Full-automatic card sorting machine

Abstract

The full-automatic card sorting machine comprises a machine body, the machine body is sequentially provided with a feeding mechanism, a first slitting mechanism, a conveying and placing mechanism, a second slitting mechanism and a transferring mechanism, and the portion, below the first slitting mechanism and the second slitting mechanism, of the machine body is provided with a waste collecting mechanism used for collecting slit waste. The waste falls into the collecting device through a gap below the slitting mechanism, the waste is effectively collected, the equipment abnormal conditions such as mechanical clamping stagnation and transmission precision reduction caused by the waste are obviously reduced, and the cleaning convenience of the sorting machine is also improved. Meanwhile, the first slitting mechanism, the operation mechanism and the second slitting mechanism can adopt a servo motor as a power source, the running speed of the first slitting mechanism, the operation mechanism and the second slitting mechanism can be adjusted through the servo motor when the arranging machine works, high-speed card conveying and slitting are achieved, the production time is shortened, and the overall production efficiency is improved; and the accuracy of the card arranging process is ensured.

Description

Technical Field

[0001] The invention relates to the field of card production, and in particular to a full-automatic card sorting machine. Background Art

[0002] The fully automatic card sorting machine is a key equipment in the card production process. It is mainly used to cut the printed large-format card substrate into independent standard-sized cards. With the rapid growth of market demand for trading card games, collectible cards and cultural and creative products, the card production process has increasingly higher requirements for cutting accuracy, efficiency and finished product consistency.

[0003] The Chinese invention patent with the publication number "CN218579243U" discloses an automatic card sorting machine, including a first slitting mechanism, a steering roller table and a second slitting mechanism. The steering roller table includes a frame and a conveyor roller. The upper end face of the frame is a rectangular structure. The first slitting mechanism and the second slitting mechanism are respectively arranged on the two adjacent first and second sides of the upper end face of the frame, and a baffle is also provided on the third side opposite to the first side of the frame. The conveyor roller is laid on the upper end face of the frame, and is used to transport the materials processed by the first slitting mechanism to the second slitting mechanism for processing, and the axis of the conveyor roller forms an acute angle with the third side wall.

[0004] However, the above-mentioned sorting machine still has the following defects: First, during the cardboard slitting process, the debris is scattered freely under the action of gravity and accumulates in the bottom area of ​​the slitting mechanism. The flying debris is easy to embed into the gaps of the equipment and the gaps of the transmission parts, which may cause mechanical jamming, reduced transmission accuracy and other equipment abnormalities, directly affecting the continuous and stable operation of the sorting machine. At the same time, a large amount of waste is accumulated under the machine body, which is inconvenient to clean up later. Second, the feeding mechanism needs to manually put the card boards in piece by piece, which cannot realize the rapid transportation of the card boards. In addition, the card boards are prone to deviation during the transportation process from the feeding mechanism to the first cutting mechanism, resulting in material waste and reduced production efficiency. At the same time, the size of the card boards is not fixed, and the feeding position of the feeding mechanism cannot adjust the feeding position of the card boards according to actual needs. Third, after the cards are cut, they need to be collected to form card stacks and then transported to other machines for secondary production processes such as punching and die-casting. The production of cards is relatively cumbersome.

[0005] Therefore, it is necessary to make improvements to the above-mentioned defects. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide a fully automatic card sorting machine with little waste impact and fully automated production process in view of the deficiencies of the above-mentioned prior art.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a fully automatic card sorting machine, including a machine body, which is provided with a feeding mechanism, a first slitting mechanism, a transport mechanism, a second slitting mechanism and a transfer mechanism in sequence, and the machine body is provided with a waste collection mechanism for collecting slitting waste under the first slitting mechanism and the second slitting mechanism.

[0008] By adopting the above technical solution: the feeding mechanism transports the card board to the first cutting mechanism, the first cutting mechanism performs the first cutting on the card board, and then moves it to the second cutting mechanism through the transport mechanism, the second cutting mechanism performs the second cutting on the card board along the cutting direction perpendicular to the first cutting mechanism, and then the card board after cutting is transported out of the machine through the transfer mechanism, and when the card board passes through the first cutting mechanism and the second cutting mechanism, a number of spaced cutting grooves will be left on the surface of the card board, and any two adjacent cutting grooves are connected. The waste falls into the collecting device through the gap below the cutting mechanism, and the waste is basically collected together, which significantly reduces the equipment abnormalities such as mechanical jamming and reduced transmission accuracy caused by waste, and also improves the cleaning convenience of the sorting machine. At the same time, the first slitting mechanism, the operational amplifier mechanism, and the second slitting mechanism can use servo motors as power sources. When the card sorting machine is working, the servo motors can adjust the operating speeds of the first slitting mechanism, the operational amplifier mechanism, and the second slitting mechanism to achieve high-speed card transportation and slitting, reduce production time, improve overall production efficiency, and ensure the accuracy of the card sorting process.

[0009] The above-mentioned fully automatic card sorting machine can be further configured as follows: the waste collection mechanism includes a blower, a collection bucket and a collection pipe, a plurality of collection branches connected to the collection bucket are provided on the outer periphery of the collection pipe, the collection bucket and the collection branch are detachably connected, one end of the collection pipe is detachably connected to the blower, and the other end is placed at the edge of the machine body.

[0010] By adopting the above technical solution: the waste falls into the collecting bucket through the gap below the slitting mechanism, and the blower blows the air in the collecting pipe to create a pressure difference between the air pressure in the collecting pipe and the external air pressure. The waste at the edge of the collecting bucket will move toward the collecting pipe due to the pressure difference, and then the blower blows the waste into the waste collecting bag at the end of the collecting pipe, which can effectively gather the cut waste and quickly collect the waste to the outside of the machine body, which can not only effectively avoid the interference of the waste diffusion caused by the slitting operation on the subsequent slitting operation, but also realize the rapid collection of the waste.

