Turntable firecracker lamp machine

By designing a circular layout of lamp beads and wire tooling turntables in the turntable firecracker lamp machine, integrating various processes and achieving continuous rotation, the problems of large space occupation and low production efficiency caused by the traditional production process line layout are solved, and production efficiency and space utilization are significantly improved.

CN119952538AActive Publication Date: 2025-05-09DONGGUAN YIRAN AUTOMATION TECH CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510109508.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-05-09
Estimated Expiration
2045-01-23

AI Technical Summary

Technical Problem

The traditional linear production process line layout results in a long production line length, large space, low production efficiency, and complex operation, which increases the possibility of errors.

Method used

A turntable firecracker lamp machine is designed. By integrating various processes on the lamp bead tooling turntable and wire tooling turntable, the compact arrangement and seamless connection of each process is achieved.

Benefits of technology

It significantly reduces the length of the production line, improves space utilization and production efficiency, simplifies the operation process, reduces the error rate, and improves welding quality and production stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119952538A_ABST
    Figure CN119952538A_ABST
Patent Text Reader

Abstract

The invention discloses a turntable firecracker lamp machine, and relates to the technical field of colored lamp processing. Comprising a vibration lamp bead feeding mechanism, a lamp bead grabbing mechanism, a lamp bead testing mechanism, a lamp bead positive and negative electrode adjusting mechanism, a lamp bead positive and negative electrode detecting mechanism, a lamp bead pin cutting and shaping mechanism, a lamp bead auxiliary shaping mechanism, a welding flux attaching mechanism, a wire feeding mechanism, a wire twisting mechanism, a wire shaping mechanism, a wire end peeling mechanism, a tin soldering mechanism and an insulating sleeve thermal shrinkage mechanism. The device comprises an insulating sleeve positioning mechanism, an insulating isolation rubber strip mounting mechanism, an insulating sleeve wire sleeving mechanism, and a lamp bead tool rotary table and a wire tool rotary table which are matched with all the mechanisms; a plurality of lamp bead clamps are sequentially arranged on the annular edge of the lamp bead tool turntable; and a plurality of wire clamps are sequentially arranged on the annular edge of the wire tool turntable. According to the method, the production process is optimized, the production efficiency is improved, the operation is simplified, the flexibility and the quality control capability of equipment are enhanced, and the method has remarkable technical progress and practical value.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of colored lantern processing, in particular to a turntable firecracker lantern machine. Background Art

[0002] In the field of colored lantern production, the turntable firecracker lamp machine is a device used to make colored lanterns into a string of lights similar to firecrackers. The traditional turntable firecracker lamp machine usually includes multiple mechanisms, such as a vibration lamp bead feeding mechanism, a lamp bead grabbing mechanism, a lamp bead testing mechanism, a lamp bead positive and negative pole adjustment mechanism, a lamp bead positive and negative pole detection mechanism, a lamp bead foot cutting and shaping mechanism, a lamp bead auxiliary shaping mechanism, a flux attachment mechanism, a wire feeding mechanism, a wire twisting mechanism, a wire shaping mechanism, a wire end stripping mechanism, a soldering mechanism, an insulating sleeve heat shrinking mechanism, an insulating sleeve positioning mechanism, an insulating isolation strip installation mechanism, and an insulating sleeve sheathing mechanism. These mechanisms are usually arranged in a linear production process line to complete the processing of lamp beads and wires in sequence. However, there are some limitations to the traditional linear production process line layout. First, because the various mechanisms are arranged in sequence, the length of the production line is long and the space occupied is large. Secondly, the linear layout leads to limited production efficiency, especially when frequent switching of different processes is required, which increases production time. In addition, the traditional layout requires multiple adjustments and positioning when processing lamp beads and wires, which increases the complexity of operation and the possibility of errors. Summary of the invention

[0003] The present invention provides a rotating disk firecracker lamp machine, which can alleviate the above problems.

