mechanism 402 and a screwdriver head 403. Two high-precision adjustable up and down displacement mechanisms 2 are fixedly connected to the assembly table 1, and each high-precision adjustable up and down displacement mechanism 2 is slidably provided with an electric screwdriver bracket 3, and the electric screwdriver bracket 3 can rotate. A tension spring 201 is sleeved on the high-precision adjustable up and down displacement mechanism 2, and both ends of the tension spring 201 are respectively connected to the assembly table 1 and the electric screwdriver bracket 3. The intelligent electric screwdriver 4 is installed on the electric screwdriver bracket 3, and the top of the intelligent electric screwdriver 4 is fixedly connected with a tool cable connector 40 1. A screwdriver bit quick-change mechanism 402 is provided at the bottom of the smart electric screwdriver 4, and a screwdriver bit 403 is threadedly provided on the screwdriver bit quick-change mechanism 402. A three-axis rotating bracket 5 is installed on the assembly table 1, and an industrial display 6 is installed on the three-axis rotating bracket 5. The industrial display 6 is electrically connected to the smart electric screwdriver 4. Four balancing and positioning foot cups 13 are provided at the bottom of the assembly table 1 to ensure that the assembly table 1 remains stable during use. An insulating bakelite rubber platform 14 is laid on the assembly table 1 to provide better anti-slip and insulation protection. Two work lights 15 are provided on the assembly table 1 to provide sufficient lighting for the operation area and ensure that workers can clearly see the work details under any light conditions.

[0024] When the semi-automatic locking mechanism is needed, first connect the power cord to the tool cable connector 401, then place the material to be processed on the assembly table 1, adjust the height of the intelligent electric screwdriver 4 through the high-precision adjustable up and down displacement mechanism 2, and according to specific work requirements, rotate the electric screwdriver bracket 3 to adjust the angle of the intelligent electric screwdriver 4 to make it more ergonomic and reduce the fatigue of workers. After the adjustment is completed, insert the screw into the material, pick up the intelligent electric screwdriver 4, make the screwdriver head 403 contact with the screw, press the start button, the intelligent electric screwdriver 4 starts to work, and locks the screw, thereby achieving the purpose of semi-automatic locking and improving production efficiency. and product quality. In this process, the industrial display 6 is started. The intelligent electric screwdriver 4 is equipped with the industrial display 6, which can detect changes in product quality in real time and display the current operation status and results, so as to help workers discover and correct potential problems in time and improve production efficiency and quality. Through the screwdriver head quick-change mechanism 402, the screwdriver head 403 is rotated to remove the movable screwdriver head 403, and then the new screwdriver head 403 is inserted into the screwdriver head quick-change mechanism 402, and the new screwdriver head 403 is rotated to fix it on the screwdriver head quick-change mechanism 402, so as to quickly replace different types of screwdriver heads 403 to meet the tightening requirements of screws of different specifications.

[0025] Embodiment 2: Based on embodiment 1, Figure 1 and Figure 3 The assembly table 1 is fixedly connected with two mounting blocks 7, on which the mounting blocks 7 are provided with a tension balancer 8, which is connected to the intelligent electric screwdriver 4.

[0026] During the use of the smart electric screwdriver 4, the tension balancer 8 is connected to the smart electric screwdriver 4 to help maintain constant tension and reduce the operating burden of the workers.

[0027] like Figure 1 , Figure 3 and Figure 5 Two feeding boxes 9 are placed on the assembly table 1. An electric slide rail 11 is arranged inside the feeding box 9. A movable feeding block 10 is slidably arranged on the electric slide rail 11. A pushing block 12 is rotatably arranged on the front side of the feeding box 9.

[0028] Before using the semi-automatic locking mechanism, first place the feed box 9 containing the material to be processed on the assembly table 1. After the intelligent electric batch 4 is adjusted, start the electric slide rail 11 to control the mobile feed block 10 to move forward, and the material dropped on the mobile feed block 10 also moves forward. At this time, the material contacts the push block 12, and the push block 12 squeezes and rotates upward so that it no longer limits the material. When the material is completely moved to the front side of the feed box 9 or the material no longer contacts the push block 12, the push block 12 rotates downward and resets. At this time, the mobile feed block 10 is controlled to move backward, and with the cooperation of the push block 12, the material is pushed onto the assembly table 1, thereby achieving the purpose of automatic loading and eliminating the traditional manual loading process. When the mobile feed block 10 moves backward to its original position, new material falls on the mobile feed block 10.

[0029] The above description is only an example of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention should be included in the protection scope of the present invention. The contents not elaborated in detail in the present invention belong to the existing technologies known to those skilled in the art.

Claims

1. A semi-automatic locking mechanism, comprising an assembly table (1), a high-precision adjustable up-and-down displacement mechanism (2), a tension spring (201), an electric screwdriver bracket (3), an intelligent electric screwdriver (4), a tool cable connector (401), a screwdriver head quick-change mechanism (402) and a screwdriver head (403), wherein two high-precision adjustable up-and-down displacement mechanisms (2) are fixedly connected to the assembly table (1), and an electric screwdriver bracket (3) is slidably arranged on each high-precision adjustable up-and-down displacement mechanism (2), and the electric screwdriver bracket (3) can be A tension spring (201) is sleeved on a rotationally and high-precision adjustable up-and-down displacement mechanism (2), and the two ends of the tension spring (201) are respectively connected to an assembly table (1) and an electric screwdriver bracket (3). An intelligent electric screwdriver (4) is installed on the electric screwdriver bracket (3). A tool cable connector (401) is fixedly connected to the top of the intelligent electric screwdriver (4). A screwdriver head quick-change mechanism (402) is arranged at the bottom of the intelligent electric screwdriver (4), and a screwdriver head (403) is threadedly arranged on the screwdriver head quick-change mechanism (402). The characteristics are: It also includes a three-axis rotating bracket (5) and an industrial display (6). The three-axis rotating bracket (5) is installed on the assembly table (1), and the industrial display (6) is installed on the three-axis rotating bracket (5). The industrial display (6) is electrically connected to the intelligent electric screwdriver (4).

2. The semi-automatic locking mechanism according to claim 1, characterized in that: It also includes a mounting block (7) and a tension balancer (8); the assembly table (1) is fixedly connected to two mounting blocks (7); the mounting blocks (7) are provided with a tension balancer (8); and the tension balancer (8) is connected to the intelligent electric screwdriver (4).

3. The semi-automatic locking mechanism according to claim 2, characterized in that: It also includes a material supply box (9), a movable material supply block (10), an electric slide rail (11) and a material pusher block (12). Two material supply boxes (9) are placed on the assembly table (1). The material supply box (9) is provided with an electric slide rail (11) inside. The movable material supply block (10) is slidably provided on the electric slide rail (11). The material pusher block (12) is rotatably provided on the front side of the material supply box (9).

4. The semi-automatic locking mechanism according to claim 3, characterized in that: It also includes a balancing and positioning foot cup (13), and a plurality of balancing and positioning foot cups (13) are arranged at the bottom of the assembly platform (1).

5. The semi-automatic locking mechanism according to claim 4, characterized in that: It also includes an insulating bakelite rubber platform (14), and the insulating bakelite rubber platform (14) is laid on the assembly platform (1).

6. The semi-automatic locking mechanism according to claim 5, characterized in that: It also includes working lights (15), and two working lights (15) are arranged on the assembly table (1).

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