[0011] The above-mentioned fully automatic card sorting machine can be further configured as follows: a feeding mechanism includes a bottom frame, a transport plate is provided above the bottom frame, the bottom frame is provided with a plurality of parallel transverse slide rails, a plurality of transverse sliding blocks are slidably connected to the transverse slide rails, a transverse motor is provided between any two transverse slide rails, a transverse motor is fixedly connected to the output end of the transverse motor, and a transverse rod is rotatably connected to the transverse rod with a fixed block for linking the transport plate and the transverse motor; vertical slide blocks are provided on both sides of the bottom frame near the machine body, vertical slide rails cooperating with the vertical slide blocks are provided on both sides of the machine body, a plurality of transmission gears are provided on both sides of the machine body, the transmission gears are meshed with transmission chains, and a lifting gear for lifting is provided on the side walls of the sliding block, and a lifting motor for driving the transmission gear to rotate is respectively fixed on both sides of the machine body, the transmission gear and the lifting gear are linked by the transmission chain, and the bottom frame is linked with the lifting gear, a transverse slide bar is provided on the machine body just above the bottom frame, a transverse slide bar is slidably connected to the transverse slide bar, the transverse slide bar is detachably connected to a feeding rod, and the feeding rod is detachably connected to a feeding flywheel for feeding the card plate into the first cutting mechanism.

[0012] By adopting the above technical solution: the card board is placed on the op-amp board, and the transverse motor in the bottom frame drives the op-amp board to move horizontally along with the transverse slider, which can adaptively adjust the relative position of the card board in the feeding mechanism, and then adjust the feeding position of the card board. The bottom frame is combined with the vertical slider and the vertical slide rail on the side, and the lifting motor drives the transmission gear to rotate. The transmission gear drives the lifting gear to rotate through the transmission chain, thereby realizing the lifting and lowering of the bottom frame. The card board can always contact with the upper flywheel to realize the rapid feeding of the feeding mechanism. In addition, the top flywheel can adjust the relative position of the flywheel and the body through the linkage of the transverse slide rod and the transverse slider, realize effective contact with the card board, and improve the accuracy of card board feeding.

[0013] The above-mentioned fully automatic card sorting machine can be further configured as follows: an inclined guide plate is provided between the feeding mechanism and the first cutting mechanism, and a fitting mechanism for fitting the card board to the inclined guide plate is provided on the inclined guide plate, the fitting mechanism includes a first fixed rod, and a plurality of bent pieces for contacting the card board are provided on the fixed rod, and a second fixed rod is provided behind the fixed rod, and a fitting roller is provided on the second fixed rod.

[0014] By adopting the above technical solution: the inclined guide plate can guide the card board to smoothly transition to the first slitting mechanism, and the fitting mechanism ensures that the card board is tightly fitted to the inclined guide plate through the bending plate on the first fixed rod and the fitting roller on the second fixed rod, thereby maintaining a flat and stable state before entering the slitting link, effectively avoiding the problem of inaccurate slitting of the card board due to jitter or deviation during transmission, further improving the slitting accuracy and product quality stability, and enhancing the reliability of the equipment in complex production environments.

[0015] The above-mentioned fully automatic card sorting machine can be further configured as follows: the transport mechanism includes a conveyor roller, the conveyor roller is set at an acute angle to the axis of the machine body, a transmission belt is provided under the conveyor roller, the transmission belt and the conveyor roller are in contact with each other, the transmission belt is provided with a support roller, a baffle is provided on the side of the transport mechanism away from the first slitting mechanism, a fixed bracket is provided on the side of the baffle facing the first slitting mechanism, a plurality of rolling grooves are opened on the fixed bracket, and rolling bodies are provided in the rolling grooves.

[0016] By adopting the above technical solution: the transport mechanism adopts a conveyor roller set at an acute angle to the axis of the machine body, and cooperates with the transmission belt below, and realizes the smooth turning of the card through the mutual contact between the transmission belt and the conveyor roller. Support rollers are provided under the transmission belt to ensure the stable operation of the transmission belt and avoid inaccurate card turning due to loose or shaking transmission belt. In addition, a baffle is provided on the side of the transport mechanism away from the first slitting mechanism. After the card plate enters the transport mechanism after the first cutting, it will be against the baffle when the conveyor roller moves, and the baffle is provided with a fixed bracket on the side of the first slitting mechanism, and a rolling groove is opened on the bracket. Rolling bodies are provided in the rolling groove. These rolling bodies can help the card to remain stable during the movement, reduce the friction and wear of the card when it moves to the second slitting mechanism, improve the reliability of the transport mechanism, and further improve the overall performance of the fully automatic card sorting machine.

[0017] The above-mentioned fully automatic card sorting machine can be further configured as follows: the first slitting mechanism includes a first slitting shaft, a machine body is provided with a first paper pressing roller in front of the first slitting shaft, the first slitting mechanism feeds the card board into the first slitting shaft through the first roller, a second paper pressing roller and a third paper pressing roller are provided at the rear of the first slitting mechanism, a first lifting plate is provided between the first slitting shaft and the second paper pressing roller, and a second lifting plate is provided between the second paper pressing roller and the third paper pressing roller; the second slitting mechanism includes a second slitting shaft, a partition is provided between the conveying roller and the second slitting shaft, a fourth paper pressing roller is also provided between the partition and the second slitting shaft, a first breaking mechanism is provided behind the second slitting shaft, the first breaking mechanism includes a first breaking roller and a second breaking roller, and a discharge roller for feeding the card strip into the transfer mechanism is also provided at the rear of the second breaking roller.

