Personal safety protection device of coal charging car
By installing infrared human sensors and CCD cameras on the coal loading truck, the problems of personnel safety and equipment accidents during the loading and unloading of coal loading trucks are solved, and effective protection and monitoring of tinkering personnel and tinkering hammers are achieved.
Patent Information
- Application Number
- CN202510213743.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-05-09
AI Technical Summary
During the coal loading and unloading process, the tampering personnel on the top platform of the coal loading truck are prone to safety accidents, and the vehicle moves when the tampering hammer is not closed, which may break the tampering hammer, resulting in equipment accidents.
A personal safety protection device for loading a coal truck is designed, including a load bearing platform and installation cavity on the carriage, a load bearing frame with a built-in U-shaped structure, an infrared human body sensor, an explosion-proof glass plate, an electric push rod, a CCD camera, a screw, a guide rod, a drive motor, a screw and a brush. The device detects the position of the tampering personnel through infrared human sensors to ensure that the vehicle can only move after the personnel leave; the electric push rod and CCD camera are used to monitor the status of the tampering hammer to prevent damage caused when it is not folded.
It effectively prevents damage to the coal loading truck when moving under the coal tower, reduces the occurrence of equipment accidents, and ensures the safe use of the tamper hammer and the stable operation of the equipment.
Smart Images

Figure CN119953408A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal loading and unloading protection devices, and in particular to a personal safety protection device for a coal loading vehicle. Background Art
[0002] Coal, also known as coal, is the remains of ancient plants buried under the strata. It is a carbonized fossil mineral produced under the pressure and temperature conditions of the earth's crust that isolates the air. It is mainly mined by humans and used as fuel. During the coal transportation process, the coal needs to be loaded into the carriage first.
[0003] The pounding of coal by the coke oven coal loading car is carried out under the tamping coal tower of the coke oven. Because the location is windy and the temperature is low in winter, with the lowest temperature of minus 28℃, there is a fence around the tamping machine of the coal tower, which is 5cm higher than the railing on the top of the coal loading car. When there are people on the top platform of the coal loading car from the coal loading car to the tamping machine, safety accidents are prone to occur. At the same time, the tamping hammer may not be put away, and the tamping hammer may be damaged by the movement of the vehicle, resulting in a high incidence of equipment accidents. Therefore, a personal safety protection device for a coal loading car is urgently needed to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide a personal safety protection device for a coal loading car in order to solve the above problems.
[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:
[0006] A personal safety protection device for a coal-loading truck comprises a carriage, wherein a bearing platform is arranged on one side of an upper end of the carriage, an installation cavity is opened in the bearing platform, a bearing frame with a U-shaped structure is fixed in the installation cavity, two groups of infrared human body sensors are symmetrically installed at one end of the bearing frame, an explosion-proof glass plate is arranged on one side of the infrared human body sensor, an electric push rod is fixed in the middle part of the bearing frame, a CCD camera is installed on the movable part of the electric push rod, a screw is arranged between the inner walls of the bearing frame, a guide rod is installed on one side of the screw, a driving motor is connected to one end of the screw, a screw block is sleeved on the screw and the guide rod, and a brush is fixed on one side of the top of the screw block.
[0007] Furthermore, the bearing platform is formed on the carriage, and the mounting cavity is formed in the bearing platform.
[0008] By adopting the above technical solution, the carriage is used to load coal, the bearing platform is used to support tinkerers, and the mounting cavity provides a mounting position for the bearing frame.
[0009] Furthermore, a ladder is welded below one end of the bearing platform, and a reinforcement rod is welded between the ladder and the carriage.
[0010] By adopting the above technical solution, the ladder is convenient for tinkerers to get on and off the carriage, and the reinforcement rod can reinforce the ladder to improve its stability.
[0011] Furthermore, the support frame is fixed in the installation cavity by bolts, the infrared human body sensor is installed on one side of the ladder, and the explosion-proof glass plate is fixed to the detection end of the infrared human body sensor by a connecting column.