[0004] In order to alleviate the above-mentioned problems, the technical solution adopted by the present invention is as follows: The present invention provides a turntable firecracker lamp machine, comprising a vibrating lamp bead feeding mechanism, a lamp bead grabbing mechanism, a lamp bead testing mechanism, a lamp bead positive and negative pole adjustment mechanism, a lamp bead positive and negative pole detection mechanism, a lamp bead foot cutting and shaping mechanism, a lamp bead auxiliary shaping mechanism, a flux attachment mechanism, a wire feeding mechanism, a wire twisting mechanism, a wire shaping mechanism, a wire end stripping mechanism, a soldering mechanism, an insulating sleeve heat shrinking mechanism, an insulating sleeve positioning mechanism, an insulating isolation rubber strip installation mechanism and an insulating sleeve wire wrapping mechanism; the lamp machine also comprises a lamp bead tooling turntable and a wire tooling turntable; the annular edge of the lamp bead tooling turntable A plurality of lamp bead clamps are sequentially arranged to match the lamp bead grabbing mechanism, the lamp bead testing mechanism, the lamp bead positive and negative pole adjustment mechanism, the lamp bead positive and negative pole detection mechanism, the lamp bead foot cutting and shaping mechanism, the lamp bead auxiliary shaping mechanism, the flux adhesion mechanism and the soldering mechanism; a plurality of wire clamps are sequentially arranged on the annular edge of the wire tooling turntable to match the insulating isolation rubber strip installation mechanism, the insulating sleeve wire sheathing mechanism, the insulating sleeve positioning mechanism, the insulating sleeve heat shrinking mechanism, the wire twisting mechanism, the wire feeding mechanism, the wire shaping mechanism, the wire end stripping mechanism, the flux adhesion mechanism and the soldering mechanism.

[0005] In a preferred embodiment of the present invention, the flux attachment mechanism and the soldering mechanism are arranged between the lamp bead tooling turntable and the wire tooling turntable; the lamp bead grabbing mechanism, the lamp bead testing mechanism, the lamp bead positive and negative pole adjustment mechanism, the lamp bead positive and negative pole detection mechanism, the lamp bead foot cutting and shaping mechanism and the lamp bead auxiliary shaping mechanism are arranged in sequence counterclockwise around the lamp bead tooling turntable, and the lower-level workstation of the lamp bead auxiliary shaping mechanism is the workstation where the flux attachment mechanism is located; the insulating isolation rubber strip installation mechanism, the insulating sleeve wire wrapping mechanism, the insulating sleeve positioning mechanism, the insulating sleeve heat shrinkage mechanism, the wire twisting mechanism, the wire feeding mechanism, the wire shaping mechanism and the wire stripping mechanism are arranged in sequence clockwise around the wire tooling turntable, the lower-level workstation of the wire stripping mechanism is the workstation where the flux attachment mechanism is located, and the upper-level workstation of the insulating isolation rubber strip installation mechanism is the workstation where the soldering mechanism is located.

[0006] In a preferred embodiment of the present invention, when the lamp bead is clamped in the lamp bead clamp, its positive and negative pins extend outside the lamp bead tooling turntable and are suspended in the air; when the wire is clamped in the wire clamp, its wire ends extend outside the wire tooling turntable and are suspended in the air.

[0007] In a preferred embodiment of the present invention, the vibration lamp bead feeding mechanism, lamp bead grabbing mechanism, lamp bead testing mechanism, lamp bead positive and negative pole adjustment mechanism, lamp bead positive and negative pole detection mechanism, lamp bead foot cutting and shaping mechanism, lamp bead auxiliary shaping mechanism, flux adhesion mechanism, wire feeding mechanism, wire twisting mechanism, wire shaping mechanism, wire end stripping mechanism, soldering mechanism, insulating sleeve heat shrinkage mechanism, insulating sleeve positioning mechanism, insulating isolation strip installation mechanism and insulating sleeve wire wrapping mechanism are installed on the same equipment platform; and a driving mechanism for driving the lamp bead tooling turntable and the wire tooling turntable to rotate is provided under the equipment platform.