[0018] By adopting the above technical solution: a first roller is provided in front of the first slitting shaft, which is used to smoothly feed the card board into the slitting shaft to ensure the flatness and stability of the card board when entering the slitting process. A second paper pressing roller and a third paper pressing roller are provided in sequence at the rear of the first slitting shaft to guide and support the slitting card board to prevent the card board from deflecting after slitting. In addition, the first top plate and the second top plate can effectively prevent the card board from shaking due to tension changes or mechanical vibrations during the slitting process, ensuring the smooth progress of the slitting process, which not only improves the slitting accuracy and efficiency, but also enhances the adaptability and reliability of the equipment when processing card boards of different thicknesses and materials. The second slitting shaft is used to accurately slitting the cards in a direction perpendicular to the first slitting roller to complete the slitting of the card board. A partition is provided between the conveying roller and the second slitting shaft, which can effectively isolate the working area before and after slitting, prevent dust and waste from interfering with the slitting process, and ensure the slitting quality. The fourth paper pressing roller can further guide the card board into the slitting roller to ensure the flatness and stability of the card board when entering the slitting process. The first breaking roller and the second breaking roller are arranged in sequence behind the second slitting shaft. The rotation speed of the first breaking roller is slower than that of the second breaking roller, so that the card board is broken from the connection to form a card strip. At the same time, the first breaking roller and then the second breaking roller can also adjust the tension of the card to prevent the card from wrinkling after slitting. The rear of the second breaking roller is also provided with a discharging roller, which can smoothly transport the slitting completed cards to the transfer mechanism, ensuring the smooth flow of the card board in the entire production process.

[0019] The above-mentioned fully automatic card sorting machine can be further configured as follows: the transfer mechanism includes a transfer platform, a blanking pushing mechanism, a transfer conveyor belt and a second pulling and breaking mechanism, the transfer platform is linked with the second slitting device, the transfer conveyor belt includes an upper transfer belt and a lower transfer belt, the blanking pushing mechanism includes a fixed frame, a baffle plate and a pushing mechanism located below the transfer platform, a plurality of slide grooves are provided on the transfer platform, the baffle plate can move relative to the transfer platform, the pushing mechanism includes a pushing slide rail, a pushing slider is provided on the pushing slide rail, a pushing rod is provided on the pushing slider, and the end of the pushing rod is placed in the slide groove; The second breaking mechanism includes a third breaking roller and a fourth breaking roller, the second breaking mechanism is driven by a servo motor, the second breaking mechanism breaks the card strip by the speed difference between the third breaking roller and the fourth breaking roller, the second breaking mechanism is provided with a cutting roller at the rear of the fourth breaking roller, a pressing block is provided above the cutting roller, a sliding groove is opened on the pressing block, a sliding rod is provided in the sliding groove, pressing rollers are rotatably connected at both ends of the sliding rod, a pressing spring is provided between the sliding rod and the sliding groove, one end of the pressing spring is in contact with the middle of the sliding rod, and the other end is in contact with the bottom of the sliding groove.

[0020] The card strip is moved to the second breaking mechanism at the end of the transfer conveyor belt, and the rotation speed of the third breaking roller is slower than that of the fourth breaking roller, so that the card strip is formed into cards, and then the card strip is pressed The roller is in close contact with the cutting roller, and the cutting roller performs preliminary repairs on the rough edges of the cards, providing effective assistance for subsequent production.

[0021] The above-mentioned fully automatic card sorting machine can be further configured as follows: the transfer mechanism is connected to the stacking mechanism, the stacking mechanism includes a left plate, a right plate, an active synchronous wheel, a driven synchronous wheel, a conveying chain and a plurality of stacking disks arranged on the conveying chain, support plates for supporting the stacking disks are provided on both sides of the conveying chain, the stacking disk includes a stacking plate, a plurality of fixing holes are opened in the middle of the stacking plate, limit plates are provided on both sides of the stacking plate, the limit plates adjust the accommodating length of the stacking plate through the fixing holes, and a stacking block is provided in the middle of the stacking plate.

[0022] By adopting the above technical solution: the stacking mechanism is fixedly supported by the left and right plates, and the conveying chain is driven by the active synchronous wheel and the driven synchronous wheel to ensure the repeated movement of the stacking plate. The support plates on both sides of the conveying chain further ensure the stability of the stacking plate. The limit plate on the stacking plate cooperates with the fixed hole in the middle of the stacking plate to adjust the length of the card to accommodate cards of different sizes. In addition, the stacking block in the middle ensures that the cards are neatly stacked and raised a certain distance to facilitate the subsequent push of the cards out of the stacking plate.

[0023] The above-mentioned fully automatic card sorting machine can be further configured as follows: the stacking mechanism is also provided with a die-casting mechanism, the die-casting mechanism includes a die-casting frame, a pushing device arranged on the die-casting frame, a pressing device for die-casting cards, and a discharge slide fixed under the die-casting frame, the pushing device includes a pushing slide rail, a connecting rod and a pushing block, a plurality of fixed grooves are provided at one end of the pushing block, and a resistance block is provided at the other end, and the resistance block pushes the card stack into the pressing device through the cyclic sliding of the pushing slider.

[0024] By adopting the above technical solution: the push block moves to the outside of the stacking disk, and the push block sends the card stack into the die-casting mechanism through the resistance block. The fixed groove is used to adjust the contact height between the resistance block and the card stack, and ensure that the card moves stably during the pushing process. The pressing device is responsible for die-casting the cards to ensure the flatness and quality consistency of the cards. After the pressing device arranges the card stack through the die-casting rack, the cards are die-cast and the rough edges of the card stack are folded. The discharge chute then smoothly transports the die-cast cards to the next process or collection area, realizing the automated transition of the cards from stacking to die-casting. The production quality and efficiency of the cards are also improved through precise pushing and die-casting operations.

[0025] The above-mentioned fully automatic card sorting machine can be further configured as follows: a punching mechanism is provided in the middle of the stacking mechanism, the punching mechanism includes a fixed base, a vertical guide rail arranged perpendicular to the fixed base, a sliding rod passing through the vertical guide rail, and a punch arranged at the end of the sliding rod away from the vertical guide rail, a punching base is provided under the punch, and the punching base is provided with a punching groove.

[0026] By adopting the above technical solution: the punching mechanism allows the cards to be punched directly during the stacking process, eliminating additional processes and improving production efficiency. Through precise sliding rod control and punch positioning, the punching mechanism can achieve high-precision punching operations to ensure that the punching position and size of each card are consistent. The punching groove design on the punching base effectively collects punching waste, preventing the punching waste from affecting the card stack, and effectively improving the neatness of the sorting machine.