[0012] By adopting the above technical solution, when there is a tinkerer who passes through the ladder and is located on the carrying platform, the infrared human body sensor can detect it through the explosion-proof glass plate and transmit the detection signal to the cab. At this time, the vehicle cannot move under the coal tower to avoid causing personal injury. Only when the tinkerer comes down from the carrying platform, the infrared human body sensor detects it again to ensure that there is no tinkerer on the upper end of the carrying platform, and then the coal loading truck can move under the coal tower, realizing the interlocking with the walking of the coal loading truck, and effectively protecting the tinkerer.
[0013] Furthermore, the fixed part of the electric push rod is fixed in the supporting frame by bolts, and the CCD camera is fixed on the movable part of the electric push rod by screws.
[0014] By adopting the above technical solution, the electric push rod can drive the CCD camera to rise and fall, and then fix the tamping hammer when it is working. The tamping hammer is photographed by the CCD camera and the camera image is transmitted to the cab. The driver can ensure whether the tamping hammer is put away by observing the camera image, which can effectively solve the problem of the vehicle moving and damaging the tamping hammer when the tamping hammer is not put away, thereby reducing the occurrence of equipment accidents.
[0015] Furthermore, the screw rod is rotatably installed between the bearing frames, and the guide rod is welded between the bearing frames.
[0016] By adopting the above technical solution, the guide rod can guide the movement of the screw block.
[0017] Furthermore, the driving motor is fixed to a side wall of the supporting frame by means of bolts, and the output shaft of the driving motor is fixedly connected to one end of the screw rod.
[0018] By adopting the above technical solution, the driving motor provides power to the screw rod to make it rotate.
[0019] Furthermore, the screw block is mounted on the screw rod via threads, and the guide rod passes through the screw block.
[0020] By adopting the above technical solution, during the rotation of the screw rod, the screw block moves under the action of the thread and the guide rod.
[0021] Furthermore, the brush is fixed on the screw block by means of screws, and the brush is in contact with the CCD camera.
[0022] By adopting the above technical solution, when the CCD camera is in the installation cavity, the screw block drives the brush to move back and forth on the surface of the CCD camera to clean the coal dust attached to the surface, thereby ensuring the clarity of subsequent photography.
[0023] Furthermore, a sealing plate is fixed on the top of the installation cavity, a through cavity is opened at a position on the top of the sealing plate corresponding to the CCD camera, and a sealing cover with the same specification as the through cavity is fixed on the top of the CCD camera.
[0024] By adopting the above technical solution, the sealing plate can seal the installation cavity, the through cavity provides a lifting space for the CCD camera, and the sealing cover can seal the through cavity when the CCD camera is in the installation cavity, thereby protecting the CCD camera.
[0025] The specific working principle is: fix the bearing frame in the installation cavity and connect the electrical components inside it with the cab, and then install the sealing plate. In the process of loading coal through the carriage, when there is a tinkerer who passes through the ladder and is on the bearing platform, the infrared human body sensor can detect it through the explosion-proof glass plate and transmit the detection signal to the cab. At this time, the vehicle cannot move under the coal tower to avoid causing personal injury. Only when the tinkerer comes down from the bearing platform, the infrared human body sensor detects it again to ensure that there is no tinkerer on the upper end of the bearing platform, so that the coal loading car can move under the coal tower, realizing the interlocking with the walking of the coal loading car, which can effectively protect the tinkerer. When the coal is hit by the tinkering hammer, the electric The push rod drives the CCD camera to move through the through cavity to fix it. At this time, the CCD camera takes pictures of the tamping hammer and transmits the camera image to the cab. The driver can ensure whether the tamping hammer is put away by observing the camera image, which can effectively solve the problem of the tamping hammer being damaged by vehicle movement due to the tamping hammer not being put away, thereby reducing the occurrence of equipment accidents. When the tamping hammer is put away, the electric push rod drives the CCD camera to be in the installation cavity. At this time, the sealing cover seals the through cavity to protect the CCD camera. The driving motor drives the screw to rotate, so that the screw block drives the brush to move back and forth on the surface of the CCD camera under the action of the thread and the guide rod to clean the coal dust attached to its surface, thereby ensuring the clarity of its subsequent camera shooting.