[0008] In a preferred embodiment of the present invention, the flux attachment mechanism includes a base arranged on the equipment platform, a flux barrel fixed to the base, a slide rail fixed to the base in a direction perpendicular to the equipment platform, a strip slider slidably fitted with the slide rail, a top seat fixed to the upper end of the slider, and two flux extraction components installed on the top seat and capable of extracting flux from the flux barrel; the two flux extraction components are respectively used to attach flux to the lamp bead pins and the stripped wire ends; the lower end of the slider serves as a linear reciprocating motion drive input connection end.

[0009] In a preferred embodiment of the present invention, the flux barrel is connected to the base via a strip ear plate; one end of the ear plate is integrally connected to the flux barrel, and the other end is detachably connected to the top of the base via bolts, and the bolt connection hole of the ear plate is a waist-shaped hole.

[0010] In a preferred embodiment of the present invention, the flux extraction assembly includes a support fixed to the top seat, a crossbeam horizontally fixed to the support, a lifting rod vertically fixed to the crossbeam and facing the barrel mouth of the flux barrel, and a flux lifting plate fixed to the lower end of the lifting rod; the horizontal installation position of the crossbeam is adjustable.

[0011] In a preferred embodiment of the present invention, the lamp bead tooling turntable and the wire tooling turntable are arranged on the same plane; when working, the wire tooling turntable rotates clockwise, and the lamp bead tooling turntable rotates counterclockwise.

[0012] In a preferred embodiment of the present invention, the equipment platform is also equipped with a vibration lamp bead shaping mechanism and a lamp bead shaping grasping mechanism, and the lamp bead shaping grasping mechanism is located at a station between the insulating sleeve wire sleeve mechanism and the insulating isolation strip installation mechanism.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1) By integrating the processing procedures of lamp beads and wires into two turntables, the length of the production line is significantly reduced and production space is saved; the circular layout of the turntable allows each process to be compactly arranged in a smaller area, improving space utilization; the continuous rotation of the turntable allows each process to be seamlessly connected, reducing the time for process switching. Lamp beads and wires can be processed in multiple processes on the turntable at the same time, significantly improving production efficiency; the clamping devices on the lamp bead tooling turntable and the wire tooling turntable can accurately match the working requirements of each mechanism, reducing the number of adjustments and positioning of lamp beads and wires between processes, simplifying the operation process, and reducing the error rate.

[0014] 2) By optimizing the design of the flux attachment mechanism, efficient and precise attachment of the flux is achieved. The flux barrel is connected to the base through waist-shaped hole bolts, which makes it easy to adjust the position of the flux barrel to adapt to lamp beads and wires of different specifications; the design of the slide rail and the slider enables the flux extraction component to stably perform linear reciprocating motion, ensuring that the flux is evenly attached to the lamp bead pins and the wire stripping area; the two flux extraction components handle the lamp beads and wires respectively, which improves production efficiency and reduces flux waste; the overall structure is simple and reliable, easy to maintain, and significantly improves welding quality and production stability.

[0015] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the embodiments of the present invention are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a structural schematic diagram of the turntable firecracker lamp machine of embodiment 1; Figure 2 yes Figure 1 A partial enlarged view of the middle A; Figure 3 yes Figure 1 A partial enlarged view of point B in the middle; Figure 4 is a schematic structural diagram of the flux attachment mechanism of Example 1; Figure 5 It is a structural schematic diagram of the turntable firecracker lamp machine of embodiment 2; In the figure: 1. Vibration lamp bead feeding mechanism; 2. Lamp bead tooling turntable; 3. Lamp bead grabbing mechanism; 4. Lamp bead testing mechanism; 5. Lamp bead positive and negative pole adjustment mechanism; 6. Lamp bead positive and negative pole detection mechanism; 7. Lamp bead foot cutting and shaping mechanism; 8. Lamp bead auxiliary shaping mechanism; 9. Flux adhesion mechanism; 10. Wire feeding mechanism; 11. Wire tooling turntable; 12. Wire clamp; 13. Wire shaping mechanism; 14. Wire end stripping mechanism; 15. Soldering mechanism; 16. Lamp bead clamp; 17. Insulating sleeve positioning mechanism; 18. Insulating isolation strip installation mechanism; 19. Insulating sleeve wire wrapping mechanism; 20. Equipment platform; 21. Insulating sleeve heat shrinking mechanism; 22. Wire twisting mechanism; 23. Base; 24. Slide rail; 25. Slider; 26. Top seat; 27. Ear plate; 28. Support; 29. ​​Crossbeam; 30. Lifting rod; 31. Flux lifting plate; 32. Flux barrel; 33. Vibrating lamp bead shaping mechanism; 34. Lamp bead shaping grabbing mechanism. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Example