[0027] The beneficial effects of the present invention are: First, the fully automatic card sorting machine can effectively collect the waste generated by the first and second cutting mechanisms when cutting the card boards by setting a waste collection mechanism at the bottom, preventing the machine from failing due to flying waste. At the same time, the multiple mechanisms of the sorting machine realize the full process automation operation from card board input to finished card output, so that the fully automatic card sorting machine can efficiently complete the production task of cards, significantly improving the overall production efficiency; Second, by setting a gantry in front of the frame, the card plates can be processed in batches. After the card plates are cut for the first time, they enter the transport mechanism and will abut against the baffle when the conveyor roller moves. The baffle is provided with a fixed bracket on the side of the first slitting mechanism. The bracket is provided with a rolling groove. The rolling groove is provided with a rolling body. These rolling bodies can help the cards to remain stable during the movement, reduce the friction and wear of the cards when they move to the second slitting mechanism, and improve the reliability of the transport mechanism. Third, the stacking mechanism can quickly stack the produced cards into piles, which is convenient for subsequent packaging into bundles. At the same time, the stamping mechanism and die-casting mechanism are integrated behind the stacking mechanism to perform secondary processing on the card piles, realizing fully automated production of cards.

[0028] The present invention is further described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the device structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the waste collection mechanism of the present invention; Figure 3 It is a schematic diagram of the overall structure of the feeding mechanism of the present invention; Figure 4 It is a structural schematic diagram of the inclined guide plate and the laminating mechanism of the present invention; Figure 5 It is a schematic diagram of the overall structure of the first slitting mechanism of the present invention; Figure 6 It is a schematic diagram of the overall structure of the operational amplifier mechanism of the present invention; Figure 7 It is a structural schematic diagram of the operational amplifier mechanism of the present invention from another perspective; Figure 8 is a schematic diagram of the overall structure of the second slitting mechanism of the present invention; Fig. 9 It is a schematic diagram of the overall structure of the transfer mechanism of the present invention; Fig.10 It is a schematic diagram of the entire structure of the second breaking mechanism of the present invention; Fig.11 It is a schematic diagram of the overall structure of the stacking mechanism of the present invention; Fig.12 It is a schematic diagram of the overall structure of the die-casting mechanism of the present invention; Fig.13 It is a schematic diagram of the overall structure of the punching mechanism of the present invention; Reference numerals: machine body 1, inclined guide plate 11, laminating mechanism 12, first fixing rod 121, bending sheet 122, second fixing rod 123, laminating roller 124, feeding mechanism 2, bottom frame 21, transport plate 211, transverse slide rail 212, transverse slider 213, transverse motor 214, transverse rod 215, fixing block 216, vertical slider 22, vertical slide rail 23, transmission gear 24, transmission chain 25, lifting gear 26, lifting motor 27, transverse slide bar 28, transverse slider 2811, feeding rod 29, first slitting mechanism 3, first slitting axis 3 1. first paper pressing roller 32, second paper pressing roller 33, third paper pressing roller 34, first ejector plate 35, second ejector plate 36, transport mechanism 4, conveyor roller 41, transmission belt 42, support roller 43, baffle 44, fixed bracket 45, rolling groove 451, rolling body 452, second slitting mechanism 5, second slitting shaft 51, partition 52, fourth paper pressing roller 53, first breaking mechanism 54, first breaking roller 541, second breaking roller 542, discharging roller 56, waste collection mechanism 6, blower 61, collection bucket 62, collection pipe 63, collection Branch pipe 64, transfer mechanism 7, transfer platform 71, slide 711, transfer conveyor belt 72, upper transfer belt 721, lower transfer belt 722, blanking pushing mechanism 73, fixed frame 731, baffle plate 732, pushing mechanism 74, pushing slide rail 741, pushing slider 742, pushing rod 743, second breaking mechanism 75, third breaking roller 751, fourth breaking roller 752, cutting roller 753, pressing block 754, sliding groove 7541, sliding rod 7542, pressing roller 7543, pressing spring 7544, stacking mechanism 8, left side plate 8 1. Right side plate 82, active synchronous wheel 83, driven synchronous wheel 84, conveying chain 85, stacking disk 86, stacking plate 861, fixing hole 862, limit plate 863, stacking block 864, support plate 87, punching mechanism 88, fixed base 881, vertical guide rail 882, sliding rod 883, punch 884, punching base 885, punching groove 886, die-casting mechanism 9, die-casting frame 91, pushing device 92, pushing slide rail 921, connecting rod 922, pushing block 923, fixing groove 924, resistance block 925, pressing device 93, discharge slide 94. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Embodiment 1: Figures 1 to 10The fully automatic card sorting machine shown includes a body 1, which is provided with a feeding mechanism 2, a first slitting mechanism 3, a transport mechanism 4, a second slitting mechanism 5 and a transfer mechanism 7 in sequence. The body 1 is provided with a waste collecting mechanism 6 for collecting slitting waste below the first slitting mechanism 3 and the second slitting mechanism 5. The feeding mechanism 2 transports the card board to the first cutting mechanism 3, the first cutting mechanism 3 performs the first cutting on the card board, and then moves it to the second cutting mechanism 5 through the transport mechanism 4, the second cutting mechanism 5 performs the second cutting on the card board along the cutting direction perpendicular to the first cutting mechanism 3, and then transports the card board out of the machine through the transport mechanism 7 after the cutting is completed. When the card board passes through the first cutting mechanism 3 and the second cutting mechanism 5, a number of spaced cutting grooves will be left on the surface of the card board, and any two adjacent cutting grooves are connected. The waste falls into the collecting device through the gap below the cutting mechanism, and the waste is basically collected together, which significantly reduces the equipment abnormalities such as mechanical jamming and reduced transmission accuracy caused by waste, and also improves the cleaning convenience of the sorting machine.