[0026] The beneficial effects of the present invention are:
[0027] 1. By setting up an infrared human body sensor and an explosion-proof glass plate at the ladder, when the carriage moves under the coal tower, when there is a tinkerer on the load-bearing platform through the ladder, the infrared human body sensor can detect it through the explosion-proof glass plate and transmit the detection signal to the cab. At this time, the vehicle cannot move under the coal tower to avoid causing personal injury. Only when the tinkerer comes down from the load-bearing platform, the infrared human body sensor detects it again to ensure that there is no tinkerer on the upper end of the load-bearing platform, and then the coal loading car can move under the coal tower, realizing the interlocking with the coal loading car, which can effectively protect the tinkerer;
[0028] 2. By setting up an electric push rod and a CCD camera, when the coal is pounded by the tamping hammer, the electric push rod drives the CCD camera to move through the through cavity to fix it. At this time, the CCD camera takes a picture of the tamping hammer and transmits the camera image to the cab. The driver can ensure whether the tamping hammer is put away by observing the camera image, which can effectively solve the problem of the vehicle moving and damaging the tamping hammer due to the tamping hammer not being put away, thereby reducing the occurrence of equipment accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a front view of a personal safety protection device for a coal loading vehicle according to the present invention;
[0030] Figure 2 The invention relates to a personal safety protection device for a coal loading vehicle. Figure 1 The enlarged view of point A in the middle;
[0031] Figure 3 It is an exploded schematic diagram of the connection relationship between the load frame and the carriage in the personal safety protection device of a coal loading car according to the present invention;
[0032] Figure 4 The invention relates to a personal safety protection device for a coal loading vehicle. Figure 3 The enlarged view of point B in the middle;
[0033] Figure 5 The present invention is a schematic structural diagram of one end portion of a carrier frame in a personal safety protection device for a coal loading vehicle.
[0034] The following are the descriptions of the reference numerals:
[0035] 1. Carriage; 2. Load-bearing platform; 3. Ladder; 4. Reinforcement rod; 5. Sealing plate; 6. Explosion-proof glass plate; 7. Through cavity; 8. Electric push rod; 9. CCD camera; 10. Sealing cover; 11. Installation cavity; 12. Load-bearing frame; 13. Driving motor; 14. Screw; 15. Guide rod; 16. Screw block; 17. Brush; 18. Infrared human body sensor. DETAILED DESCRIPTION
[0036] The present invention will be further described below in conjunction with the accompanying drawings:
[0037] like Figure 1-Figure 5 As shown, a personal safety protection device for a coal loading car comprises a carriage 1, wherein a bearing platform 2 is arranged on one side of the upper end of the carriage 1, wherein an installation cavity 11 is provided in the bearing platform 2, wherein a U-shaped bearing frame 12 is fixed in the installation cavity 11, wherein two groups of infrared human body sensors 18 are symmetrically installed at one end of the bearing frame 12, which can detect tinkering personnel, wherein an explosion-proof glass plate 6 is arranged on one side of the infrared human body sensor 18, which can protect the infrared human body sensor 18, wherein an electric push rod 8 is fixed in the middle of the bearing frame 12, which can drive a CCD camera 9 to move up and down, A CCD camera 9 is installed on the movable part of the electric push rod 8, which can take pictures of the working screen of the tamping hammer. A screw 14 is arranged between the inner walls of the carrier 12, and a guide rod 15 is installed on one side of the screw 14 to limit and guide the movement of a screw block 16. A driving motor 13 is connected to one end of the screw 14 to drive the screw 14 to rotate. A screw block 16 is sleeved on the screw 14 and the guide rod 15. A brush 17 is fixed on one side of the top of the screw block 16, which can move back and forth on the surface of the CCD camera 9 to clean the coal dust attached to its surface.
[0038] In this embodiment, the bearing platform 2 is formed on the carriage 1, and the installation cavity 11 is formed in the bearing platform 2. The carriage 1 is used to load coal, the bearing platform 2 is used to support tinkerers, and the installation cavity 11 provides an installation position for the bearing frame 12.