[0019] Please refer to Figure 1 , Figure 2 and Figure 3The turntable firecracker lamp machine of the present invention includes a vibration lamp bead feeding mechanism 1, a lamp bead grabbing mechanism 3, a lamp bead testing mechanism 4, a lamp bead positive and negative pole adjustment mechanism 5, a lamp bead positive and negative pole detection mechanism 6, a lamp bead foot cutting and shaping mechanism 7, a lamp bead auxiliary shaping mechanism 8, a flux adhesion mechanism 9, a wire feeding mechanism 10, a wire twisting mechanism 22, a wire shaping mechanism 13, a wire end stripping mechanism 14, a soldering mechanism 15, an insulating sleeve heat shrinking mechanism 21, an insulating sleeve positioning mechanism 17, an insulating isolation strip installation mechanism 18, an insulating sleeve wire sheathing mechanism 19, a lamp bead tooling turntable 2 and a wire tooling turntable 11.

[0020] The lamp bead tooling turntable 2 and the wire tooling turntable 11 are used to carry lamp beads and wires respectively, and a number of clamping devices (lamp bead clamp 16 and wire clamp 12) are set on the annular edge of the turntable. The lamp bead clamp 16 of the lamp bead tooling turntable 2 matches the working requirements of the lamp bead grabbing mechanism 3, the lamp bead testing mechanism 4, the lamp bead positive and negative pole adjustment mechanism 5, the lamp bead positive and negative pole detection mechanism 6, the lamp bead foot cutting and shaping mechanism 7, the lamp bead auxiliary shaping mechanism 8, the flux attachment mechanism 9 and the soldering mechanism 15 in turn. The wire clamp 12 of the wire tooling turntable 11 matches the working requirements of the insulating isolation rubber strip installation mechanism 18, the insulating sleeve wire mechanism 19, the insulating sleeve positioning mechanism 17, the insulating sleeve heat shrink mechanism 21, the wire twisting mechanism 22, the wire feeding mechanism 10, the wire shaping mechanism 13, the wire end stripping mechanism 14, the flux attachment mechanism 9 and the soldering mechanism 15 in turn.

[0021] The flux attachment mechanism 9 and the soldering mechanism 15 are arranged between the lamp bead tooling turntable 2 and the wire tooling turntable 11. The lamp bead tooling turntable 2 and the wire tooling turntable 11 are arranged on the same plane, and when working, the lamp bead tooling turntable 2 rotates counterclockwise and the wire tooling turntable 11 rotates clockwise. This rotation direction design enables the lamp bead and the wire to be accurately docked at the soldering mechanism 15.

[0022] In this embodiment, the vibration lamp bead feeding mechanism 1, the lamp bead grabbing mechanism 3, the lamp bead testing mechanism 4, the lamp bead positive and negative pole adjustment mechanism 5, the lamp bead positive and negative pole detection mechanism 6, the lamp bead foot cutting and shaping mechanism 7, the lamp bead auxiliary shaping mechanism 8, the flux adhesion mechanism 9, the wire feeding mechanism 10, the wire twisting mechanism 22, the wire shaping mechanism 13, the wire end stripping mechanism 14, the soldering mechanism 15, the insulating sleeve heat shrinking mechanism 21, the insulating sleeve positioning mechanism 17, the insulating isolation strip installation mechanism 18 and the insulating sleeve wire sheathing mechanism 19 are all installed on the same equipment platform 20. This integrated design simplifies the equipment structure and improves the stability and reliability of the equipment.