[0032] like Figure 2 The waste collection mechanism 6 shown includes a blower 61, a collection bucket 62 and a collection pipe 63. The outer periphery of the collection pipe 63 is provided with a plurality of collection branches 64 connected to the collection bucket 62. The collection bucket 62 is detachably connected to the collection branch 64. One end of the collection pipe 63 is detachably connected to the blower 61, and the other end is placed at the edge of the machine body 1. The waste falls into the collection bucket 62 through the gap below the slitting mechanism. The blower 61 blows the air in the collection pipe 63, so that the air pressure in the collection pipe 63 and the external air pressure produce an air pressure difference. The waste located at the edge of the collection bucket 62 will move toward the collection pipe 63 due to the air pressure difference. Then the blower 61 blows the waste into the waste collection bag at the end of the collection pipe 63, which can effectively gather the slitting waste and quickly collect the waste to the outside of the machine body 1. It can not only effectively avoid the interference of the waste diffusion caused by the slitting operation on the subsequent slitting operation, but also realize the rapid collection of the waste.

[0033] like Figure 3The feeding mechanism 2 shown includes a bottom frame 21, a transport plate 211 is provided above the bottom frame 21, the bottom frame 21 is provided with a plurality of parallel transverse slide rails 212, a plurality of transverse sliders 213 are slidably connected to the transverse slide rails 212, a transverse motor 214 is provided between any two transverse slide rails 212, a transverse rod 215 is fixedly connected to the output end of the transverse motor 214, and a fixed block 216 for linking the transport plate and the transverse motor 214 is rotatably connected to the transverse rod 215; vertical sliders 22 are provided on both sides of the bottom frame 21 close to the body 1, vertical slide rails 23 cooperating with the vertical sliders 22 are provided on both sides of the body 1, and a transverse motor 214 is provided on both sides of the body 1. There are several transmission gears 24, which are meshed with transmission chains 25. The side wall of the sliding block is provided with a lifting gear 26 for lifting. Lifting motors 27 for driving the transmission gear 24 to rotate are fixed on both sides of the machine body 1. The transmission gear 24 and the lifting gear 26 are linked through the transmission chain 25. The bottom frame 21 is linked with the lifting gear 26. The machine body 1 is provided with a transverse slide bar 28 just above the bottom frame 21. A transverse slider 281 is slidably connected to the transverse slide bar 28. The transverse slider 281 is detachably connected to a feeding rod 29. The feeding rod 29 is detachably connected to a feeding flywheel for feeding the card board into the first cutting mechanism 3. The card board is placed on the transport plate 211. The transverse motor 214 in the bottom frame 21 drives the transport plate 211 to move horizontally along with the transverse slider 213, which can adaptively adjust the relative position of the card board in the feeding mechanism 2, thereby adjusting the feeding position of the card board. The bottom frame 21 is combined with the vertical slider 22 and the vertical slide rail 23 on the side, and the lifting motor 27 drives the transmission gear 24 to rotate, and the transmission gear 24 drives the lifting gear 26 to rotate through the transmission chain 25, thereby realizing the lifting and lowering of the bottom frame 21, and the card board can always contact with the upper flywheel to realize the rapid feeding of the feeding mechanism 2. In addition, the top flywheel can adjust the relative position of the flywheel and the body 1 through the linkage of the horizontal slide bar 28 and the horizontal slide 281, so as to realize effective contact with the card board and improve the accuracy of card board feeding.

[0034] like Figure 4An inclined guide plate 11 is provided between the feeding mechanism 2 and the first slitting mechanism 3 shown in the figure. The inclined guide plate 11 is provided with a bonding mechanism 12 for bonding the card board to the inclined guide plate 11. The bonding mechanism 12 includes a first fixed rod 121. The first fixed rod 121 is provided with a plurality of bending pieces 122 that abut against the card board. A second fixed rod 123 is provided behind the first fixed rod 121. A bonding roller 124 is provided on the second fixed rod 123. The inclined guide plate 11 can guide the card board to smoothly transition to the first slitting mechanism 3, and the bonding mechanism 12 ensures that the card board is closely bonded to the inclined guide plate 11 through the bending pieces 122 on the first fixed rod 121 and the bonding roller 124 on the second fixed rod 123, so as to maintain a flat and stable state before entering the slitting link, effectively avoiding the problem of inaccurate slitting of the card board due to jitter or deviation during the transmission process, further improving the slitting accuracy and product quality stability, and enhancing the reliability of the equipment in a complex production environment.

[0035] like Figure 5 The first slitting mechanism 3 shown includes a first slitting shaft 31, a first paper pressing roller 32 is provided in front of the first slitting shaft 31, and the first slitting mechanism 3 feeds the card board into the first slitting shaft 31 through the first roller. A second paper pressing roller 33 and a third paper pressing roller 34 are provided at the rear of the first slitting mechanism 3, a first material lifting plate 35 is provided between the first slitting shaft 31 and the second paper pressing roller 33, and a second material lifting plate 36 is provided between the second paper pressing roller 33 and the third paper pressing roller 34. A first roller is provided in front of the first slitting shaft 31 to smoothly feed the card board into the first slitting shaft 31 to ensure the flatness and stability of the card board when entering the slitting process. A second paper pressing roller 33 and a third paper pressing roller 34 are provided in sequence at the rear of the first slitting shaft 31 to guide and support the slitting card board to prevent the card board from deflecting after slitting. In addition, the first push plate 35 and the second push plate 36 can effectively prevent the card board from shaking due to tension changes or mechanical vibrations during the slitting process, ensuring the smooth progress of the slitting process, which not only improves the slitting accuracy and efficiency, but also enhances the adaptability and reliability of the equipment when processing card boards of different thicknesses and materials.