[0039] In this embodiment, a ladder 3 is welded under one end of the supporting platform 2, and a reinforcing rod 4 is welded between the ladder 3 and the carriage 1. The ladder 3 is convenient for tinkerers to get on and off the carriage 1, and the reinforcing rod 4 can reinforce the ladder 3 to improve its stability.
[0040] In this embodiment, the support frame 12 is fixed in the installation cavity 11 by bolts, the infrared human body sensor 18 is installed on one side of the ladder 3, and the explosion-proof glass plate 6 is fixed to the detection end of the infrared human body sensor 18 through a connecting column. When there is a tinkerer who passes through the ladder 3 and is located on the support platform 2, the infrared human body sensor 18 can detect it through the explosion-proof glass plate 6 and transmit the detection signal to the cab. At this time, the vehicle cannot move under the coal tower to avoid causing personal injury. Only when the tinkerer comes down from the support platform 2, the infrared human body sensor 18 detects it again to ensure that there is no tinkerer on the upper end of the support platform 2, so that the coal loading truck can walk under the coal tower, realizing the interlocking with the walking of the coal loading truck, and effectively protecting the tinkerer.
[0041] In this embodiment, the fixed part of the electric push rod 8 is fixed in the supporting frame 12 by bolts, and the CCD camera 9 is fixed to the movable part of the electric push rod 8 by screws. The electric push rod 8 can drive the CCD camera 9 to rise and fall, and then fix the tamping hammer when it is working. The tamping hammer is photographed by the CCD camera 9 and the camera image is transmitted to the cab. The driver can ensure whether the tamping hammer is put away by observing the camera image, which can effectively solve the problem of the vehicle moving and damaging the tamping hammer when the tamping hammer is not put away, thereby reducing the occurrence of equipment accidents.
[0042] In this embodiment, the screw rod 14 is rotatably installed between the bearing frames 12 , and the guide rod 15 is welded between the bearing frames 12 . The guide rod 15 can guide the movement of the screw block 16 .
[0043] In this embodiment, the driving motor 13 is fixed to a side wall of the supporting frame 12 by bolts, and the output shaft of the driving motor 13 is fixedly connected to one end of the screw rod 14 , and the driving motor 13 provides power to the screw rod 14 to rotate.
[0044] In this embodiment, the screw block 16 is installed on the screw rod 14 through threads, and the guide rod 15 passes through the screw block 16 . During the rotation of the screw rod 14 , the screw block 16 moves under the action of the threads and the guide rod 15 .
[0045] In this embodiment, the brush 17 is fixed to the screw block 16 by screws, and the brush 17 is in contact with the CCD camera 9. When the CCD camera 9 is in the installation cavity 11, the screw block 16 drives the brush 17 to move back and forth on the surface of the CCD camera 9 to clean the coal dust attached to its surface, thereby ensuring the clarity of subsequent photography.
[0046] In this embodiment, a sealing plate 5 is fixed to the top of the installation cavity 11, and a through cavity 7 is opened at the position of the upper end of the sealing plate 5 corresponding to the CCD camera 9. A sealing cover 10 with the same specification as the through cavity 7 is fixed to the top of the CCD camera 9. The sealing plate 5 can seal the installation cavity 11, and the through cavity 7 provides a lifting space for the CCD camera 9. The sealing cover 10 can seal the through cavity 7 when the CCD camera 9 is in the installation cavity 11, thereby protecting the CCD camera 9.