[0023] In this embodiment, the rotation of the lamp bead tooling turntable 2 and the wire tooling turntable 11 is driven by a driving mechanism arranged under the equipment platform 20, ensuring that the turntables can rotate smoothly in the set direction and speed; the rotation directions of the lamp bead tooling turntable 2 and the wire tooling turntable 11 are opposite, so that the lamp beads and wires can be accurately docked at the soldering mechanism 15.

[0024] In this embodiment, the lamp bead grabbing mechanism 3 is used to grab the lamp bead from the vibrating lamp bead feeding mechanism 1 and place it in the lamp bead clamp 16 of the lamp bead tooling turntable 2. When the lamp bead clamp 16 is in the lamp bead clamp 16, its positive and negative pins extend outside the lamp bead tooling turntable 2 and are suspended in the air, which is convenient for each mechanism to process the pins; the lamp bead testing mechanism 4 is used to test the electrical performance of the lamp bead to ensure that the quality of the lamp bead is qualified; the lamp bead positive and negative adjustment mechanism 5 is used to adjust the positive and negative direction of the lamp bead pins to ensure that they meet the subsequent welding requirements; the lamp bead positive and negative detection mechanism 6 is used to detect whether the positive and negative poles of the lamp bead pins are correct; the lamp bead pin cutting and shaping mechanism 7 is used to cut and shape the lamp bead pins to make their length and shape meet the requirements; the lamp bead auxiliary shaping mechanism 8 is used to further fine-tune the lamp bead pins to ensure that they accurately match the welding position of the wire.

[0025] In this embodiment, if Figure 4 As shown, the flux attachment mechanism 9 includes a base 23, a flux barrel 32, a slide rail 24, a slider 25, a top seat 26 and a flux extraction assembly. The flux barrel 32 is connected to the base 23 through a strip ear plate 27, one end of the ear plate 27 is integrally connected to the flux barrel 32, and the other end is detachably connected to the top of the base 23 through a bolt, and the bolt connection hole of the ear plate 27 is a waist-shaped hole, which is convenient for adjusting the position of the flux barrel 32. The flux extraction assembly includes a support 28, a crossbeam 29, a lifting rod 30 and a flux lifting plate 31. The crossbeam 29 is horizontally fixed to the support 28, the lifting rod 30 is vertically fixed to the crossbeam 29 and faces the barrel mouth of the flux barrel 32, and the flux lifting plate 31 is fixed to the lower end of the lifting rod 30. The horizontal installation position of the crossbeam 29 is adjustable to adapt to lamp beads and wires of different specifications. When working, the slider 25 slides up and down along the slide rail 24, driving the top seat 26 and the flux extraction assembly to move. The flux lifting plate 31 extracts the flux from the flux barrel 32 and attaches the flux to the lamp bead pins and the wire stripping area.

[0026] In this embodiment, the soldering mechanism 15 is used to solder the lamp bead pins to the wire. The wire feeding mechanism 10 is used to feed the wire to the wire tooling turntable 11, and clamp it through the wire clamp 12. When the wire clamp 12 is in the wire clamp 12, its wire head extends outside the wire tooling turntable 11 and is suspended in the air, which is convenient for stripping, flux adhesion and welding operations. The wire shaping mechanism 13 is used to shape the wire to ensure that its shape meets the requirements. The wire head stripping mechanism 14 is used to strip the insulation layer of the wire end to expose the metal wire. The insulating isolation strip installation mechanism 18 is used to install the insulating isolation strip between the wire heads. The insulating sleeve wire sleeve mechanism 19 is used to sleeve the insulating sleeve on the wire. The insulating sleeve positioning mechanism 17 is used to adjust the position of the insulating sleeve to ensure that it accurately covers the welding position. The insulating sleeve heat shrink mechanism 21 is used to heat shrink the insulating sleeve to make it fit the wire tightly. The wire twisting mechanism 22 is used to twist two sections of wire material equipped with lamp beads and close to the lamp beads into a twist shape, so as to form a firecracker-shaped light string. Example