[0036] like Figure 6 , Figure 7The transport mechanism 4 shown includes a conveyor roller 41, which is set at an acute angle with the axis of the body 1, a transmission belt 42 is provided below the conveyor roller 41, the transmission belt 42 and the conveyor roller 41 are in contact with each other, and the transmission belt 42 is provided with a support roller 43. A baffle 44 is provided on the side of the transport mechanism 4 away from the first slitting mechanism 3, and a fixed bracket 45 is provided on the baffle 44 facing the first slitting mechanism 3. A plurality of rolling grooves 451 are provided on the fixed bracket 45, and a rolling body 452 is provided in the rolling groove 451. The transport mechanism 4 adopts a conveyor roller 41 set at an acute angle with the axis of the body 1, and cooperates with the transmission belt 42 below, and realizes the smooth steering of the card through the mutual contact between the transmission belt 42 and the conveyor roller 41. A support roller 43 is provided below the transmission belt 42 to ensure the stable operation of the transmission belt 42 and avoid inaccurate card steering due to loosening or shaking of the transmission belt 42. In addition, a baffle 44 is provided on the side of the operation and release mechanism 4 away from the first slitting mechanism 3. After the card board is cut for the first time and enters the operation and release mechanism 4, it will abut against the baffle 44 when the conveyor roller 41 moves. A fixed bracket 45 is provided on the side of the baffle 44 facing the first slitting mechanism 3. A rolling groove 451 is provided on the bracket. Rolling bodies 452 are provided in the rolling groove 451. These rolling bodies 452 can help the cards remain stable during movement, reduce the friction and wear of the cards when moving toward the second slitting mechanism 5, improve the reliability of the operation and release mechanism 4, and further improve the overall performance of the fully automatic card sorting machine.

[0037] like Figure 8 The second slitting mechanism 5 shown includes a second slitting shaft 51, a partition 52 is provided between the conveying roller 41 and the second slitting shaft 51, a fourth paper pressing roller 53 is also provided between the partition 52 and the second slitting shaft 51, a first breaking mechanism 54 is provided behind the second slitting shaft 51, the first breaking mechanism 54 includes a first breaking roller 541 and a second breaking roller 542, and a discharge roller 56 for feeding the card strip into the transfer mechanism 7 is also provided behind the second breaking roller 542. The second slitting shaft 51 is used to accurately slit the cards in a direction perpendicular to the first slitting roller to complete the slitting of the card board. The partition 52 is provided between the conveying roller 41 and the second slitting shaft 51, which can effectively isolate the working area before and after slitting, prevent dust and waste from interfering with the slitting process, and ensure the slitting quality. The fourth paper pressing roller 53 can further guide the card board into the slitting roller to ensure the flatness and stability of the card board when entering the slitting link. A first breaking roller 541 and a second breaking roller 542 are sequentially arranged behind the second slitting shaft 51. The rotation speed of the first breaking roller 541 is slower than that of the second breaking roller 542, so that the card board is broken from the connection to form a card strip. At the same time, the first breaking roller 541 and then the second breaking roller 542 can also adjust the tension of the card to prevent the card from wrinkling after slitting. A discharging roller 56 is also arranged at the rear of the second breaking roller 542, which can smoothly convey the slitting completed cards to the transfer mechanism 7, thereby ensuring the smooth flow of the card board in the entire production process.

[0038] like Fig. 9 The transfer mechanism 7 shown includes a transfer platform 71, a blanking pushing mechanism 73, a transfer conveyor belt 72 and a second breaking mechanism 75. The transfer platform 71 is linked to the second slitting device. The transfer conveyor belt 72 includes an upper transfer belt 721 and a lower transfer belt 722. The blanking pushing mechanism 73 includes a fixed frame 731, a baffle plate 732 and a pushing mechanism 74 located below the transfer platform 71. A plurality of slide grooves 711 are provided on the transfer platform 71. The baffle plate 732 can move relative to the transfer platform 71. The pushing mechanism 74 includes a pushing slide rail 741. A pushing slider 742 is provided on the pushing slide rail 741. A pushing rod 743 is provided on the pushing slider 742. The end of the pushing rod 743 is placed in the slide groove 711. The card strip enters the transfer platform 71 through the discharge roller 56. The bottom of the baffle plate 732 passes through the transfer platform 71. The locking plate 732 is pressed against the support frame 731 so that the locking plate 732 can be locked to the support frame 732, and the locking plate 732 can slide in the locking chute 711 and slide into the locking chute 71 so that the locking plate 732 can slide in the locking chute 71.

[0039] like Fig.10The second breaking mechanism 75 shown includes a third breaking roller 751 and a fourth breaking roller 752. The second breaking mechanism 75 is driven by a servo motor. The second breaking mechanism 75 breaks the card strip by the speed difference between the third breaking roller 751 and the fourth breaking roller 752. The speed of the third breaking roller 751 is slower than that of the fourth breaking roller 752, so that the card strip is formed into cards. The second breaking mechanism 75 is provided with a cutting roller 753 at the rear of the fourth breaking roller 752. A pressing block 754 is provided above the cutting roller 753. The pressing block 754 is provided with a sliding groove 7541. The sliding groove 7541 is provided with a pressing block 754. A sliding rod 7542 is provided, and pressing rollers 7543 are rotatably connected at both ends of the sliding rod 7542. A pressing spring 7544 is provided between the sliding rod 7542 and the sliding groove 7541. One end of the pressing spring 7544 is in contact with the middle part of the sliding rod 7542, and the other end is in contact with the bottom of the sliding groove 7541. The rotation speed of the third breaking roller 751 is slower than that of the fourth breaking roller 752, so that the card strip is formed into cards, and then the pressed roller 7543 is in close contact with the cutting roller 753. The cutting roller 753 performs preliminary repairs on the rough edges of the cards, providing effective assistance for subsequent production.