[0047] The specific working principle is: fix the carrier frame 12 in the installation cavity 11 and connect the electrical components inside it with the cab, and then install the sealing plate 5. During the process of loading coal through the carriage 1, when there is a tinkerer on the carrier platform 2 through the ladder 3, the infrared human body sensor 18 can detect it through the explosion-proof glass plate 6 and transmit the detection signal to the cab. At this time, the vehicle cannot move under the coal tower to avoid causing personal injury. Only when the tinkerer comes down from the carrier platform 2, the infrared human body sensor 18 detects it again to ensure that there is no tinkerer on the upper end of the carrier platform 2. Only then can the coal loading car move under the coal tower, realizing interlocking with the walking of the coal loading car, which can effectively protect the tinkerer. When the coal is hit by the tinkering hammer, the electric push rod 8 is The CCD camera 9 is moved to move through the through cavity 7 to fix it. At this time, the CCD camera 9 takes a picture of the tamping hammer and transmits the camera image to the cab. The driver can ensure whether the tamping hammer is put away by observing the camera image, which can effectively solve the problem of the tamping hammer being damaged by the movement of the vehicle due to the tamping hammer not being put away, thereby reducing the occurrence of equipment accidents. When the tamping hammer is put away, the electric push rod 8 drives the CCD camera 9 to be in the installation cavity 11. At this time, the sealing cover 10 seals the through cavity 7 to protect the CCD camera 9. The driving motor 13 drives the screw 14 to rotate, so that the screw block 16 drives the brush 17 to move back and forth on the surface of the CCD camera 9 under the action of the thread and the guide rod 15 to clean the coal dust attached to the surface, thereby ensuring the clarity of its subsequent camera shooting.
[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A personal safety protection device for a coal loading car, characterized in that: The invention comprises a carriage (1), wherein a bearing platform (2) is arranged on one side of the upper end of the carriage (1), an installation cavity (11) is provided in the bearing platform (2), a bearing frame (12) of a U-shaped structure is fixed in the installation cavity (11), two groups of infrared human body sensors (18) are symmetrically installed at one end of the bearing frame (12), an explosion-proof glass plate (6) is arranged on one side of the infrared human body sensor (18), an electric push rod (8) is fixed in the middle of the bearing frame (12), a CCD camera (9) is installed on the movable part of the electric push rod (8), a screw rod (14) is arranged between the inner walls of the bearing frame (12), a guide rod (15) is installed on one side of the screw rod (14), a driving motor (13) is connected to one end of the screw rod (14), a screw block (16) is sleeved on the screw rod (14) and the guide rod (15), and a brush (17) is fixed on one side of the top of the screw block (16).
2. A personal safety protection device for a coal loading vehicle according to claim 1, characterized in that: The bearing platform (2) is formed on the carriage (1), and the mounting cavity (11) is formed inside the bearing platform (2).
3. A personal safety protection device for a coal loading vehicle according to claim 2, characterized in that: A ladder (3) is welded below one end of the bearing platform (2), and a reinforcement rod (4) is welded between the ladder (3) and the carriage (1).
4. A personal safety protection device for a coal loading vehicle according to claim 3, characterized in that: The bearing frame (12) is fixed in the installation cavity (11) by means of bolts, the infrared human body sensor (18) is installed on one side of the ladder (3), and the explosion-proof glass plate (6) is fixed to the detection end of the infrared human body sensor (18) by means of a connecting column.
5. The personal safety protection device for a coal loading vehicle according to claim 1 is characterized in that: The fixed part of the electric push rod (8) is fixed in the support frame (12) by means of bolts, and the CCD camera (9) is fixed on the movable part of the electric push rod (8) by means of screws.
6. A personal safety protection device for a coal loading vehicle according to claim 1, characterized in that: The screw rod (14) is rotatably mounted between the bearing frames (12), and the guide rod (15) is welded between the bearing frames (12).
7. The personal safety protection device for a coal loading vehicle according to claim 1 is characterized in that: The driving motor (13) is fixed to a side wall of the supporting frame (12) by means of bolts, and the output shaft of the driving motor (13) is fixedly connected to one end of the screw rod (14).
8. The personal safety protection device for a coal loading vehicle according to claim 1 is characterized in that: The screw block (16) is installed on the screw rod (14) through threads, and the guide rod (15) passes through the screw block (16).
9. A personal safety protection device for a coal loading vehicle according to claim 1, characterized in that: The brush (17) is fixed on the screw block (16) by means of screws, and the brush (17) is in contact with the CCD camera (9).
10. A personal safety protection device for a coal loading vehicle according to claim 1, characterized in that: A sealing plate (5) is fixed to the top of the installation cavity (11); a through cavity (7) is provided at a position on the top of the sealing plate (5) that corresponds exactly to the CCD camera (9); and a sealing cover (10) having the same specifications as the through cavity (7) is fixed to the top of the CCD camera (9).