[0027] like Figure 5 As shown, different from the first embodiment, the present embodiment further installs a vibration feeding lamp bead shaping mechanism 33 and a lamp bead shaping grasping mechanism 34 on the equipment platform 20, and the lamp bead shaping grasping mechanism 34 is located at a station between the insulating sleeve sheathing mechanism 19 and the insulating isolation rubber strip installation mechanism 18. After the vibration feeding lamp bead shaping mechanism 33 delivers a certain lamp bead shaping kit to the grasping station, the lamp bead shaping grasping mechanism 34 grasps the lamp bead shaping kit from the grasping station of the vibration feeding lamp bead shaping mechanism 33 and puts it on the welded lamp bead.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A turntable firecracker lamp machine, comprising a vibrating lamp bead feeding mechanism (1), a lamp bead grabbing mechanism (3), a lamp bead testing mechanism (4), a lamp bead positive and negative pole adjustment mechanism (5), a lamp bead positive and negative pole detection mechanism (6), a lamp bead foot cutting and shaping mechanism (7), a lamp bead auxiliary shaping mechanism (8), a flux attachment mechanism (9), a wire feeding mechanism (10), a wire twisting mechanism (22), a wire shaping mechanism (13), a wire end stripping mechanism (14), a soldering mechanism (15), an insulating sleeve heat shrinking mechanism (21), an insulating sleeve positioning mechanism (17), an insulating isolation tape installation mechanism (18) and an insulating sleeve wire sheathing mechanism (19), characterized in that: It also comprises a lamp bead tooling turntable (2) and a wire tooling turntable (11); the annular edge of the lamp bead tooling turntable (2) is sequentially provided with a plurality of lamp bead clamps (16) capable of matching the operation of the lamp bead grabbing mechanism (3), the lamp bead testing mechanism (4), the lamp bead positive and negative pole adjustment mechanism (5), the lamp bead positive and negative pole detection mechanism (6), the lamp bead foot cutting and shaping mechanism (7), the lamp bead auxiliary shaping mechanism (8), the flux attachment mechanism (9) and the soldering mechanism (15); the annular edge of the wire tooling turntable (11) is sequentially provided with a plurality of wire clamps (12) capable of matching the operation of the insulating isolation rubber strip installation mechanism (18), the insulating sleeve wire wrapping mechanism (19), the insulating sleeve positioning mechanism (17), the insulating sleeve heat shrinking mechanism (21), the wire twisting mechanism (22), the wire feeding mechanism (10), the wire shaping mechanism (13), the wire end stripping mechanism (14), the flux attachment mechanism (9) and the soldering mechanism (15).

2. The turntable firecracker lamp machine according to claim 1, characterized in that: The flux attachment mechanism (9) and the soldering mechanism (15) are arranged between the lamp bead tooling turntable (2) and the wire tooling turntable (11); the lamp bead grabbing mechanism (3), the lamp bead testing mechanism (4), the lamp bead positive and negative pole adjustment mechanism (5), the lamp bead positive and negative pole detection mechanism (6), the lamp bead foot cutting and shaping mechanism (7) and the lamp bead auxiliary shaping mechanism (8) are arranged in sequence in a counterclockwise direction around the lamp bead tooling turntable (2), and the lower level workstation of the lamp bead auxiliary shaping mechanism (8) is the workstation where the flux attachment mechanism (9) is located; the insulating isolation The rubber strip installation mechanism (18), the insulating sleeve wire wrapping mechanism (19), the insulating sleeve positioning mechanism (17), the insulating sleeve heat shrinking mechanism (21), the wire twisting mechanism (22), the wire feeding mechanism (10), the wire shaping mechanism (13) and the wire end stripping mechanism (14) are sequentially arranged in a clockwise direction around the wire tooling turntable (11); the lower level station of the wire end stripping mechanism (14) is the station where the flux attachment mechanism (9) is located, and the upper level station of the insulating isolation rubber strip installation mechanism (18) is the station where the soldering mechanism (15) is located.