[0040] The working principle of this embodiment is as follows: the card board is stacked on the transport plate 211 of the feeding mechanism 2, and then the lifting motor 27 lifts the transport plate 211 to the top of the card board stack, and the card board contacts the flywheel, and the flywheel feeds the card board onto the inclined guide plate 11, and the laminating mechanism 12 closely fits the card board to the inclined guide plate 11 and feeds the card board to the first slitting mechanism 3, and the first paper pressing roller 32 and the first slitting shaft 31 at the front of the first slitting mechanism 3 are linked to cut a first cutting groove on the card board, and then the second paper pressing roller 33 and the third paper pressing roller 34 feed the card board after the first cutting into the transport mechanism 4, and the conveying roller 41 fits the bottom of the card board to the baffle through the transmission belt 42, so that it moves to the second slitting mechanism 5 in a direction perpendicular to the first slitting mechanism 3. The second slitting mechanism 5 cuts a second cutting groove perpendicular to the first cutting groove through the second slitting axis 51, the collecting device 6 collects the waste generated by the first slitting mechanism 2 and the second slitting mechanism 5 into the collecting pipe 63, the blower 61 blows the waste out of the machine body 1, and at the same time the first breaking mechanism 54 breaks the card plate into several card strips and then enters the transfer mechanism 7, the transfer mechanism 7 makes the card strips enter the transfer conveyor belt 72 in parallel through the pushing rod 743 and the baffle plate 732, the transfer conveyor belt 72 transfers the card strips to the second breaking mechanism 75 at the end, the second breaking mechanism 75 breaks the card strips at the cutting groove to form several cards, and then the cutting roller 753 performs preliminary trimming on the rough edges of the broken edges to provide conditions for subsequent production.

[0041] Embodiment 2: Figure 1 , Fig.11The transport mechanism 7 shown is connected with a stacking mechanism 8, which includes a left plate 81, a right plate 82, an active synchronous wheel 83, a driven synchronous wheel 84, a conveying chain 85, and a plurality of stacking plates 86 arranged on the conveying chain 85. Support plates 87 for supporting the stacking plates 86 are arranged on both sides of the conveying chain 85. The stacking plates 86 include a stacking plate 861, a plurality of fixing holes 862 are opened in the middle of the stacking plate 861, and limit plates 863 are arranged on both sides of the stacking plate 861. The limit plates 863 adjust the accommodation length of the stacking plate 861 through the fixing holes 862, and a stacking block 864 is arranged in the middle of the stacking plate 861. The stacking mechanism 8 is fixedly supported by the left plate 81 and the right plate 82, and the conveying chain 85 is driven by the active synchronous wheel 83 and the driven synchronous wheel 84 to ensure the repeated movement of the stacking plate 86. The support plates 87 on both sides of the conveying chain 85 further ensure the stability of the stacking plate 86. The limiting plate 863 on the stacking plate 86 cooperates with the fixing hole 862 in the middle of the stacking plate 861 to adjust the card accommodation length to accommodate cards of different sizes. In addition, the stacking block 864 in the middle ensures that the cards are stacked neatly and is raised a certain distance so that the cards can be pushed out of the stacking plate 86 later.

[0042] like Fig.12 The stacking mechanism 8 shown is also provided with a die-casting mechanism 9, which includes a die-casting frame 91, a push-in device 92 arranged on the die-casting frame 91, a pressing device 93 for die-casting cards, and a discharge slide 94 fixed below the die-casting frame 91. The push-in device 92 includes a push-in slide rail 921, a connecting rod 922, and a push-in block 923. The push-in block 923 has a plurality of fixed grooves 924 at one end and a resisting block 925 at the other end. The resisting block 925 pushes the stack of cards into the pressing device 93 by sliding the push-in slider in a cycle. The push-in block 923 moves to the outside of the stacking plate 86, and the push-in block 923 delivers the stack of cards into the die-casting mechanism 9 through the resisting block 925. The fixed groove 924 is used to adjust the contact height between the resisting block 925 and the stack of cards, and ensure that the cards move stably during the pushing process. The pressing device 93 is responsible for die-casting the cards to ensure the flatness and quality consistency of the cards. After the pressing device 93 arranges the card stacks through the die-casting frame 91, the cards are die-cast and the rough edges of the card stacks are folded. Then the discharge chute 94 smoothly transports the die-cast cards to the next process or collection area, realizing the automated transition of the cards from stacking to die-casting, and improving the production quality and efficiency of the cards through precise pushing and die-casting operations.

[0043] like Fig.13The stacking mechanism 8 shown is provided with a punching mechanism 88 in the middle, and the punching mechanism 88 includes a fixed base 881, a vertical guide rail 882 arranged perpendicular to the fixed base 881, a sliding rod 883 passing through the vertical guide rail 882, and a punch 884 arranged at one end of the sliding rod 883 away from the vertical guide rail 882, and a punching base 885 is provided below the punch 884, and the punching base 885 is provided with a punching groove 886. The punching mechanism 88 allows the cards to be punched directly during the stacking process, eliminating additional processes and improving production efficiency. Through precise control of the sliding rod 883 and positioning of the punch 884, the punching mechanism 88 can achieve high-precision punching operations to ensure that the punching position and size of each card are consistent. The punching groove 886 design on the punching base 885 effectively collects punching waste, prevents the punching waste from affecting the card stack, and effectively improves the neatness of the sorting machine.

[0044] The working principle of this embodiment is as follows: the cards pass through the cutting roller 753 and fall onto the stacking plate 86 of the stacking mechanism 8 to form a stack. The stacking plate 86 is driven by the active synchronous wheel 83 to move the conveying chain 85 backward, and then the punching mechanism 88 can punch the card stack. Then the die-casting mechanism 9 pushes the card stack into the die-casting frame 91 through the pushing block 923. After the pressing device 93 presses the card stack down to form, the card stack falls into the discharge chute 94 to complete the full-process automatic production of the cards.

Claims

1. A fully automatic card sorting machine, comprising a machine body, wherein the machine body is provided with a feeding mechanism, a first cutting mechanism, a transporting mechanism, a second cutting mechanism and a transfer mechanism in sequence, characterized in that: The machine body is provided with a waste collecting mechanism for collecting cutting waste below the first cutting mechanism and the second cutting mechanism.

2. The fully automatic card sorting machine according to claim 1, characterized in that: The waste collection mechanism includes a blower, a collection bucket and a collection pipe. The outer periphery of the collection pipe is provided with a plurality of collection branches connected to the collection bucket. The collection bucket is detachably connected to the collection branches. One end of the collection pipe is detachably connected to the blower and the other end is placed at the edge of the machine body.

3. The fully automatic card sorting machine according to claim 2, characterized in that: The feeding mechanism comprises a bottom frame, a transport plate is arranged above the bottom frame, the bottom frame is provided with a plurality of parallel transverse slide rails, a plurality of transverse sliders are slidably connected to the transverse slide rails, a transverse motor is arranged between any two transverse slide rails, a transverse rod is fixedly connected to the output end of the transverse motor, a fixed block for linking the transport plate and the transverse motor is rotatably connected to the transverse rod; vertical sliders are arranged on both sides of the bottom frame near the machine body, vertical slide rails cooperating with the vertical sliders are arranged on both sides of the machine body, and a plurality of transmission sliders are arranged on both sides of the machine body The movable gear is meshed with a transmission chain, the side wall of the sliding block is provided with a lifting gear for lifting, and lifting motors for driving the transmission gear to rotate are fixed on both sides of the body respectively, the transmission gear and the lifting gear are linked through the transmission chain, the bottom frame is linked with the lifting gear, and the body is provided with a transverse sliding bar just above the bottom frame, a transverse sliding bar is slidably connected to the transverse sliding bar, the transverse sliding bar is detachably connected to a feeding rod, and the feeding rod is detachably connected to a feeding flywheel for feeding the card board into the first cutting mechanism.

4. The fully automatic card sorting machine according to claim 3, characterized in that: An inclined guide plate is provided between the feeding mechanism and the first slitting mechanism, and a fitting mechanism for fitting the card board to the inclined guide plate is provided on the inclined guide plate. The fitting mechanism includes a first fixing rod, and a plurality of bending pieces for contacting the card board are provided on the fixing rod. A second fixing rod is provided behind the fixing rod, and a fitting roller is provided on the second fixing rod.

5. The fully automatic card sorting machine according to claim 1, characterized in that: The transport mechanism includes a conveying roller, which is set at an acute angle to the axis of the machine body, a transmission belt is provided under the conveying roller, the transmission belt is in contact with the conveying roller, and the transmission belt is provided with a supporting roller. The transport mechanism is provided with a baffle on the side away from the first slitting mechanism, and the baffle is provided with a fixed bracket on the side facing the first slitting mechanism, and a plurality of rolling grooves are opened on the fixed bracket, and rolling bodies are provided in the rolling grooves.

6. The fully automatic card sorting machine according to claim 5, characterized in that: The first slitting mechanism includes a first slitting shaft, and the machine body is provided with a first paper pressing roller in front of the first slitting shaft. The first slitting mechanism feeds the card board into the first slitting shaft through the first roller. The first slitting mechanism is provided with a second paper pressing roller and a third paper pressing roller at the rear of the first slitting mechanism. A first lifting plate is provided between the first slitting shaft and the second paper pressing roller, and a second lifting plate is provided between the second paper pressing roller and the third paper pressing roller; the second slitting mechanism includes a second slitting shaft, a partition is provided between the conveying roller and the second slitting shaft, and a fourth paper pressing roller is further provided between the partition and the second slitting shaft. A first breaking mechanism is provided behind the second slitting shaft, and the first breaking mechanism includes a first breaking roller and a second breaking roller. A discharging roller for feeding the card strip into the transfer mechanism is further provided at the rear of the second breaking roller.

7. The fully automatic card sorting machine according to claim 6, characterized in that: The transfer mechanism includes a transfer platform, a blanking pushing mechanism, a transfer conveyor belt and a second pulling and breaking mechanism. The transfer platform is linked with the second slitting device. The transfer conveyor belt includes an upper transfer belt and a lower transfer belt. The blanking pushing mechanism includes a fixed frame, a baffle plate and a pushing mechanism located below the transfer platform. A plurality of slide grooves are provided on the transfer platform. The baffle plate can move relative to the transfer platform. The pushing mechanism includes a pushing slide rail, a pushing slider is provided on the pushing slide rail, a pushing rod is provided on the pushing slider, and the end of the pushing rod is placed in the slide groove. The second pulling and breaking mechanism includes The present invention comprises a third breaking roller and a fourth breaking roller, wherein the second breaking mechanism is driven by a servo motor, and the second breaking mechanism breaks the card strip by the rotation speed difference between the third breaking roller and the fourth breaking roller, and the second breaking mechanism is provided with a cutting roller at the rear of the fourth breaking roller, and a pressing block is provided above the cutting roller, and a sliding groove is provided on the pressing block, and a sliding rod is provided in the sliding groove, and pressing rollers are rotatably connected at both ends of the sliding rod, and a pressing spring is provided between the sliding rod and the sliding groove, and one end of the pressing spring is in contact with the middle of the sliding rod, and the other end is in contact with the bottom of the sliding groove.

8. The fully automatic card sorting machine according to claim 7, characterized in that: The transfer mechanism is connected to a stacking mechanism, which includes a left plate, a right plate, an active synchronous wheel, a driven synchronous wheel, a conveying chain and a plurality of stacking disks arranged on the conveying chain, support plates for supporting the stacking disks are arranged on both sides of the conveying chain, the stacking disks include a stacking plate, a plurality of fixing holes are opened in the middle of the stacking plate, limit plates are arranged on both sides of the stacking plate, the limit plates adjust the accommodating length of the stacking plate through the fixing holes, and a stacking block is arranged in the middle of the stacking plate.

9. The fully automatic card sorting machine according to claim 8, characterized in that: The stacking mechanism is also provided with a die-casting mechanism, which includes a die-casting frame, a pushing device arranged on the die-casting frame, a pressing device for die-casting cards, and a discharge slide fixed under the die-casting frame. The pushing device includes a pushing slide rail, a connecting rod and a pushing block. A plurality of fixing grooves are provided at one end of the pushing block and a resistance block is provided at the other end. The resistance block pushes the card stack into the pressing device through the cyclic sliding of the pushing slider.

10. The fully automatic card sorting machine according to claim 9, characterized in that: A punching mechanism is provided in the middle of the stacking mechanism, and the punching mechanism includes a fixed base, a vertical guide rail arranged perpendicular to the fixed base, a sliding rod passing through the vertical guide rail, and a punch arranged at one end of the sliding rod away from the vertical guide rail. A punching base is provided below the punch, and the punching base is provided with a punching groove.

Images