3. The turntable firecracker lamp machine according to claim 1, characterized in that: When the lamp bead clamp (16) is in the lamp bead clamp (16), its positive and negative pins extend outside the lamp bead tooling turntable (2) and are suspended in the air; when the wire clamp (12) is in the wire clamp (12), its wire ends extend outside the wire tooling turntable (11) and are suspended in the air.

4. The turntable firecracker lamp machine according to claim 1, characterized in that: The vibrating lamp bead feeding mechanism (1), the lamp bead grabbing mechanism (3), the lamp bead testing mechanism (4), the lamp bead positive and negative pole adjustment mechanism (5), the lamp bead positive and negative pole detection mechanism (6), the lamp bead foot cutting and shaping mechanism (7), the lamp bead auxiliary shaping mechanism (8), the flux attachment mechanism (9), the wire feeding mechanism (10), the wire twisting mechanism (22), the wire shaping mechanism (13), the wire end stripping mechanism (14), the soldering mechanism (15), the insulating sleeve heat shrinking mechanism (21), the insulating sleeve positioning mechanism (17), the insulating isolation rubber strip installation mechanism (18) and the insulating sleeve wire wrapping mechanism (19) are installed on the same equipment platform (20); a driving mechanism for driving the lamp bead tooling turntable (2) and the wire tooling turntable (11) to rotate is provided below the equipment platform (20).

5. The turntable firecracker lamp machine according to claim 4, characterized in that: The flux attachment mechanism (9) comprises a base (23) arranged on the equipment platform (20), a flux barrel (32) fixed to the base (23), a slide rail (24) fixed to the base (23) in a direction perpendicular to the equipment platform (20), a strip slider (25) slidably matched with the slide rail (24), a top seat (26) fixed to the upper end of the slider (25), and two flux extraction components installed on the top seat (26) and capable of extracting flux from the flux barrel (32); the two flux extraction components are used to attach flux to the lamp bead pins and the stripped wire ends respectively; the lower end of the slider (25) serves as a linear reciprocating motion drive input connection end.

6. The turntable firecracker lamp machine according to claim 5, characterized in that: The flux barrel (32) is connected to the base (23) via a strip ear plate (27); one end of the ear plate (27) is integrally connected to the flux barrel (32), and the other end is detachably connected to the top of the base (23) via a bolt, and the bolt connection hole of the ear plate (27) is a waist-shaped hole.

7. The turntable firecracker lamp machine according to claim 5, characterized in that: The flux extraction assembly comprises a support (28) fixed to the top seat (26), a crossbeam (29) horizontally fixed to the support (28), a lifting rod (30) vertically fixed to the crossbeam (29) and facing the barrel mouth of the flux barrel (32), and a flux lifting plate (31) fixed to the lower end of the lifting rod (30); the horizontal installation position of the crossbeam (29) is adjustable.

8. The turntable firecracker lamp machine according to claim 1, characterized in that: The lamp bead tooling turntable (2) and the wire material tooling turntable (11) are arranged on the same plane; during operation, the wire material tooling turntable (11) rotates clockwise, and the lamp bead tooling turntable (2) rotates counterclockwise.

9. The turntable firecracker lamp machine according to claim 1, characterized in that: The equipment platform (20) is also equipped with a vibration lamp bead shaping mechanism (33) and a lamp bead shaping grabbing mechanism (34), and the lamp bead shaping grabbing mechanism (34) is located at a workstation between the insulating sleeve wire sleeve mechanism (19) and the insulating isolation rubber strip installation mechanism (18).

Citation Information

Patent Citations

  • LED lamp string doubling automatic production equipment

    CN113339710A

  • Automatic feeding firecracker lead inserting machine

    CN203037153U

  • Colored lamp welding machine

    CN214171980U

  • Full-automatic ice strip lamp processing machine

    CN219633083U